CN114535109A - Electroplating appearance automated inspection screening installation - Google Patents
Electroplating appearance automated inspection screening installation Download PDFInfo
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- CN114535109A CN114535109A CN202111336506.6A CN202111336506A CN114535109A CN 114535109 A CN114535109 A CN 114535109A CN 202111336506 A CN202111336506 A CN 202111336506A CN 114535109 A CN114535109 A CN 114535109A
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- product
- products
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- detection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention provides an electroplating appearance automatic detection screening installation, comprising: the hopper is used for automatically feeding and orderly arranging the directions of products to be detected; the glass disc-shaped glass disc is arranged on the workbench; photographing cameras are arranged in six directions around the glass disc; an AI control system for presetting photo images of qualified products and unqualified products; the AI control system compares the appearance of the detected product after receiving the photo with the appearance of the unqualified product, the qualified product normally flows out of the qualified product box, and the unqualified product is placed in the unqualified product box receiving box. The automatic electroplating appearance detection and screening equipment has the advantages that the automation degree is high, the detection capacity can reach 400 pieces/minute, the labor cost is greatly reduced, the qualified rate of products after detection is more than 99.9%, the subjectivity of manual detection does not exist, and the automatic screening can be performed on unqualified workpieces.
Description
Technical Field
The invention particularly relates to automatic electroplating appearance detection and screening equipment.
Background
Present power needle electroplates back visual inspection because of involving 6 faces of product outward appearance and all need do visual inspection, relies mainly to rely on the manual work to put into special mould product part is fixed at present, carries out the outward appearance through high-power imaging microscope to the part and detects, is usually to the fixed back of work piece that needs to detect, and the manual work utilizes behind the naked eye or the partial equipment sorting work piece respectively to each position carry out the outward appearance to detect, this kind of detection mode's shortcoming: the detection quality is low, the efficiency is low, and the manual detection cost is high; meanwhile, the problems of missed detection and wrong detection exist, so that the customer satisfaction is influenced, and the development and planning of companies are not facilitated. The product is developed based on the above reasons, the automatic appearance imaging detection can be realized automatically, the detection of 6 surfaces of the power needle can be completed on the same device, and the function of sorting unqualified products is realized.
Disclosure of Invention
The invention aims to provide an automatic detection and screening device for electroplated appearances, which can well solve the problems.
In order to meet the requirements, the technical scheme adopted by the invention is as follows: the utility model provides an electroplate outward appearance automated inspection screening installation, this electroplate outward appearance automated inspection screening installation includes: the hopper is used for automatically feeding and orderly arranging the directions of products to be detected; the glass disc-shaped glass disc is arranged on the workbench; photographing cameras are arranged in six directions around the glass disc; an AI control system for presetting photo images of qualified products and unqualified products; the AI control system compares the appearance of the detected product after receiving the photo with the appearance of the unqualified product, the qualified product normally flows out of the qualified product box, and the unqualified product is placed in the unqualified product box receiving box.
The electroplating appearance automatic detection screening equipment has the advantages that:
the automatic electroplating appearance detection and screening equipment has the advantages that the automation degree is high, the detection capability can reach 400 pieces/minute, the labor cost is greatly reduced, the product percent of pass after detection is more than 99.9%, the subjectivity of manual detection does not exist, and the automatic electroplating appearance detection and screening equipment can automatically screen unqualified workpieces.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is further described in detail with reference to specific embodiments below.
In the following description, references to "one embodiment," "an embodiment," "one example," "an example," etc., indicate that the embodiment or example so described may include a particular feature, structure, characteristic, property, element, or limitation, but every embodiment or example does not necessarily include the particular feature, structure, characteristic, property, element, or limitation. Moreover, repeated use of the phrase "in accordance with an embodiment of the present application" although it may possibly refer to the same embodiment, does not necessarily refer to the same embodiment.
Certain features that are well known to those skilled in the art have been omitted from the following description for the sake of simplicity.
According to one embodiment of the application, the automatic detection and screening equipment for the electroplated appearance mainly has the functions of an automatic detection and screening device for power needle products, the products to be detected are arranged in order according to a specified direction through automatic feeding of a hopper, a rotary mechanism is arranged on a workbench, a specially-made glass disc is installed on the rotary mechanism, and when the disc rotates, the products can be arranged on the rotating glass disc in order according to a set track along with the products detected by the rotation of the glass disc; the periphery of the glass rotary disc is provided with image imaging photographing cameras in 6 directions needing to be detected by the power needle product, when the rotary disc rotates, a system detects the product, the image photographing cameras automatically start a photographing function, and when the rotary disc rotates, the photographing cameras in different directions can photograph 6 detection surfaces of the power needle in sequence; and automatically transmitting the imaged picture to an AI control system module. A technician is required to set photo images of qualified products and unqualified products in advance in the AI control system module, the system quickly performs appearance comparison with the unqualified products of the qualified products after receiving the photos of the detected products, the qualified products normally flow out of the qualified product box, and the unqualified products are placed in the unqualified product box receiving box.
Present power needle electroplates back visual inspection because of involving 6 faces of product outward appearance and all need do visual inspection, relies mainly to rely on the manual work to put into special mould product part is fixed at present, carries out the outward appearance through high-power imaging microscope to the part and detects, is usually to the fixed back of work piece that needs to detect, and the manual work utilizes behind the naked eye or the partial equipment sorting work piece respectively to each position carry out the outward appearance to detect, this kind of detection mode's shortcoming: the detection quality is low, the efficiency is low, and the manual detection cost is high; meanwhile, the problems of missed detection and wrong detection exist, so that the customer satisfaction is influenced, and the development and planning of companies are not facilitated. For the product, a function of automatically feeding, automatically performing appearance imaging detection, simultaneously completing detection of 6 surfaces of the power needle on the same device and sorting unqualified products is developed; and the personnel detection has subjective judgment, and has hidden danger risk to the product quality.
The above-mentioned embodiments only show some embodiments of the present invention, and the description thereof is more specific and detailed, but should not be construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the claims.
Claims (4)
1. The utility model provides an electroplating outward appearance automated inspection screening installation which characterized in that includes:
the hopper is used for automatically feeding materials and orderly arranging the directions of products to be detected;
the glass disc-shaped glass disc is arranged on the workbench;
photographing cameras are arranged in six directions around the glass disc;
an AI control system for presetting photo images of qualified products and unqualified products;
the AI control system compares the appearance of the detected product after receiving the photo with the appearance of the unqualified product, the qualified product normally flows out of the qualified product box, and the unqualified product is placed in the unqualified product box receiving box.
2. The automatic plating appearance detecting and screening apparatus according to claim 1, wherein: when the glass round disc rotates, products can be orderly arranged on the rotating glass disc according to a set track along with the rotation of the glass rotary disc.
3. The automatic electroplating appearance detecting and screening device as claimed in claim 1, wherein: when the glass disc rotates, the system detects that a product exists, and the image shooting camera can automatically start the shooting function.
4. The automatic plating appearance detecting and screening apparatus according to claim 1, wherein: the glass disc rotates, the shooting pictures in different directions sequentially shoot six detection surfaces, and the shot pictures after imaging are automatically transmitted to the AI control system module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111336506.6A CN114535109A (en) | 2021-11-12 | 2021-11-12 | Electroplating appearance automated inspection screening installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111336506.6A CN114535109A (en) | 2021-11-12 | 2021-11-12 | Electroplating appearance automated inspection screening installation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114535109A true CN114535109A (en) | 2022-05-27 |
Family
ID=81668810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111336506.6A Pending CN114535109A (en) | 2021-11-12 | 2021-11-12 | Electroplating appearance automated inspection screening installation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114535109A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116109635A (en) * | 2023-04-12 | 2023-05-12 | 中江立江电子有限公司 | Method, device, equipment and medium for detecting surface quality of composite suspension insulator |
| CN116168021A (en) * | 2023-04-21 | 2023-05-26 | 中江立江电子有限公司 | Fault part identification system and method |
-
2021
- 2021-11-12 CN CN202111336506.6A patent/CN114535109A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116109635A (en) * | 2023-04-12 | 2023-05-12 | 中江立江电子有限公司 | Method, device, equipment and medium for detecting surface quality of composite suspension insulator |
| CN116168021A (en) * | 2023-04-21 | 2023-05-26 | 中江立江电子有限公司 | Fault part identification system and method |
| CN116168021B (en) * | 2023-04-21 | 2023-08-29 | 中江立江电子有限公司 | Fault part identification system and method |
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