CN114523563A - Manufacturing method and processing die of calcium magnesium silicate heat-insulation integrated plate - Google Patents
Manufacturing method and processing die of calcium magnesium silicate heat-insulation integrated plate Download PDFInfo
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- CN114523563A CN114523563A CN202210166956.3A CN202210166956A CN114523563A CN 114523563 A CN114523563 A CN 114523563A CN 202210166956 A CN202210166956 A CN 202210166956A CN 114523563 A CN114523563 A CN 114523563A
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- magnesium silicate
- sliding
- frame
- integrated plate
- seat
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- 238000009413 insulation Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- FGZBFIYFJUAETR-UHFFFAOYSA-N calcium;magnesium;silicate Chemical compound [Mg+2].[Ca+2].[O-][Si]([O-])([O-])[O-] FGZBFIYFJUAETR-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 238000004321 preservation Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 5
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000011268 mixed slurry Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 11
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 6
- 229920001131 Pulp (paper) Polymers 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 239000011575 calcium Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 239000011259 mixed solution Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000011863 silicon-based powder Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 20
- 239000007788 liquid Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 4
- 238000005056 compaction Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0081—Embedding aggregates to obtain particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B30/00—Compositions for artificial stone, not containing binders
- C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a method for manufacturing a calcium magnesium silicate heat-preservation integrated plate, which comprises the following steps: the manufacturing method comprises the steps of manufacturing a mold, calculating the material ratio of the insulation board, adding the materials into the measured water, guiding the mixed slurry into a stirring device, uniformly stirring, pouring the uniformly stirred mixed liquid into the mold, leveling, laying a first insulation layer, repeating the first step and the second step, leveling the first insulation layer, pouring the mixed liquid, repeating the process of firstly mixing and then insulating, repeating the steps at least for 3-5 times, flattening and shaping, drying and demolding, lifting the insulation board after demolding and hardening, and drawing a groove to realize the manufacturing of a finished product.
Description
Technical Field
The invention relates to the technical field of calcium magnesium silicate heat-insulation integrated plates, in particular to a manufacturing method of a calcium magnesium silicate heat-insulation integrated plate and a processing die thereof.
Background
The heat-insulating and decorating integrated board is also called an energy-saving heat-insulating and decorating integrated board and consists of a bonding layer and a heat-insulating and decorating finished board. The heat-insulating and decorating integrated plate is a heat-insulating and decorating system arranged on the surface of a building wall, and has the advantages of excellent heat-insulating effect, long term, less heat bridge effect and good energy-saving and heat-insulating effects. The construction schemes are numerous, and the method is not only suitable for the heat preservation and decoration of the outer wall of a new building, but also suitable for the energy conservation and decoration transformation of an old building; the heat insulation board is suitable for various public buildings and the external wall external heat insulation of residential buildings; the building is suitable for buildings in cold areas in the north and buildings in hot areas in the south.
The existing insulation boards are mostly square, and in the process of forming the insulation boards, the surface of the insulation boards cannot be guaranteed to be smooth, and the insulation boards are subjected to plane leveling independently after the finished products are formed, so that the complexity of the increased insulation board manufacturing process is reduced.
Disclosure of Invention
The invention aims to provide a method for manufacturing a calcium magnesium silicate heat-insulating integrated plate, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing method of a calcium magnesium silicate heat-preservation integrated plate comprises the following steps:
(1) the mould is made and the batching ratio of the heated board is calculated, the batching is added into the measured water, and the mixed slurry is uniformly stirred in the stirring device.
(2) Pouring the uniformly stirred mixed solution into a mould, leveling, laying a first insulating layer,
(3) and (4) repeating the step (2) and the step (3), leveling the first heat-insulating layer, then pouring the mixed solution, repeating the process of mixing firstly and then insulating layer, and repeating for at least 3-5 times.
(4) Flattening, shaping, drying and demoulding.
(5) And lifting the demoulded and hardened heat-insulation plate and drawing a groove to realize the manufacture of a finished product.
Preferably, the ingredients of the insulation board comprise silicon powder, calcium powder and natural raw wood pulp fibers, and the ingredient ratio of the silicon powder, the calcium powder and the natural raw wood pulp fibers is 4:4: 2.
Preferably, the process of mixing before insulating layer in the step (3) is repeated five times.
Preferably, the mold comprises a bottom plate and a frame arranged on the bottom plate, a molding cavity is arranged at the center of an inner cavity of the frame, a rotating mechanism is arranged at the top of the frame, sliding grooves are respectively arranged on the surfaces of the left side wall and the right side wall of the frame, the inner cavities of the two sliding grooves are respectively and rotatably connected with a threaded lead screw, one end of the threaded lead screw, which extends out of the side wall of the frame, is connected with the rotating mechanism, a sliding block is slidably connected with the threaded lead screw, a fixed seat is fixedly connected between the tops of the two sliding blocks, an electric telescopic rod is arranged at the center of the top of the fixed seat, a sliding groove is arranged at the center of the inner cavity of the fixed seat, one end of the electric telescopic rod, which extends into the inner cavity of the sliding groove, is connected with a sliding plate, a plurality of guide rods are fixedly connected with the bottom of the sliding plate, a leveling seat is slidably inserted into the bottom of the guide rods, and a telescopic spring sleeved on the guide rods is connected between the leveling seat and the sliding plate, the bottom center department of looking for the flat seat is provided with looks for the flat groove, the inner chamber of looking for the flat groove rotates and is connected with the flattening roller, the bottom of looking for the front and back lateral wall of flat seat is provided with the shovel piece along its length direction.
Preferably, slewing mechanism includes rotation axis, positive and negative motor and conveyer belt, the equal rigid coupling in the top left and right sides of frame has the mount pad, two rotate between mount pad and the frame and be connected with the rotation axis, the left side the top rigid coupling of mount pad has positive and negative motor, and the power take off end of positive and negative motor is connected with the rotation axis, the one end that the rotation axis stretched into the sliding tray inner chamber is connected with the screw lead screw.
Preferably, the fixing bases on the left side and the right side of the electric telescopic rod are connected with limiting rods in a sliding mode, the limiting rods are symmetrically arranged relative to the electric telescopic rod, and one ends, extending into the inner cavity of the sliding groove, of the limiting rods are fixedly connected with the sliding plate.
Preferably, the top surface of the leveling seat is provided with a plurality of guide grooves matched with the guide rods, and the maximum sliding distance of the guide rods along the leveling seat is smaller than the groove depth of the guide grooves.
Preferably, the side wall of the inner cavity of the frame is provided with scale marks along the thickness direction.
Compared with the prior art, the invention has the beneficial effects that:
according to the manufacturing method of the calcium magnesium silicate heat-insulation integrated plate and the processing die thereof, the heat-insulation plate is manufactured through a pressing method, gaps in an inner cavity of the heat-insulation plate are few in the pressing process, the structural strength is high, the mixing layer and the heat-insulation layer of the heat-insulation plate are arranged layer by layer, and the heat-insulation layer is formed by the mixing layer, so that the heat-insulation effect of the heat-insulation plate can be improved.
Secondly, the manufacturing method of the calcium magnesium silicate heat-insulation integrated plate and the processing mold thereof form a sliding structure through the rotating structure, the threaded lead screw, the sliding block and the fixing, the sliding structure is used for driving the flattening roller to roll, the flattening roller is used for rolling the surface of the mixed material in the frame, so that the flatness of the surface of the mixed material is ensured, the electric telescopic rod is used for driving the sliding plate to move, so that the height of the flattening roller is adjusted, the heat-insulation plates with different thicknesses are manufactured, the guide rod, the telescopic spring and the leveling seat form a pressing-down structure, and the elastic deformation of the telescopic spring in the pressing-down structure is used for keeping the effect of pressing-down of the leveling seat all the time, so that the horizontal shape of the surface of the mixed material is ensured, the compression can be carried out, and the generation of bubbles in the mixed material is reduced.
According to the manufacturing method of the calcium magnesium silicate heat-insulation integrated plate and the processing die thereof, redundant mixed materials can be cleaned out through the shovel block, so that raw materials are saved, and the influence of the redundant materials on the heat-insulation plate forming can be reduced.
Drawings
FIG. 1 is a front view of the overall structure of the mold of the present invention;
FIG. 2 is a front view of a cross-section of a bezel of the present invention;
FIG. 3 is a sectional bottom view of the fixing base of the present invention;
FIG. 4 is a schematic view of a leveling seat structure according to the present invention;
figure 1, bottom plate; 2. a frame; 3. a sliding groove; 4. a threaded lead screw; 6. a slider; 7. a rotating mechanism; 71. a rotating shaft; 72. a positive and negative rotation motor; 73. a conveyor belt; 8. a fixed seat; 9. an electric telescopic rod; 10. a molding cavity; 11. a chute; 12. a mounting seat; 13. a guide bar; 14. a guide groove; 15. a tension spring; 16. leveling the groove; 17. flattening rollers; 18. a slide plate; 19. a limiting rod; 20. scale lines; 21. shoveling blocks; 22. and (5) leveling the seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an embodiment.
A manufacturing method of a calcium magnesium silicate heat-preservation integrated plate comprises the following steps:
(1) the mould is made and the batching ratio of the heated board is calculated, the batching is added into the measured water, and the mixed slurry is uniformly stirred in the stirring device.
(2) Pouring the uniformly stirred mixed solution into a mould, leveling, laying a first insulating layer,
(3) and (4) repeating the step (2) and the step (3), leveling the first heat-insulating layer, then pouring the mixed solution, repeating the process of mixing firstly and then insulating layer, and repeating for at least 3-5 times.
(4) Flattening, shaping, drying and demoulding.
(5) And lifting the demoulded and hardened heat-insulation plate and drawing a groove to realize the manufacture of a finished product.
Furthermore, the ingredients of the insulation board comprise silicon powder, calcium powder and natural raw wood pulp fibers, the ingredient ratio of the silicon powder to the calcium powder to the natural raw wood pulp fibers is 4:4:2, and the structural strength of the insulation board can be improved by a proper ratio.
Further, the process of mixing firstly and then insulating layer in the step (3) is repeated five times, and the odd number of times of repetition can ensure that the mixing layer wraps the insulating layer, so that the heat insulation effect of the heat insulation board is improved.
Specifically, as shown in fig. 1-4, a mold for processing a calcium magnesium silicate heat-insulating integrated plate comprises a bottom plate 1 and a frame 2 mounted on the bottom plate 1, wherein a forming cavity 10 is formed in the center of an inner cavity of the frame 2, a rotating mechanism 7 is arranged at the top of the frame 2, sliding grooves 3 are formed in the surfaces of the left side wall and the right side wall of the frame 2, the inner cavities of the two sliding grooves 3 are rotatably connected with threaded lead screws 4, one ends of the threaded lead screws 4 extending out of the side walls of the frame 2 are connected with the rotating mechanism 7, sliding blocks 6 are slidably connected on the threaded lead screws 4, a fixed seat 8 is fixedly connected between the tops of the two sliding blocks 6, an electric telescopic rod 9 is arranged at the center of the top of the fixed seat 8, a sliding groove 11 is arranged at the center of the inner cavity of the fixed seat 8, a sliding plate 18 is connected with one end of the electric telescopic rod 9 extending into the inner cavity of the sliding groove 11, and a plurality of guide rods 13 are fixedly connected to the bottom of the sliding plate 18, the bottom of guide bar 13 slides to be pegged graft and has the seat of leveling 22, it establishes the expanding spring 15 on guide bar 13 to be connected with the cover between seat of leveling 22 and the slide 18, the bottom center department of seat of leveling 22 is provided with the groove of leveling 16, the inner chamber of the groove of leveling 16 rotates and is connected with flattening roller 17, the bottom of the front and back lateral wall of the seat of leveling 22 is provided with shovel piece 21 along its length direction, can level and the compaction to the product in the mould like this, thereby the production of bubble in the heated board has been reduced, prevent the fracture of heated board.
It can be understood that the periphery of the flattening roller 17 is coated with a uniform anti-sticking coating, which can reduce the adhesion between the flattening roller 17 and the mixture, thereby ensuring the flattening effect of the flattening roller 17.
Further, as shown in fig. 1-2, the rotating mechanism 7 includes a rotating shaft 71, a forward and reverse rotating motor 72 and a conveying belt 73, the left and right sides of the top of the frame 2 are fixedly connected with the mounting bases 12, the rotating shaft 71 is rotatably connected between the two mounting bases 12 and the frame 2, the forward and reverse rotating motor 72 is fixedly connected to the top of the left mounting base 12, the power output end of the forward and reverse rotating motor 72 is connected to the rotating shaft 71, one end of the rotating shaft 71 extending into the inner cavity of the sliding groove 3 is connected to the threaded screw rod 4, two threaded screw rods 4 are driven by a single machine, the use of the motor can be reduced, and the two threaded screw rods 4 can synchronously rotate, so that the stable movement of the fixing base 8 is ensured, and the fixing base 8 can make linear motion along the top base of the frame 2.
Further, as shown in fig. 3, the fixing bases 8 on the left and right sides of the electric telescopic rod 9 are connected with limiting rods 19 in a sliding mode, the two limiting rods 19 are symmetrically arranged relative to the electric telescopic rod 9, one end of each limiting rod 19 extending into the inner cavity of the sliding groove 11 is fixedly connected with the sliding plate 18, the limiting rods 19 symmetrically arranged can limit the sliding plate 18, the levels of the two ends of the sliding plate 18 are guaranteed, the flattening rollers 17 are parallel to the horizontal plane, and the flatness of the surface of the heat-insulating plate is guaranteed.
Further, as shown in fig. 3, the top surface of the leveling seat 22 is provided with a plurality of guide grooves 14 matched with the guide rods 13, and the maximum sliding distance of the guide rods 13 along the leveling seat 22 is smaller than the groove depth of the guide grooves 14, so that the sliding distance of the guide rods 13 can be limited, the possibility of separation between the leveling seat 22 and the sliding plate 18 is reduced, and the manufacture of the insulation board is further ensured.
Further, as shown in fig. 1, the side wall of the inner cavity of the frame 2 is provided with scale marks 20 along the thickness direction thereof, and the thickness of the insulation board can be clearly determined by using the scale marks 20, so that the quality of the product is ensured.
The working principle of the die is as follows: in the shaping chamber 10 of leading-in frame 2 inner chamber layer by layer of mixed liquid that will stir, according to the leading-in certain two mixed liquid of laying thickness that sets up in advance, start electric telescopic handle 9, the electric telescopic handle 9 of motion drives fixing base 8 and moves down, be connected through guide bar 13 between fixing base 8 and the seat 22 of making level, consequently, it is the same with the motion trend of fixing base 8 to find the seat 22 of making level, the seat 22 of making level also pushes down, thereby will flatten roller 17 suppression in mixed liquid, utilize scale mark 20 adjustment to flatten roller 17's height, start the positive and negative motor 72 in the slewing mechanism 7 after adjusting, positive and negative motor 72 drives rotation shaft 71 and rotates. The two rotating shafts 71 are driven by the conveyor belt 73, so that the two threaded screws 4 are driven by the rotating shafts 71 to rotate, and the two sliders 6 are driven by the threaded screws 4 to move. The fixed seat 8 is connected between the two sliding blocks 6, so that the fixed seat 8 moves back and forth along the top of the frame 2, the surface of the mixed material is compacted and leveled by the back and forth movement of the flattening roller 17, the leveling seat 22 is always kept to be pressed downwards by the elastic deformation of the expansion spring 15, the surface of the mixed material is ensured to be horizontal, the compaction can be carried out, the generation of bubbles in the mixed material is reduced, the shovel block 21 shovels out the redundant mixed material in the movement process of the leveling seat 22, after the mixed material moves for a period of time, whether the thickness of the mixed material reaches the thickness of the mixed material is observed, if the thickness of the mixed material does not reach the thickness, the leveling is continued and the shovel block 21 is scraped downwards, the mixed material is reintroduced into the forming cavity 10 until the expected thickness is paved, the redundant mixed material on the shovel block 21 is collected downwards, then the heat-insulating layer is paved, and the steps are repeated, the electric telescopic rod 9 and the forward and reverse rotating motor 72 are started in sequence, the flattening roller 17 is used for leveling, the flatness of the surface of the heat-insulating layer is guaranteed, accordingly, the next layer of mixed material can be laid conveniently, and the steps are repeated for five times, namely, the three-layer mixed material layer and the two-layer heat-insulating layer.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The manufacturing method of the calcium magnesium silicate heat-insulation integrated plate is characterized by comprising the following steps of: the method comprises the following steps:
(1) the mould is made and the batching ratio of the heated board is calculated, the batching is added into the measured water, and the mixed slurry is uniformly stirred in the stirring device.
(2) Pouring the uniformly stirred mixed solution into a mould, leveling, laying a first insulating layer,
(3) and (4) repeating the step (2) and the step (3), leveling the first heat-insulating layer, then pouring the mixed solution, repeating the process of mixing firstly and then insulating layer, and repeating for at least 3-5 times.
(4) Flattening, shaping, drying and demoulding.
(5) And lifting the demoulded and hardened heat-insulation plate and drawing a groove to realize the manufacture of a finished product.
2. The method for manufacturing the calcium-magnesium silicate heat-preservation integrated plate as claimed in claim 1, wherein the method comprises the following steps: the insulation board comprises silicon powder, calcium powder and natural raw wood pulp fibers, wherein the mixture ratio of the silicon powder to the calcium powder to the natural raw wood pulp fibers is 4:4: 2.
3. The method for manufacturing the calcium-magnesium silicate heat-preservation integrated plate as claimed in claim 1, wherein the method comprises the following steps: and (4) repeating the process of mixing firstly and then insulating the layer in the step (3) for four times.
4. The mold for processing calcium magnesium silicate insulation integrated plate according to any one of claims 1 to 3, wherein: the die comprises a bottom plate (1) and a frame (2) arranged on the bottom plate (1), wherein a forming cavity (10) is formed in the center of an inner cavity of the frame (2), a rotating mechanism (7) is arranged at the top of the frame (2), sliding grooves (3) are formed in the surfaces of the left side wall and the right side wall of the frame (2), two inner cavities of the sliding grooves (3) are rotatably connected with a threaded lead screw (4), one end, extending out of the side wall of the frame (2), of the threaded lead screw (4) is connected with the rotating mechanism (7), a sliding block (6) is slidably connected onto the threaded lead screw (4), a fixing seat (8) is fixedly connected between the tops of the two sliding blocks (6), an electric telescopic rod (9) is arranged at the center of the top of the fixing seat (8), a sliding groove (11) is formed in the center of the inner cavity of the fixing seat (8), and a sliding plate (18) is connected with one end, extending into the inner cavity of the sliding groove (11) of the electric telescopic rod (9), the bottom rigid coupling of slide (18) has several guide bar (13), the bottom of guide bar (13) slides and pegs graft and has look for flat seat (22), it establishes expanding spring (15) on guide bar (13) to look for to be connected with between flat seat (22) and slide (18), the bottom center department of looking for flat seat (22) is provided with looks for flat groove (16), the inner chamber of looking for flat groove (16) rotates and is connected with flattening roller (17), the bottom of looking for the front and back lateral wall of flat seat (22) is provided with shovel piece (21) on its length direction along.
5. The processing mold of the calcium magnesium silicate heat preservation integrated plate as claimed in claim 4, wherein: slewing mechanism (7) are including rotation axis (71), just reversal motor (72) and conveyer belt (73), the equal rigid coupling in top left and right sides of frame (2) has mount pad (12), two rotate between mount pad (12) and frame (2) and be connected with rotation axis (71), left side the top rigid coupling of mount pad (12) has just reversal motor (72), and just the power take off end of just reversal motor (72) is connected with rotation axis (71), the one end that rotation axis (71) stretched into sliding tray (3) inner chamber is connected with screw lead screw (4).
6. The processing mold of the calcium magnesium silicate heat preservation integrated plate as claimed in claim 4, wherein: the utility model discloses a safety electric telescopic handle, including electric telescopic handle (9), fixing base (8) of electric telescopic handle (9) left and right sides go up sliding connection and have gag lever post (19), two gag lever post (19) set up about electric telescopic handle (9) is symmetrical, the one end and slide (18) looks rigid coupling that spout (11) inner chamber were stretched into in gag lever post (19).
7. The processing mold of the calcium magnesium silicate heat preservation integrated plate as claimed in claim 4, wherein: the top surface of the leveling seat (22) is provided with a plurality of guide grooves (14) matched with the guide rods (13), and the maximum sliding distance of the guide rods (13) along the leveling seat (22) is smaller than the groove depth of the guide grooves (14).
8. The processing mold of the calcium magnesium silicate heat preservation integrated plate as claimed in claim 4, wherein: and scale marks (20) are arranged on the side wall of the inner cavity of the frame (2) along the thickness direction of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210166956.3A CN114523563A (en) | 2022-02-23 | 2022-02-23 | Manufacturing method and processing die of calcium magnesium silicate heat-insulation integrated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210166956.3A CN114523563A (en) | 2022-02-23 | 2022-02-23 | Manufacturing method and processing die of calcium magnesium silicate heat-insulation integrated plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114523563A true CN114523563A (en) | 2022-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210166956.3A Pending CN114523563A (en) | 2022-02-23 | 2022-02-23 | Manufacturing method and processing die of calcium magnesium silicate heat-insulation integrated plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114523563A (en) |
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| CN201567715U (en) * | 2009-08-01 | 2010-09-01 | 罗钟旭 | Novel precast panel for heat preservation wall |
| CN104626350A (en) * | 2015-01-29 | 2015-05-20 | 四川大广厦机械设备有限公司 | Automatic production line for energy-saving and environmentally-friendly wallboards |
| CN207130928U (en) * | 2017-05-22 | 2018-03-23 | 谢清晨 | Civil building self heat insulation wall |
| CN108162157A (en) * | 2018-01-20 | 2018-06-15 | 金粤幕墙装饰工程有限公司 | The automatic assembly line of fiber mixed type light fire-proof heat-insulating decorative panel |
| CN109551618A (en) * | 2019-01-30 | 2019-04-02 | 广州市轻能建材有限公司 | A kind of automatic impaction and trip gear of wallboard mould |
| CN210651217U (en) * | 2019-07-03 | 2020-06-02 | 蒙城宝业建筑工业化有限公司 | Concrete wallboard mould |
| CN111441500A (en) * | 2020-04-29 | 2020-07-24 | 林进卓 | Combined assembly type building convenient to install and production device thereof |
| CN111660405A (en) * | 2020-05-27 | 2020-09-15 | 北京好运达智创科技有限公司 | Concrete prefabricated member finishing device |
| CN214187680U (en) * | 2020-12-11 | 2021-09-14 | 北京凯昆科技集团有限公司 | Concrete wallboard mould for assembled house |
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2022
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2124538A (en) * | 1982-07-03 | 1984-02-22 | Misawa Homes Co | Moulding concrete panels |
| CN2473240Y (en) * | 2001-03-28 | 2002-01-23 | 孟晓明 | Composite sanawich thermal insulation board |
| CN201567715U (en) * | 2009-08-01 | 2010-09-01 | 罗钟旭 | Novel precast panel for heat preservation wall |
| CN104626350A (en) * | 2015-01-29 | 2015-05-20 | 四川大广厦机械设备有限公司 | Automatic production line for energy-saving and environmentally-friendly wallboards |
| CN207130928U (en) * | 2017-05-22 | 2018-03-23 | 谢清晨 | Civil building self heat insulation wall |
| CN108162157A (en) * | 2018-01-20 | 2018-06-15 | 金粤幕墙装饰工程有限公司 | The automatic assembly line of fiber mixed type light fire-proof heat-insulating decorative panel |
| CN109551618A (en) * | 2019-01-30 | 2019-04-02 | 广州市轻能建材有限公司 | A kind of automatic impaction and trip gear of wallboard mould |
| CN210651217U (en) * | 2019-07-03 | 2020-06-02 | 蒙城宝业建筑工业化有限公司 | Concrete wallboard mould |
| CN111441500A (en) * | 2020-04-29 | 2020-07-24 | 林进卓 | Combined assembly type building convenient to install and production device thereof |
| CN111660405A (en) * | 2020-05-27 | 2020-09-15 | 北京好运达智创科技有限公司 | Concrete prefabricated member finishing device |
| CN214187680U (en) * | 2020-12-11 | 2021-09-14 | 北京凯昆科技集团有限公司 | Concrete wallboard mould for assembled house |
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