CN114534797B - Continuous flow purification and separation method of nanofiber supported catalyst - Google Patents

Continuous flow purification and separation method of nanofiber supported catalyst Download PDF

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CN114534797B
CN114534797B CN202210230936.8A CN202210230936A CN114534797B CN 114534797 B CN114534797 B CN 114534797B CN 202210230936 A CN202210230936 A CN 202210230936A CN 114534797 B CN114534797 B CN 114534797B
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nanofiber
supported catalyst
continuous flow
metal
cellulose ester
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CN114534797A (en
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代云茜
於颖
符婉琳
唐明宇
王君
徐婉琳
孔亚杰
孙岳明
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Southeast University
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/06Washing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/14Ultrafiltration; Microfiltration
    • B01D61/147Microfiltration
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/063Titanium; Oxides or hydroxides thereof
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    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/009Preparation by separation, e.g. by filtration, decantation, screening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
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    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses a continuous flow purification and separation method of a nanofiber supported catalyst, which specifically comprises the following steps: (1) mixing and stirring the nanofiber and the metal to carry out loading; (2) filtering the loaded mixed solution by sucking the loaded mixed solution into a syringe; (3) And collecting solids remained on the mixed cellulose ester membrane after the filtration is completed, thus obtaining the separated nanofiber supported catalyst. The method can perform solid-liquid separation, and can obtain nanofiber supported catalyst with good separation effect, and meanwhile, the complexity of the operation in the preparation process is reduced, and the experimental efficiency is remarkably improved; the filter membrane with proper aperture is selected for filtering the nanofiber, so that the operation time is reduced, the catalyst yield is obviously improved, the problem that the catalyst is easy to agglomerate is solved, and the integral forming of the nanofiber supported catalyst filter cake is realized.

Description

Continuous flow purification and separation method of nanofiber supported catalyst
Technical Field
The invention belongs to catalyst separation and purification, and in particular relates to a continuous flow purification and separation method of a nanofiber supported catalyst.
Background
The metal/nanofiber catalyst prepared by taking the nanofiber as a carrier and carrying out metal nanoparticle loading has a series of excellent characteristics and catalytic performance, and is an important research direction in the field of catalysts. In the prior art, after metal is loaded on the nanofiber, for removing metal nano particles which cannot be loaded, a solvent washing and centrifuging method is generally adopted, and the method is complicated in operation process, long in time consumption, high in energy consumption, low in yield, easy to cause agglomeration and unfavorable for efficient development of experiments. The labor required in the experimental process is more, which is a hindrance to realizing industrialization. Meanwhile, the prior art has more solvent consumption and more types in the separation process, and the required centrifuge has higher energy consumption, which is not beneficial to green production and environmental protection. Therefore, development of a purification and separation method which is simple and convenient to operate and can effectively improve experimental efficiency is urgently needed.
Disclosure of Invention
The invention aims to: aiming at the problems existing in the prior art, the invention provides a continuous flow purification and separation method of a nanofiber supported catalyst, which is simple to operate, short in time consumption and high in yield.
A second object of the present invention is to provide an integrally formed nanofiber supported catalyst obtained by a continuous flow purification and separation method of nanofiber supported catalyst.
The third object of the invention is to provide the application of the continuous flow purification and separation method of the nanofiber supported catalyst in the nano synthesis with a one-dimensional material as a framework.
The technical scheme is as follows: in order to achieve the above purpose, the continuous flow purification and separation method of the nanofiber supported catalyst comprises the following specific steps:
(1) Mixing and stirring the nanofiber and metal in a solvent at room temperature, and loading;
(2) Sucking the loaded mixed solution into a syringe for filtering;
(3) And collecting solids remained on the mixed cellulose ester membrane after the filtration is completed, thus obtaining the separated nanofiber supported catalyst.
Wherein the metal in step (1) may be one or more of Au, ag, pt, pd; the metal nanoparticle diameter is less than the nanofiber diameter.
Preferably, the metal in step (1) is Pt.
Wherein the nanofiber in the step (1) is TiO 2 Nanofibers, al 2 O 3 Nanofiber, al-Ti composite nanofiber or CeO 2 A nanofiber.
Wherein the mixing and stirring time in the step (1) is 1-3 hours.
Preferably, the stirring time in step (1) is 2 hours.
Preferably, a filter head is connected below the injector in the step (2), and the filter head is internally provided with a mixed cellulose ester film.
Preferably, the filtration described in step (3) is performed using a continuous flow device at a flow rate of 1-3 mL/min.
Wherein the mixed cellulose ester membrane has a pore size of 0.20-0.50 μm, and the mixed cellulose ester membrane has a pore size between the diameter of the metal nanoparticle and the diameter of the nanofiber.
The invention provides a nanofiber supported catalyst which is integrally formed into a filter cake and is obtained by a continuous flow purification and separation method of a nanofiber supported catalyst.
The invention also provides an application of the continuous flow purification and separation method of the nanofiber supported catalyst in nano synthesis with a one-dimensional material as a framework.
The mechanism of the invention is as follows: according to the invention, the matching degree of the nanofiber size, the metal nanoparticle diameter and the mixed cellulose ester membrane pore diameter is taken as a design idea, a filtering separation principle is adopted, and the mixed cellulose ester membrane with the pore diameter between the metal nanoparticle diameter and the nanofiber diameter size is selected, so that the mixed cellulose ester membrane can be penetrated with liquid during filtering because the nanoparticle diameter is smaller than the mixed cellulose ester membrane pore diameter, the diameter size of the nanofiber is larger than the mixed cellulose ester membrane pore diameter, and the nanofiber can not be penetrated and stays on the mixed cellulose ester membrane during filtering, so that the metal nanoparticle which is not loaded on the fiber can be removed, and the separation and purification of the supported nanofiber catalyst are realized. Based on the size matching principle, the technology can be applied to the nano synthesis process with various one-dimensional materials as frameworks, and compared with the centrifugation process, the technology is simple and convenient to operate, reduces manpower, has high efficiency and low energy consumption, and is beneficial to the industrialized process.
The beneficial effects are that: compared with the prior art, the method has the following advantages:
(1) The invention adopts a washing and filtering method to carry out solid-liquid separation, reduces the operational complexity of the preparation process while obtaining the nanofiber supported catalyst with better separation effect, obviously improves the experimental efficiency, and only takes ten minutes when the centrifugal washing process is carried out for a certain amount of the same separation tasks, and the required time is about one tenth of that of the centrifugal method when the filtering and separation are adopted;
(2) According to the continuous flow separation method for the nanofiber supported catalyst, the mixed cellulose ester membrane with the aperture is selected for filtering the nanofiber precipitate, so that the operation time is shortened, the catalyst yield is obviously improved, and meanwhile, the problem that the catalyst is easy to agglomerate is solved;
(3) The invention realizes the integral molding of the nanofiber supported catalyst filter cake, and the catalyst obtained by centrifugation is dispersed powder or particle block, so that the invention is more convenient for the subsequent catalysis experiment to be directly carried out.
Drawings
FIG. 1 is a diagram of a continuous filtration apparatus of the present invention;
FIG. 2 is a diagram of the structure of a filter needle of the present invention;
FIG. 3 is a physical diagram of a filter cake after filtration according to the present invention, A is a Pt/Al-Ti composite fiber filter cake, B is Pt/CeO 2 A filter cake;
FIG. 4 is a diagram of a TiO according to the invention 2 A nanofiber TEM image;
FIG. 5 is a diagram of a TiO according to the invention 2 TEM image of nanofiber-supported Pt catalyst;
FIG. 6 is a view of the Al of the present invention 2 O 3 TEM image of nanofiber-supported Pt catalyst;
FIG. 7 is a TEM image of an Al-Ti composite nanofiber supported Pt catalyst of the present invention (titanium to aluminum molar ratio of 15:1);
FIG. 8 shows CeO according to the present invention 2 TEM image of nanofiber supported Pt catalyst.
Detailed Description
The invention is further described below with reference to the drawings and examples.
In the examples, PVP is polyvinylpyrrolidone, TTIP is tetraisopropyl titanate, and Al (acac) 3 Aluminum acetylacetonate, ce (acac) 3 Is cerium acetylacetonate. Mixed cellulose ester membranes of different pore sizes were purchased from Shanghai peninsula industries, inc. purification equipment.
Example 1
Separation of TiO by washing and filtering 2 Nanofiber-supported Pt catalyst
(1) Dissolving 0.3g PVP (molecular weight: 55000) in 4.5mL ethanol, stirring overnight, adding 3mL acetic acid and 2.5mL TTIP, stirring to obtain clear precursor solution, transferring to a syringe equipped with a metal needle, electrostatic spinning under the conditions of voltage of 17.5kV, distance between the metal needle and a wire collector of 12.5cm and flow rate of 0.5mL/h, heating the obtained nanofiber to 700 ℃ at a speed of 2.8 ℃/min in air, and roasting for 2h to obtain TiO 2 A nanofiber.
(2) Preheating 4mL of ethylene glycol in an oil bath at 110 ℃ for 30min; 22.5mg PVP (molecular weight 55000) was then dissolved in 2mL of ethylene glycol at room temperature to give solution A; re-formulation of 8.25mg/mL H 2 PtCl 6 Is liquid B. Then takeA. And (3) simultaneously injecting 0.5mL of each solution B into the preheated glycol, and continuously reacting for about 1h at the temperature of 110 ℃ in an oil bath to obtain Pt suspension.
(3) Weigh 5mg TiO 2 The nanofibers were dispersed in 1.8mL of purified water, and then 0.2mL of Pt suspension (0.392 mg/mL) was added dropwise to form TiO with a concentration of 0.0025g/mL 2 Nanofiber solution, tiO by mixing and stirring 2 The nanofiber and the metal Pt are loaded, and the mixture is mixed and stirred for 2 hours at normal temperature to finish loading.
(4) As shown in FIG. 1, the solution (0.0025 g/mL,2 mL) after the stirring and loading was sucked into a syringe, the syringe was fixed on a microinjection pump (Shenzhen Ruiword life technologies Co., ltd.) and the flow rate was set, a filter head was connected below the syringe, and a mixed cellulose ester membrane having a pore size of 0.45 μm was filled into the filter head. As shown in FIG. 2, the filter head can be unscrewed to fill the mixed cellulose ester membrane.
(5) And filtering the loaded mixed solution at a flow rate of 3mL/min by utilizing a microinjection pump in a continuous filtering device, and collecting solids remained on the mixed cellulose ester membrane after the filtration is completed to obtain the nanofiber supported catalyst which is completely separated and becomes a filter cake. The diameter of the Pt nano-particles is about 3nm, the diameter of the nano-fibers is about 0.1-0.3 μm, the length of the nano-fibers is about 0.5-2 μm, and the pore diameter of the mixed cellulose ester membrane is 0.45 μm, so that the separation of the unsupported Pt nano-particles and the nano-fibers can be realized.
(6) Observation of the electrospun raw, unsupported TiO using a transmission electron microscope 2 Nanofiber sample, obtaining TiO as shown in FIG. 4 2 A nanofiber TEM image. TiO after loading metal Pt is observed by adopting a transmission electron microscope 2 Sample of nanofiber supported catalyst to obtain TiO as shown in FIG. 5 2 TEM image of nanofiber supported Pt catalyst. And the TiO of FIG. 4 without metal 2 The comparison of nanofibers can show that the Pt nanoparticles in FIG. 5 are successfully loaded on the surface of the fibers, and the back area outside the fibers is clean and free of residual Pt nanoparticles, thus proving that the separation and purification technology is effective.
Example 2
Separating Al by washing and filtering 2 O 3 Nanofiber-supported Pt catalyst
(1) 0.3g PVP (molecular weight 55000) was dissolved in 2mL ethanol, stirred overnight, and 0.3g Al (acac) was added 3 And 3mL of acetone, stirring until the solution is a clear precursor solution, transferring the solution into a syringe provided with a metal head, carrying out electrostatic spinning under the conditions that the voltage is 16.5kV, the distance between the metal needle and a wire collector is 12cm, the flow rate is 0.3mL/h, heating the prepared nanofiber to 900 ℃ at a speed of 2.8 ℃/min in air, and roasting for 2h to obtain Al 2 O 3 A nanofiber.
(2) Pt suspension was prepared by the method of example 1.
(3) Weigh 5mg Al 2 O 3 Dispersing the nanofiber in 1.8mL of pure water, and dropwise adding 0.2mL of Pt (0.392 mg/mL) to form Al with a concentration of 0.0025g/mL 2 O 3 Nanofiber solution, al was mixed and stirred 2 O 3 The nanofiber and the metal Pt are loaded, and the mixture is mixed and stirred for 2 hours at normal temperature to finish loading.
(4) A continuous flow filtration apparatus as described in example 1 was constructed, and the solution (0.0025 g/mL,2 mL) after the stirring and loading was sucked into a syringe, a filter head was connected below the syringe, and a mixed cellulose ester membrane having a pore size of 0.22 μm was filled in the filter head.
(5) And filtering the loaded mixed solution at a flow rate of 1mL/min by utilizing a microinjection pump in a continuous filtering device, and collecting solids remained on the mixed cellulose ester membrane after the filtration is completed to obtain the separated nanofiber supported catalyst. The diameter of the Pt nano-particles is about 3nm, the diameter of the nano-fibers is about 0.1-0.3 μm, the length of the nano-fibers is about 0.5-2 μm, and the pore diameter of the mixed cellulose ester membrane is 0.22 μm, so that the separation of the unsupported Pt nano-particles and the nano-fibers can be realized.
(6) Observing the obtained Al by using a transmission electron microscope 2 O 3 A sample of the nanofiber-supported catalyst gave Al as shown in FIG. 6 2 O 3 TEM image of nanofiber supported Pt catalyst, compared to TiO with no supported metal in FIG. 4 2 Compared with the nanofiber, the Pt nano particles can be successfully loaded on the surface of the fiber, the back bottom area outside the fiber is clean, and no residual Pt nano particles exist, so that the separation and purification technology is proved to be effective.
Example 3
Separating Al-Ti composite nano fiber supported Pt catalyst by adopting washing filtration method
(1) 0.6g PVP (molecular weight 55000) was dissolved in ethanol, stirred overnight, and then a certain amount of Al (acac) was added 3 And 5mL of acetone, uniformly stirring, adding 3mL of acetic acid and 2.5mL of TTIP, stirring until the mixture is clarified, transferring the spinning solution into an injector provided with a metal head, carrying out electrostatic spinning under the conditions that the voltage is 18.5kV, the distance between the metal needle and a wire collector is 12.5cm and the flow rate is 0.3mL/h, heating the obtained nanofiber to 600 ℃ in air at the speed of 2.0 ℃/min, and roasting for 2h to obtain the Al-Ti composite nanofiber. By adjusting Al (acac) 3 The amount of (C) was 0.74g to control the molar ratio of titanium to aluminum to 15:1.
(2) Pt suspension was prepared by the method of example 1.
(3) 5mg of Al-Ti composite nanofiber is weighed and dispersed in 1.8mL of pure water, then 0.2mL of Pt (0.392 mg/mL) is added dropwise to form an Al-Ti composite nanofiber solution with the concentration of 0.0025g/mL, the Al-Ti composite nanofiber and the metal Pt are loaded through mixing and stirring, and the loading is completed after mixing and stirring for 2 hours at normal temperature.
(4) A continuous flow filtration apparatus as described in example 1 was constructed, and the solution (0.0025 g/mL,2 mL) after the stirring and loading was sucked into a syringe, a filter head was connected below the syringe, and a mixed cellulose ester membrane having a pore size of 0.22 μm was filled in the filter head.
(5) And (3) filtering the loaded mixed solution at a flow rate of 2mL/min by using a continuous flow device, and collecting solids remained on a filter membrane after the filtration is completed to obtain the separated nanofiber supported catalyst, wherein a filter cake after the filtration is shown in fig. 3 (A). The diameter of the Pt nano-particles is about 3nm, the diameter of the nano-fibers is about 0.1-0.3 μm, the length is about 0.5-2 μm, and the pore diameter of the mixed cellulose ester membrane is 0.22 μm, so that the separation of the unsupported Pt nano-particles and the nano-fibers can be realized theoretically.
(6) The obtained Al-Ti composite nanofiber supported catalyst sample is observed by a transmission electron microscope to obtain a TEM image of the Al-Ti composite nanofiber supported Pt catalyst shown in figure 7, and the TEM image of the Al-Ti composite nanofiber supported Pt catalyst is compared with TiO of figure 4 which is not supported with metal 2 Compared with the nanofiber, the Pt nano particles can be successfully loaded on the surface of the Al-Ti composite nanofiber, the back area except the fiber is clean, and no residual Pt nano particles exist, so that the separation and purification technology is proved to be effective.
Example 4
CeO separation by washing and filtering 2 Nanofiber-supported Pt catalyst
(1) 0.6g PVP (molecular weight 55000) was dissolved in 3mL ethanol, stirred overnight, and 0.3g Ce (acac) was added 3 And 3mL of acetone, stirring until the solution is a clear precursor solution, transferring the solution into a syringe provided with a metal head, carrying out electrostatic spinning under the conditions that the voltage is 17kV, the distance between the metal needle and a wire collector is 12cm, the flow rate is 0.3mL/h, heating the prepared nanofiber to 500 ℃ at the speed of 4.2 ℃/min in air, and roasting for 2h to obtain CeO 2 A nanofiber.
(2) Pt suspension was prepared by the method of example 1.
(3) Weigh 5mg CeO 2 Dispersing the nanofiber in 1.8mL of pure water, and dropwise adding 0.2mL of Pt (0.392 mg/mL) to form CeO with the concentration of 0.0025g/mL 2 Nanofiber solution, ceO was mixed and stirred 2 The nanofiber and the metal Pt are loaded, and the mixture is mixed and stirred for 2 hours at normal temperature to finish loading.
(4) A continuous flow filtration device as described in example 1 was constructed, the solution after stirring and loading was sucked into a syringe, a filtration needle was connected below the syringe, and the filtration needle was filled with a mixed cellulose ester film having a pore diameter of 0.22. Mu.m.
(5) And filtering the loaded mixed solution at a flow rate of 2mL/min by using a microinjection pump in a continuous filtering device, and collecting the precipitate remained on the mixed cellulose ester membrane after the filtration is completed to obtain the separated nanofiber supported catalyst, wherein a filter cake after the filtration is shown in a figure 3 (B). The diameter of the Pt nano-particles is about 3nm, the diameter of the nano-fibers is about 0.1-0.3 μm, the length is about 0.5-2 μm, and the pore diameter of the mixed cellulose ester membrane is 0.22 μm, so that the separation of the unsupported Pt nano-particles and the nano-fibers can be realized theoretically.
(6) The obtained nanofiber-supported catalyst sample was observed by a transmission electron microscope to obtain CeO as shown in FIG. 8 2 TEM image of nanofiber supported Pt catalyst, compared to TiO with no supported metal in FIG. 4 2 Compared with the nanofiber, the Pt nano particles can be successfully loaded on the surface of the fiber, the back bottom area outside the fiber is clean, and no residual Pt nano particles exist, so that the separation and purification technology is proved to be effective.
Comparative example 1
With the method of example 1, the difference is that when the mixed cellulose ester membrane having a pore diameter of 0.6 μm or more is packed in the filter head, as a result, since the mixed cellulose ester membrane has a pore diameter larger than the metal nanoparticle diameter and the nanofiber size, a part of nanofibers or all of nanofibers pass through the pore diameter together with the liquid, and loss of catalyst occurs even completely cannot be separated. If the pore diameter of the mixed cellulose ester membrane filled in the filter head is too small, the filtration resistance increases, which increases the difficulty in the filtration process, and at the same time, the nanofibers continuously accumulated on the mixed cellulose ester membrane during the filtration process affect the pore diameter of the filter membrane to a certain extent, so that the diameter of the filter membrane can pass through the filter membrane is smaller, and the possibility of residual nanoparticles is increased. If the separation is not complete, metal nanoparticles appear in the back of the TEM image of the supported fibers, and during the catalytic reaction, these metal nanoparticles that are not supported on the fibers are more prone to sintering, affecting the catalytic activity.

Claims (7)

1. A continuous flow purification and separation method of nanofiber supported catalyst is characterized by comprising the following specific steps:
(1) Mixing and stirring the nanofiber and metal, and loading;
(2) Sucking the loaded mixed solution into a syringe for filtering;
(3) Collecting solids remained on the mixed cellulose ester membrane after the filtration is completed, and obtaining a separated nanofiber supported catalyst;
the metal in the step (1) is one or more of Au, ag, pt, pd; the diameter of the metal nano-particles is smaller than that of the nano-fibers;
the nanofiber in the step (1) is TiO 2 Nanofibers, al 2 O 3 Nanofiber, al-Ti composite nanofiber or CeO 2 A nanofiber;
the mixed cellulose ester membrane has a pore size of 0.20-0.50 μm, and the mixed cellulose ester membrane has a pore size between the diameter of the metal nanoparticle and the diameter of the nanofiber.
2. The continuous flow purification and separation process of a nanofiber supported catalyst according to claim 1, wherein the metal in step (1) is Pt.
3. The continuous flow purification and separation method of the nanofiber supported catalyst according to claim 1, wherein the mixing and stirring time in the step (1) is 1-3 hours.
4. The method for continuous flow purification and separation of a nanofiber supported catalyst according to claim 1, wherein a filter head is connected below the injector in the step (2), and a mixed cellulose ester membrane is arranged in the filter head.
5. The continuous flow purification and separation process of nanofiber supported catalyst according to claim 1, wherein the filtration in step (2) is performed at a flow rate of 1-3mL/min using a continuous flow device.
6. An integrally formed nanofiber supported catalyst obtained by the continuous flow purification and separation method of nanofiber supported catalyst of claim 1.
7. Use of the continuous flow purification and separation method of the nanofiber supported catalyst according to claim 1 in nano synthesis with one-dimensional materials as a framework.
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