CN114534938B - Cyclone dust collector with air locking and dust removing functions - Google Patents
Cyclone dust collector with air locking and dust removing functions Download PDFInfo
- Publication number
- CN114534938B CN114534938B CN202210102733.0A CN202210102733A CN114534938B CN 114534938 B CN114534938 B CN 114534938B CN 202210102733 A CN202210102733 A CN 202210102733A CN 114534938 B CN114534938 B CN 114534938B
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- Prior art keywords
- separator shell
- dust
- separator
- vortex
- wall
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- 239000000428 dust Substances 0.000 title claims abstract description 42
- 238000002955 isolation Methods 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 abstract description 9
- 239000007787 solid Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/08—Vortex chamber constructions
- B04C5/103—Bodies or members, e.g. bulkheads, guides, in the vortex chamber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Landscapes
- Cyclones (AREA)
Abstract
The invention discloses a cyclone dust collector with a gas locking and dust removing function, which belongs to the field of solid-gas separation, and effectively breaks the balance of solid dust when attached to the wall of a dust collector by arranging a plurality of spiral dust guide plates, so as to force the solid dust to settle, and effectively shields the air eyes by matching with the arrangement of the air eye isolation plates, so that fine solid dust is effectively prevented from reaching an air return pipe through the air eyes, the solid-gas separation efficiency is greatly improved compared with the prior art, and meanwhile, the wind kinetic energy of high-speed rotation is effectively rectified into wind kinetic energy along the vertical direction by arranging a plurality of vortex rectification plates, so that the pressure difference of the cyclone dust collector is obviously reduced.
Description
Technical Field
The invention relates to the field of solid-gas separation, in particular to a cyclone dust collector with a gas locking and dust removing function.
Background
Cyclone separators have been known for hundreds of years, and human beings have been continuously explored and improved to achieve a high separation effect, but the higher the separation effect is, the larger the cyclone separator air pressure difference is, the pressure difference is approximately 1500Pa, and meanwhile, the more and more energy is consumed. Through observation and analysis, the mixture of the material and the gas enters the cyclone separator from the inlet of the cyclone separator to form rotation, and the material is clung to the inner wall of the cyclone separator to sink to the bottom of the cyclone separator under the action of centrifugal force due to the fact that the specific gravity of the material is larger than that of the gas, and the cyclone gas is led out of the cyclone separator through the air outlet cylinder. However, the older cyclone separators have the following problems
1: under the drive of the centrifugal force of the cyclone, the materials slowly sink close to the inner wall of the cyclone separator due to the action of the centrifugal force.
2: the cyclone separator has high wind resistance and high pressure difference due to the opposite directions of the vortex energy of the separator, and the upward vortex gas moves in a spiral state even after entering the air outlet pipe, so that the wind resistance is high, a part of fine dust always passes through the wind hole to reach the air outlet pipeline due to the wind hole, and the separated gas always carries part of dust.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a cyclone dust collector with a gas locking and dust removing function, which effectively breaks the balance of solid impurities when the solid impurities are attached to the cone wall by arranging a plurality of spiral dust guide plates, therebyForcing the dust to be fastSedimentation. The air hole isolation plate is arranged to effectively shield the air hole, so that fine solid dust is effectively prevented from reaching the return pipe through the air hole. Compared with the prior art, the solid-gas separation efficiency is greatly improved, and meanwhile, under the arrangement of the vortex rectifying plates, the wind kinetic energy rotating at high speed is effectively rectified into the wind kinetic energy along the vertical direction. Thereby significantly reducing the pressure differential across the cyclone.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
The utility model provides a cyclone with lock gas deashing function, includes the separator shell, separator shell outer end fixedly connected with air-supply line, separator shell upper end middle part fixedly connected with return air pipe, a plurality of evenly distributed's vortex rectification board of return air pipe inner wall fixedly connected with, and the return air pipe lower extreme embedding separator shell's cylinder portion is in, separator shell lower extreme exit linkage has the tripper, the inner wall fixedly connected with a plurality of evenly distributed's dust guide plate of separator shell, the inner wall that separator shell cone portion is close to the below is equipped with the eye division board, eye division board lower extreme fixedly connected with cross support, cross support tip and separator shell cone inner wall fixedly connected with, eye division board edge and separator shell inner wall form the space, dust guide plate lower extreme runs through the space and extends to the eye division board below.
Further, the middle part of the wind eye isolation plate is in a streamline cone shape protruding upwards, and the edge of the wind eye isolation plate extends downwards.
Further, the diameter of the opening at the lower part of the return air pipe is larger than the inner diameter of the opening of the return air pipe, which faces outwards, and the part between the two parts gradually reduces from the lower part to the upper part, and the vortex rectifying plate is arranged at the reducing part of the return air pipe.
Further, the dust guide plates are distributed in a spiral inclined mode along the inner wall of the cone of the separator shell, the vortex rectifying plates are of L-shaped structures, and the included angle between the two arms of the vortex rectifying plates is an obtuse angle of 120-150 degrees.
Further, a discharger is provided.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that: the solid-gas separation rate of the traditional cyclone separator is improved from about 95 percent to 99.99 percent
Drawings
FIG. 1 is a schematic view of a semi-cutaway perspective structure of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic elevational cross-sectional view of the present invention;
the reference numerals in the figures illustrate:
the device comprises a separator shell 1, a return air pipe 2, an air inlet pipe 3, a dust guide plate 4, a vortex flow plate 5, a wind eye isolation plate 6, a cross bracket 7 and a discharger 8.
Detailed Description
The core of the invention is that: the wind eye isolation plate can produce good effect only by installing the wind eye isolation plate at a proper position between the insides of the separators. The drawings in the embodiments of the present invention will be combined; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only a few embodiments of the present invention; but not all embodiments, are based on embodiments in the present invention; all other embodiments obtained by those skilled in the art without undue burden; all falling within the scope of the present invention.
In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1:
referring to fig. 1-3, a cyclone dust collector with air locking and dust removing functions comprises a separator shell 1, wherein an air inlet pipe 3 is fixedly connected to the outer end of the separator shell 1, an air return pipe 2 is fixedly connected to the middle part of the upper end of the separator shell 1, the diameter of the opening below the air return pipe 2 is larger than the inner diameter of the opening of the air return pipe 2 towards the outside, so that the air vortex speed can be reduced after entering the air return pipe 2, the energy of part of the vortex of the air is released, the diameter of the part between the two parts is gradually reduced from bottom to top, a plurality of uniformly distributed vortex rectifying plates 5 are fixedly connected to the inner wall of the air return pipe 2, the lower end part of the air return pipe 2 is embedded into a cylindrical part of the separator shell 1, and the vortex rectifying plates 5 are arranged at the reducing part of the air return pipe 2, so that on one hand, the high-speed rotating air can be rectified into the air along the vertical direction, and the pressure difference of the cyclone dust collector can be reduced at the same time when recovering the rotating energy. On the other hand, the energy of the gas vortex is converted into the power conveyed by the pipeline gas flow, so that the separated gas is conveniently discharged outside, and the discharger 8 is connected with the outlet part of the lower end of the separator shell 1;
the inner wall that separator shell 1 cone portion is close to the below is equipped with the wind eye division board 6, wind eye division board 6 lower extreme fixedly connected with cross support 7, cross support 7 tip and separator shell 1 cone inner wall fixed connection, wind eye division board 6 edge and separator shell inner wall form the space, the middle part of wind eye division board 6 is the protruding cone form in upward direction, wind eye division board 6 edge orientation downward sloping effectively guarantees that solid impurity is difficult to stay on wind eye division board 6, make it can follow the space landing along the incline direction, the cone inner wall fixedly connected with a plurality of evenly distributed dust guide plates 4 of dust guide plate 4, dust guide plate 4 lower extreme runs through the space and extends to dust guide plate 4 below, a plurality of dust guide plates 4 are the spiral slope distribution along separator shell 1 cone inner wall, through a plurality of dust guide plates 4 of spiral, after the impurity is attached to the cone inner wall, still be in the rotation under centrifugal force effect, the solid impurity that the wall removed is continued to do circumference operation to the wall to be blocked to the dust guide plate 4, and then force it down along the cone division board 6 and the space between the inner wall, compared with the prior art, the effective gas separation efficiency is improved.
The vortex rectifying plate 5 is of an L-shaped structure, an included angle between two arms of the vortex rectifying plate 5 is an obtuse angle of 120-150 degrees, upward vortex is firstly intercepted by the inclined lower end part of the vortex rectifying plate 5, gas is forced to move upwards along the inclined vortex rectifying plate 5, the track of the vortex is effectively broken, the vertical part of the vortex rectifying plate 5 is upwards along the rear, the gas is converted from the vortex to the vertical upwards direction, the gas entering the return air pipe 2 is restored to the vertical direction in the original-size pipe body, and compared with the vortex, the pressure difference is greatly reduced.
Through setting up the dust guide plate 4 of a plurality of spirals, it effectively breaks the balance when solid-state dust attached at the dust remover wall, and then forces its subsides, cooperation wind eye division board 6's setting, effectively shelter from the wind eye, and then effectively avoid tiny solid-state dust to reach return air pipe 2 through the wind eye, compare in prior art, improve solid-gas's separation efficiency by a wide margin, simultaneously, under the setting of a plurality of vortex rectification boards 5, effectively become the wind kinetic energy along the vertical direction with the wind kinetic energy of high-speed rotation, and then show the pressure differential that has reduced this cyclone.
The above; is only a preferred embodiment of the present invention; the scope of the invention is not limited in this respect; any person skilled in the art is within the technical scope of the present disclosure; equivalent substitutions or changes are made according to the technical proposal of the invention and the improved conception thereof; are intended to be encompassed within the scope of the present invention.
Claims (1)
1. The utility model provides a cyclone with lock gas deashing function, includes separator shell (1), separator shell (1) outer end fixedly connected with air-supply line (3), separator shell (1) upper end middle part fixedly connected with return air pipe (2), return air pipe (2) inner wall fixedly connected with a plurality of evenly distributed's vortex rectification board (5), and in the cylinder part of separator shell (1) is embedded to return air pipe (2) lower extreme tip, separator shell (1) lower extreme exit portion is connected with tripper (8), the inner wall fixedly connected with a plurality of evenly distributed's dust guide plate (4) of separator shell (1); the utility model discloses a separator, including separator shell (1), be equipped with eye division board (6) in the middle part, eye division board (6) lower extreme fixedly connected with cross support (7), cross support (7) tip and separator shell (1) inner wall fixed connection, its characterized in that: the edge of the air hole isolation plate (6) and the inner wall of the separator form a gap, and the lower end part of the dust guide plate (4) penetrates through the gap and extends to the lower part of the air hole isolation plate; the middle part of the wind eye isolation plate (6) is in a streamline cone shape protruding upwards, and the edge of the wind eye isolation plate (6) extends downwards;
the diameter of the opening at the lower part of the return air pipe (2) is larger than the inner diameter of the opening of the return air pipe (2) facing outwards, the diameter of the part between the two parts is gradually reduced from bottom to top, and the vortex rectifying plate (5) is arranged at the reducing part of the return air pipe (2);
the dust guide plates (4) are spirally and obliquely distributed along the inner wall of the cone of the separator shell (1), the vortex rectifying plates (5) are of L-shaped structures, and the included angle between the two arms of the vortex rectifying plates (5) is an obtuse angle of 120-150 degrees.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210102733.0A CN114534938B (en) | 2022-01-27 | 2022-01-27 | Cyclone dust collector with air locking and dust removing functions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210102733.0A CN114534938B (en) | 2022-01-27 | 2022-01-27 | Cyclone dust collector with air locking and dust removing functions |
Publications (2)
Publication Number | Publication Date |
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CN114534938A CN114534938A (en) | 2022-05-27 |
CN114534938B true CN114534938B (en) | 2024-02-06 |
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CN202210102733.0A Active CN114534938B (en) | 2022-01-27 | 2022-01-27 | Cyclone dust collector with air locking and dust removing functions |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1207034A (en) * | 1968-11-26 | 1970-09-30 | Polysius Gmbh | Installation for cleaning dust-laden exhaust gases |
FR2670402A1 (en) * | 1991-04-23 | 1992-06-19 | Onoda Cement Co Ltd | Cyclone comprising a flow straightener for the conversion of a swirling flux into a linear flow |
CN201124125Y (en) * | 2007-11-23 | 2008-10-01 | 于广彦 | Shunt cylinder shunt type cyclone separating device |
CN103041936A (en) * | 2011-10-15 | 2013-04-17 | 高苏茂 | Vortex acceleration dust collector |
CN205797511U (en) * | 2016-07-14 | 2016-12-14 | 宁波健恒机械制造有限公司 | A kind of cyclone separation dust removing device |
CN208599969U (en) * | 2018-07-24 | 2019-03-15 | 山东泰溥建材科技有限公司 | Cyclone cylinder efficient cyclone |
CN113457859A (en) * | 2020-03-30 | 2021-10-01 | 中国石油化工股份有限公司 | Cyclone separator and solid-gas separation system |
CN215390044U (en) * | 2021-01-28 | 2022-01-04 | 南京腾韬工程技术有限公司 | Low-resistance high-efficiency cyclone separator |
-
2022
- 2022-01-27 CN CN202210102733.0A patent/CN114534938B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1207034A (en) * | 1968-11-26 | 1970-09-30 | Polysius Gmbh | Installation for cleaning dust-laden exhaust gases |
FR2670402A1 (en) * | 1991-04-23 | 1992-06-19 | Onoda Cement Co Ltd | Cyclone comprising a flow straightener for the conversion of a swirling flux into a linear flow |
CN201124125Y (en) * | 2007-11-23 | 2008-10-01 | 于广彦 | Shunt cylinder shunt type cyclone separating device |
CN103041936A (en) * | 2011-10-15 | 2013-04-17 | 高苏茂 | Vortex acceleration dust collector |
CN205797511U (en) * | 2016-07-14 | 2016-12-14 | 宁波健恒机械制造有限公司 | A kind of cyclone separation dust removing device |
CN208599969U (en) * | 2018-07-24 | 2019-03-15 | 山东泰溥建材科技有限公司 | Cyclone cylinder efficient cyclone |
CN113457859A (en) * | 2020-03-30 | 2021-10-01 | 中国石油化工股份有限公司 | Cyclone separator and solid-gas separation system |
CN215390044U (en) * | 2021-01-28 | 2022-01-04 | 南京腾韬工程技术有限公司 | Low-resistance high-efficiency cyclone separator |
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