Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following detailed description, but those skilled in the art will understand that the following described examples are some, not all, of the examples of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
The following describes a cotton coating film and a preparation method thereof in an embodiment of the invention.
In some embodiments of the present invention there is provided a cotton coating film comprising: a polyethylene layer and an adhesive layer attached to the surface of the polyethylene layer;
the adhesive layer comprises hydrogenated SBC pressure-sensitive adhesive;
the polyethylene layer comprises 40-70 parts by weight of metallocene polyethylene, 8-13 parts by weight of linear low-density polyethylene, 15-25 parts by weight of low-density polyethylene, 1.5-5 parts by weight of anti-aging agent master batch, 1-5 parts by weight of color master batch and 0.05-0.3 part by weight of auxiliary agent;
the mass ratio of the viscous layer to the polyethylene layer is 4-9: 91-96.
According to the cotton coating film, the specific hydrogenated SBC pressure-sensitive adhesive and the polyethylenes with different properties are adopted, and the components are matched in a synergistic manner through scientific proportioning of the components, so that the prepared cotton coating film has excellent stripping viscosity, lap joint viscosity, uncoiling property and low temperature resistance, and also has excellent mechanical properties such as toughness, tensile resistance and strength.
According to the invention, Polyethylene (PE) with different properties is mixed for use, especially metallocene polyethylene (metallocene PE), so that the mechanical properties of the cotton coating film are greatly improved, and the color of the cotton coating film can be changed and the weather resistance and the processability are improved by matching with the use of the color master batch, the anti-aging agent master batch and the processing aid.
The cotton packaging film belongs to self-adhesive films, and the self-adhesive film is mainly used for building materials such as stainless steel plates, plastic plates and the like, and in the industries of household appliances and electronics; the protective agent is used for protecting a vulnerable surface and temporarily protecting the surface of a protected substrate in the processes of production, processing, transportation and storage; the self-adhesive film prepared by the invention can be used for cotton packaging, the application range of the self-adhesive film is expanded, and the mechanical harvesting of cotton is promoted.
In some embodiments of the invention, the parts by weight of metallocene polyethylene, for example, can be, typically but not by way of limitation, 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, 65 parts, or 70 parts, and the like; the parts by weight of the linear low density polyethylene, which is typical but not limiting, may be, for example, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, or 13 parts, etc.; parts by weight of low density polyethylene, which is typical but not limiting, may be, for example, 15 parts, 17 parts, 19 parts, 21 parts, 23 parts, 25 parts, or the like; the parts by weight of the age resistor master batch, which are typical but not limiting, may be, for example, 1 part, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, or 5 parts, etc.; the parts by weight of the color concentrate, which are typical but not limiting, may be, for example, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, or 5 parts, etc.; the weight parts of the auxiliaries, which are typical but not limiting, may be, for example, 0.05 parts, 0.1 parts, 0.15 parts, 0.2 parts, 0.25 parts, or 0.3 parts, and the like.
In some embodiments of the invention, the mass ratio of adhesive layer to said polyethylene layer, typically but not limited to, may be, for example, 4: 96. 5: 95. 6: 94. 7: 93. 8: 92 or 9: 91, etc.
In some embodiments of the invention, the polyethylene layer comprises in order, in a direction away from the surface of the adhesive layer, a first polyethylene layer, a second polyethylene layer, a third polyethylene layer and a fourth polyethylene layer.
In some embodiments of the invention, the first polyethylene layer comprises 45-70 parts by weight of metallocene polyethylene, 20-50 parts by weight of low density polyethylene and 2-10 parts by weight of anti-aging master batch; preferably, the first polyethylene layer comprises 60-70 parts by weight of metallocene polyethylene, 20-30 parts by weight of low-density polyethylene and 4-6 parts by weight of anti-aging master batch.
In some embodiments of the invention, the second polyethylene layer comprises 50-80 parts by weight of metallocene polyethylene, 10-30 parts by weight of linear low density polyethylene and 5-15 parts by weight of color masterbatch; preferably, the second polyethylene layer comprises 70-80 parts by weight of metallocene polyethylene, 10-20 parts by weight of linear low density polyethylene and 8-12 parts by weight of color masterbatch.
In some embodiments of the invention, the third polyethylene layer comprises 50-80 parts by weight of metallocene polyethylene, 10-30 parts by weight of linear low density polyethylene, 2-10 parts by weight of anti-aging master batch and 0.2-1 part by weight of auxiliary agent; preferably, the third polyethylene layer comprises 65-75 parts by weight of metallocene polyethylene, 20-30 parts by weight of linear low density polyethylene, 4-6 parts by weight of anti-aging master batch and 0.2-1 part by weight of auxiliary agent.
In some embodiments of the invention, the fourth polyethylene layer comprises low density polyethylene.
In some embodiments of the invention, the mass ratio of the first, second, third and fourth polyethylene layers is from 15 to 25: 25-45: 15-30: 10-20; preferably, the mass ratio of the first polyethylene layer to the second polyethylene layer to the third polyethylene layer to the fourth polyethylene layer is 10-25: 28-32: 25-30: 15 to 20.
In a specific embodiment of the present invention, the cotton wrapping film has a five-layer structure.
In some embodiments of the invention, the thickness of the cotton coating film is 60-90 μm; typically, but not by way of limitation, the thickness of the cotton bale film is, for example, 60 μm, 70 μm, 80 μm, or 90 μm, etc.; preferably, the thickness of the cotton coating film is 70-80 μm.
The invention is beneficial to improving the mechanical property of the cotton coating film by controlling the thickness range of the cotton coating film.
In some embodiments of the invention, the hydrogenated SBC pressure sensitive adhesive has a melt flow index of 5 to 21g/10min at 190 ℃ under a load of 2.16 kg; the glass transition temperature is-15 to 5 ℃; the density is 0.91-0.94 g/cm3(ii) a Preferably, the hydrogenated SBC pressure sensitive adhesive comprises PT6705 and/or PT 7516B. PT6705 and PT7516B are trademarks of tackifying resins already in commercial use by guangzhou deer mountain new materials ltd.
According to the invention, the hydrogenated SBC pressure-sensitive adhesive bonding resin with specific performance or mark is adopted, so that the prepared cotton coating film has excellent stripping viscosity, lap joint viscosity, uncoiling property and low temperature resistance.
In some embodiments of the invention, the hydrogenated SBC pressure sensitive adhesive comprises PT6705 and PT 7516B; preferably, the mass ratio of PT6705 to PT7516B is 1: 0.1 to 0.4. Through the compound use of two hydrogenated SBC pressure-sensitive adhesive bonding resins with different performances and brands, the prepared cotton coating film has more excellent bonding performance, uncoiling performance, low temperature resistance and the like.
In some embodiments of the invention, the metallocene polyethylene has a melt flow index of 0.1 to 5g/10min at 190 ℃ under a load of 2.16 kg.
In some embodiments of the invention, the metallocene polyethylene comprises one or more of 1018, 2018, 3518, 6026, SP1540, SP2040, and SP 0540.
The metallocene polyethylene (metallocene PE) has the characteristics of good toughness, high strength and the like, and the metallocene polyethylene comprises but is not limited to EXCEED series of Exxon Mobil chemical industry, such as 1018, 2018, 3518, 6026 and the like; SP1540, SP2040, and SP0540 series of Mitsui Chemicals. The metallocene PE is added into the specific cotton coating system, so that the tensile mechanical property of the cotton coating can be greatly improved.
In some embodiments of the invention, the Low Density Polyethylene (LDPE) has a melt flow index of 0.1 to 5g/10min at 190 ℃ under a load of 2.16 kg; preferably, the low density polyethylene comprises LDPE 2420H and/or LDPE 2426H.
In some embodiments of the invention, the Linear Low Density Polyethylene (LLDPE) has a melt flow index of 0.1 to 4g/10min at 190 ℃ under a load of 2.16 kg; preferably, the linear low density polyethylene comprises LLDPE 7042 and/or LLDPE FB 2230.
In some embodiments of the invention, the additive comprises a fluoropolymer processing additive (PPA).
In some embodiments of the invention, the color concentrate is a masterbatch pellet that is a high-density color mixture pellet formulated from a resin and a large amount of pigment (up to 50%) or dye.
In some embodiments of the invention, the age resistor masterbatch includes ultraviolet light absorbers and/or stabilizers, antioxidants, and polyethylene. The anti-aging agent master batch is a master batch which takes PE as a carrier and takes an anti-oxidant and an ultraviolet light absorber and/or a stabilizer as main anti-aging components. Preferably, the mass ratio of the ultraviolet light absorber and/or stabilizer, the antioxidant and the polyethylene is 5-8: 0.5-2: 1 to 3.
In some embodiments of the invention, the antioxidant comprises one or more of pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], diethyleneglycol bis [ beta- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionate ], thioethylenebis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], tris (2, 4-di-tert-butylphenyl) phosphite, and pentaerythritol tetrakis (3-laurylthiopropionate).
In some embodiments of the invention, the ultraviolet light absorbers comprise dimethyl 4-methoxybenzylidenemalonate, 2- (2H-benzotriazol-2-yl) -4, 6-bis (1-methyl-1-phenylethyl) phenol, 2- [4, 6-bis (2, 4-dimethylphenyl) -1,3, 5-triazin-2-yl ] -5- (octyloxy) phenol, 2- (2-hydroxy-5-methyl) -benzotriazole, 2-hydroxy-4-n-octyloxybenzophenone, poly [1- (2-hydroxy) -2,2,6, 6-tetramethyl-4-hydroxypiperidine succinate ], bis (2,2,6, 6-tetramethyl-4-piperidyl) sebacate, poly- { [6- [ (1,1,3,3, -tetramethylbutyl) -amino ] -1,3,5, -triazine-2, 4-diyl ] [ (2,2,6, 6-tetramethylpiperidyl) -imino ] -1, 6-hexanediyl- [ (2,2,6, 6-tetramethylpiperidyl) -imino ] };
in some embodiments of the invention, the stabilizer comprises bis (1,2,2,6, 6-pentamethylpiperidinol) - α - (3, 5-di-tert-butyl-4-hydroxyphenyl) methyl- α -butyl-malonate.
In some embodiments of the present invention, there is also provided a method for preparing a cotton coating film, comprising the following steps: and respectively mixing the raw materials of each layer uniformly and then blow-molding.
In some embodiments of the invention, blow molding comprises using a multilayer coextruded blown film;
in some embodiments of the invention, the blow molding temperature is 150 to 190 ℃.
In some embodiments of the present invention, the method for preparing a cotton coating film comprises the following steps:
(A) respectively mixing the raw materials of each layer uniformly and then respectively placing the raw materials in respective corresponding bins;
(B) adjusting the temperature of a five-layer coextrusion blow molding machine, wherein the temperature of an extrusion section of a viscous layer is 150-170 ℃, the temperature of extrusion sections from a first polyethylene layer to a fourth polyethylene layer is 160-180 ℃, and the temperature of a die head is 170-200 ℃;
(C) after the temperature of the five-layer coextrusion blowing machine is stable, cleaning the five-layer coextrusion blowing machine by using a polyethylene punching machine, setting the dosage proportion and the total thickness of each layer by using an automatic material pumping and weighing system, and performing coextrusion film blowing, cooling and rolling to obtain the cotton coating film with the width of 2.8 m.
The features and properties of the present invention are described in further detail below with reference to examples.
Examples 1 to 5
The components and the content of each component of the cotton coating film provided in the embodiments 1 to 5 are shown in table 1.
TABLE 1
Note: the percentages in columns 4 to 8 of Table 1 are percentages of the component in each layer by mass.
The metallocene PE is 2018 MA;
the LDPE has a designation of 2420H;
the anti-aging agent master batch is of the brand number EV 139;
the LLDPE has a designation of 7042;
the processing aid is PPA processing aid.
The preparation method of the cotton coating film of the embodiments 1 to 5 includes the following steps:
(A) respectively and uniformly mixing the raw materials of each layer, and then respectively placing the raw materials in respective corresponding bins;
(B) and adjusting the temperature of the five-layer coextrusion blow molding machine, wherein the extrusion section temperature of the viscous layer is 160 ℃, the extrusion section temperatures of the first polyethylene layer to the fourth polyethylene layer are 170 ℃, and the temperature of the die head is 180 ℃.
(C) After the temperature of the five-layer coextrusion blowing machine is stable, cleaning the coextrusion blowing machine by using a polyethylene punching machine, setting the dosage proportion and the total thickness of each layer by using an automatic material pumping and weighing system, and performing coextrusion film blowing, cooling and rolling to obtain the cotton coating film with the width of 2.8 m.
Comparative examples 1 to 2
The comparative examples 1 and 2 provide cotton coating films whose components and contents of the components are shown in table 2.
TABLE 2
Note: the percentages in columns 4 and 5 of Table 1 are the percentages of this component in each layer by mass of each layer.
The preparation method of the cotton coating film of the comparative examples 1 and 2 is the same as that of the examples 1 to 5.
Test examples
The following tests were carried out on the cotton coating films of examples 1 to 5 and comparative examples 1 to 2, respectively, and the results are shown in Table 3.
Peel adhesion and tack test: referring to GB/T2792, the peel strength of the cotton coating film and the stainless steel substrate after being attached for 20min at room temperature and 168 hours at room temperature after being attached is measured, and the tackifying degree at room temperature for 168 hours is calculated.
Lap tack test: two cotton packaging film samples with the length of 100mm and the width of 50mm are cut, the adhesive surface of one cotton packaging film sample is attached (lapped) to the back surface of the other cotton packaging film sample, the lapping area is 30mm multiplied by 50mm, and the lapping part is smooth and has no air bubbles. Then, the laminate was rolled at 300mm/min using a 2kg standard roller. And (4) adding the two ends of the lap joint sample into a holder of an electronic tensile machine for stretching until the lap joint surface is broken. The lap tack was determined by averaging 5 samples with the maximum force from the start of stretching until the lap surface was pulled apart.
Testing tensile strength of the protective film: the tensile break strength in the Machine Direction (MD) of cotton bale films was measured with reference to GB/T1040.3-2006, and 5 samples were averaged.
And (3) unwinding force test: two cotton coating films (with the same thickness) with the width of 25mm are overlapped and attached to a standard steel plate, and then the cotton coating films are rolled and attached by a 2kg standard roller at the speed of 300 mm/min. And peeling the upper layer cotton coating film from the lower layer cotton coating film for a section, then testing according to a 180-degree peel strength test method in GB/T2792, and recording the maximum value as unwinding force.
And (3) low temperature resistance test: a cotton packaging film sample with the length of 200mm and the width of 50mm is longitudinally cut along the protective film, folded in half, pasted together with the adhesive surfaces, and the pasting area is 60mm multiplied by 50mm, and then the sample is pasted by rolling at the speed of 300mm/min by using a 2kg standard roller. After placing in a-15 ℃ low-temperature box for 2 hours, the mutually pasted adhesive surfaces are torn off in the-15 ℃ low-temperature box, and immediately and again pasted and then torn off, and whether the adhesive is sticky or not is judged. V represents stickiness; and x represents no tackiness.
TABLE 3
As can be seen from Table 3, compared with comparative examples 1 and 2, the cotton coating films of examples 1 to 4 can simultaneously take the characteristics of excellent peeling viscosity, overlapping viscosity, decoiling property, low temperature resistance, toughness, tensile resistance, strength and the like into consideration; as can be seen from comparison between the example 4 and the example 5, the two hydrogenated SBC pressure-sensitive adhesives with different performances are compounded for use, which is beneficial to improving the coating performance of cotton.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.