CN114522549A - Preparation method of SAPO-34/PVA pervaporation composite membrane - Google Patents

Preparation method of SAPO-34/PVA pervaporation composite membrane Download PDF

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CN114522549A
CN114522549A CN202210061113.7A CN202210061113A CN114522549A CN 114522549 A CN114522549 A CN 114522549A CN 202210061113 A CN202210061113 A CN 202210061113A CN 114522549 A CN114522549 A CN 114522549A
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pva
sapo
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蔡卫滨
张琪
谢将煜
宋美洁
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China University of Mining and Technology Beijing CUMTB
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/38Polyalkenylalcohols; Polyalkenylesters; Polyalkenylethers; Polyalkenylaldehydes; Polyalkenylketones; Polyalkenylacetals; Polyalkenylketals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/362Pervaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0079Manufacture of membranes comprising organic and inorganic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • B01D69/125In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/028Molecular sieves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

The invention provides a preparation method of a SAPO-34/PVA pervaporation composite membrane, belonging to the field of chemical separation. The preparation method of the pervaporation composite membrane provided by the invention comprises the steps of adding zeolite molecular sieve SAPO-34 into PVA membrane casting solution, coating the mixture on an ultrafiltration membrane, heating the mixture after solvent is volatilized to further crosslink and solidify the mixture, and obtaining the SAPO-34/PVA pervaporation composite membrane. The composite membrane prepared by the invention can improve the roughness of the membrane by adding SAPO-34, provides a preferential channel for water permeation at the same time, and obviously increases permeation flux when being used for organic solvent dehydration.

Description

Preparation method of SAPO-34/PVA pervaporation composite membrane
Technical Field
The invention relates to the technical field of pervaporation membranes, in particular to a preparation method of an SAPO-34/PVA pervaporation composite membrane for ethanol dehydration.
Background
The fuel ethanol is a novel green fuel, has become the development focus of world renewable energy sources, and can be mixed with gasoline for use based on the relatively high octane number and the heat of vaporization, so that the fuel ethanol has wide application prospects. At present, fuel ethanol is mainly generated by fermenting second generation raw materials (agricultural residues and forest biomass), and ethanol prepared by a fermentation method is subjected to common rectification to obtain an ethanol solution with the mass fraction of 95%. Since the ethanol-water solution is an azeotropic mixture, a special dehydration method is required for further obtaining anhydrous ethanol.
In the world, the problems of energy shortage, resource shortage, environmental pollution and the like are more and more serious, and people in various countries seek a cleaner and green separation technology to replace the original traditional separation method. As a novel separation technology, membrane separation technology is receiving more and more attention due to its advantages of high separation efficiency, low energy consumption, simple operation, small pollution and the like.
Pervaporation membrane separation technology is a membrane separation process that combines membrane permeation and molecular scale evaporative separation. In the process of pervaporation, a separated mixture is placed on one side of a non-porous polymer membrane or a molecular-scale inorganic porous membrane, a separated component in a feed liquid is dissolved on the surface of the membrane, and then the separated component permeates the membrane through diffusion, and chemical potential difference is caused by vacuum or low pressure on the other side of the membrane, so that vaporization is generated on the other side. Under the action of adsorption and diffusion, some components in the feed liquid preferentially diffuse through the membrane, so that separation is realized. The following water permeable membrane polymers are commonly used: polyvinyl alcohol (PVA), Chitosan (CS), cellulose acetate, polyimide, polyacrylonitrile, and the like. PVA has good hydrophilicity, stable physical and chemical properties and good film forming property, the film realizes the dehydration of high-concentration ethanol industrially, and the current industrialized organic pervaporation dehydration film only contains PVA.
The industrial organic pervaporation membranes are all plate-frame membrane assemblies, the specific surface area is small, and in order to obtain higher permeation amount, the membrane assemblies need to be made larger, and the corresponding mass is larger. If the permeation flux of the membrane can be improved, the volume of the plate-frame type membrane component can be effectively reduced under the condition of unchanged treatment capacity.
The permeation flux of the PVA pervaporation membrane is improved, and an effective method is to carry out organic/inorganic hybridization.Hybridization refers to the preparation of a polymer separation membrane after mixing with a polymer as a main body and a filler as a disperse phase. The hybrid membrane has the advantages of realizing the synergistic effect of the two, enhancing the pervaporation performance of the membrane and improving the thermal stability and mechanical strength of the membrane. The SAPO-34 molecular sieve is prepared from PO4、AlO4And SiO4An ellipsoidal cage structure with eight-membered rings and four-membered rings and a three-dimensional channel structure which are connected together. SAPO-34 molecular sieve has good hydrophilicity with pore size of about 0.38 nm. The pore canal size is larger than the dynamic diameter of water molecules and smaller than the dynamic diameter of most organic molecules, so that the water molecule permeation can be facilitated. The incorporation of PVA into the membrane facilitates water permeation and thus increases the permeation flux of the membrane.
In addition, the incorporation of SAPO-34 into PVA increases the roughness of the pervaporation membrane, which in turn increases the surface area of the membrane, thereby increasing the permeate flux.
Disclosure of Invention
The invention aims to provide a preparation method of an SAPO-34/PVA pervaporation composite membrane, which can effectively improve the dehydration flux of an organic solvent.
In order to solve the technical problem, the preparation method of the SAPO-34/PVA pervaporation composite membrane comprises the following steps:
(1) preparing a casting solution: dissolving PVA in an acetic acid solution, adding SAPO-34 with certain mass, fully dispersing and mixing, adding a cross-linking agent, and uniformly stirring to obtain a membrane casting solution;
(2) preparing a composite membrane: and (2) taking an ultrafiltration membrane as a bottom membrane, uniformly coating the casting membrane solution obtained in the step (1) on the bottom membrane according to a certain thickness, volatilizing the solvent at room temperature, primarily curing, and then fully crosslinking through heat treatment to obtain the SAPO-34/PVA pervaporation composite membrane.
In the above production method, the degree of alcoholysis of the PVA used in the step (1) is 98 to 99 (mole%), and the average degree of polymerization (n) is 2400 to 2500.
In the preparation method, the mass fraction of the acetic acid solution used in the step (1) is 2-4%.
In the preparation method, the SAPO-34 used in the step (1) accounts for 1-20% of the mass of the PVA.
In the preparation method, the SAPO-34 subjected to high-temperature calcination is used in the step (1).
In the preparation method, the dosage of the glutaraldehyde used in the step (2) is 2-4% of the mass of the PVA.
In the preparation method, the ultrafiltration membrane used in the step (2) is polyacrylonitrile, polysulfone or polyethersulfone, and the pure water flux is 50-500L/m2 kg。
In the preparation method, the heat treatment temperature in the step (2) is 60-120 ℃.
In the preparation of the composite membrane, SAPO-34 is filled in PVA, and the composite membrane has the following functions:
1. the SAPO-34 molecular sieve is blended into PVA, so that the roughness of the membrane is increased, the surface area of the membrane is increased, and the flux is improved;
2. the SAPO-34 molecular sieve pore size can allow water to pass through smoothly, and is also favorable for improving the permeation flux of the membrane.
Hydroxyl groups on the surface of SAPO-34 can promote the crosslinking of PVA, so that the PVA is more compact and the permeation flux is reduced, therefore, before the SAPO-34 is used, the hydroxyl groups on the surface of the SAPO-34 are removed by calcining at high temperature.
The composite membrane is used for ethanol dehydration, and the separation performance of the composite membrane mainly has two indexes, namely permeation flux and separation factor.
1) Composite membrane permeate flux, which is used to characterize the rate at which a permeate component permeates through a membrane, is the amount of a mixture component that diffuses through the membrane per unit area of time and is defined by the formula:
Figure BDA0003478384050000041
where m is the mass of permeate passing through the membrane of area s over time Δ t.
2) The separation factor represents the separation effect of the composite membrane on ethanol and water, and is defined by the following formula:
Figure BDA0003478384050000042
wherein x isi、xjIs the composition of water and ethanol in the feed liquid, yi,yjIs composed of water and ethanol in penetrating fluid. The larger the separation factor a, the less ethanol in the permeate and the better the selectivity.
The composite membrane prepared by the invention has greatly increased permeation flux, and can effectively reduce the area of the separation membrane and the size of the membrane component, thereby reducing the equipment investment cost and having larger industrial application prospect.
Drawings
FIG. 1 is a diagram showing a device for testing the separation performance of a composite membrane according to the present invention, which separates water from a mixed liquid of water and ethanol by pervaporation. Wherein: 1. the device comprises a membrane chamber, 2, a cold trap, 3, a vacuum pump, 4, a feed liquid pump, 5, a feed liquid groove, 6 and a flowmeter.
FIG. 2 is a scanning electron microscope image of the surface of the composite film.
Detailed Description
The invention relates to a preparation method of an SAPO-34/PVA pervaporation composite membrane, which comprises the following steps:
(1) preparing a casting solution: dissolving PVA in an acetic acid solution, adding SAPO-34 with certain mass, fully dispersing and mixing, adding a cross-linking agent, and uniformly stirring to obtain a membrane casting solution;
(2) preparing a composite membrane: and (2) taking an ultrafiltration membrane as a bottom membrane, uniformly coating the membrane casting solution in the step (1) on the bottom membrane according to a certain thickness, volatilizing the solvent at room temperature, primarily curing, and then fully crosslinking through heat treatment to obtain the SAPO-34/PVA pervaporation composite membrane.
The alcoholysis degree of the PVA used in the step (1) is 98-99 (mole%), and the average polymerization degree (n) is 2400-2500.
The mass fraction of the acetic acid solution used in the step (1) is 2-4%.
The SAPO-34 used in the step (1) accounts for 1-20% of the mass of PVA.
The step (1) is implemented by using SAPO-34 subjected to high-temperature calcination.
The dosage of the glutaraldehyde used in the step (2) is 2-4% of the mass of PVA.
The ultrafiltration membrane used in the step (2) is made of polyacrylonitrile, polysulfone or polyethersulfone, and the pure water flux is 50-500L/m2 kg.
The heat treatment temperature in the step (2) is 60-120 ℃.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
FIG. 1 is a testing device for the separation performance of the composite membrane of the present invention, in which a polyvinyl alcohol composite membrane is fixed in a membrane chamber 1, a feed liquid tank 5 adopts an electric heating coil, the feed liquid is heated to a certain temperature, and is conveyed upstream of the membrane chamber 1 by a feed liquid pump 4 through a flow meter 6, and then flows back to the feed liquid tank 5. The downstream of the membrane chamber 1 is vacuumized by a vacuum pump 3, so that a certain pressure difference is kept between the upstream and the downstream of the pervaporation membrane in the membrane chamber 1. The components (mainly water) entering the pervaporation membrane upstream pass through the separating layers of the membrane and are desorbed downstream, the desorbed components pass through the cold trap 2, the water and solvent are frozen into solids, which remain in the cold trap 2, and a small amount of non-condensable gas is pumped away through the cold trap 2 by the vacuum pump 3. And analyzing the sample taken from the cold trap to obtain the separation factor and the flux of the pervaporation membrane.
Dissolving PVA in 2% acetic acid solution, adding SAPO-34 which is 20% by mass of PVA and is calcined at high temperature, fully mixing, adding cross-linking agent glutaraldehyde which is 2% by mass of PVA, and uniformly stirring to obtain a casting solution;
(1) the alcoholysis degree of the PVA is 98-99 (mole%), and the average polymerization degree is 2400-2500;
(2) uniformly coating the membrane casting solution obtained in the step (1) on a bottom membrane by using an ultrafiltration membrane as the bottom membrane, performing primary curing when a solvent is cured at room temperature, and then performing heat treatment to fully crosslink the film casting solution to obtain the SAPO-34/PVA pervaporation composite membrane;
the ultrafiltration membrane is made of polyacrylonitrile, and has pure water flux of 200L/m2 kg;
The heat treatment temperature is 90 ℃.
The prepared modified composite membrane is used for testing the dehydration performance of ethanol, and when the water content in the feed is 10 percent and the operation temperature is 69 ℃, the permeation flux is 864 g.m-2·h-1The separation factor was 63.
Example 2
(1) Dissolving PVA in 3% acetic acid solution, adding SAPO-34 which is 15% by mass of PVA and is calcined at high temperature, fully mixing, adding cross-linking agent glutaraldehyde which is 3% by mass of PVA, and uniformly stirring to obtain a casting solution;
the alcoholysis degree of the PVA is 98-99 (mole%), and the average polymerization degree is 2400-2500;
(2) preparing a composite membrane: uniformly coating the membrane casting solution obtained in the step (1) on a bottom membrane by using an ultrafiltration membrane as the bottom membrane, performing primary curing when a solvent is cured at room temperature, and then performing heat treatment to fully crosslink the film casting solution to obtain the SAPO-34/PVA pervaporation composite membrane;
the ultrafiltration membrane is made of polyether sulfone and has a pure water flux of 500L/m2 kg;
The heat treatment temperature is 100 ℃.
The prepared modified composite membrane is used for testing the dehydration performance of ethanol, and when the water content in the feed is 10 percent and the operation temperature is 69 ℃, the permeation flux is 1363 g.m-2·h-1The separation factor was 48.
Example 3
(1) Dissolving PVA in 4% acetic acid solution, adding SAPO-34 which is 5% by mass of PVA and is calcined at high temperature, fully mixing, adding cross-linking agent glutaraldehyde which is 4% by mass of PVA, and uniformly stirring to obtain a casting solution;
the alcoholysis degree of the PVA is 98-99 (mole%), and the average polymerization degree is 2400-2500;
(2) preparing a composite membrane: uniformly coating the membrane casting solution obtained in the step (1) on a bottom membrane by using an ultrafiltration membrane as the bottom membrane, performing primary curing when a solvent is cured at room temperature, and then performing heat treatment to fully crosslink the film casting solution to obtain the SAPO-34/PVA pervaporation composite membrane;
the ultrafiltration membrane is made of polysulfone, and the pure water flux is 200L/m2 kg;
The heat treatment temperature was 105 ℃.
The prepared modified composite membrane is used for testing the dehydration performance of ethanol, and when the water content in the feed is 10 percent and the operation temperature is 69 ℃, the permeation flux is 1080 g.m-2·h-1The separation factor was 41.
Comparative example:
(1) dissolving PVA in 2% acetic acid solution, adding cross-linking agent glutaraldehyde accounting for 2% of the mass of the PVA, and uniformly stirring to obtain a casting solution;
the alcoholysis degree of the PVA is 98-99 (mole%), and the average polymerization degree is 2400-2500;
(2) preparing a composite membrane: uniformly coating the membrane casting solution obtained in the step (1) on a bottom membrane by using an ultrafiltration membrane as the bottom membrane, performing primary curing when a solvent is cured at room temperature, and then performing heat treatment to fully crosslink the film casting solution to obtain a polyvinyl alcohol membrane;
the ultrafiltration membrane is made of polyacrylonitrile, and has pure water flux of 200L/m2 kg;
The heat treatment temperature is 90 ℃.
The prepared polyvinyl alcohol membrane is used for testing the ethanol dehydration performance, and when the water content in the feed is 10 percent and the operation temperature is 69 ℃, the permeation flux is 629g m-2·h-1The separation factor was 113.

Claims (8)

1. A preparation method of an SAPO-34/PVA pervaporation composite membrane is characterized by comprising the following steps:
(1) preparing a casting solution: dissolving PVA in an acetic acid solution, adding SAPO-34 with certain mass, fully dispersing and mixing, adding a cross-linking agent, and uniformly stirring to obtain a membrane casting solution;
(2) preparing a composite membrane: and (2) taking an ultrafiltration membrane as a bottom membrane, uniformly coating the membrane casting solution in the step (1) on the bottom membrane according to a certain thickness, volatilizing and primarily curing the solvent at room temperature, and then carrying out heat treatment to fully crosslink the solvent so as to obtain the SAPO-34/PVA pervaporation composite membrane.
2. The method for preparing the SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the alcoholysis degree of PVA used in the step (1) is 98-99 (mole%), and the average polymerization degree (n) is 2400-2500.
3. The method for preparing the SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the mass fraction of the acetic acid solution used in the step (1) is 2% -4%.
4. The method for preparing the SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the SAPO-34 used in the step (1) accounts for 1-20% of the mass of PVA.
5. The method for preparing SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the SAPO-34 subjected to high temperature calcination is used in the step (1).
6. The method for preparing the SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the amount of glutaraldehyde used in the step (2) is 2-4% of the mass of PVA.
7. The method for preparing SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the ultrafiltration membrane used in the step (2) is polyacrylonitrile, polysulfone or polyethersulfone, and has a pure water flux of 50-500L/m2 kg。
8. The method for preparing SAPO-34/PVA pervaporation composite membrane according to claim 1, wherein the temperature of the heat treatment in the step (2) is 60-120 ℃.
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CN110773121A (en) * 2019-11-08 2020-02-11 四川大学 Boric acid modified molecular sieve and preparation method and application thereof
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