Disclosure of Invention
The invention aims to provide a device for polishing automobile parts, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an apparatus for automobile accessory polishing processing, comprising: the flexible polishing device comprises a base, a first fixing mechanism for positioning one end of an exhaust pipe fitting, a second fixing mechanism for positioning the other end of the exhaust pipe fitting, a flexible polishing component for polishing the outer surface of the exhaust pipe fitting and a power mechanism for driving the flexible polishing component to rotate around the exhaust pipe fitting; the first fixing mechanism and the second fixing mechanism are both expansion clamps;
the flexible polishing component is wrapped on the periphery of the exhaust pipe fitting; the flexible polishing assembly comprises: a first end piece, a second end piece, and a polishing element; both ends of the polishing member are fixed to the first and second head members, respectively; the first end head piece and the second end head piece are both provided with belt grooves so as to form a belt pulley structure;
the power mechanism comprises: the device comprises a power motor, a first transmission shaft, a second transmission shaft, a universal coupling, a first driving belt pulley and a second driving belt pulley; the power motor is mounted to the base; the power motor drives the first transmission shaft to rotate; the universal coupling is connected with the first transmission shaft and the second transmission shaft; a first drive pulley is mounted to the first drive shaft; a second drive pulley is mounted to the second drive shaft; the first driving belt pulley drives the first end head piece to rotate through belt transmission; the second driving belt pulley drives the second end head piece to rotate through belt transmission;
the rotation axis of the first transmission shaft is parallel to the extending direction of one end of the exhaust pipe fitting; the rotating axis of the second transmission shaft is parallel to the extending direction of the other end of the exhaust pipe fitting; the rotation axis of the first transmission shaft is inclined to the rotation axis of the second transmission shaft.
As a further scheme of the invention: the device for automobile accessory polishing processing further comprises: the first moving device is used for driving the first fixing mechanism to move and the second moving device is used for driving the second fixing mechanism to move;
the first motion device includes: the first motor, the first guide rail and the first sliding table; the first guide rail is mounted to the base; the first fixing mechanism is mounted to the first sliding table; the first sliding table slides along the first guide rail; the first motor drives the first sliding to move relative to the base through the screw rod nut transmission mechanism;
the second motion device includes: the second motor, the second guide rail and the second sliding table; the second guide rail is mounted to the base; the second fixing mechanism is mounted to the second sliding table; the second sliding table slides along the second guide rail; the second motor drives the second sliding to move relative to the base through the screw nut transmission mechanism.
As a further scheme of the invention: the sliding direction of the first sliding table relative to the first guide rail is parallel to the rotating axis of the first transmission shaft; the second sliding table is parallel to the rotation axis of the second transmission shaft relative to the sliding direction of the second guide rail.
As a further scheme of the invention: the device for automobile accessory polishing processing further comprises: two axial displacement mechanisms for shaking the flexible polishing component along the axial direction of the exhaust pipe fitting; the two axial displacement mechanisms are respectively arranged on the first sliding table and the second sliding table;
the axial displacement mechanism includes: a pin rod; the first end head piece and the second end head piece are both provided with wave ring grooves; the pin rod extends into the wave ring groove so as to drive the flexible polishing assembly to generate axial movement when the flexible polishing assembly rotates; the axial direction of the pin rod inserted into the first end head piece is perpendicular to the axial direction of the first end head piece; the axial direction of the pin inserted into the second head member is perpendicular to the axial direction of the second head member.
As a further scheme of the invention: axial displacement mechanism still includes: a cylinder; the air cylinder pushes the pin rod to move so as to insert into the wave ring groove or pull out of the wave ring groove.
As a further scheme of the invention: the shape and circumferential angular position of the wave-shaped ring grooves formed by the first end head piece and the second end head piece are completely the same so that the axial displacement mechanism pushes the first end head piece and the second end head piece to move simultaneously and retreat simultaneously.
As a further scheme of the invention: the first transmission shaft and the second transmission shaft are both rotatably mounted to the base through a bearing block.
As a further scheme of the invention: the polishing element comprises a plurality of longitudinal polishing soft strips and a plurality of transverse soft strips; the plurality of transverse soft strips connect the plurality of longitudinal polishing soft strips into a whole to form a cloth-shaped structure; the polishing element wraps the exhaust pipe fitting through the elastic hoop.
As a further scheme of the invention: the first and second header members are each made of a PP material.
As a further scheme of the invention: the first and second end pieces are configured in an open configuration to surround the exhaust fitting by way of a clamp or snap connection.
Compared with the prior art, the invention has the beneficial effects that: polishing of the exhaust pipe with the bent shape can be achieved.
Other features and advantages of the present invention will be disclosed in more detail in the following detailed description of the invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic view of an apparatus for automobile parts finishing according to the present invention.
Fig. 2 is an enlarged view of a portion of the first head piece of the device for automobile parts finishing of fig. 1.
Fig. 3 is a partially enlarged view of the apparatus for automobile parts finishing of fig. 1 at a first driving pulley.
Fig. 4 is a schematic cross-sectional view of a polishing member used in the apparatus for automobile parts polishing process of fig. 1.
Fig. 5 is a schematic view of the automobile parts used for the polishing process of the apparatus for polishing automobile parts in fig. 1.
List of reference numerals: the device 100 for polishing the automobile parts comprises a base 101, a first fixing mechanism 10, a second fixing mechanism 20, a flexible polishing component 30, a first end piece 31, a wave ring groove 311, a second end piece 32, a polishing element 33, a longitudinal polishing soft strip 331, a transverse soft strip 332, a power mechanism 40, a power motor 41, a first transmission shaft 42, a second transmission shaft 43, a universal coupling 44, a first driving pulley 45, a second driving pulley 46, a first moving device 50, a first motor 51, a first guide rail 52, a first sliding table 53, a second moving device 60, a second motor 61, a second guide rail 62, a second sliding table 63, an axial displacement mechanism 70 and an air cylinder 71.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, an apparatus 100 for automobile accessory polishing process includes: the polishing device comprises a base 101, a first fixing mechanism 10, a second fixing mechanism 20, a flexible polishing assembly 30 and a power mechanism 40.
The base 101 serves as a main support structure for the apparatus 100 for automobile parts polishing processing to support other respective apparatuses and to allow the respective apparatuses to be assembled as a whole. The first fixing mechanism 10 is used to position one end of the exhaust pipe fitting. The second fixing mechanism 20 is used to position the other end of the exhaust pipe fitting. As a specific embodiment, the first fixing mechanism 10 and the second fixing mechanism 20 are both expansion clamps that expand outward by extending into the exhaust pipe fitting to clamp the exhaust pipe fitting.
The flexible buffing assembly 30 is used to buff the outer surface of the exhaust fitting. A flexible buffing assembly 30 is wrapped around the periphery of the exhaust fitting. The power mechanism 40 is used to drive the flexible polishing assembly 30 to rotate around the exhaust fitting for polishing.
As a preferred embodiment, the flexible polishing assembly 30 includes: a first end piece 31, a second end piece 32 and a polishing element 33. Both ends of the polishing member 33 are fixed to the first and second head members 31 and 32, respectively.
The first and second head members 31 and 32 are each formed with a belt groove to constitute a pulley structure.
The power mechanism 40 includes: a power motor 41, a first transmission shaft 42, a second transmission shaft 43, a universal joint 44, a first driving pulley 45 and a second driving pulley 46.
The power motor 41 is mounted to the base 101. The power motor 41 drives the first transmission shaft 42 to rotate. The universal joint 44 connects the first transmission shaft 42 and the second transmission shaft 43. The universal joint 44 is arranged such that the axes of rotation of the first and second drive shafts 42, 43 may be arranged non-colinear. The rotation axis of the first transmission shaft 42 is parallel to the extending direction of one end of the exhaust pipe fitting based on the shape setting of the exhaust pipe fitting. The rotational axis of the second transmission shaft 43 is parallel to the extending direction of the other end of the exhaust pipe fitting. The axis of rotation of the first drive shaft 42 is oblique to the axis of rotation of the second drive shaft 43.
A first drive pulley 45 is mounted to the first driveshaft 42. A second drive pulley 46 is mounted to the second drive shaft 43.
The first driving pulley 45 drives the first head member 31 to rotate through belt transmission. The second drive pulley 46 is belt driven to rotate the second end member 32.
Since the first transmission shaft 42 and the second transmission shaft 43 rotate at the same speed, the first head piece 31 and the second head piece 32 can rotate at the same speed, thereby ensuring that the two ends of the polishing element 33 rotate at the same speed.
As a preferred embodiment, the apparatus 100 for automobile parts polishing process further includes: a first moving device 50 for moving the first fixing mechanism 10 and a second moving device 60 for moving the second fixing mechanism 20. The positions of the first fixing mechanism 10 and the second fixing mechanism 20 can be adjusted by the first moving device 50 and the second moving device 60 to facilitate the first fixing mechanism 10 and the second fixing mechanism 20 to fix both ends of the exhaust pipe fitting. In practical use, only one of the first fixing mechanism 10 and the second fixing mechanism 20 may be moved, for example, the first fixing mechanism 10 may be fixed, and the second fixing mechanism 20 may be moved.
The first movement device 50 includes: a first motor 51, a first guide rail 52, and a first slide table 53. The first rail 52 is mounted to the base 101. The first fixing mechanism 10 is mounted to the first slide table 53. The first slide table 53 slides along the first guide rail 52. The first motor 51 drives the first slide to move relative to the base 101 through the lead screw nut transmission mechanism.
The second motion device 60 includes: a second motor 61, a second guide rail 62, and a second slide table 63. The second rail 62 is mounted to the base 101. The second fixing mechanism 20 is mounted to the second slide table 63. The second slide table 63 slides along the second guide rail 62. The second motor 61 drives the second slide to move relative to the base 101 through the lead screw nut transmission mechanism.
As a specific embodiment, the direction in which the first slide table 53 slides with respect to the first guide rail 52 is parallel to the rotational axis of the first transmission shaft 42. The direction in which the second slide table 63 slides with respect to the second guide rail 62 is parallel to the rotational axis of the second transmission shaft 43.
As a specific embodiment, the apparatus 100 for automobile parts polishing process further includes: two axial displacement mechanisms 70 for dithering the flexible polishing assembly 30 in the axial direction of the exhaust tube fitting.
When the polishing quality requirement is high, the axial displacement mechanism 70 can be arranged to enable the flexible polishing assembly 30 to generate a certain displacement along the axial direction, so that the polishing quality is improved. The axial displacement mechanism 70 may not be provided when the polishing quality requirement is relatively low.
Two axial displacement mechanisms 70 are mounted to the first and second slide tables 53 and 63, respectively. The axial displacement mechanism 70 includes: a pin rod. The first and second head pieces 31 and 32 are each formed with a wave ring groove 311.
The pin rod extends into the wave-shaped ring groove 311 so as to drive the flexible polishing assembly 30 to move axially when the flexible polishing assembly 30 rotates. The axial direction of the pin inserted into the first head piece 31 is perpendicular to the axial direction of the first head piece 31. The axial direction of the pin inserted into the second head member 32 is perpendicular to the axial direction of the second head member 32. The belt transmission mode is adopted, and the belt transmission is not influenced when a certain axial movement of the belt pulley is caused due to the small axial shaking displacement.
As an alternative embodiment, the first driving pulley and the second driving pulley may be arranged to be axially slidable, and the first driving pulley and the second driving pulley may be synchronously displaced by the same amount as the flexible polishing assembly by the axial displacement mechanism.
As a specific embodiment, the axial displacement mechanism 70 further includes: and a cylinder 71. The cylinder 71 pushes the pin rod to move so as to be inserted into the wave ring groove 311 or to be extracted out of the wave ring groove 311.
As a specific embodiment, the shape and the circumferential angular position of the wave-shaped ring groove 311 formed by the first and second head members 31 and 32 are identical so that the axial displacement mechanism 70 pushes the first and second head members 31 and 32 to simultaneously advance and retract.
As a specific embodiment, the first and second head members 31 and 32 have the same structure, and the wave ring grooves 311 of the first and second head members 31 and 32 are arranged in a periodic wave structure.
As a specific embodiment, the first transmission shaft 42 and the second transmission shaft 43 are each rotatably mounted to the base 101 through a bearing housing.
In a preferred embodiment, the polishing element 33 comprises a plurality of longitudinal polishing strips 331 and a plurality of transverse polishing strips 332. The plurality of transverse soft strips 332 connect the plurality of longitudinal soft polishing strips 331 as a whole to form a cloth-like structure. The polishing element 33 wraps around the exhaust fitting by means of a resilient band. The longitudinal polishing soft strip 331 is made of a flexible porous foam material added with a polishing material. The burnishing element 33 may be attached to the surface of the exhaust fitting by a resilient clip, although other means of attaching the burnishing element 33 to the surface of the exhaust fitting may be used. During the polishing process, the polishing element 33 may be sprayed with a polishing solution to enhance the polishing effect.
As a specific embodiment, the first and second header members 31 and 32 are made of PP material. The first and second head pieces 31 and 32 are arranged in an open shape to surround the exhaust pipe fitting by means of a clip or snap connection. The first and second head members 31 and 32 have a certain flexibility, and can be easily set to the outer periphery of the exhaust pipe fitting by enlarging the size of the inner hole by deformation at the time of installation. The closed loop can then be formed by means of a snap clamp.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.