CN114535319A - System and method for regulating and monitoring position of upper roller of fluid surface micro-modeling roller press - Google Patents

System and method for regulating and monitoring position of upper roller of fluid surface micro-modeling roller press Download PDF

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Publication number
CN114535319A
CN114535319A CN202210027319.8A CN202210027319A CN114535319A CN 114535319 A CN114535319 A CN 114535319A CN 202210027319 A CN202210027319 A CN 202210027319A CN 114535319 A CN114535319 A CN 114535319A
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CN
China
Prior art keywords
roller
modeling
press
application system
current collector
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CN202210027319.8A
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Chinese (zh)
Inventor
周素超
陈韵吉
吕海娜
孙宝国
杨玉娜
陈彦鹏
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Alkene New Material Beijing Technology Co ltd
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Alkene New Material Beijing Technology Co ltd
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Priority to CN202210027319.8A priority Critical patent/CN114535319A/en
Publication of CN114535319A publication Critical patent/CN114535319A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product

Abstract

The invention discloses a system and a method for regulating and monitoring the position of an upper roller of a current collector surface micro-modeling roller press, wherein the system comprises a roller press, a designated roller press calibration application system, a driving serial port application system and a metering control application system, wherein the designated roller press calibration application system is connected with the driving serial port application system and the metering control application system; the current collector surface micro-modeling roller press upper roller position regulation and monitoring system and method have the advantages that the technical blank in the current collector micro-modeling rolling process is filled, the nonuniformity of the geometric distribution size of the metal foil strip surface micro-modeling dot matrix is reduced, the rolling efficiency is improved, the current collector micro-modeling rolling technology tends to be perfect, the performances of two surfaces of a current collector foil material are balanced, the occurrence probability of phenomena such as penetration, wrinkles and the like is reduced, and the stability of the quality of a finished product is improved. The method is beneficial to strengthening the standardization and automation of the production process and reducing the influence of artificial uncertain factors of operators.

Description

System and method for regulating and monitoring position of upper roller of fluid surface micro-modeling roller press
Technical Field
The invention relates to the technical field of roller presses, in particular to a system and a method for regulating and monitoring the position of an upper roller of a roller press for the surface micro-modeling of a current collector.
Background
The roughening rolling technology firstly performs roughening treatment on the surface of the roller, and then copies the surface appearance of the roller to the surface of the current collector through the rolling technology. The current collector is subjected to surface micro-molding through a roller with a micro boss, pits which are distributed in a staggered manner are formed on the surfaces of the two sides of the foil, and the micro-molding forms of the two sides of the foil are accurate and symmetrical so as to ensure the balance of the performances of the two sides.
In the current common foil rolling, the positioning control of the roller is mostly detected by a double-limit switch, and the positioning method used in the current collector micro-modeling rolling even stays at the level of manual control;
at present, roller positioning control is mostly detected by adopting double limit switches, wherein the double limit switches comprise a speed reduction limit switch and a braking limit switch. After a roller positioning command is sent out, the motor is started and accelerated to a searching speed, the roller is driven to rotate at a constant speed, and a searching and capturing limit signal is sent out. When the limit switch 1 is triggered, the motor is reduced to the positioning speed from the searching speed and runs at a low speed, when the switch 2 is triggered, the motor is braked until the motor stops running, and the spindle positioning process is finished. Because the rotation position of the spindle is not controlled in the positioning and braking process, the control mode cannot eliminate the influence of disturbance factors such as mechanical inertia and the like, and the control mode has poor stability in the application process and easily causes the positioning error to exceed the limit. The manual mode can not make the projection on one roller exactly positioned at the middle position of the two projections of the counter roller; in the long-time production rolling process, due to high-speed rotation, the vertical, front and back and horizontal positions of the roller inevitably have micro-offset, and the micro-offset cannot be found in time in the production, so that a large number of defective products or defective products are generated.
Disclosure of Invention
The invention aims to solve the problems, designs a system and a method for regulating and monitoring the position of an upper roller of a current collector surface micro-modeling roller press, and solves the problems of the prior art.
The technical scheme of the invention for realizing the aim is as follows: the roller position regulation and control monitoring system for the fluid surface micro-modeling roller press comprises a roller press, a roller press calibration specified application system, a driving serial port application system and a metering control application system, wherein the roller press calibration specified application system is connected with the driving serial port application system and the metering control application system;
the specified application system for the roll squeezer calibration is used for roll position control;
the driving serial port application system monitors the running state of the roller press and the data transmitted by transmission and PLC in real time and stores the data into RDS;
the metering control application system mainly comprises an RDS (real-time data server) for processing data of programs in the system;
the roller press consists of a rack and a pair of vertically symmetrical press rollers arranged on the rack, and a pair of driving motors are respectively arranged on the pair of press rollers and used for driving the pair of press rollers to rotate;
the specified application system for the calibration of the roller press consists of a servo controller on a driving motor, a limit switch arranged on one side of the pressing roller, a stop block welded on the pressing roller, a visual sensor arranged on a rack and an axial position precision control module connected with the axis of the pressing roller.
The axial position accuracy control module comprises: the device comprises a shaft sleeve, a driving block, a plurality of limiting ring sheets, limiting blocks, a supporting frame, an adjusting thread sleeve, an adjusting bolt, a telescopic pipe and an adjusting motor;
through the bushing between driving motor's the drive end and the compression roller, be provided with the drive block on driving motor's the drive end, be provided with a plurality of spacing recesses on the drive block, the axle sleeve inner ring is equipped with a plurality of spacing ring pieces and clamps in a plurality of spacing recesses, the one end of compression roller is provided with the stopper, a plurality of spacing recesses have been seted up on the stopper equally and have clamped on a plurality of spacing ring pieces, the frame outside that the other end of compression roller corresponds is provided with the support frame, be provided with the adjusting thread bush on the support frame, adjusting thread bush threaded connection has adjusting bolt, the tip swing joint of accent bolt has flexible pipe, be connected with adjusting motor on the flexible pipe, adjusting bolt's tip and the other end swing joint of compression roller.
The telescopic pipe is of a tubular cavity structure with a telescopic function, one end of the telescopic pipe is connected with the driving end of the adjusting motor, and the telescopic end of the telescopic pipe is sleeved on the end of the adjusting bolt.
The bottom surface of support frame is provided with a pair of reinforcing plate.
And an emergency brake mechanism is arranged on the outer side of one end of the compression roller and positioned on the support frame to wrap the compression roller.
The emergency brake mechanism includes: the brake device comprises a supporting block, an insertion groove, a socket, a brake cylinder, a limit ring plate and a limit ring groove;
be provided with the supporting shoe on the support frame, be provided with the cartridge groove on the supporting shoe, the socket cartridge is in the cartridge inslot, the cartridge inslot is provided with brake cylinder, seted up on the socket and held the dress groove, the top surface that holds the dress groove is connected with brake cylinder's flexible end, be interference fit between socket and the cartridge groove, and the bottom that is located the socket is provided with spacing ring board, the top surface in cartridge groove is provided with spacing ring groove and matches with spacing ring board.
The top of socket is provided with the brake block, set up half parcel in the outer brake groove of the compression roller other end on the brake block.
And the pair of driving motors adopt closed-loop servo motors.
The method for regulating and monitoring the position of the upper roller of the fluid surface micro-modeling roller press comprises the following steps: step S1, starting, step S2, searching signals, step S3, marking initial positions, step S4, setting initial values, step S5, checking visual signals, step S6, fine adjustment of a computer, step S7 and axial adjustment;
step S1: after the roller positioning command is triggered, the driving motor is started and accelerated to a signal searching speed;
step S2: when the stop block in the marking line direction of the roller is in the 'R' position, the switch sends out a signal when the stop block rotates to the position of the limit switch, and the system defines the current roller position as 'S';
step S3: the roller rotation target position is defined according to the initial position of the roller shaft head, and the roller target position is the position (T) of a roller measuring mark line at 12 points;
step S4: the included angle alpha between the installation position of the limit switch and the target position of the roller rotation is the set value of the roller rotation position;
step S5: comparing whether the initial (radial) position marks of the two rollers are aligned or not by a visual sensor, and transmitting data information to the RDS;
step S6: after being analyzed and calculated by RDS, the initial position of the adjusting roller is transmitted to a servo motor;
step S7: and arranging an axial position precision control module of the roller of the rolling machine according to the running condition of the equipment and the geometric precision of the micro-modeling distribution matrix of the rolled finished foil.
The switch of the pair of pressure rollers in the step S1 is a synchronous switch.
The current collector surface micro-molding roller press upper roller position regulation and monitoring system and method manufactured by the technical scheme fill up the technical blank in the current collector micro-molding rolling process, reduce the nonuniformity of the geometric distribution size of the metal foil strip surface micro-molding lattice, improve the rolling efficiency, enable the current collector micro-molding rolling technology to tend to be perfect, enable the two surface performances of the current collector foil to be balanced, reduce the occurrence probability of phenomena such as penetration, wrinkles and the like, and improve the stability of the quality of a finished product. The method is beneficial to strengthening the standardization and automation of the production process and reducing the influence of artificial uncertain factors of operators.
Drawings
FIG. 1 is a flow chart of a monitoring system for regulating the position of an upper roller of a collector surface micro-modeling roller press.
Fig. 2 is a schematic diagram of a roller rotation position of the regulating and monitoring system for the upper roller position of the collector surface micro-molding roller press.
Fig. 3 is a schematic view of the main view structure of the rolling mill of the system for regulating and monitoring the position of the upper roll of the collector surface micro-modeling rolling mill.
Fig. 4 is a schematic view of a partial side view structure of the roller press of the system for regulating and monitoring the position of the upper roller of the collector surface micro-modeling roller press.
Fig. 5 is a schematic view of a roller press roller structure of the monitoring system for regulating the position of the upper roller of the collector surface micro-modeling roller press.
In the figure: 1. a frame; 2. a compression roller; 3. a drive motor; 4. a shaft sleeve; 5. a drive block; 6. a limit ring sheet; 7. a limiting block; 8. a support frame; 9. adjusting the threaded sleeve; 10. adjusting the bolt; 11. a telescopic pipe; 12. adjusting the motor; 13. a reinforcing plate; 14. a support block; 15. inserting the slots; 16. a socket; 17. a brake cylinder; 18. a limit ring plate; 19. a limit ring groove; 20. a brake block.
Detailed Description
The invention is described in detail below with reference to the drawings, as shown in fig. 1-5.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.
Example (b): according to the attached figures 1-5 of the specification, the roller position regulation and monitoring system for the current collector surface micro-modeling roller press comprises a roller press, a roller press calibration specified application system, a driving serial port application system and a metering control application system, wherein the roller press calibration specified application system is connected with the driving serial port application system and the metering control application system, and in the specific implementation process, each subsystem has the following micro-modeling effect on the whole roller press;
the roller press calibrates a designated application system for controlling the position of a roller;
the driving serial port application system monitors the running state of the roller press and the data transmitted by the transmission and the PLC in real time and stores the data into the RDS;
the metering control application system mainly comprises an RDS (real-time data server) for processing data of programs in the system;
as can be seen from fig. 1-5 of the specification, the roller press is composed of a frame 1 and a pair of vertically symmetrical press rollers 2 arranged on the frame 1, and a pair of driving motors 3 for driving the pair of press rollers 2 to rotate are respectively arranged on the pair of press rollers 2;
the specified application system for the roll squeezer calibration consists of a servo controller on a driving motor 3, a limit switch installed on one side of the press roll 2, a stop block welded on the press roll 2, a visual sensor installed on the rack 1 and an axial position precision control module connected with the axis of the press roll 2.
As can be seen from fig. 1 to 5 of the specification, the axial position accuracy control module includes: the device comprises a shaft sleeve 4, a driving block 5, a plurality of limiting ring sheets 6, a limiting block 7, a supporting frame 8, an adjusting threaded sleeve 9, an adjusting bolt 10, an extension tube 11 and an adjusting motor 12, wherein the connection relationship and the position relationship are as follows;
the driving end of a driving motor 3 is connected with the compression roller 2 through a shaft sleeve 4, a driving block 5 is arranged on the driving end of the driving motor 3, a plurality of limiting grooves are formed in the driving block 5, a plurality of limiting ring pieces 6 are arranged in the shaft sleeve 4 in an inner ring mode and clamped in the limiting grooves, a limiting block 7 is arranged at one end of the compression roller 2, a plurality of limiting grooves are also formed in the limiting block 7 and clamped on the limiting ring pieces 6, a supporting frame 8 is arranged on the outer side of the rack 1 corresponding to the other end of the compression roller 2, an adjusting threaded sleeve 9 is arranged on the supporting frame 8, an adjusting bolt 10 is connected with the adjusting threaded sleeve 9 in a threaded mode, the end portion of the adjusting bolt is movably connected with a telescopic pipe 11, an adjusting motor 12 is connected onto the telescopic pipe 11, and the end portion of the adjusting bolt 10 is movably connected with the other end of the compression roller 2;
in the concrete implementation process, drive the drive block 5 through driving motor 3 and rotate, and then can make spacing annular 19 under the effect of blocking spacing ring piece 6, drive axle sleeve 4 and rotate, and then can make the synchronous drive compression roller 2 of axle sleeve 4 rotate, when needing to adjust the axial position of compression roller 2, drive flexible pipe 11 through adjusting motor 12 and rotate, and then drive adjusting bolt 10 and adjust the threaded sleeve 9 meshing, thereby make adjusting bolt 10 linear motion in adjusting the threaded sleeve 9, thereby make adjusting bolt 10 drive compression roller 2 at the horizontal axis upward movement, thereby make compression roller 2 roll-in the material, and because stopper 7 and spacing ring piece 6 match, therefore can not influence the rotation of compression roller 2.
The telescopic pipe 11 is a tubular cavity structure with a telescopic function, one end of the telescopic pipe 11 is connected with the driving end of the adjusting motor 12, the telescopic end of the telescopic pipe 11 is sleeved on the end of the adjusting bolt 10, a plurality of block bodies with limiting functions are arranged on the radial outer side of the telescopic pipe 11, and the telescopic pipe 11 can complete telescopic when rotating, so that the adjusting bolt 10 is driven to synchronously rotate.
The bottom surface of support frame 8 is provided with a pair of reinforcing plate 13, improves the structural strength of support frame 8.
The one end outside of compression roller 2 just is located and is provided with emergency brake mechanism on the support frame 8 and wraps up outside compression roller 2.
As can be seen from fig. 1 to 5 of the specification, the emergency braking mechanism includes: the supporting block 14, the inserting groove 15, the socket 16, the brake cylinder 17, the limit ring plate 18 and the limit ring groove 19 are connected and positioned as follows;
the supporting frame 8 is provided with a supporting block 14, the supporting block 14 is provided with a cartridge slot 15, a socket 16 is inserted in the cartridge slot 15, a brake cylinder 17 is arranged in the cartridge slot 15, the socket 16 is provided with a bearing slot, the top surface of the bearing slot is connected with the telescopic end of the brake cylinder 17, the socket 16 is in interference fit with the cartridge slot 15, the bottom end of the socket 16 is provided with a limit ring plate 18, and the top surface of the cartridge slot 15 is provided with a limit ring groove 19 matched with the limit ring plate 18.
In the specific implementation process, the top of socket 16 is provided with brake block 20, offers half the parcel in the outer brake groove of compression roller 2 other end on the brake block 20, through supporting shoe 14 as the bottom sprag, socket 16 can stretch out and draw back the activity in cartridge groove 15, promotes socket 16 action through brake cylinder 17 to make socket 16 laminate the compression roller 2 tip, and then slow down and stop compression roller 2.
The pair of driving motors 3 are closed-loop servo motors.
The scheme also discloses a method for regulating, controlling and monitoring the position of the upper roller of the current collector surface micro-modeling roller press, which comprises the following steps:
the method comprises the following steps: after the roller positioning command is triggered, the driving motor is started and accelerated to a signal searching speed, and switches of the pair of compression rollers are synchronous switches;
step two: when the stop block in the marking line direction of the roller is in the 'R' position, the switch sends out a signal when the stop block rotates to the position of the limit switch, and the system defines the current roller position as 'S';
step three: the roller rotation target position is defined according to the initial position of the roller shaft head, and the roller target position is the position (T) of a roller measuring mark line at 12 points;
step four: the included angle alpha between the installation position of the limit switch and the target position of the roller rotation is the set value of the roller rotation position;
step five: comparing whether the initial (radial) position marks of the two rollers are aligned or not by a visual sensor, and transmitting data information to the RDS;
step six: after being analyzed and calculated by RDS, the initial position of the adjusting roller is transmitted to a servo motor;
and step seven, arranging an axial position precision control module of the roller of the rolling press according to the running condition of the equipment and the geometric precision of the micro-modeling distribution matrix of the rolled finished foil.
In conclusion, the current collector surface micro-modeling roller press upper roller position regulation and monitoring system and method fill up the technical blank in the current collector micro-modeling rolling process, reduce the nonuniformity of the geometric distribution size of the metal foil strip surface micro-modeling lattice, improve the rolling efficiency, improve the current collector micro-modeling rolling technology, balance the performances of the two surfaces of the current collector foil, reduce the occurrence probability of phenomena such as penetration, wrinkles and the like, and improve the stability of the quality of finished products. The method is beneficial to strengthening the standardization and automation of the production process and reducing the influence of artificial uncertain factors of operators.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims (10)

1. The roller position regulation and control monitoring system for the fluid surface micro-modeling roller press comprises a roller press, a roller press calibration specified application system, a driving serial port application system and a metering control application system, wherein the roller press calibration specified application system is connected with the driving serial port application system and the metering control application system;
the specified application system for the roll squeezer calibration is used for roll position control;
the driving serial port application system monitors the running state of the roller press and the data transmitted by transmission and PLC in real time and stores the data into RDS;
the metering control application system mainly comprises RDS for processing data of the program in the system;
the roller press consists of a rack and a pair of vertically symmetrical press rollers arranged on the rack, and a pair of driving motors are respectively arranged on the pair of press rollers and used for driving the pair of press rollers to rotate;
the specified application system for the roll squeezer calibration consists of a servo controller on a driving motor, a limit switch arranged on one side of the press roll, a stop block welded on the press roll, a visual sensor arranged on a rack and an axial position precision control module connected with the axis of the press roll.
2. The current collector surface micro-modeling roller press upper roller position regulation and monitoring system of claim 1, wherein the axial position precision control module comprises: the device comprises a shaft sleeve, a driving block, a plurality of limiting ring sheets, limiting blocks, a supporting frame, an adjusting thread sleeve, an adjusting bolt, a telescopic pipe and an adjusting motor;
through the bushing between driving motor's the drive end and the compression roller, be provided with the drive block on driving motor's the drive end, be provided with a plurality of spacing recesses on the drive block, the axle sleeve inner ring is equipped with a plurality of spacing ring pieces and clamps in a plurality of spacing recesses, the one end of compression roller is provided with the stopper, a plurality of spacing recesses have been seted up on the stopper equally and have clamped on a plurality of spacing ring pieces, the frame outside that the other end of compression roller corresponds is provided with the support frame, be provided with the adjusting thread bush on the support frame, adjusting thread bush threaded connection has adjusting bolt, the tip swing joint of accent bolt has flexible pipe, be connected with adjusting motor on the flexible pipe, adjusting bolt's tip and the other end swing joint of compression roller.
3. The current collector surface micro-modeling roller press upper roller position regulation and monitoring system according to claim 2, characterized in that the telescopic pipe is of a tubular cavity structure with a telescopic function, one end of the telescopic pipe is connected with the driving end of the adjusting motor, and the telescopic end of the telescopic pipe is sleeved on the end of the adjusting bolt.
4. The upper roll position regulating and monitoring system for the current collector surface micro-modeling roll squeezer according to claim 3, wherein a pair of reinforcing plates are arranged on the bottom surface of the supporting frame.
5. The current collector surface micro-modeling roller press upper roller position regulation and monitoring system according to claim 1, characterized in that an emergency brake mechanism is arranged on a support frame outside one end of the pressing roller and wrapped outside the pressing roller.
6. The current collector surface micro-texturing roller press upper roller position regulation and monitoring system according to claim 5, characterized in that the emergency brake mechanism comprises: the brake device comprises a supporting block, an insertion groove, a socket, a brake cylinder, a limit ring plate and a limit ring groove;
be provided with the supporting shoe on the support frame, be provided with the cartridge groove on the supporting shoe, the socket cartridge is in the cartridge inslot, the cartridge inslot is provided with brake cylinder, seted up on the socket and held the dress groove, the top surface that holds the dress groove is connected with brake cylinder's flexible end, be interference fit between socket and the cartridge groove, and the bottom that is located the socket is provided with spacing ring board, the top surface in cartridge groove is provided with spacing ring groove and matches with spacing ring board.
7. The current collector surface micro-modeling roller press upper roller position regulation and monitoring system according to claim 1, characterized in that a brake block is arranged at the top end of the socket, and a brake groove which is half-wrapped outside the other end of the press roller is formed in the brake block.
8. The current collector surface micro-modeling roller press upper roller position regulation and monitoring system according to claim 1, wherein a pair of driving motors both employ closed-loop servo motors.
9. The method for regulating and monitoring the position of the upper roller of the fluid surface micro-modeling roller press is characterized by comprising the following steps of: s1, starting, S2, searching signals, S3, marking initial positions, S4, setting initial values, S5, checking visual signals, S6, fine adjustment of a computer, S7 and axial adjustment;
step S1: after a roller positioning command is triggered, a driving motor is started and accelerated to a signal searching speed;
step S2: when the stop block in the marking line direction of the roller is in the 'R' position, the switch sends out a signal when the stop block rotates to the position of the limit switch, and the system defines the current roller position as 'S';
step S3: the roller rotation target position is defined according to the initial position of the roller shaft head, and the roller target position is the position T of the roller measuring mark scribed line at 12 points;
step S4: the included angle alpha between the installation position of the limit switch and the target position of the roller rotation is the set value of the roller rotation position;
step S5: comparing whether the initial radial position marks of the two rollers are aligned or not through a vision sensor, and transmitting data information to the RDS;
step S6: after RDS analysis and calculation, transmitting an instruction to a servo motor to adjust the initial position of the roller;
step S7: and arranging an axial position precision control module of the roller of the rolling machine according to the running condition of the equipment and the geometric precision of the micro-modeling distribution matrix of the rolled finished foil.
10. The method for monitoring regulation and control of the position of the upper roller of the current collector surface micro-structuring roller press according to claim 9, wherein the switches of the pair of pressing rollers in the step S1 are synchronous switches.
CN202210027319.8A 2022-01-11 2022-01-11 System and method for regulating and monitoring position of upper roller of fluid surface micro-modeling roller press Pending CN114535319A (en)

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