CN114535182A - Cylinder head unloading groove belt cleaning device - Google Patents

Cylinder head unloading groove belt cleaning device Download PDF

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Publication number
CN114535182A
CN114535182A CN202210234736.XA CN202210234736A CN114535182A CN 114535182 A CN114535182 A CN 114535182A CN 202210234736 A CN202210234736 A CN 202210234736A CN 114535182 A CN114535182 A CN 114535182A
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CN
China
Prior art keywords
cylinder head
plate
cleaning device
unloading groove
pipe
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN202210234736.XA
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Chinese (zh)
Inventor
梁业
莫深兰
陈林
许保雄
苏杭
苏兰梅
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Application filed by Guangxi Yuchai Machinery Co Ltd filed Critical Guangxi Yuchai Machinery Co Ltd
Priority to CN202210234736.XA priority Critical patent/CN114535182A/en
Publication of CN114535182A publication Critical patent/CN114535182A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The application provides a cylinder head unloading groove cleaning device, and belongs to the technical field of cylinder head cleaning. The cylinder cover unloading groove cleaning device comprises a clamping assembly and a cleaning and drying assembly, wherein the clamping assembly comprises a base, an electric push rod and a clamping plate, the cleaning and drying component comprises a supporting frame, a hydraulic cylinder, a connecting frame, a rotating pipe, a brush disc, a motor, a hot air blower and a blowing pipe, the unloading groove of the cylinder cover is upward and then clamped and fixed by an electric push rod and a clamping plate, then the hydraulic cylinder is started to push the brush disc to move downwards to contact the cylinder cover and the brush extends into the unloading groove, then the motor is started to drive the brush disc to rotate, meanwhile, an external liquid supply pump supplies cleaning liquid through a liquid inlet pipe, the cleaning liquid is introduced into the rotating pipe and flows out to the brush through the brush disc, then cooperate the brush dish to rotate and wash for cylinder cap and off-load groove, improved cleaning performance and efficiency greatly, wash the back and dry for cylinder cap through air heater and blowing pipe fast to work efficiency has been improved.

Description

一种气缸盖卸荷槽清洗装置A cylinder head unloading groove cleaning device

技术领域technical field

本申请涉及气缸盖清洗领域,具体而言,涉及一种气缸盖卸荷槽清洗装置。The application relates to the field of cylinder head cleaning, in particular, to a cylinder head unloading groove cleaning device.

背景技术Background technique

气缸盖在加工生产中需要开设卸荷槽,用来消除齿轮泵的困油现象,保证齿轮泵的平稳运行气缸盖在生产过程中会产生的切屑、飞边、毛刺以及加工过程中的油和水等异物可能会附着在气缸盖上,影响气缸盖的使用性能,为了清洗这些异物,在气缸盖的生产过程中需要对其进行清洗。Cylinder head needs to have unloading grooves in the production process to eliminate the oil trapping phenomenon of the gear pump and ensure the smooth operation of the gear pump. The chips, flashes, burrs and oil and Foreign matter such as water may adhere to the cylinder head and affect the performance of the cylinder head. In order to clean these foreign matter, it needs to be cleaned during the production process of the cylinder head.

现有的一些清洗装置通常通过夹具夹紧然后清洗箱内进行清洗,清洗效果不佳,且缺少相应的干燥机构,清洗后自然干燥的方式,效率低下。Some existing cleaning devices are usually clamped by clamps and then cleaned in a cleaning box. The cleaning effect is not good, and the corresponding drying mechanism is lacking. The natural drying method after cleaning is inefficient.

发明内容SUMMARY OF THE INVENTION

为了弥补以上不足,本申请提供了一种气缸盖卸荷槽清洗装置,旨在改善上述背景技术中提到的问题。In order to make up for the above deficiencies, the present application provides a cylinder head unloading groove cleaning device, which aims to improve the problems mentioned in the above background art.

本申请实施例提供了一种气缸盖卸荷槽清洗装置包括夹紧组件和清洗烘干组件。An embodiment of the present application provides a cleaning device for a cylinder head relief groove, which includes a clamping component and a cleaning and drying component.

所述夹紧组件包括底座、电动推杆和夹板,所述电动推杆设置有两个,所述电动推杆安装于所述底座顶部,所述夹板安装于所述电动推杆输出端。The clamping assembly includes a base, an electric push rod and a splint. There are two electric push rods. The electric push rod is installed on the top of the base, and the splint is installed at the output end of the electric push rod.

所述清洗烘干组件包括支撑架、液压缸、连接架、转动管、刷盘、电机、热风机和吹风管,所述支撑架安装于所述底座顶部,所述液压缸安装于所述支撑架一侧,所述连接架安装于所述液压缸活动端,所述转动管转动设置于所述连接架一侧,所述转动管顶端连通设置有进液管,所述刷盘安装于所述转动管一端,所述刷盘连通所述转动管,所述电机安装于所述连接架一侧,所述电机输出端传动连接于所述转动管,所述热风机安装于所述支撑架顶部,所述吹风管连通设置于所述热风机出风端。The cleaning and drying assembly includes a support frame, a hydraulic cylinder, a connecting frame, a rotating pipe, a brush plate, a motor, a hot air blower and a blowing pipe, the support frame is installed on the top of the base, and the hydraulic cylinder is installed on the support one side of the frame, the connecting frame is installed on the movable end of the hydraulic cylinder, the rotating pipe is rotatably arranged on one side of the connecting frame, the top of the rotating pipe is connected with a liquid inlet pipe, and the brush plate is installed on the One end of the rotating pipe, the brush plate is connected to the rotating pipe, the motor is installed on one side of the connecting frame, the output end of the motor is drivingly connected to the rotating pipe, and the hot air blower is installed on the supporting frame At the top, the blowing pipe is communicated and arranged at the air outlet end of the hot air blower.

在上述实现过程中,通过电动推杆和夹板将气缸盖卸荷槽朝上然后夹紧固定,然后通过启动液压缸,液压缸推动连接架下移,连接架带动转动管和刷盘下移,刷盘下移接触气缸盖且毛刷伸入卸荷槽内,然后同时启动电机,电机带动转动管转动,转动管带动刷盘转动,同时外部供液泵通过进液管供给清洗液,清洗液通入转动管经刷盘流出至毛刷上,然后配合刷盘转动从而给气缸盖和卸荷槽进行清洗,大大提高了清洗效果和效率,清洗后通过热风机和吹风管快速给气缸盖进行烘干,从而提高了工作效率。In the above realization process, the unloading groove of the cylinder head is turned upward by the electric push rod and the splint, and then clamped and fixed, and then by starting the hydraulic cylinder, the hydraulic cylinder pushes the connecting frame to move down, and the connecting frame drives the rotating tube and the brush plate to move down. The brush plate moves down to contact the cylinder head and the brush extends into the unloading groove, then start the motor at the same time, the motor drives the rotating tube to rotate, the rotating tube drives the brush plate to rotate, and the external liquid supply pump supplies the cleaning liquid through the liquid inlet pipe. The inlet rotating tube flows out to the brush through the brush plate, and then rotates with the brush plate to clean the cylinder head and the unloading groove, which greatly improves the cleaning effect and efficiency. drying, thereby improving work efficiency.

在一种具体的实施方案中,所述刷盘包括连接板和毛刷板,所述连接板固定连接于所述转动管一端,所述毛刷板安装于所述连接板底部。In a specific embodiment, the brush plate includes a connecting plate and a brush plate, the connecting plate is fixedly connected to one end of the rotating tube, and the brush plate is mounted on the bottom of the connecting plate.

在一种具体的实施方案中,所述毛刷板开设有流道,所述流道连通所述转动管,所述流道连通开设有支流孔。In a specific embodiment, the brush plate is provided with a flow channel, the flow channel communicates with the rotating tube, and the flow channel communicates with a branch hole.

在上述实现过程中,通过转动管通入的清洗液经过流道后从支流孔喷出,从而保证实施清洗湿润,提高清洗效果。In the above implementation process, the cleaning liquid introduced through the rotating pipe passes through the flow channel and then is ejected from the tributary hole, thereby ensuring the cleaning and wetting and improving the cleaning effect.

在一种具体的实施方案中,所述电机输出端固定连接有第一齿轮,所述转动管固定套设有第二齿轮,所述第一齿轮和所述第二齿轮相啮合。In a specific embodiment, a first gear is fixedly connected to the output end of the motor, a second gear is fixedly sleeved on the rotating tube, and the first gear and the second gear are engaged.

在上述实现过程中,通过两个齿轮啮合的方式进行传动连接。In the above implementation process, the transmission connection is performed by means of two gears meshing.

在一种具体的实施方案中,所述连接架包括U形板和固定板,所述U形板固定连接于所述液压缸活动端,所述固定板固定连接于所述U形板底端。In a specific embodiment, the connecting frame includes a U-shaped plate and a fixing plate, the U-shaped plate is fixedly connected to the movable end of the hydraulic cylinder, and the fixing plate is fixedly connected to the bottom end of the U-shaped plate .

在一种具体的实施方案中,所述固定板内嵌有轴承,所述轴承固定套接于所述转动管表面。In a specific embodiment, a bearing is embedded in the fixing plate, and the bearing is fixedly sleeved on the surface of the rotating tube.

在上述实现过程中,通过轴承连接转动管,进行转动连接,减少摩擦,延长使用寿命,保证清洗效果。In the above realization process, the rotating tube is connected through the bearing, and the rotating connection is performed to reduce friction, prolong the service life, and ensure the cleaning effect.

在一种具体的实施方案中,所述吹风管出风端固定连接有吹风嘴,所述吹风嘴倾斜设置。In a specific embodiment, a blowing nozzle is fixedly connected to the air outlet end of the blowing pipe, and the blowing nozzle is arranged obliquely.

在上述实现过程中,通过倾斜设置的吹风嘴朝向气缸盖,有利于导向风吹向气缸盖。In the above implementation process, the obliquely disposed blowing nozzles are directed toward the cylinder head, which is beneficial for the guide wind to blow toward the cylinder head.

在一种具体的实施方案中,所述底座开设有集液槽,所述集液槽顶部连通开设有若干排液孔。In a specific embodiment, the base is provided with a sump, and the top of the sump is connected with a plurality of drain holes.

在一种具体的实施方案中,所述底座底部固定连接有支撑腿,所述支撑腿一侧固定连接有承接板,所述承接板顶部设置有储液箱。In a specific embodiment, a support leg is fixedly connected to the bottom of the base, a receiving plate is fixedly connected to one side of the support leg, and a liquid storage tank is provided on the top of the receiving plate.

在上述实现过程中,清洗后的废液通过排液孔和集液槽集中流入储液箱,进行集中处理。In the above implementation process, the cleaned waste liquid flows into the liquid storage tank through the liquid drain hole and the liquid collecting tank, and is processed in a centralized manner.

在一种具体的实施方案中,所述夹板一侧设置有橡胶垫。In a specific embodiment, a rubber pad is provided on one side of the splint.

在上述实现过程中,用于增加夹紧气缸盖的摩擦力,同时减少对气缸盖的磨损。In the above implementation process, the friction force for clamping the cylinder head is increased, and the wear on the cylinder head is reduced at the same time.

附图说明Description of drawings

为了更清楚地说明本申请实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.

图1是本申请实施方式提供的气缸盖卸荷槽清洗装置结构示意图;1 is a schematic structural diagram of a cleaning device for a cylinder head unloading groove provided by an embodiment of the present application;

图2为本申请实施方式提供的夹紧组件结构示意图;FIG. 2 is a schematic structural diagram of a clamping assembly provided by an embodiment of the present application;

图3为本申请实施方式提供的清洗烘干组件结构示意图;3 is a schematic structural diagram of a cleaning and drying assembly provided by an embodiment of the present application;

图4为本申请实施方式提供的连接架结构示意图;4 is a schematic structural diagram of a connection frame provided by an embodiment of the present application;

图5为本申请实施方式提供的刷盘结构示意图。FIG. 5 is a schematic structural diagram of a brush disk provided by an embodiment of the present application.

图中:100-夹紧组件;110-底座;111-集液槽;1111-排液孔;112-支撑腿;1121-承接板;113-储液箱;120-电动推杆;130-夹板;131-橡胶垫;200-清洗烘干组件;210-支撑架;220-液压缸;230-连接架;231-U形板;232-固定板;233-轴承;240-转动管;241-进液管;242-第二齿轮;250-刷盘;251-连接板;252-毛刷板;2521-流道;260-电机;261-第一齿轮;270-热风机;280-吹风管;281-吹风嘴。In the figure: 100-clamping assembly; 110-base; 111-liquid collecting tank; 1111-drainage hole; 112-supporting leg; 1121-bearing plate; 113-liquid storage tank; 120-electric push rod; 130-splint ;131-rubber pad;200-cleaning and drying components;210-supporting frame;220-hydraulic cylinder;230-connecting frame;231-U-shaped plate;232-fixed plate;233-bearing;240-rotating tube;241- Liquid inlet pipe; 242-Second gear; 250-Brush plate; 251-Connecting plate; 252-Brush plate; 2521-Flow channel; 260-Motor; 261-First gear; 270-Hot air blower; ; 281 - blowing nozzle.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述。The technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application.

为使本申请实施方式的目的、技术方案和优点更加清楚,下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本申请一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments This is a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

因此,以下对在附图中提供的本申请的实施方式的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施方式。基于本申请中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。Thus, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation on this application.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.

在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.

在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.

请参阅图1-5,本申请提供一种气缸盖卸荷槽清洗装置包括夹紧组件100和清洗烘干组件200。Referring to FIGS. 1-5 , the present application provides a cylinder head unloading groove cleaning device including a clamping assembly 100 and a cleaning and drying assembly 200 .

请参阅图2,夹紧组件100包括底座110、电动推杆120和夹板130,电动推杆120设置有两个,电动推杆120安装于底座110顶部,电动推杆120螺栓连接或焊接于底座110,夹板130安装于电动推杆120输出端,夹板130螺栓连接或焊接于电动推杆120,具体的,底座110开设有集液槽111,集液槽111顶部连通开设有若干排液孔1111,底座110底部固定连接有支撑腿112,底座110螺栓连接或焊接有支撑腿112,支撑腿112一侧固定连接有承接板1121,承接板1121顶部设置有储液箱113,清洗后的废液通过排液孔1111和集液槽111集中流入储液箱113,进行集中处理。Referring to FIG. 2 , the clamping assembly 100 includes a base 110 , an electric push rod 120 and a clamping plate 130 . There are two electric push rods 120 . The electric push rods 120 are installed on the top of the base 110 , and the electric push rods 120 are bolted or welded to the base. 110. The splint 130 is installed on the output end of the electric push rod 120, and the splint 130 is bolted or welded to the electric push rod 120. Specifically, the base 110 is provided with a liquid collection tank 111, and the top of the liquid collection tank 111 is connected with a number of drainage holes 1111. , the bottom of the base 110 is fixedly connected with a support leg 112, the base 110 is bolted or welded with a support leg 112, one side of the support leg 112 is fixedly connected with a receiving plate 1121, the top of the receiving plate 1121 is provided with a liquid storage tank 113, the waste liquid after cleaning Through the liquid drain hole 1111 and the liquid collecting tank 111, the liquid flows into the liquid storage tank 113 in a centralized manner, and centralized processing is performed.

在一些具体实施方案中,夹板130一侧设置有橡胶垫131,用于增加夹紧气缸盖的摩擦力,同时减少对气缸盖的磨损。In some specific embodiments, a rubber pad 131 is provided on one side of the clamping plate 130 to increase the friction force for clamping the cylinder head, and at the same time reduce the wear on the cylinder head.

请参阅图3、4和5,清洗烘干组件200包括支撑架210、液压缸220、连接架230、转动管240、刷盘250、电机260、热风机270和吹风管280,支撑架210安装于底座110顶部,支撑架210螺栓连接或焊接于底座110,液压缸220安装于支撑架210一侧,液压缸220螺栓连接或焊接于支撑架210,连接架230安装于液压缸220活动端,连接架230螺栓连接或焊接于液压缸220,转动管240转动设置于连接架230一侧,转动管240顶端连通设置有进液管241,通过旋转接头连接,刷盘250安装于转动管240一端,刷盘250连通转动管240,具体的,刷盘250包括连接板251和毛刷板252,连接板251固定连接于转动管240一端,连接板251螺栓连接或焊接于转动管240,毛刷板252安装于连接板251底部,毛刷板252螺栓连接或焊接于连接板251,毛刷板252开设有流道2521,流道2521连通转动管240,流道2521连通开设有支流孔,通过转动管240通入的清洗液经过流道2521后从支流孔喷出,从而保证实施清洗湿润,提高清洗效果,电机260安装于连接架230一侧,电机260螺栓连接或焊接于连接架230,电机260输出端传动连接于转动管240,具体的,电机260输出端固定连接有第一齿轮261,电机260螺栓连接或焊接有第一齿轮261,转动管240固定套设有第二齿轮242,转动管240螺栓连接或焊接有第二齿轮242,第一齿轮261和第二齿轮242相啮合,通过两个齿轮啮合的方式进行传动连接,热风机270安装于支撑架210顶部,热风机270螺栓连接或焊接于支撑架210,吹风管280连通设置于热风机270出风端。3, 4 and 5, the cleaning and drying assembly 200 includes a supporting frame 210, a hydraulic cylinder 220, a connecting frame 230, a rotating pipe 240, a brush plate 250, a motor 260, a hot air blower 270 and a blowing pipe 280, and the supporting frame 210 is installed On the top of the base 110, the support frame 210 is bolted or welded to the base 110, the hydraulic cylinder 220 is installed on one side of the support frame 210, the hydraulic cylinder 220 is bolted or welded to the support frame 210, and the connecting frame 230 is installed on the movable end of the hydraulic cylinder 220. The connecting frame 230 is bolted or welded to the hydraulic cylinder 220, the rotating pipe 240 is rotatably arranged on one side of the connecting frame 230, the top of the rotating pipe 240 is connected with a liquid inlet pipe 241, which is connected by a rotating joint, and the brush plate 250 is installed on one end of the rotating pipe 240. , the brush plate 250 is connected to the rotating tube 240. Specifically, the brush plate 250 includes a connecting plate 251 and a brush plate 252. The connecting plate 251 is fixedly connected to one end of the rotating tube 240, and the connecting plate 251 is bolted or welded to the rotating tube 240. The plate 252 is installed on the bottom of the connecting plate 251, the brush plate 252 is bolted or welded to the connecting plate 251, the brush plate 252 is provided with a flow channel 2521, the flow channel 2521 communicates with the rotating pipe 240, and the flow channel 2521 communicates with a branch hole, which is opened through the flow channel 252. The cleaning liquid introduced into the rotating pipe 240 passes through the flow channel 2521 and is sprayed out from the tributary holes, thereby ensuring the cleaning and moisturizing, and improving the cleaning effect. The output end of the motor 260 is drivingly connected to the rotating tube 240. Specifically, the output end of the motor 260 is fixedly connected with a first gear 261, the motor 260 is bolted or welded with the first gear 261, and the rotating tube 240 is fixedly sleeved with a second gear 242. The rotating tube 240 is bolted or welded with the second gear 242, the first gear 261 and the second gear 242 are meshed, and the transmission connection is performed by the meshing of the two gears. Connected or welded to the support frame 210 , the blowing pipe 280 is connected to the air outlet end of the hot air blower 270 .

本实施例中,连接架230包括U形板231和固定板232,U形板231固定连接于液压缸220活动端,固定板232固定连接于U形板231底端,固定板232内嵌有轴承233,轴承233固定套接于转动管240表面,通过轴承233连接转动管240,进行转动连接,减少摩擦,延长使用寿命,保证清洗效果。In this embodiment, the connecting frame 230 includes a U-shaped plate 231 and a fixing plate 232. The U-shaped plate 231 is fixedly connected to the movable end of the hydraulic cylinder 220, and the fixing plate 232 is fixedly connected to the bottom end of the U-shaped plate 231. Bearing 233, the bearing 233 is fixedly sleeved on the surface of the rotating tube 240, and the rotating tube 240 is connected through the bearing 233 for rotating connection, reducing friction, prolonging the service life, and ensuring the cleaning effect.

在一些具体实施方案中,吹风管280出风端固定连接有吹风嘴281,吹风嘴281倾斜设置,通过倾斜设置的吹风嘴281朝向气缸盖,有利于导向风吹向气缸盖。In some specific embodiments, the air outlet end of the blowing pipe 280 is fixedly connected with a blowing nozzle 281, and the blowing nozzle 281 is arranged obliquely.

该气缸盖卸荷槽清洗装置的工作原理:将气缸盖卸荷槽朝上放置到底座110上,然后启动电动推杆120,两个电动推杆120推动两个夹板130夹紧固定气缸盖,然后通过启动液压缸220,液压缸220推动连接架230下移,连接架230带动转动管240和刷盘250下移,刷盘250下移接触气缸盖且毛刷伸入卸荷槽内,然后同时启动电机260,电机260带动第一齿轮261转动,第一齿轮261啮合带动第二齿轮242转动,第二齿轮242带动转动管240转动,转动管240带动刷盘250转动,同时外部供液泵通过进液管241供给清洗液,清洗液通入转动管240经经过流道2521后从支流孔流出至毛刷上,然后配合刷盘250转动从而给气缸盖和卸荷槽进行清洗,大大提高了清洗效果和效率,清洗后通过热风机270鼓风通过吹风管280输送,经吹风嘴281吹出快速给气缸盖进行烘干,从而提高了工作效率。The working principle of the cylinder head unloading groove cleaning device: place the cylinder head unloading groove upward on the base 110, then start the electric push rod 120, and the two electric push rods 120 push the two clamping plates 130 to clamp and fix the cylinder head, Then by activating the hydraulic cylinder 220, the hydraulic cylinder 220 pushes the connecting frame 230 to move down, the connecting frame 230 drives the rotating tube 240 and the brush plate 250 to move down, the brush plate 250 moves down to contact the cylinder head and the brush extends into the unloading groove, and then At the same time, start the motor 260, the motor 260 drives the first gear 261 to rotate, the first gear 261 meshes to drive the second gear 242 to rotate, the second gear 242 drives the rotation tube 240 to rotate, the rotation tube 240 drives the brush plate 250 to rotate, and the external liquid supply pump The cleaning liquid is supplied through the liquid inlet pipe 241, and the cleaning liquid passes through the rotating pipe 240 and flows out from the tributary hole to the brush after passing through the flow channel 2521, and then rotates with the brush plate 250 to clean the cylinder head and the unloading groove, which greatly improves the In order to improve the cleaning effect and efficiency, after cleaning, the hot air blower 270 blows air through the blowing pipe 280, and then blows out through the blowing nozzle 281 to quickly dry the cylinder head, thereby improving the work efficiency.

需要说明的是,电动推杆120、液压缸220、电机260和热风机270具体的型号规格需根据该装置的实际规格等进行选型确定,具体选型计算方法采用本领域现有技术,故不再详细赘述。It should be noted that the specific model specifications of the electric push rod 120, the hydraulic cylinder 220, the motor 260 and the hot air blower 270 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so The details are not repeated here.

电动推杆120、液压缸220、电机260和热风机270的供电及其原理对本领域技术人员来说是清楚的,在此不予详细说明。The power supply of the electric push rod 120 , the hydraulic cylinder 220 , the motor 260 and the hot air blower 270 and their principles are clear to those skilled in the art, and will not be described in detail here.

以上所述仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。The above descriptions are merely examples of the present application, and are not intended to limit the protection scope of the present application. For those skilled in the art, various modifications and changes may be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应所述以权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited to this. should be covered within the scope of protection of this application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (10)

1.一种气缸盖卸荷槽清洗装置,其特征在于,包括1. a cylinder head unloading groove cleaning device, is characterized in that, comprises 夹紧组件(100),所述夹紧组件(100)包括底座(110)、电动推杆(120)和夹板(130),所述电动推杆(120)设置有两个,所述电动推杆(120)安装于所述底座(110)顶部,所述夹板(130)安装于所述电动推杆(120)输出端;A clamping assembly (100), the clamping assembly (100) includes a base (110), an electric push rod (120) and a clamping plate (130), the electric push rod (120) is provided with two, the electric push rod (120) The rod (120) is mounted on the top of the base (110), and the splint (130) is mounted on the output end of the electric push rod (120); 清洗烘干组件(200),所述清洗烘干组件(200)包括支撑架(210)、液压缸(220)、连接架(230)、转动管(240)、刷盘(250)、电机(260)、热风机(270)和吹风管(280),所述支撑架(210)安装于所述底座(110)顶部,所述液压缸(220)安装于所述支撑架(210)一侧,所述连接架(230)安装于所述液压缸(220)活动端,所述转动管(240)转动设置于所述连接架(230)一侧,所述转动管(240)顶端连通设置有进液管(241),所述刷盘(250)安装于所述转动管(240)一端,所述刷盘(250)连通所述转动管(240),所述电机(260)安装于所述连接架(230)一侧,所述电机(260)输出端传动连接于所述转动管(240),所述热风机(270)安装于所述支撑架(210)顶部,所述吹风管(280)连通设置于所述热风机(270)出风端。A cleaning and drying assembly (200) includes a support frame (210), a hydraulic cylinder (220), a connecting frame (230), a rotating pipe (240), a brush plate (250), a motor ( 260), a hot air blower (270) and a blowing pipe (280), the support frame (210) is installed on the top of the base (110), and the hydraulic cylinder (220) is installed on one side of the support frame (210) , the connecting frame (230) is installed on the movable end of the hydraulic cylinder (220), the rotating pipe (240) is rotatably arranged on one side of the connecting frame (230), and the top end of the rotating pipe (240) is communicated and arranged There is a liquid inlet pipe (241), the brush plate (250) is installed at one end of the rotating pipe (240), the brush plate (250) is communicated with the rotating pipe (240), and the motor (260) is installed in the rotating pipe (240). On one side of the connecting frame (230), the output end of the motor (260) is drivingly connected to the rotating pipe (240), the hot air blower (270) is installed on the top of the support frame (210), and the blower The pipe (280) is communicated and arranged at the air outlet end of the hot air blower (270). 2.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述刷盘(250)包括连接板(251)和毛刷板(252),所述连接板(251)固定连接于所述转动管(240)一端,所述毛刷板(252)安装于所述连接板(251)底部。2. A cylinder head unloading groove cleaning device according to claim 1, wherein the brush plate (250) comprises a connecting plate (251) and a brush plate (252), the connecting plate (251) ) is fixedly connected to one end of the rotating tube (240), and the brush plate (252) is mounted on the bottom of the connecting plate (251). 3.根据权利要求2所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述毛刷板(252)开设有流道(2521),所述流道(2521)连通所述转动管(240),所述流道(2521)连通开设有支流孔。3. A cylinder head unloading groove cleaning device according to claim 2, wherein the brush plate (252) is provided with a flow channel (2521), and the flow channel (2521) communicates with the rotation The pipe (240), the flow channel (2521) is communicated with a branch hole. 4.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述电机(260)输出端固定连接有第一齿轮(261),所述转动管(240)固定套设有第二齿轮(242),所述第一齿轮(261)和所述第二齿轮(242)相啮合。4. A cylinder head unloading groove cleaning device according to claim 1, wherein the output end of the motor (260) is fixedly connected with a first gear (261), and the rotating tube (240) is fixedly sleeved A second gear (242) is provided, and the first gear (261) meshes with the second gear (242). 5.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述连接架(230)包括U形板(231)和固定板(232),所述U形板(231)固定连接于所述液压缸(220)活动端,所述固定板(232)固定连接于所述U形板(231)底端。5 . The cleaning device for a cylinder head unloading groove according to claim 1 , wherein the connecting frame ( 230 ) comprises a U-shaped plate ( 231 ) and a fixing plate ( 232 ), and the U-shaped plate ( 231) is fixedly connected to the movable end of the hydraulic cylinder (220), and the fixing plate (232) is fixedly connected to the bottom end of the U-shaped plate (231). 6.根据权利要求5所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述固定板(232)内嵌有轴承(233),所述轴承(233)固定套接于所述转动管(240)表面。6 . The cleaning device for a cylinder head unloading groove according to claim 5 , wherein a bearing ( 233 ) is embedded in the fixing plate ( 232 ), and the bearing ( 233 ) is fixedly sleeved on the Rotate the surface of the tube (240). 7.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述吹风管(280)出风端固定连接有吹风嘴(281),所述吹风嘴(281)倾斜设置。7 . The cleaning device for a cylinder head unloading groove according to claim 1 , wherein a blowing nozzle (281) is fixedly connected to the air outlet end of the blowing pipe (280), and the blowing nozzle (281) is inclined. 8 . set up. 8.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述底座(110)开设有集液槽(111),所述集液槽(111)顶部连通开设有若干排液孔(1111)。8 . The cleaning device for a cylinder head unloading groove according to claim 1 , wherein the base ( 110 ) is provided with a liquid collecting groove ( 111 ), and the top of the liquid collecting groove ( 111 ) communicates with a liquid collecting groove ( 111 ). 9 . Several drain holes (1111). 9.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述底座(110)底部固定连接有支撑腿(112),所述支撑腿(112)一侧固定连接有承接板(1121),所述承接板(1121)顶部设置有储液箱(113)。9. A cylinder head unloading groove cleaning device according to claim 1, characterized in that a support leg (112) is fixedly connected to the bottom of the base (110), and one side of the support leg (112) is fixedly connected There is a receiving plate (1121), and a liquid storage tank (113) is arranged on the top of the receiving plate (1121). 10.根据权利要求1所述的一种气缸盖卸荷槽清洗装置,其特征在于,所述夹板(130)一侧设置有橡胶垫(131)。10 . The cleaning device for a cylinder head unloading groove according to claim 1 , wherein a rubber pad ( 131 ) is provided on one side of the splint ( 130 ). 11 .
CN202210234736.XA 2022-03-09 2022-03-09 Cylinder head unloading groove belt cleaning device Pending CN114535182A (en)

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CN210647396U (en) * 2019-06-27 2020-06-02 浙江永盈机械科技有限公司 Casting mould convenient to clearance
CN210187930U (en) * 2019-07-16 2020-03-27 马鞍山市盈天钢业有限公司 Intelligent welded pipe weathers device
CN211515325U (en) * 2019-11-05 2020-09-18 苏州市力茂容器有限公司 Iron sheet surface greasy dirt wiper mechanism
CN111729880A (en) * 2020-07-22 2020-10-02 清远市进田企业有限公司 A high-efficiency cleaning equipment for waste circuit boards
CN214160613U (en) * 2020-09-24 2021-09-10 田振 Recovery unit for battery
CN214022245U (en) * 2020-12-04 2021-08-24 天津巨富环保设备科技有限公司 Tool belt cleaning device for machine tooling
CN216937265U (en) * 2022-03-09 2022-07-12 广西玉柴机器股份有限公司 Cylinder head unloading groove belt cleaning device

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CN116274034A (en) * 2023-05-12 2023-06-23 山西阳煤千军汽车部件有限责任公司 Cylinder cover cleaning device with overturning function

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Application publication date: 20220527