CN114535530A - Injection molding equipment and injection molding method for complete molding and demolding of aluminum material - Google Patents
Injection molding equipment and injection molding method for complete molding and demolding of aluminum material Download PDFInfo
- Publication number
- CN114535530A CN114535530A CN202210161860.8A CN202210161860A CN114535530A CN 114535530 A CN114535530 A CN 114535530A CN 202210161860 A CN202210161860 A CN 202210161860A CN 114535530 A CN114535530 A CN 114535530A
- Authority
- CN
- China
- Prior art keywords
- wall
- rod
- fixedly connected
- injection molding
- aluminum material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 100
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 75
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 75
- 238000001746 injection moulding Methods 0.000 title claims abstract description 55
- 238000000465 moulding Methods 0.000 title abstract description 9
- 238000002347 injection Methods 0.000 claims abstract description 47
- 239000007924 injection Substances 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 24
- 230000033001 locomotion Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 10
- 238000005119 centrifugation Methods 0.000 claims description 8
- 230000007547 defect Effects 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 230000007423 decrease Effects 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/02—Hot chamber machines, i.e. with heated press chamber in which metal is melted
- B22D17/04—Plunger machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/203—Injection pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of injection molding, and provides an injection molding device and an injection molding method for complete molding and demolding of aluminum materials. According to the injection molding equipment and the injection molding method for preventing deformation through aluminum material injection pressure control, the clamping rod moves to enable the ring gear to move rightwards, the ring gear changes the contact position of the ring gear and the driving gear, the gear density of the driving gear gradually decreases from left to right, the transmission proportion of the driving gear driving the ring gear to rotate is reduced, the rotation speed of the screw rod is reduced, the injection speed of the aluminum material is reduced, the heating block has enough time to completely melt the aluminum material, and the injection molding pressure becomes lower to prevent the injection molding product from deforming.
Description
Technical Field
The invention relates to the technical field of injection molding, in particular to injection molding equipment and an injection molding method for complete molding and demolding of aluminum materials.
Background
The aluminum material carries out the shape change, utilizes forming die to make various shapes usually, melts the injection entering mould with aluminum material granule, cools off it again and takes shape, and along with the development of times, injection moulding device can accurate control the input, can not cause the material extravagant and lack for production efficiency.
In prior art, injection moulding device is when getting into the mould in the aluminium system material injection after will melting, it moulds plastics fastly, the injection pressure grow can lead to the product shaping after deformation to appear, unable normal use, and it is too fast to be accompanied with the speed of moulding plastics, the volume that the material was moulded plastics and is got into the mould can increase, not only lead to the material extravagant, and can be that unnecessary rim charge appears in the shaping product, and also need to change material entering speed after the speed of moulding plastics is adjusted, the inside aluminium system material total amount of position entering mould is unchangeable, avoid the product to appear the incomplete.
Therefore, the demand for highly reliable products is urgent, and an injection molding apparatus and an injection molding method for complete forming and demolding of aluminum materials are proposed, which have the effects of reducing injection pressure to prevent product deformation and controlling the amount of aluminum materials entering to avoid the occurrence of defects due to too small amount of aluminum materials.
Disclosure of Invention
The invention aims to provide injection molding equipment and an injection molding method for complete forming and demolding of aluminum materials, so as to solve the problems in the background technology.
To achieve the above object, the present invention provides the following technical solutions
The utility model provides an injection moulding equipment and injection moulding method of aluminium system material complete moulding drawing of patterns, includes the support, the top fixedly connected with die cavity of support, the right side fixedly connected with injection syringe of die cavity, the equal fixedly connected with heating block in upper and lower both sides of injection syringe, the inner wall swing joint of injection syringe has the screw rod, the right-hand member fixedly connected with centrifugation mechanism of screw rod, the outer wall swing joint of centrifugation mechanism has stop gear, stop gear's left side swing joint has conveying mechanism, conveying mechanism's left end fixedly connected with gate, the outer wall swing joint of gate has the material case, stop gear's outer wall fixedly connected with ring tooth, the outer wall meshing of ring tooth is connected with drive gear.
Further, centrifugal mechanism is including linking the axle, the outer wall and the cylinder fixed connection of linking the axle, the outer wall fixedly connected with of linking the axle connects the spring, the one end fixedly connected with centrifugal piece that links the axle is kept away from to the connection spring, the outer wall swing joint of centrifugal piece has the pulley, the outer wall sliding connection of pulley has the slip rail, the cylindrical right side is the opening form.
Furthermore, stop gear includes the gangbar, the outer wall of gangbar articulates there is the slider, the right side fixedly connected with top spring of slider, the top fixedly connected with joint rod of top spring, the outer wall sliding connection of joint rod has elasticity card ball, the inner wall swing joint of elasticity card ball has the drum.
Further, conveying mechanism includes the connecting rod, the outer wall sliding connection of connecting rod has annular rail, the outer wall fixedly connected with top dish of annular rail, one side fixedly connected with spring beam that annular rail was kept away from to the top dish, the one end fixedly connected with fixed plate of top dish is kept away from to the spring beam.
Furthermore, one end of the connecting shaft, which is far away from the screw rod, is movably connected with the support, the outer wall of the sliding rail is fixedly connected with the cylinder, the sliding rail is L-shaped, a groove is formed in the vertical center line position of the sliding rail, and the outer wall of the groove is slidably connected with the linkage rod.
Furthermore, one end, far away from the sliding block, of the linkage rod is hinged to the centrifugal block, the outer wall of the sliding block is connected with the sliding rail in a sliding mode, the outer wall of the clamping rod is connected with the sliding rail in a sliding mode, the outer wall of the elastic clamping ball is fixedly connected with the cylinder, notches are formed in the left side, the right side and the left side of the clamping rod and divided into a left layer, a middle layer and a right layer, and the outer wall of the clamping rod is movably connected with the elastic clamping ball.
Further, the connecting rod runs through the cylinder, the connecting rod is equipped with six, and about linking central symmetry, the through-hole has been seted up to the junction between spring beam and the fixed plate, the inner wall and the linking swing joint of top dish, the outer wall and the slider fixed connection of connecting rod.
Further, the outer wall and the company of screw rod fixed connection, the outer wall and the joint pole fixed connection of ring tooth, the outer wall and the gate fixed connection of spring beam, the outer wall and the fixed plate fixed connection of syringe, drive gear divide into left, right three-layer, from left to right, and its gear density diminishes gradually, the outer wall and the cylinder sliding connection of ring tooth, and the junction between cylinder and the ring tooth have seted up the spout, and the ring tooth can only slide along the direction perpendicular with the cylinder axle center, the spring beam comprises spring and pole, the pole run through the fixed plate and with gate fixed connection.
An injection molding device for complete forming and demolding of aluminum materials, an injection molding method of the injection molding device, comprises the following specific steps:
s1: firstly, an aluminum material in a material box falls into an injection tube, the screw rotates to push the aluminum material to the direction of a cavity, a heating block has the effect of melting the aluminum material, when the rotation speed of the screw is too high, the moving speed of the aluminum material is high, the time for heating the aluminum material by the heating block is shortened, the heating block cannot be completely melted, and the speed for injecting the melted aluminum material into the cavity is high, namely the injection pressure is high, so that an injection product is deformed and cannot be used;
s2: because the connecting shaft is fixedly connected with the screw rod, the connecting shaft can rotate along with the screw rod, because the outer wall of the connecting shaft is fixedly connected with the connecting spring, and one end, far away from the connecting shaft, of the connecting spring is fixedly connected with the centrifugal block, the connecting shaft can drive the centrifugal block to rotate, the centrifugal block rotates to carry out centrifugal motion, the centrifugal block moves towards the direction far away from the connecting shaft, the centrifugal block pushes the sliding block to move by utilizing the linkage rod, and the cylinder and the sliding rail jointly act to play a role in limiting the moving direction of the centrifugal block and the sliding block;
s3, the slide block 13 starts to move upwards, the slide block indirectly pushes the clamping rod by the top spring, because the outer wall of the clamping rod is provided with a notch which is clamped with the elastic clamping ball, the clamping rod can move when the rotation speed of the screw rod is enough, because the notch of the clamping rod is divided into a left layer, a middle layer and a right layer to be fixed, the clamping rod is prevented from shaking continuously, the speed of the screw rod is changed continuously to generate vibration, because the outer wall of the clamping rod is fixedly connected with the ring gear, the clamping rod moves to enable the ring gear to move rightwards, the ring gear changes the contact position with the driving gear, because the driving gear is divided into a left layer, a middle layer and a right layer, the gear density is gradually reduced from left to right, the transmission proportion of the driving gear driving the ring gear to rotate is reduced, the ring gear is connected with the cylinder through the chute, because the ring gear can only move along the direction vertical to the axis of the cylinder, the ring gear can drive the cylinder to rotate, the outer wall of the connecting shaft is fixedly connected with the cylinder, and the outer wall of the connecting shaft is fixedly connected with the screw, so that the rotation speed of the cylinder is the rotation speed of the screw, at the moment, the rotation speed of the screw is reduced, namely, the injection speed of the aluminum material is reduced, the heating block has enough time to completely melt the aluminum material, and the injection pressure is reduced to avoid the deformation of an injection product;
s4: and because the original injection molding speed is slowed, the injection speed of the aluminum material in the material box is unchanged, the total amount of the injected aluminum material is reduced, the injection molding product is lack of material and has defects, the slide block can drive the connecting rod to move rightwards along with the movement of the slide block, the annular rail has the effect of reducing friction, and because the connecting rod performs circular motion by taking the connecting shaft as the circle center, the connecting rod only extrudes the top disc and cannot drive the connecting rod, under the normal working state, the connecting rod extrudes the top disc, the top disc compresses the spring rod, the connecting rod moves rightwards along with the slide block at the moment, the connecting rod does not compress the top disc any more, so the spring rod resets the top disc, the top disc is contacted with the connecting rod again, the spring rod moves rightwards integrally, the spring rod drives the gate to move, the flow area at the bottom of the material box is enlarged, and the entry speed of the aluminum material is increased, and the injection molding speed of the screw rotation is slowed down, so that the total amount of aluminum materials injected into the cavity in a fixed time is unchanged, and the quantity of the aluminum materials is maintained to avoid product defects.
Compared with the prior art, the invention has the following beneficial effects:
1. the injection molding equipment and the injection molding method for controlling the injection pressure of the aluminum material to avoid deformation are characterized in that firstly, the aluminum material in a material box falls into an injection tube, the screw rotates to push the aluminum material to the direction of a cavity, when the rotation speed of the screw is too high, a connecting shaft can drive a centrifugal block to rotate, the centrifugal block rotates to carry out centrifugal motion, the centrifugal block moves towards the direction far away from the connecting shaft, the centrifugal block pushes a sliding block to move by using a linkage rod, a cylinder and a sliding rail jointly act to play the effect of limiting the moving direction of the centrifugal block and the sliding block, the sliding block starts to move upwards, the sliding block indirectly pushes a clamping rod by using a top spring, as the outer wall of the clamping rod is provided with a notch, and the notch is clamped with an elastic clamping ball, when the rotation speed of the screw is enough, the clamping rod can move, as the notch of the clamping rod is divided into a left layer, a middle layer and a right layer to carry out fixing position, avoid the joint pole constantly to rock, arouse that the screw rod constantly changes speed and produces the vibration, because the outer wall and the ring tooth fixed connection of joint pole, so the joint pole removes and makes the ring tooth move rightwards, the ring tooth changes its and drive gear contact position this moment, because drive gear divide into left, middle and right three-layer, and from left to right, its gear density diminishes gradually, so drive gear drives the rotatory transmission proportion of ring tooth and reduces, the rotation rate of screw rod reduces this moment, the injection speed of aluminium system material reduces promptly, the heating block possess sufficient time and melt aluminium system material completely, and the pressure step-down of moulding plastics avoids injection moulding product to appear deformation, thereby realize making aluminium system material melt completely and reduce the effect of injection pressure surface deformation.
2. The injection molding equipment and the injection molding method for controlling the injection pressure of the aluminum material to avoid deformation have the advantages that the original injection molding speed is slowed, the injection speed of the aluminum material in the material box is unchanged, the total amount of the injected aluminum material is reduced, the injection molding product is lack of material and has defects, the slider can drive the connecting rod to move rightwards along with the movement of the slider, the annular rail has the effect of reducing friction, and the connecting rod only extrudes the top disc by taking the connecting shaft as the center of a circle and does not drive the connecting rod because the connecting rod performs circular motion, the connecting rod only extrudes the top disc and does not drive the connecting rod, the top disc compresses the spring rod, the connecting rod moves rightwards along with the slider at the moment, the top disc is not compressed any more, the spring rod resets the top disc, the top disc is contacted with the connecting rod again, the spring rod integrally moves rightwards at the moment, the spring rod drives the gate to move, the gate enlarges the flow area of the bottom of the material box, increases the entering speed of the aluminum material, and the injection speed of the screw rod rotation is slowed down, so that the total amount of the aluminum material injected into the cavity in a fixed time is unchanged, and the effect of maintaining the entering amount to avoid the product from being incomplete is realized.
Drawings
FIG. 1 is a schematic view of the syringe configuration of the present invention;
FIG. 2 is a schematic view of a slide rail structure according to the present invention;
FIG. 3 is a front view of the driving gear of the present invention;
FIG. 4 is a schematic view of a material box according to the present invention;
FIG. 5 is a schematic front view of a centrifugal mechanism according to the present invention;
FIG. 6 is a schematic view of the conveying mechanism of the present invention;
FIG. 7 is a right side view of the ring gear structure of the present invention;
fig. 8 is an enlarged view of a partial snap rod structure a of fig. 5.
In the figure: 1. a support; 2. a cavity; 3. an injection tube; 4. a heating block; 5. a screw; 6. a connecting shaft; 7. a cylinder; 8. a connecting spring; 9. a centrifugal block; 10. a pulley; 11. a sliding rail; 12. a linkage rod; 13. a slider; 14. a spring is supported; 15. a clamping and connecting rod; 16. elastic ball clamping; 17. a cylinder; 18. a connecting rod; 19. an annular rail; 20. a top tray; 21. a spring lever; 22. a fixing plate; 23. a gate; 24. a material box; 25. ring teeth; 26. a drive gear; 27. a centrifugal mechanism; 28. a limiting mechanism; 29. a conveying mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-8, an injection molding apparatus and an injection molding method for complete molding and demolding of aluminum material includes a support 1, a cavity 2 is fixedly connected to the top of the support 1, an injection tube 3 is fixedly connected to the right side of the cavity 2, heating blocks 4 are fixedly connected to both the upper and lower sides of the injection tube 3, a screw 5 is movably connected to the inner wall of the injection tube 3, the outer wall of the screw 5 is fixedly connected to a connecting shaft 6, and the outer wall of a ring gear 25 is fixedly connected to a clamping rod 15.
The outer wall of the spring rod 21 is fixedly connected with the gate 23, the outer wall of the injection tube 3 is fixedly connected with the fixing plate 22, the driving gear 26 is divided into a left layer, a middle layer and a right layer, the gear density of the driving gear gradually decreases from left to right, the outer wall of the ring gear 25 is in sliding connection with the cylinder 7, the right side of the cylinder 7 is in an opening shape, a sliding groove is formed in the connecting position between the cylinder 7 and the ring gear 25, and the ring gear 25 can only slide along the direction vertical to the axis of the cylinder 7.
The outer wall sliding connection of pulley 10 has a slide rail 11, the outer wall swing joint of centrifugation mechanism 27 has stop gear 28, stop gear 28 includes gangbar 12, the one end that slider 13 was kept away from to gangbar 12 is articulated with centrifugation piece 9, the outer wall and the slide rail 11 sliding connection of slider 13, the outer wall and the slide rail 11 sliding connection of joint pole 15, the outer wall and the cylinder 7 fixed connection of elasticity card ball 16, the notch has all been seted up to the left and right sides of joint pole 15, and the notch divide into three layers about, the outer wall and the elasticity card ball 16 swing joint of joint pole 15.
The outer wall of gangbar 12 articulates there is slider 13, the right side fixedly connected with top spring 14 of slider 13, the top fixedly connected with joint pole 15 of top spring 14, the outer wall sliding connection of joint pole 15 has elasticity calorie of ball 16, the inner wall swing joint of elasticity calorie of ball 16 has drum 17, stop gear 28's left side swing joint has conveying mechanism 29, conveying mechanism 29 includes connecting rod 18, connecting rod 18 runs through cylinder 7, connecting rod 18 is equipped with six, and about connecting 6 centrosymmetries, the through-hole has been seted up to the junction between spring beam 21 and the fixed plate 22.
The inner wall of the fixed plate 22 is movably connected with the connecting shaft 6, and the inner wall of the top plate 20 is movably connected with the connecting shaft 6. The outer wall of connecting rod 18 and slider 13 fixed connection, the outer wall sliding connection of connecting rod 18 has annular rail 19, and the outer wall fixed connection of annular rail 19 has top dish 20, and one side fixed connection that annular rail 19 was kept away from to top dish 20 has spring beam 21.
The end of the spring rod 21 far away from the top disc 20 is fixedly connected with a fixing plate 22, the left end of the conveying mechanism 29 is fixedly connected with a gate 23, the outer wall of the gate 23 is movably connected with a material box 24, the outer wall of the limiting mechanism 28 is fixedly connected with a ring gear 25, and the outer wall of the ring gear 25 is meshed with a driving gear 26.
S1: firstly, the aluminum material in the material box 24 falls into the injection tube 3, the screw 5 rotates to push the aluminum material towards the cavity 2, the heating block 4 has the effect of melting the aluminum material, when the rotation speed of the screw 5 is too high, the moving speed of the aluminum material is high, the heating time of the aluminum material heated by the heating block 4 is shortened, the heating block 4 cannot be completely melted, and the injection speed of the melted aluminum material into the cavity 2 is high, namely the injection pressure is high, so that the injection product is deformed and cannot be used;
s2: because the connecting shaft 6 is fixedly connected with the screw rod 5, the connecting shaft 6 can rotate along with the screw rod 5, because the outer wall of the connecting shaft 6 is fixedly connected with the connecting spring 8, and one end of the connecting spring 8, which is far away from the connecting shaft 6, is fixedly connected with the centrifugal block 9, the connecting shaft 6 can drive the centrifugal block 9 to rotate, the centrifugal block 9 rotates to carry out centrifugal motion, the centrifugal block 9 moves towards the direction far away from the connecting shaft 6, the centrifugal block 9 pushes the sliding block 13 to move by utilizing the linkage rod 12, and the cylinder 7 and the sliding rail 11 jointly act to play a role in limiting the moving direction of the centrifugal block 9 and the sliding block 13;
s3, the slide block 13 starts moving upwards, the slide block 13 indirectly pushes the clamping rod 15 by the top spring 14, because the outer wall of the clamping rod 15 is provided with a notch which is clamped with the elastic clamping ball 16, the clamping rod 15 can move when the rotation speed of the screw rod 5 is enough, because the notch of the clamping rod 15 is divided into a left layer, a middle layer and a right layer, fixing is carried out, the clamping rod 15 is prevented from shaking continuously, the screw rod 5 changes speed continuously and generates vibration, because the outer wall of the clamping rod 15 is fixedly connected with the ring gear 25, the clamping rod 15 moves to enable the ring gear 25 to move rightwards, the ring gear 25 changes the contact position with the driving gear 26, because the driving gear 26 is divided into a left layer, a middle layer and a right layer, the gear density is gradually reduced from left to right, the transmission proportion of the driving gear 26 driving the ring gear 25 to rotate is reduced, the ring gear 25 is connected with the cylinder 7 through a chute, because the ring gear 25 can only move along the direction vertical to the axis of the cylinder 7, therefore, the ring gear 25 rotates to drive the cylinder 7 to rotate, the outer wall of the connecting shaft 6 is fixedly connected with the cylinder 7, and the outer wall of the connecting shaft 6 is fixedly connected with the screw 5, so that the rotation speed of the cylinder 7, namely the rotation speed of the screw 5, is reduced, namely the injection speed of the aluminum material is reduced, the heating block 4 has enough time to completely melt the aluminum material, and the injection pressure is reduced to avoid the deformation of an injection product;
s4: and because the original injection molding speed is slowed down, the injection speed of the aluminum material in the material box 24 is unchanged, the total amount of the injected aluminum material is reduced, the injection molding product is lack of material and is incomplete, the sliding block 13 drives the connecting rod 18 to move rightwards along with the movement of the sliding block 13, the annular rail 19 has the effect of reducing friction, and because the connecting rod 18 performs circular motion by taking the connecting shaft 6 as the center of a circle, the connecting rod 18 only extrudes the top disc 20 and cannot drive the connecting rod 18, under the normal working state, the connecting rod 18 extrudes the top disc 20, the top disc 20 compresses the spring rod 21, the connecting rod 18 moves rightwards along with the sliding block 13 at the moment, the connecting rod 18 no longer compresses the top disc 20, the spring rod 21 resets the top disc 20, the top disc 20 is contacted with the connecting rod 18 again, the spring rod 21 moves rightwards integrally, the spring rod 21 drives the gate 23 to move, and the gate 23 enlarges the flow area at the bottom of the material box 24, the entering speed of the aluminum material is increased, and the injection molding speed of the rotation of the screw 5 is reduced, so that the total amount of the aluminum material injected into the cavity 2 in a fixed time is unchanged, and the entering amount is maintained to avoid product defects.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. An injection molding device and an injection molding method for complete forming and demolding of aluminum materials comprise a bracket (1) and are characterized in that: the top fixedly connected with die cavity (2) of support (1), the right side fixedly connected with injection syringe (3) of die cavity (2), the equal fixedly connected with heating piece (4) in upper and lower both sides of injection syringe (3), the inner wall swing joint of injection syringe (3) has screw rod (5), the right-hand member fixedly connected with centrifugal mechanism (27) of screw rod (5), the outer wall swing joint of centrifugal mechanism (27) has stop gear (28), the left side swing joint of stop gear (28) has conveying mechanism (29), the left end fixedly connected with gate (23) of conveying mechanism (29), the outer wall swing joint of gate (23) has material box (24), the outer wall fixedly connected with crown gear (25) of stop gear (28), the outer wall meshing of crown gear (25) is connected with drive gear (26).
2. An injection molding apparatus for full mold release of aluminum material as claimed in claim 1, wherein: centrifugal mechanism (27) are including linking axle (6), the outer wall and cylinder (7) fixed connection of axle (6) link, the outer wall fixedly connected with of axle (6) connects spring (8), the one end fixedly connected with centrifugation piece (9) of linking axle (6) are kept away from in connection spring (8), the outer wall swing joint of centrifugation piece (9) has pulley (10), the outer wall sliding connection of pulley (10) has slide rail (11), the right side of cylinder (7) is the opening form.
3. An injection molding apparatus for full mold release of aluminum material as claimed in claim 1, wherein: stop gear (28) include gangbar (12), the outer wall of gangbar (12) articulates there is slider (13), the right side fixedly connected with top spring (14) of slider (13), the top fixedly connected with joint rod (15) of top spring (14), the outer wall sliding connection of joint rod (15) has elasticity card ball (16), the inner wall swing joint of elasticity card ball (16) has drum (17).
4. An injection molding apparatus for full mold release of aluminum material as claimed in claim 1, wherein: conveying mechanism (29) are including connecting rod (18), the outer wall sliding connection of connecting rod (18) has annular rail (19), the outer wall fixedly connected with of annular rail (19) pushes up dish (20), one side fixedly connected with spring beam (21) of annular rail (19) are kept away from to top dish (20), one end fixedly connected with fixed plate (22) of pushing up dish (20) are kept away from to spring beam (21).
5. An injection molding apparatus for full mold release of aluminum material as claimed in claim 2, wherein: one end of the connecting shaft (6) far away from the screw rod (5) is movably connected with the support (1), the outer wall of the sliding rail (11) is fixedly connected with the cylinder (7), the sliding rail (11) is L-shaped, and a groove is formed in the vertical center line position of the sliding rail.
6. An injection molding apparatus for full mold release of aluminum material as claimed in claim 3, wherein: one end, far away from the sliding block (13), of the linkage rod (12) is hinged to the centrifugal block (9), the outer wall of the sliding block (13) is connected with the sliding rail (11) in a sliding mode, the outer wall of the clamping rod (15) is connected with the sliding rail (11) in a sliding mode, and the outer wall of the elastic clamping ball (16) is fixedly connected with the cylinder (7).
7. An injection molding apparatus for full mold release of aluminum material as claimed in claim 4, wherein: the connecting rod (18) runs through the cylinder (7), a through hole is formed in the joint between the spring rod (21) and the fixing plate (22), the inner wall of the fixing plate (22) is movably connected with the connecting shaft (6), and the inner wall of the top disc (20) is movably connected with the connecting shaft (6). The outer wall of the connecting rod (18) is fixedly connected with the sliding block (13).
8. An injection molding apparatus for full mold release of aluminum material as claimed in claim 1, wherein: the outer wall and the axle that links (6) fixed connection of screw rod (5), the outer wall and joint pole (15) fixed connection of ring tooth (25), the outer wall and gate (23) fixed connection of spring beam (21), the outer wall and fixed plate (22) fixed connection of injection syringe (3), drive gear (26) divide into the left side in the right three-layer, from left to right, and its gear density diminishes gradually, the outer wall and cylinder (7) sliding connection of ring tooth (25), spring beam (21) comprise spring and pole, the pole run through fixed plate (22) and with gate (23) fixed connection.
9. An injection molding apparatus for full mold release of aluminum material as claimed in claim 1, wherein: the injection molding method of the injection molding equipment comprises the following specific steps:
s1: firstly, an aluminum material in a material box (24) falls into an injection tube (3), a screw (5) rotates to push the aluminum material towards a cavity (2), a heating block (4) has an effect of melting the aluminum material, when the rotation speed of the screw (5) is too high, the moving speed of the aluminum material is high, the heating time of the aluminum material by the heating block (4) is shortened, the heating block (4) cannot be completely melted, and the speed of injecting the melted aluminum material into the cavity (2) is high, namely the injection pressure is high, so that an injection product is deformed and cannot be used;
s2: because the connecting shaft (6) is fixedly connected with the screw rod (5), the connecting shaft (6) can rotate along with the screw rod (5), because the outer wall of the connecting shaft (6) is fixedly connected with the connecting spring (8), and one end of the connecting spring (8) far away from the connecting shaft (6) is fixedly connected with the centrifugal block (9), the connecting shaft (6) can drive the centrifugal block (9) to rotate, the centrifugal block (9) rotates to carry out centrifugal motion, the centrifugal block (9) moves towards the direction far away from the connecting shaft (6), the centrifugal block (9) pushes the sliding block (13) to move by utilizing the linkage rod (12), the cylinder (7) and the sliding rail (11) jointly act to play a role in limiting the moving direction of the centrifugal block (9) and the sliding block (13),
s3, the slide block (13) starts to move upwards, the slide block (13) indirectly pushes the clamping rod (15) by the top spring (14), because the outer wall of the clamping rod (15) is provided with a notch which is clamped with the elastic clamping ball (16), when the rotation speed of the screw (5) is enough, the clamping rod (15) can move, because the notch of the clamping rod (15) is divided into a left layer, a middle layer and a right layer, the fixing position is carried out, the clamping rod (15) is prevented from shaking continuously, the screw (5) is caused to change the speed and generate vibration, because the outer wall of the clamping rod (15) is fixedly connected with the ring teeth (25), the clamping rod (15) moves to enable the ring teeth (25) to move rightwards, at the moment, the ring teeth (25) change the contact position with the driving gear (26), because the driving gear (26) is divided into a left layer, a middle layer and a right layer, and the gear density is gradually reduced from left to right, the transmission proportion that the driving gear (26) drives the ring teeth (25) to rotate is reduced, the ring gear (25) is connected with the cylinder (7) through the sliding chute, the ring gear (25) can only move along the direction vertical to the axis of the cylinder (7), so that the ring gear (25) rotates to drive the cylinder (7) to rotate, the outer wall of the connecting shaft (6) is fixedly connected with the cylinder (7), and the outer wall of the connecting shaft (6) is fixedly connected with the screw (5), so that the rotation speed of the cylinder (7), namely the rotation speed of the screw (5), is reduced, namely the injection speed of the aluminum material is reduced, the heating block (4) has enough time to completely melt the aluminum material, and the injection pressure is reduced to avoid the deformation of an injection product;
s4: and because the original injection molding speed is slowed down, the injection speed of the aluminum material in the material box (24) is unchanged, the total amount of the injected aluminum material is reduced, the injection molding product is lack of material, the defect occurs, along with the movement of the sliding block (13), the sliding block (13) can drive the connecting rod (18) to move rightwards, the annular rail (19) plays a role in reducing friction, and because the connecting rod (18) performs circular motion by taking the connecting shaft (6) as the center of a circle, the connecting rod (18) only can extrude the top disc (20) and can not drive the connecting rod (18), under the normal working state, the connecting rod (18) extrudes the top disc (20), the top disc (20) compresses the spring rod (21), at the moment, the connecting rod (18) moves rightwards along with the sliding block (13), the connecting rod (18) can not compress the top disc (20), so the spring rod (21) resets the top disc (20), and the top disc (20) is contacted with the connecting rod (18) again, at the moment, the spring rod (21) integrally moves rightwards, the spring rod (21) drives the gate (23) to move, the flow area of the bottom of the material box (24) is enlarged by the gate (23), the entering speed of the aluminum material is increased, the injection molding speed of the screw (5) in rotation is slowed down, the total amount of the aluminum material which is injected into the cavity (2) in fixed time is unchanged, and the entering amount is maintained to avoid product defects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210161860.8A CN114535530B (en) | 2022-02-22 | 2022-02-22 | Injection molding equipment and injection molding method for completely molding and demolding aluminum material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210161860.8A CN114535530B (en) | 2022-02-22 | 2022-02-22 | Injection molding equipment and injection molding method for completely molding and demolding aluminum material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114535530A true CN114535530A (en) | 2022-05-27 |
| CN114535530B CN114535530B (en) | 2024-09-03 |
Family
ID=81677242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210161860.8A Active CN114535530B (en) | 2022-02-22 | 2022-02-22 | Injection molding equipment and injection molding method for completely molding and demolding aluminum material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114535530B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB953217A (en) * | 1959-12-24 | 1964-03-25 | Herbert Goller | A method and a machine for producing moulded articles by injection moulding |
| GB1429663A (en) * | 1972-03-16 | 1976-03-24 | Du Pont | Injection moudling |
| CN109605657A (en) * | 2018-11-14 | 2019-04-12 | 崔国辉 | A kind of injection molding processing unit (plant) and processing technology |
| CN110253845A (en) * | 2019-06-18 | 2019-09-20 | 田胜林 | A kind of reciprocating screw injection molding machine of pressure controllable |
| CN113681853A (en) * | 2021-08-16 | 2021-11-23 | 晋江市中辉印刷包装有限公司 | Fruit-flavored beverage packaging film and preparation process thereof |
| CN113977873A (en) * | 2021-09-30 | 2022-01-28 | 何子樑 | Plastic mold capable of heating pouring opening and process |
| CN113977887A (en) * | 2021-09-28 | 2022-01-28 | 冯杰 | Feeding device and feeding method based on liquid silica gel injection molding machine |
-
2022
- 2022-02-22 CN CN202210161860.8A patent/CN114535530B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB953217A (en) * | 1959-12-24 | 1964-03-25 | Herbert Goller | A method and a machine for producing moulded articles by injection moulding |
| GB1429663A (en) * | 1972-03-16 | 1976-03-24 | Du Pont | Injection moudling |
| CN109605657A (en) * | 2018-11-14 | 2019-04-12 | 崔国辉 | A kind of injection molding processing unit (plant) and processing technology |
| CN110253845A (en) * | 2019-06-18 | 2019-09-20 | 田胜林 | A kind of reciprocating screw injection molding machine of pressure controllable |
| CN113681853A (en) * | 2021-08-16 | 2021-11-23 | 晋江市中辉印刷包装有限公司 | Fruit-flavored beverage packaging film and preparation process thereof |
| CN113977887A (en) * | 2021-09-28 | 2022-01-28 | 冯杰 | Feeding device and feeding method based on liquid silica gel injection molding machine |
| CN113977873A (en) * | 2021-09-30 | 2022-01-28 | 何子樑 | Plastic mold capable of heating pouring opening and process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114535530B (en) | 2024-09-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111204014A (en) | Injection molding part mold with internal threads and demolding method thereof | |
| CN216442961U (en) | Injection molding mold with high molding quality and convenient discharging | |
| CN114905702A (en) | Forming structure and forming method for reducing shrinkage rate during injection molding of amorphous plastic | |
| CN114535530A (en) | Injection molding equipment and injection molding method for complete molding and demolding of aluminum material | |
| CN219634430U (en) | Die overturning ejection discharging mechanism | |
| CN218196626U (en) | Injection mold convenient for sprue disconnection | |
| CN209050966U (en) | A kind of overlay film mold with dust reduction capability | |
| CN113977873A (en) | Plastic mold capable of heating pouring opening and process | |
| CN112172058B (en) | Intelligent injection molding device for fireproof window frame of window | |
| CN113681837A (en) | Injection molding device capable of avoiding influence of waste material blocking injection molding channel on next injection molding | |
| CN211389939U (en) | High-precision mold for plastic gear | |
| CN219600239U (en) | Injection mold of air conditioner air outlet plectrum | |
| CN104690868B (en) | Automatic capping machine | |
| CN111941743A (en) | Plastic injection molding machine rapid demoulding mechanism using new material as raw material | |
| CN221436993U (en) | Rotary disc for continuous forming of soles | |
| CN212979063U (en) | Automotive interior spare injection mold convenient to drawing of patterns | |
| CN213055747U (en) | Car audio frequency connecting wire injection moulding equipment | |
| CN216182412U (en) | Injection mold for automobile air conditioner accessory | |
| CN217021286U (en) | Injection mold with angularly adjustable support | |
| CN112223642A (en) | Energy-concerving and environment-protective unloader for injection mold | |
| CN214323985U (en) | Lens injection molding machine | |
| CN216782372U (en) | Forming die for processing rubber products | |
| CN216732867U (en) | Mold closing and opening device for injection mold | |
| CN109159414A (en) | A kind of film forming technique | |
| CN220681534U (en) | Press fit equipment convenient to take off membrane |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20240808 Address after: No. 5 Weixiang Road, Dongcheng Street, Dongguan City, Guangdong Province 523000 Applicant after: Dongguan City Kam Fung Metallic Spraying Co.,Ltd. Country or region after: China Address before: 312500 No. 271-17, No. 269, Xinchang Avenue East Road, Yulin street, Xinchang County, Shaoxing City, Zhejiang Province Applicant before: Dong Mingdong Country or region before: China |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |