CN114523348A - Surface treatment device for processing stone imitation of prefabricated plate - Google Patents
Surface treatment device for processing stone imitation of prefabricated plate Download PDFInfo
- Publication number
- CN114523348A CN114523348A CN202210086456.9A CN202210086456A CN114523348A CN 114523348 A CN114523348 A CN 114523348A CN 202210086456 A CN202210086456 A CN 202210086456A CN 114523348 A CN114523348 A CN 114523348A
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- Prior art keywords
- pipe
- conveying
- precast slab
- surface treatment
- frame
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- 238000004381 surface treatment Methods 0.000 title claims abstract description 31
- 239000004575 stone Substances 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 238000005498 polishing Methods 0.000 claims abstract description 60
- 238000005406 washing Methods 0.000 claims abstract description 40
- 238000007605 air drying Methods 0.000 claims abstract description 28
- 238000011010 flushing procedure Methods 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 106
- 238000005507 spraying Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 238000000227 grinding Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007664 blowing Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a surface treatment device for processing a precast slab imitation stone, which comprises a conveying mechanism for conveying the precast slab, wherein a fixing mechanism for clamping and fixing the precast slab is arranged at the upper end of the conveying mechanism, a polishing mechanism for polishing the fixed precast slab is arranged at the upper side of the fixing mechanism, and a flushing mechanism for cleaning the polished precast slab is arranged at one side of the polishing mechanism. According to the invention, the precast slabs are supported and fixed through the fixing mechanism when passing through the lower side of the polishing mechanism through the conveying mechanism, then surface polishing treatment is carried out through the polishing mechanism, then the polished precast slabs are sequentially subjected to surface washing through the washing mechanism, and the surfaces of the air drying mechanisms are dried through blowing, so that the precast slabs can be finished after passing through a production line, the processing efficiency of the surface treatment of the precast slabs is improved, the labor intensity of workers is reduced, resources are fully utilized, and the production cost is reduced.
Description
Technical Field
The invention relates to the field of prefabricated slab processing, in particular to a surface treatment device for prefabricated slab stone-like material processing.
Background
The prefabricated plate imitation stone is widely used for high-end house decoration. The surface of the material needs to be polished and then cleaned; at present, precast slabs are mainly transferred among all working procedures manually during surface treatment of the precast slabs, so that the peripheral environment of production is poor, the production efficiency is influenced, the manual labor amount is increased, and the production cost is increased.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a surface treatment apparatus for processing a precast slab imitation stone.
The invention realizes the purpose through the following technical scheme:
a surface treatment device for precast slab stone imitation processing comprises a conveying mechanism for conveying precast slabs, wherein a fixing mechanism for clamping and fixing the precast slabs is arranged at the upper end of the conveying mechanism, a polishing mechanism for polishing the fixed precast slabs is arranged on the upper side of the fixing mechanism, a flushing mechanism for cleaning the polished precast slabs is arranged on one side of the polishing mechanism, an air drying mechanism for dewatering the cleaned precast slabs is arranged on one side of the flushing mechanism, box covers are arranged on the outer sides of the polishing mechanism, the flushing mechanism and the air drying mechanism, door curtains are arranged at two ends of each box cover, and the polishing mechanism, the flushing mechanism, the air drying mechanism and the fixing mechanism are all connected with the conveying mechanism;
the conveying mechanism comprises a frame body, vertical plates are arranged on the front side and the rear side of the upper end of the frame body, conveying rollers are uniformly distributed among the vertical plates, auxiliary chain wheels are arranged at the rear ends of the conveying rollers which are arranged at intervals, a servo motor is arranged on the lower side of the conveying rollers, and a main chain wheel is arranged on an output shaft of the servo motor;
the polishing mechanism comprises a slide rail arranged at the upper end of the vertical plate, an electric slide block is arranged on the slide rail, the upper end of the electric slide block is connected with a support frame, hydraulic telescopic rods are symmetrically arranged on the support frame in the front and back direction, the lower end of each hydraulic telescopic rod is connected with a frame, a polishing roller is arranged on the frame, the front end of the polishing roller is connected with a motor, one side of the frame is provided with a water spraying pipe, the upper end of the water spraying pipe is connected with a first connecting pipe, and the other end of the first connecting pipe is connected with a first water pump;
the fixing mechanism comprises supporting plates which are symmetrically arranged in front and back, an air cylinder is arranged between the supporting plates and the vertical plate, the air cylinder is provided with two positions, and at least two wedge-shaped blocks are arranged on the opposite surfaces of the supporting plates;
the washing mechanism comprises a washing pipe, the washing pipe is arranged on the upper side of the conveying roller, a second connecting pipe is arranged at the front end of the washing pipe, one end of the second connecting pipe is connected with a second water pump, a water tank is arranged on the frame body and located on the lower side of the polishing mechanism and the air drying mechanism, the second water pump is arranged in the water tank, and water spray heads are uniformly distributed on the washing pipe;
the air drying mechanism comprises air pipes arranged on the upper side and the lower side of the conveying roller, the front ends of the air pipes are connected with third connecting pipes, air outlet nozzles are obliquely and oppositely arranged on the air pipes, and air pumps are arranged at the other ends of the third connecting pipes.
Further setting: conveying mechanism is still including setting up direction subassembly on the riser, the direction frame that the symmetry set up around the direction subassembly includes, the direction frame is the loudspeaker form, the equipartition has the roller on the direction frame opposite face, the roller with the direction frame rotates to be connected, the direction frame with be provided with the spring between the riser.
According to the arrangement, the precast slab on the conveying roller is centered through the roller shaft on the guide frame, so that the precast slab is in a centered position when the precast slab moves to the fixing mechanism.
Further setting: a partition plate is arranged between the second water pump and the first water pump in the water tank, and the height position of the first water pump is lower than that of the second water pump.
So set up, make first water pump, second water pump to the water liquid of different levels in the water tank is sucked and is utilized, the baffle is to the water tank bottom is kept apart.
Further setting: the sprinkler head is in threaded connection with the flushing pipe, the sprinkler head and the flushing pipe form an oblique angle of 45 degrees and face one side of the polishing mechanism, and mounting seats are arranged at two ends of the flushing pipe and connected with the box cover.
By the arrangement, the water in the flushing pipe flushes the polished surface of the precast slab through the water spray head.
Further setting: the auxiliary chain wheel is in key connection with the conveying roller, the conveying roller is in rotary connection with the vertical plate, and a chain is arranged on the outer side of the auxiliary chain wheel and the main chain wheel.
Due to the arrangement, the power of the servo motor is transmitted to the conveying roller to rotate, so that the prefabricated slab is convenient to transport.
Further setting: the air cylinder is welded with the vertical plate and the supporting plate, a through hole penetrating through the conveying roller is formed in the supporting plate, and the wedge block is welded with the supporting plate.
So set up, make the flexible control of being convenient for of cylinder the backup pad is in remove on the conveying roller, the welding has improved the structural strength who connects.
Further setting: the inclined plane of the wedge-shaped block is lower than the upper cutting surface of the conveying roller, and the upper end surface of the wedge-shaped block, which is adjacent to the supporting plate, is a horizontal plane.
So set up, be convenient for the cylinder promotes during backup pad relative movement, with the prefabricated plate through the wedge centre gripping is risen fixedly.
Further setting: limiting plates are arranged at two ends of the sliding rail, the grinding roller is rotatably connected with the frame, and the length of the grinding roller is larger than the width of the prefabricated slab.
So set up, make the carriage is in the removal in-process, the rotation of grinding roller is with the complete processing of polishing of prefabricated plate surface.
Further setting: the water tank upper end is the back taper, the trickle with pass through the hose connection between the first connecting pipe.
So set up, make the water tank is convenient for retrieve the reuse with the water liquid of polishing, washing, air-drying in-process.
Further setting: and control valves are arranged on the first connecting pipe, the second connecting pipe and the third connecting pipe.
Due to the arrangement, the on-off and flow of the first connecting pipe, the second connecting pipe and the third connecting pipe can be controlled conveniently.
Compared with the prior art, the invention has the following beneficial effects:
make the prefabricated plate support fixedly through fixed establishment when grinding machanism downside through conveying mechanism, later carry out the surface by grinding machanism and polish the processing, then the prefabricated plate after polishing washes through the surface that washes the mechanism in proper order, and air-dry mechanism's surface weathers, makes the prefabricated plate can accomplish after one assembly line, has improved the machining efficiency to prefabricated plate surface treatment, has reduced artifical intensity of labour, carries out make full use of to the resource simultaneously, has reduced manufacturing cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view showing a first structure of an example 1 of a surface treatment apparatus for stone-like material working using a prefabricated panel according to the present invention;
FIG. 2 is a schematic view showing a second construction of example 1 of the surface treatment apparatus for precast slab imitation stone processing according to the present invention;
FIG. 3 is a schematic structural view of a removed box cover of example 1 of a surface treatment apparatus for precast slab imitation stone processing according to the present invention;
FIG. 4 is a schematic main sectional view of a surface treatment apparatus for precast slab stone-like material processing according to example 1 of the present invention;
FIG. 5 is a schematic structural diagram of a grinding mechanism of the surface treatment device for processing the precast slab stone-like material according to the invention;
FIG. 6 is a schematic structural diagram of a fixing mechanism of the surface treatment device for processing the precast slab simulated stone according to the invention;
FIG. 7 is a schematic structural diagram of a flushing mechanism of the surface treatment device for processing the precast slab simulated stone according to the invention;
FIG. 8 is a schematic structural diagram of an air drying mechanism of the surface treatment device for processing the precast slab simulated stone according to the invention;
FIG. 9 is a schematic structural view of example 2 of a surface treatment apparatus for precast slab stone-like material processing according to the present invention;
FIG. 10 is a schematic structural view of a guide assembly of the surface treatment device for processing precast slab imitation stone according to the present invention.
The reference numerals are explained below:
1. a conveying mechanism; 11. a frame body; 12. a vertical plate; 13. a conveying roller; 14. a secondary sprocket; 15. a servo motor; 16. a main sprocket; 17. a guide assembly; 171. a guide frame; 172. a roll shaft; 173. a spring; 2. a polishing mechanism; 21. a slide rail; 22. an electric slider; 23. a support frame; 24. a hydraulic telescopic rod; 25. a frame; 26. grinding a roller; 27. an electric motor; 28. a water spraying pipe; 29. a first connecting pipe; 210. a first water pump; 3. a flushing mechanism; 31. a flush tube; 32. a second connecting pipe; 33. a second water pump; 34. a water tank; 35. a partition plate; 36. a sprinkler head; 4. an air drying mechanism; 41. an air duct; 42. an air outlet nozzle; 43. a third connecting pipe; 44. an air pump; 5. a fixing mechanism; 51. a support plate; 52. a cylinder; 53. a wedge block; 6. a box cover; 7. a door curtain.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example 1
As shown in fig. 1-8, a surface treatment device for processing imitation stone of a precast slab comprises a conveying mechanism 1 for conveying the precast slab, a fixing mechanism 5 for clamping and fixing the precast slab is arranged at the upper end of the conveying mechanism 1, a polishing mechanism 2 for polishing the fixed precast slab is arranged at the upper side of the fixing mechanism 5, a washing mechanism 3 for cleaning the polished precast slab is arranged at one side of the polishing mechanism 2, an air drying mechanism 4 for dewatering the cleaned precast slab is arranged at one side of the washing mechanism 3, a box cover 6 is arranged at the outer side of the polishing mechanism 2, the washing mechanism 3 and the air drying mechanism 4, door curtains 7 are arranged at two ends of the box cover 6, the polishing, washing and air-drying areas are covered, the cleanliness of the working environment is improved, and the polishing mechanism 2, the washing mechanism 3, the air-drying mechanism 4 and the fixing mechanism 5 are all connected with the conveying mechanism 1;
the conveying mechanism 1 comprises a frame body 11, vertical plates 12 are arranged on the front side and the rear side of the upper end of the frame body 11, conveying rollers 13 are uniformly distributed among the vertical plates 12 to convey and support the precast slabs, auxiliary chain wheels 14 are arranged at the rear ends of the conveying rollers 13 which are arranged at intervals, a servo motor 15 is arranged on the lower side of each conveying roller 13 to provide rotating power for the conveying rollers 13, and a main chain wheel 16 is arranged on an output shaft of the servo motor 15;
the polishing mechanism 2 comprises a sliding rail 21 arranged at the upper end of the vertical plate 12, an electric sliding block 22 is arranged on the sliding rail 21, so that the supporting frame 23 integrally moves on two sides, the upper end of the electric sliding block 22 is connected with the supporting frame 23, hydraulic telescopic rods 24 are symmetrically arranged on the supporting frame 23 in the front-back direction, so that the frame 25 integrally moves up and down, the lower end of the hydraulic telescopic rod 24 is connected with the frame 25, a polishing roller 26 is arranged on the frame 25, the front end of the polishing roller 26 is connected with a motor 27, a water spraying pipe 28 is arranged on one side of the frame 25, the upper end of the water spraying pipe 28 is connected with a first connecting pipe 29, and the other end of the first connecting pipe 29 is connected with a first water pump 210;
the fixing mechanism 5 comprises supporting plates 51 which are symmetrically arranged in front and back, an air cylinder 52 is arranged between the supporting plates 51 and the vertical plate 12, the supporting plates 51 are moved, the air cylinder 52 is provided with two positions, and at least two wedge blocks 53 are arranged on opposite surfaces of the supporting plates 51 to support and fix the prefabricated plates;
the washing mechanism 3 comprises a washing pipe 31, the washing pipe 31 is arranged on the upper side of the conveying roller 13, a second connecting pipe 32 is arranged at the front end of the washing pipe 31, one end of the second connecting pipe 32 is connected with a second water pump 33, a water tank 34 is arranged on the frame body 11 and is positioned on the lower side of the polishing mechanism 2 and the air drying mechanism 4 and used for recycling water liquid in the working process, the second water pump 33 is arranged in the water tank 34, and water spray heads 36 are uniformly distributed on the washing pipe 31;
the air drying mechanism 4 comprises air pipes 41 arranged on the upper side and the lower side of the conveying roller 13, the front ends of the air pipes 41 are connected with third connecting pipes 43, air outlet nozzles 42 are obliquely and oppositely arranged on the air pipes 41, and air pumps 44 are arranged at the other ends of the third connecting pipes 43 to generate air-dried air.
Preferably, the following components: a partition plate 35 is arranged between the second water pump 33 and the first water pump 210 in the water tank 34, the height position of the first water pump 210 is lower than that of the second water pump 33, so that the first water pump 210 and the second water pump 33 can suck and utilize water liquid at different levels in the water tank 34, and the partition plate 35 isolates the bottom of the water tank 34; the water spray head 36 is in threaded connection with the flushing pipe 31, the water spray head 36 and the flushing pipe 31 form an oblique angle of 45 degrees and face one side of the polishing mechanism 2, and mounting seats are arranged at two ends of the flushing pipe 31 and are connected with the box cover 6, so that water in the flushing pipe 31 washes the surface of the polished prefabricated plate through the water spray head 36; the auxiliary chain wheel 14 is in key connection with the conveying roller 13, the conveying roller 13 is in rotary connection with the vertical plate 12, and chains are arranged on the outer sides of the auxiliary chain wheel 14 and the main chain wheel 16, so that the power of the servo motor 15 is transmitted to the conveying roller 13 to rotate, and the transportation of the prefabricated plates is facilitated; the air cylinder 52 is welded with the vertical plate 12 and the supporting plate 51, a through hole penetrating through the conveying roller 13 is formed in the supporting plate 51, and the wedge-shaped block 53 is welded with the supporting plate 51, so that the expansion and contraction of the air cylinder 52 are convenient for controlling the supporting plate 51 to move on the conveying roller 13, and the welding improves the connecting structural strength; the inclined plane of the wedge-shaped block 53 is lower than the upper tangent plane of the conveying roller 13, the upper end surfaces of the wedge-shaped block 53 and the supporting plate 51 which are adjacent are horizontal planes, so that when the air cylinder 52 pushes the supporting plate 51 to move relatively, the precast slab is clamped and fixed through the wedge-shaped block 53; limiting plates are arranged at two ends of the sliding rail 21, the polishing roller 26 is rotatably connected with the frame 25, and the length of the polishing roller 26 is larger than the width of the prefabricated slab, so that the surface of the prefabricated slab is completely polished by the rotation of the polishing roller 26 in the moving process of the supporting frame 23; the upper end of the water tank 34 is in an inverted cone shape, and the water spraying pipe 28 is connected with the first connecting pipe 29 through a hose, so that the water tank 34 is convenient for recycling water liquid in the polishing, washing and air drying processes; the first connecting pipe 29, the second connecting pipe 32 and the third connecting pipe 43 are all provided with control valves, so that the on-off and flow of the first connecting pipe 29, the second connecting pipe 32 and the third connecting pipe 43 can be controlled conveniently.
Example 2
As shown in fig. 5-10, a surface treatment device for processing imitation stone of a precast slab comprises a conveying mechanism 1 for conveying the precast slab, a fixing mechanism 5 for clamping and fixing the precast slab is arranged at the upper end of the conveying mechanism 1, a polishing mechanism 2 for polishing the fixed precast slab is arranged at the upper side of the fixing mechanism 5, a washing mechanism 3 for cleaning the polished precast slab is arranged at one side of the polishing mechanism 2, an air drying mechanism 4 for dewatering the cleaned precast slab is arranged at one side of the washing mechanism 3, a box cover 6 is arranged at the outer side of the polishing mechanism 2, the washing mechanism 3 and the air drying mechanism 4, door curtains 7 are arranged at two ends of the box cover 6, the polishing, washing and air-drying areas are covered, the cleanliness of the working environment is improved, and the polishing mechanism 2, the washing mechanism 3, the air-drying mechanism 4 and the fixing mechanism 5 are all connected with the conveying mechanism 1;
the conveying mechanism 1 comprises a frame body 11, vertical plates 12 are arranged on the front side and the rear side of the upper end of the frame body 11, conveying rollers 13 are uniformly distributed among the vertical plates 12 to convey and support the precast slabs, auxiliary chain wheels 14 are arranged at the rear ends of the conveying rollers 13 which are arranged at intervals, a servo motor 15 is arranged on the lower side of each conveying roller 13 to provide rotating power for the conveying rollers 13, and a main chain wheel 16 is arranged on an output shaft of the servo motor 15;
the polishing mechanism 2 comprises a sliding rail 21 arranged at the upper end of the vertical plate 12, an electric sliding block 22 is arranged on the sliding rail 21, so that the support frame 23 integrally moves on two sides, the upper end of the electric sliding block 22 is connected with the support frame 23, hydraulic telescopic rods 24 are symmetrically arranged on the support frame 23 in the front-back direction, so that the frame 25 integrally moves up and down, the lower end of the hydraulic telescopic rod 24 is connected with the frame 25, a polishing roller 26 is arranged on the frame 25, the front end of the polishing roller 26 is connected with a motor 27, a water spraying pipe 28 is arranged on one side of the frame 25, the upper end of the water spraying pipe 28 is connected with a first connecting pipe 29, and the other end of the first connecting pipe 29 is connected with a first water pump 210;
the fixing mechanism 5 comprises supporting plates 51 which are symmetrically arranged in front and back, an air cylinder 52 is arranged between the supporting plates 51 and the vertical plate 12, the supporting plates 51 are moved, the air cylinder 52 is provided with two positions, and at least two wedge blocks 53 are arranged on opposite surfaces of the supporting plates 51 to support and fix the prefabricated plates;
the washing mechanism 3 comprises a washing pipe 31, the washing pipe 31 is arranged on the upper side of the conveying roller 13, a second connecting pipe 32 is arranged at the front end of the washing pipe 31, one end of the second connecting pipe 32 is connected with a second water pump 33, a water tank 34 is arranged on the frame body 11 and is positioned on the lower side of the polishing mechanism 2 and the air drying mechanism 4 and used for recycling water liquid in the working process, the second water pump 33 is arranged in the water tank 34, and water spray heads 36 are uniformly distributed on the washing pipe 31;
the air drying mechanism 4 comprises air pipes 41 arranged on the upper side and the lower side of the conveying roller 13, the front ends of the air pipes 41 are connected with third connecting pipes 43, air outlet nozzles 42 are obliquely and oppositely arranged on the air pipes 41, and air pumps 44 are arranged at the other ends of the third connecting pipes 43 to generate air-dried air.
Preferably, the following components: the conveying mechanism 1 further comprises a guide assembly 17 arranged on the vertical plate 12, the guide assembly 17 comprises guide frames 171 symmetrically arranged in front and back, the guide frames 171 are horn-shaped, roller shafts 172 are uniformly distributed on opposite surfaces of the guide frames 171, the roller shafts 172 are rotatably connected with the guide frames 171, springs 173 are arranged between the guide frames 171 and the vertical plate 12, and the preformed plates on the conveying rollers 13 are centered through the roller shafts 172 on the guide frames 171, so that the preformed plates are located in the center when moving to the fixing mechanism 5; a partition plate 35 is arranged between the second water pump 33 and the first water pump 210 in the water tank 34, the height position of the first water pump 210 is lower than that of the second water pump 33, so that the first water pump 210 and the second water pump 33 can suck and utilize water liquid at different levels in the water tank 34, and the partition plate 35 isolates the bottom of the water tank 34; the water spray head 36 is in threaded connection with the flushing pipe 31, the water spray head 36 and the flushing pipe 31 form an oblique angle of 45 degrees and face one side of the polishing mechanism 2, and mounting seats are arranged at two ends of the flushing pipe 31 and are connected with the box cover 6, so that water in the flushing pipe 31 washes the surface of the polished prefabricated plate through the water spray head 36; the auxiliary chain wheel 14 is in key connection with the conveying roller 13, the conveying roller 13 is in rotary connection with the vertical plate 12, and chains are arranged on the outer sides of the auxiliary chain wheel 14 and the main chain wheel 16, so that the power of the servo motor 15 is transmitted to the conveying roller 13 to rotate, and the transportation of the prefabricated plates is facilitated; the air cylinder 52 is welded with the vertical plate 12 and the supporting plate 51, a through hole penetrating through the conveying roller 13 is formed in the supporting plate 51, and the wedge-shaped block 53 is welded with the supporting plate 51, so that the expansion and contraction of the air cylinder 52 are convenient for controlling the supporting plate 51 to move on the conveying roller 13, and the welding improves the connecting structural strength; the inclined plane of the wedge-shaped block 53 is lower than the upper tangent plane of the conveying roller 13, the upper end surfaces of the wedge-shaped block 53 and the supporting plate 51 which are adjacent are horizontal planes, so that when the air cylinder 52 pushes the supporting plate 51 to move relatively, the precast slab is clamped and fixed through the wedge-shaped block 53; limiting plates are arranged at two ends of the sliding rail 21, the polishing roller 26 is rotatably connected with the frame 25, and the length of the polishing roller 26 is larger than the width of the prefabricated slab, so that the surface of the prefabricated slab is completely polished by the rotation of the polishing roller 26 in the moving process of the supporting frame 23; the upper end of the water tank 34 is in an inverted cone shape, and the water spraying pipe 28 is connected with the first connecting pipe 29 through a hose, so that the water tank 34 is convenient for recycling water liquid in the polishing, washing and air drying processes; the first connecting pipe 29, the second connecting pipe 32 and the third connecting pipe 43 are all provided with control valves, so that the on-off and flow of the first connecting pipe 29, the second connecting pipe 32 and the third connecting pipe 43 can be controlled conveniently.
The working principle and the using process of the invention are as follows: the prefabricated plate is placed on a conveying roller 13 of a conveying mechanism 1, a spring 173 of a guide assembly 17 pushes a guide frame 171 to enable a roller shaft 172 to move the prefabricated plate to the middle position, or the prefabricated plate directly moves to the lower side of a polishing mechanism 2, then a cylinder 52 of a fixing mechanism 5 pushes a support plate 51 to move relatively in a telescopic mode, a wedge block 53 pushes the prefabricated plate to be separated from the surface of the conveying roller 13 to be fixed, a hydraulic telescopic rod 24 of the polishing mechanism 2 stretches and pushes a frame 25 to move downwards, a rotating polishing roller 26 polishes the surface of the prefabricated plate, a first water pump 210 is used for spraying water in a water tank 34 to the polished surface through a water spraying pipe 28 to prevent flying dust from flying, meanwhile, an electric slide block 22 drives a support frame 23 to move on a slide rail 21 integrally to polish the whole upper surface of the prefabricated plate, then the cylinder 52 contracts, the prefabricated plate is placed on the conveying roller 13 to move forwards continuously, after the second water pump 33 of the washing mechanism 3 works, water liquid washes the polished surface through the water spraying head 36 of the washing pipe 31, and finally air is generated by the air pump 44 of the air drying mechanism 4 and sprayed out through the air outlet nozzle 42 of the air pipe 41 to dry the water liquid on the upper and lower surfaces of the prefabricated slab.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a prefabricated plate imitative stone material processing is with surface treatment device which characterized in that: comprises a conveying mechanism (1) for conveying the precast slabs, a fixing mechanism (5) for clamping and fixing the precast slabs is arranged at the upper end of the conveying mechanism (1), a polishing mechanism (2) for polishing the fixed precast slab is arranged on the upper side of the fixing mechanism (5), a washing mechanism (3) for cleaning the polished precast slab is arranged at one side of the polishing mechanism (2), an air drying mechanism (4) for dewatering the cleaned precast slabs is arranged at one side of the washing mechanism (3), a box cover (6) is arranged at the outer side of the polishing mechanism (2), the flushing mechanism (3) and the air drying mechanism (4), two ends of the box cover (6) are provided with door curtains (7), and the polishing mechanism (2), the washing mechanism (3), the air drying mechanism (4) and the fixing mechanism (5) are all connected with the conveying mechanism (1);
the conveying mechanism (1) comprises a frame body (11), vertical plates (12) are arranged on the front side and the rear side of the upper end of the frame body (11), conveying rollers (13) are uniformly distributed among the vertical plates (12), an auxiliary chain wheel (14) is arranged at the rear end of the conveying rollers (13) which are arranged at intervals, a servo motor (15) is arranged on the lower side of the conveying rollers (13), and a main chain wheel (16) is arranged on an output shaft of the servo motor (15);
the grinding mechanism (2) comprises a sliding rail (21) arranged at the upper end of the vertical plate (12), an electric sliding block (22) is arranged on the sliding rail (21), a supporting frame (23) is connected to the upper end of the electric sliding block (22), hydraulic telescopic rods (24) are symmetrically arranged on the supporting frame (23) in the front-back direction, the lower end of each hydraulic telescopic rod (24) is connected with a frame (25), a grinding roller (26) is arranged on each frame (25), a motor (27) is connected to the front end of each grinding roller (26), a water spraying pipe (28) is arranged on one side of each frame (25), a first connecting pipe (29) is connected to the upper end of each water spraying pipe (28), and a first water pump (210) is connected to the other end of each first connecting pipe (29);
the fixing mechanism (5) comprises supporting plates (51) which are symmetrically arranged in front and back, an air cylinder (52) is arranged between the supporting plates (51) and the vertical plate (12), the air cylinder (52) is provided with two positions, and at least two wedge-shaped blocks (53) are arranged on the opposite surfaces of the supporting plates (51);
the washing mechanism (3) comprises a washing pipe (31), the washing pipe (31) is arranged on the upper side of the conveying roller (13), a second connecting pipe (32) is arranged at the front end of the washing pipe (31), one end of the second connecting pipe (32) is connected with a second water pump (33), a water tank (34) is arranged on the frame body (11) and is positioned on the lower side of the polishing mechanism (2) and the air drying mechanism (4), the second water pump (33) is arranged in the water tank (34), and water spray heads (36) are uniformly distributed on the washing pipe (31);
air-dry mechanism (4) including setting up tuber pipe (41) of both sides about conveying roller (13), tuber pipe (41) front end is connected with third connecting pipe (43), tuber pipe (41) go up to one side to being provided with air outlet nozzle (42), third connecting pipe (43) other end is provided with air pump (44).
2. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: conveying mechanism (1) is still including setting up direction subassembly (17) on riser (12), direction subassembly (17) are including direction frame (171) that the front and back symmetry set up, direction frame (171) are the loudspeaker form, the equipartition has roller (172) on direction frame (171) the opposite face, roller (172) with direction frame (171) rotate and connect, direction frame (171) with be provided with spring (173) between riser (12).
3. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: a partition plate (35) is arranged between the second water pump (33) and the first water pump (210) in the water tank (34), and the height position of the first water pump (210) is lower than that of the second water pump (33).
4. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: the water spraying head (36) is in threaded connection with the flushing pipe (31), the water spraying head (36) and the flushing pipe (31) are at an oblique angle of 45 degrees and face one side of the polishing mechanism (2), and mounting seats are arranged at two ends of the flushing pipe (31) and connected with the box cover (6).
5. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: the auxiliary chain wheel (14) is in key connection with the conveying roller (13), the conveying roller (13) is in rotary connection with the vertical plate (12), and a chain is arranged on the outer sides of the auxiliary chain wheel (14) and the main chain wheel (16).
6. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: the air cylinder (52) is welded with the vertical plate (12) and the supporting plate (51), a through hole penetrating through the conveying roller (13) is formed in the supporting plate (51), and the wedge-shaped block (53) is welded with the supporting plate (51).
7. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: the inclined plane of the wedge block (53) is lower than the upper tangent plane of the conveying roller (13), and the upper end surface of the wedge block (53) adjacent to the supporting plate (51) is a horizontal plane.
8. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: limiting plates are arranged at two ends of the sliding rail (21), the grinding roller (26) is rotatably connected with the frame (25), and the length of the grinding roller (26) is greater than the width of the precast slab.
9. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: the upper end of the water tank (34) is in an inverted cone shape, and the water spraying pipe (28) is connected with the first connecting pipe (29) through a hose.
10. The surface treatment device for processing the precast slab stone-like material according to claim 1, wherein: and control valves are arranged on the first connecting pipe (29), the second connecting pipe (32) and the third connecting pipe (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210086456.9A CN114523348A (en) | 2022-01-25 | 2022-01-25 | Surface treatment device for processing stone imitation of prefabricated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210086456.9A CN114523348A (en) | 2022-01-25 | 2022-01-25 | Surface treatment device for processing stone imitation of prefabricated plate |
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| Publication Number | Publication Date |
|---|---|
| CN114523348A true CN114523348A (en) | 2022-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210086456.9A Pending CN114523348A (en) | 2022-01-25 | 2022-01-25 | Surface treatment device for processing stone imitation of prefabricated plate |
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| CN (1) | CN114523348A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670906A (en) * | 2017-02-08 | 2017-05-17 | 六安市智奇工业设计有限公司 | Machining equipment for PVC marble-like plates |
| CN108161605A (en) * | 2018-01-09 | 2018-06-15 | 江苏汇洋木业股份有限公司 | A kind of plank grinding device |
| CN111745524A (en) * | 2020-07-09 | 2020-10-09 | 曾茶香 | Surface polishing device for processing environment-friendly plates |
| CN112387840A (en) * | 2020-11-14 | 2021-02-23 | 张学奎 | High-efficient punching machine is used in automobile parts processing |
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2022
- 2022-01-25 CN CN202210086456.9A patent/CN114523348A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670906A (en) * | 2017-02-08 | 2017-05-17 | 六安市智奇工业设计有限公司 | Machining equipment for PVC marble-like plates |
| CN108161605A (en) * | 2018-01-09 | 2018-06-15 | 江苏汇洋木业股份有限公司 | A kind of plank grinding device |
| CN111745524A (en) * | 2020-07-09 | 2020-10-09 | 曾茶香 | Surface polishing device for processing environment-friendly plates |
| CN112387840A (en) * | 2020-11-14 | 2021-02-23 | 张学奎 | High-efficient punching machine is used in automobile parts processing |
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Application publication date: 20220524 |