CN114509220A - Device and method for detecting leakage point of automobile fuel vapor system - Google Patents
Device and method for detecting leakage point of automobile fuel vapor system Download PDFInfo
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- CN114509220A CN114509220A CN202011276949.6A CN202011276949A CN114509220A CN 114509220 A CN114509220 A CN 114509220A CN 202011276949 A CN202011276949 A CN 202011276949A CN 114509220 A CN114509220 A CN 114509220A
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- 239000000446 fuel Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 18
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 47
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 239000002828 fuel tank Substances 0.000 claims abstract description 22
- 238000003745 diagnosis Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 230000008020 evaporation Effects 0.000 description 7
- 238000001704 evaporation Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
- G01M3/2815—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
- G01M3/3236—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers
- G01M3/3272—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers for verifying the internal pressure of closed containers
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- Supplying Secondary Fuel Or The Like To Fuel, Air Or Fuel-Air Mixtures (AREA)
Abstract
Description
技术领域technical field
本发明涉及车辆检测技术领域,具体涉及一种汽车燃油蒸汽系统泄漏点检测装置及方法。The invention relates to the technical field of vehicle detection, in particular to a leak point detection device and method of an automobile fuel vapor system.
背景技术Background technique
随着国六排放标准更加严格,在发动机排放控制上也增加了一些新的方法,其中包括燃油蒸发系统泄漏检测,该检测方法能够判断出燃油蒸发系统是否存在泄漏。但是该方法也存在缺陷,不能判断出泄漏点具体位置在哪里。With the more stringent China VI emission standards, some new methods have been added to engine emission control, including fuel evaporation system leak detection, which can determine whether there is a leak in the fuel evaporation system. However, this method also has defects, and it is impossible to determine where the specific location of the leak point is.
在燃油蒸发系统中,包含蒸发泄漏诊断泵、诊断泵至碳罐管路、碳罐、碳罐至前部发动机管路、碳罐电磁阀、碳罐至燃油箱管路、燃油箱和各个连接口。现在的返修方法是逐个更换燃油蒸发系统中可能的相关零件,这种方法效率非常低,平均返修时间在2小时/台左右,并且存在错误更换零件导致的成本浪费。所以,能够准确判断泄露点对返修工作有着重要的意义,可以提高工作效率,减少误判断带来的成本损失。In the fuel evaporation system, including the evaporation leak diagnostic pump, the diagnostic pump to the carbon canister line, the carbon canister, the carbon canister to the front engine line, the carbon canister solenoid valve, the carbon canister to the fuel tank line, the fuel tank and the various connections mouth. The current repair method is to replace the possible related parts in the fuel evaporation system one by one. This method is very inefficient. The average repair time is about 2 hours per unit, and there is a waste of cost caused by wrong parts replacement. Therefore, being able to accurately determine the leak point is of great significance to the repair work, which can improve work efficiency and reduce the cost loss caused by misjudgment.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明旨在提供一种汽车燃油蒸汽系统泄漏点检测装置及方法,通过在进行细分检测之前接入管路压力测试系统,查找存在故障的管路系统,然后再经过诊断设备最终确定泄漏点,从而有效节约燃油蒸汽系统泄漏点检测时间。本发明的目的是通过以下技术方案实现的:In view of the above-mentioned problems, the present invention aims to provide a device and method for detecting the leakage point of an automobile fuel vapor system. By connecting to the pipeline pressure test system before subdivided detection, the faulty pipeline system is found, and then the diagnostic equipment is used Finally, the leak point is determined, thereby effectively saving the time for leak point detection in the fuel vapor system. The purpose of this invention is to realize through the following technical solutions:
本发明首先提供一种汽车燃油蒸汽系统泄漏点检测装置,其包括阻气阀组件、压力泵装置和压力显示装置,所述阻气阀组件包括第一阻气阀和第二阻气阀,汽车碳罐的第一接口处通过第一阻气阀连接通向碳罐电磁阀的第一管路,碳罐的第二接口处通过第二阻气阀连接通向燃油箱的第二管路,碳罐的第三接口通过第三管路连接压力泵,所述第三管路上设有压力显示装置。The present invention first provides a leak point detection device for an automobile fuel vapor system, which includes a choke valve assembly, a pressure pump device and a pressure display device, wherein the choke valve assembly includes a first choke valve and a second choke valve. The first interface of the carbon canister is connected to the first pipeline leading to the carbon canister solenoid valve through the first choke valve, and the second interface of the carbon canister is connected to the second pipeline leading to the fuel tank through the second choke valve, The third interface of the carbon canister is connected to the pressure pump through a third pipeline, and a pressure display device is provided on the third pipeline.
进一步,所述阻气阀组件还包括第三阻气阀,碳罐的第三接口处通过第三阻气阀连接第三管路。Further, the choke valve assembly further includes a third choke valve, and the third interface of the carbon canister is connected to the third pipeline through the third choke valve.
进一步,所述第一阻气阀、第二阻气阀和第三阻气阀具有快接接口。采用快接接口可以实现阻气阀与管路的快速插拔,提高作业效率。Further, the first choke valve, the second choke valve and the third choke valve have quick connection interfaces. The quick-connect interface can realize the quick plugging and unplugging of the choke valve and the pipeline, and improve the working efficiency.
进一步,所述检测装置还包括电控开关组件和电源,所述第一阻气阀、第二阻气阀和第三阻气阀均采用电控阻气阀,该三个阻气阀分别通过并联的第一电路、第二电路和第三电路连接至电源,所述开关组件包括分别设置在第一电路、第二电路和第三电路上并对应控制第一阻气阀、第二阻气阀和第三阻气阀的第一电控开关、第二电控开关和第三电控开关。Further, the detection device further includes an electronically controlled switch assembly and a power supply, the first, second and third air choke valves are all electrically controlled choke valves, and the three choke valves pass through the The first circuit, the second circuit and the third circuit connected in parallel are connected to the power supply, and the switch assembly includes a first circuit, a second circuit and a third circuit respectively disposed on the first circuit, the second circuit and the third circuit and correspondingly controlling the first choke valve and the second choke valve. The first electric control switch, the second electric control switch and the third electric control switch of the valve and the third choke valve.
进一步,所述第一电控开关、第二电控开关和/或第三电控开关为常闭式开关,采用常闭式开关,使得在没有相关操作的情况下,碳罐所连接的管路均为通路,可以有效避免燃油蒸汽系统内部某一节点压力过大或是由于对压力泵的误操作导致的诊断系统压力过大,从而确保诊断过程的安全性和可靠性。Further, the first electronically controlled switch, the second electronically controlled switch and/or the third electronically controlled switch are normally closed switches, and normally closed switches are used, so that the tubes connected to the carbon canister can be All roads are passages, which can effectively avoid excessive pressure at a certain node in the fuel vapor system or excessive pressure in the diagnosis system caused by misoperation of the pressure pump, thereby ensuring the safety and reliability of the diagnosis process.
进一步,所述电控开关组件还包括第四电控开关,所述压力泵采用电动压力泵,所述电动压力泵通过第四电路连接至电源,该第四电路上设有用于控制电动压力泵的第四电控开关。Further, the electronically controlled switch assembly further includes a fourth electronically controlled switch, the pressure pump adopts an electric pressure pump, and the electric pressure pump is connected to a power source through a fourth circuit, and the fourth circuit is provided with a power source for controlling the electric pressure pump the fourth electronically controlled switch.
进一步,所述电控开关组件集成在控制器上,通过控制器进行控制。Further, the electronically controlled switch assembly is integrated on the controller and controlled by the controller.
进一步,所述压力显示装置包括电子数字压力表,通过电子数字压力表显示检测过程中相应相应系统的压力,可以更加帮助检修人员更加直观地了解系统状态,确保检修结果的合理性和可靠性。Further, the pressure display device includes an electronic digital pressure gauge, and the electronic digital pressure gauge displays the pressure of the corresponding corresponding system during the detection process, which can further help the maintenance personnel to understand the system status more intuitively and ensure the rationality and reliability of the maintenance results.
进一步,所述压力泵采用气压泵。Further, the pressure pump adopts a pneumatic pump.
进一步,所述第三管路具有诊断泵分路和压力泵分路,所述诊断泵分路连接油箱密封诊断泵,所述压力泵分路连接压力泵。Further, the third pipeline has a diagnostic pump branch circuit and a pressure pump branch circuit, the diagnostic pump branch circuit is connected to the oil tank seal diagnostic pump, and the pressure pump branch circuit is connected to the pressure pump.
本发明进一步提供一种汽车燃油蒸汽系统泄漏点检测方法,其特征在于,在碳罐与燃油箱、碳罐与碳罐电磁阀、碳罐与油箱密封诊断泵之间的连接管路上分别设置阻气阀,并在碳罐与油箱密封诊断泵的连接管路上设置压力泵分路和压力显示装置,通过依次接通和关闭不同的阻气阀,利用压力泵向燃油蒸汽系统内充气,借助压力显示装置判断不同管路的密封状态。The present invention further provides a method for detecting the leak point of an automobile fuel vapor system, which is characterized in that resistances are respectively arranged on the connecting pipelines between the carbon canister and the fuel tank, the carbon canister and the carbon canister solenoid valve, and the carbon canister and the fuel tank sealing diagnostic pump. A pressure pump shunt and a pressure display device are set on the connection pipeline between the carbon canister and the fuel tank seal diagnostic pump. By sequentially turning on and off different choke valves, the pressure pump is used to inflate the fuel vapor system, and with the help of pressure The display device judges the sealing status of different pipelines.
进一步,该方法采用前述的检测装置完成检测。Further, the method adopts the aforementioned detection device to complete the detection.
本发明的检测装置结构精巧,使用方便,通过压力泵与阻气阀之间的相互配合能够快速定位燃油蒸发系统中泄漏点所在的管路系统,再通过密封诊断泵进一步确定泄漏点的精确位置,易于返修人员进行故障的判断,提高工作效率,降低错误判断导致的成本损失检修效率高;同时借助采用电子电路控制,结合电子数字压力表,使得检测更加便捷、准确。The detection device of the present invention has an exquisite structure and is convenient to use. The pipeline system where the leakage point is located in the fuel evaporation system can be quickly located through the cooperation between the pressure pump and the choke valve, and the precise position of the leakage point can be further determined through the sealed diagnostic pump. , It is easy for repair personnel to judge faults, improve work efficiency, and reduce cost losses caused by wrong judgments. High maintenance efficiency; at the same time, with the use of electronic circuit control, combined with electronic digital pressure gauges, the detection is more convenient and accurate.
附图说明Description of drawings
图1所示为本发明的优选实施例的车燃油蒸汽系统泄漏点检测装置;FIG. 1 shows a leak point detection device for a vehicle fuel vapor system according to a preferred embodiment of the present invention;
图中:In the picture:
101-碳罐; 103-发动机进气歧管; 202-压力泵;101-carbon canister; 103-engine intake manifold; 202-pressure pump;
102-燃油箱; 201-油箱密封诊断泵; 203-压力显示装置。102-fuel tank; 201-tank seal diagnostic pump; 203-pressure display device.
具体实施方式Detailed ways
下面结合附图对本发明的优选实施方式加以说明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
本发明提供一种汽车燃油蒸汽系统泄漏点检测装置,其包括阻气阀组件、压力泵装置和压力显示装置,所述阻气阀组件包括第一阻气阀V1和第二阻气阀V2,汽车碳罐101的第一接口M1处通过第一阻气阀V1连接通向碳罐电磁阀V4的第一管路P1,碳罐的第二接口M2处通过第二阻气阀V2连接通向燃油箱102的第二管路 P2,碳罐101的第三接口M3分别通过第三管路P3的压力泵分路P32和诊断泵分路 P31连接压力泵202和油箱密封诊断泵201,所述第三管路P3上设有压力显示装置203。The present invention provides a leak point detection device for an automobile fuel vapor system, which includes a choke valve assembly, a pressure pump device and a pressure display device, wherein the choke valve assembly includes a first choke valve V1 and a second choke valve V2, The first port M1 of the
在图示的实施例中,所述阻气阀组件还包括第三阻气阀V3,碳罐101的第三接口M3处通过第三阻气阀V3连接第三管路P3。In the illustrated embodiment, the choke valve assembly further includes a third choke valve V3, and the third port M3 of the
在优选的实施例中,所述第一阻气阀、第二阻气阀和第三阻气阀具有快接接口。采用快接接口可以实现阻气阀与管路的快速插拔,提高作业效率。In a preferred embodiment, the first choke valve, the second choke valve and the third choke valve have quick connection ports. The quick-connect interface can realize the quick plugging and unplugging of the choke valve and the pipeline, and improve the working efficiency.
图示实施例中,检测装置还包括电控开关组件和电源300,所述第一阻气阀V1、第二阻气阀V2和第三阻气阀V3均采用电控阻气阀,该三个阻气阀分别通过并联的第一电路L1、第二电路L2和第三电路L3连接至电源300,所述开关组件包括分别设置在第一电路L1、第二电路L2和第三电路L3上并对应控制第一阻气阀V1、第二阻气阀V2和第三阻气阀V3的第一电控开关K1、第二电控开关K2和第三电控开关K3,所述第一电控开关K1、第二电控开关K2和第三电控开关K3为常闭式开关。In the illustrated embodiment, the detection device further includes an electronically controlled switch assembly and a
图示实施例中,所述电控开关组件还包括第四电控开关K4,所述压力泵202采用电动压力泵,所述电动压力泵202通过第四电路L4连接至电源300,该第四电路 L4上设有用于控制电动压力泵的第四电控开关K4。In the illustrated embodiment, the electronically controlled switch assembly further includes a fourth electronically controlled switch K4, the
优选的实施例中,所述电控开关组件集成在控制器上,通过控制器进行控制。In a preferred embodiment, the electronically controlled switch assembly is integrated on the controller and controlled by the controller.
优选的实施例中,所述压力显示装置203为电子数字压力表。In a preferred embodiment, the
优选的实施例中,所述压力泵采用气压泵。In a preferred embodiment, the pressure pump adopts a pneumatic pump.
优选的实施例中,所述电源来自车辆自身的点烟处。In a preferred embodiment, the power source comes from the cigarette lighter of the vehicle itself.
本发明的装置从油箱诊断泵与碳罐的连接处引出连接至压力泵202的压力泵分路气管,压力泵202通过该分路P32向管路中打气,同时也通过这跟管路测量油箱密封系统的压力。The device of the present invention leads out the pressure pump branch gas pipe connected to the
本发明的工作原理主要利用电磁阻气阀控制燃油蒸汽系统各个管路连接处的开与闭,然后通过压力泵202向相应的管路中打气,再通过压力显示装置203的压力状态值来判断是哪个部分存在泄漏点,判断之后进行相应的维修或更换。以下提供采用本装置进行泄漏点检测的一种方法:The working principle of the present invention mainly uses the electromagnetic choke valve to control the opening and closing of each pipeline connection of the fuel vapor system, and then the
按照前述说明将电控阻气阀连接至各个管路,确保管路连接完整,使各个电控开关连接至点烟器处取电:Connect the electronically controlled choke valve to each pipeline according to the previous instructions, ensure that the pipeline is connected completely, and connect each electronically controlled switch to the cigarette lighter to obtain electricity:
步骤1:将用于控制第一阻气阀V1、第二阻气阀V2、第三阻气阀V3的第一电控开关K1、第二电控开关K2和第三电控开关K3均打开,使三个阻气阀均处于不通气状态。接通控制压力泵202的第四电控开关K4,控制压力泵202向管路内充气,此时通过压力显示装置203观察压力是否能够上升到20hpa。如果超过20hpa说明从油箱密封诊断泵201到碳罐101不存在泄漏。如果低于20hpa说明从油箱密封诊断泵201到碳罐101存在泄漏,需要维修或者更换油箱密封诊断泵201和与碳罐101 连接的管路。Step 1: Turn on the first electric control switch K1, the second electric control switch K2 and the third electric control switch K3 for controlling the first choke valve V1, the second choke valve V2 and the third choke valve V3 , so that all three choke valves are in a non-ventilated state. Turn on the fourth electronic control switch K4 of the
步骤2:保持第四电控开关K4闭合,确保压力泵203的控制电路L4接通,压力泵203继续工作。闭合控制第三阻气阀V3的第三电控开关K3,使第三阻气阀V3 处于通气状态,保持第一阻气阀V1和第二阻气阀V2的第一电控开关K1和第二电控开关K2打开,该两个阻气阀处于不通气状态。此时通过压力显示装置203观察压力是否能够上升到20hpa。如果超过20hpa说明碳罐101不存在泄漏。如果低于20hpa 说明碳罐101存在泄漏,需要维修或者更换碳罐。Step 2: Keep the fourth electronic control switch K4 closed to ensure that the control circuit L4 of the
步骤3:保持第四电控K4闭合,使压力泵202继续工作,向管路内充气。闭合控制第二阻气阀V2和第三阻气阀V3的第二电控开关K2和第三电控开关K3,使该两个阻气阀通气状态,打开可控制第一阻气阀V1的第一电控开关K1,使第一阻气阀V1处于不通气状态。此时通过压力显示装置观察压力是否能够上升到20hpa。如果超过20hpa说明燃油箱102及其管路不存在泄漏。如果低于20hpa说明燃油箱及其管路存在泄漏,需要维修或者更换燃油箱及其管路。Step 3: Keep the fourth electronic control K4 closed, so that the
步骤4:保持第四电控K4闭合,使压力泵202继续工作,向管路内充气。闭合控制第三阻气阀V3和第一阻气阀V1的第三电控开关K3和第一电控开关K1,使该两个阻气阀通气状态,打开控制第二阻气阀V2的第二电控开关K2,使第二阻气阀V2处于不通气状态。此时通过压力显示装置观察压力是否能够上升到20hpa。如果超过20hpa说明碳罐电磁阀V4及其管路不存在泄漏。如果低于20hpa说明碳罐电磁阀V4及其管路存在泄漏,需要维修或者更换碳罐电磁阀及其管路。Step 4: Keep the fourth electronic control K4 closed, so that the
通过上述检测过程确定存在问题的管路后,采用油箱密封诊断泵201对相应管路进行更细致的诊断检测,最终确定具体泄漏点,采用本实施例的方法可以快速定位泄漏点存在的管路系统,避免逐个更换燃油蒸发系统中可能的相关零件导致的成本浪费,从而有效提高工作效率,减少误判断带来的成本损失。After the pipelines with problems are determined through the above detection process, the oil tank seal
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其做出各种各样的改变,而不偏离本发明权利要求书所限定的范围;附图及实施例中所述尺寸与具体实物无关,不用于限定本发明的保护范围,实物尺寸可根据实际需要进行选择和变换。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should Various changes are made to it in detail without departing from the scope defined by the claims of the present invention; the dimensions described in the accompanying drawings and examples have nothing to do with the specific objects, and are not used to limit the protection scope of the present invention. The size can be selected and transformed according to actual needs.
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