CN114505785A - Adsorption device, part feeding device and grinding part feeding method - Google Patents

Adsorption device, part feeding device and grinding part feeding method Download PDF

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Publication number
CN114505785A
CN114505785A CN202210301616.7A CN202210301616A CN114505785A CN 114505785 A CN114505785 A CN 114505785A CN 202210301616 A CN202210301616 A CN 202210301616A CN 114505785 A CN114505785 A CN 114505785A
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CN
China
Prior art keywords
parts
suction
suction nozzle
grinding
disc
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Granted
Application number
CN202210301616.7A
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Chinese (zh)
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CN114505785B (en
Inventor
苗雨果
郭小刚
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Guangdong Evenwin Precision Technology Co Ltd
Dongguan Everwin Precision Technology Co Ltd
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Guangdong Evenwin Precision Technology Co Ltd
Dongguan Everwin Precision Technology Co Ltd
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Application filed by Guangdong Evenwin Precision Technology Co Ltd, Dongguan Everwin Precision Technology Co Ltd filed Critical Guangdong Evenwin Precision Technology Co Ltd
Priority to CN202210301616.7A priority Critical patent/CN114505785B/en
Publication of CN114505785A publication Critical patent/CN114505785A/en
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Publication of CN114505785B publication Critical patent/CN114505785B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/34Accessories
    • B24B37/345Feeding, loading or unloading work specially adapted to lapping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/34Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00Arrangements for automatic control of a series of individual steps in grinding a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The invention discloses an adsorption device, a part feeding device and a grinding part feeding method, which comprise a jig table for placing parts, wherein a carrier disc for fixing the parts is arranged on the jig table, a suction claw is arranged on one side of the jig table, a first suction nozzle for adsorbing the carrier disc, a second suction nozzle for adsorbing the parts and an elastic pressure head for controlling the adsorption and the limiting of the parts are arranged on the suction claw, a transmission mechanism capable of driving a guide rail to rotate and a laser sensor arranged corresponding to the positions of the parts are also arranged on the suction claw, a light brightness detection head is connected to the guide rail, and the first suction nozzle, the second suction nozzle, the light brightness detection head and the laser sensor are all connected with a controller. The invention is provided with the suction claws for processing the adsorption parts, the brightness detection heads for detecting the brightness in sequence, and the adsorption parts are sorted and fed according to the detection result, so that the structure is simple, the use is convenient, and the production efficiency is improved.

Description

Adsorption device, part feeding device and grinding part feeding method
Technical Field
The invention relates to the field of machining and manufacturing, in particular to an adsorption device, a part feeding device and a grinding part feeding method.
Background
When parts are ground in batches, usually, products are manually loaded on a grinding disc and are matched with a carrying disc to be pressed and fixed for processing, and in the process, the carrying disc needs to be manually transferred onto the grinding disc, so that the labor intensity is high, and the processing period is long; and if the product is placed on the carrying disc and is moved manually and simultaneously, the product which always has a position can fall off due to no hand support or the position of the grinding disc is inconsistent when the product is placed, so that the carrying disc is inconvenient to press and fix for use, the consumed time is reset, the feeding and discharging difficulty of the whole process is caused, and the moving effect is poor.
Disclosure of Invention
The invention aims to provide an adsorption device, a part feeding device and a grinding part feeding method which are convenient for rapidly detecting the brightness and classifying and feeding.
In order to solve the technical problems, the invention adopts a technical scheme that: providing an adsorption device, which comprises a carrying disc for adsorbing a carried part, wherein a plurality of profiling holes which are in one-to-one correspondence with the part are formed in the carrying disc, the part is arranged in the profiling holes in one-to-one correspondence, and the part is provided with a first surface exposed on the front surface of the carrying disc and a second surface positioned below the back surface of the carrying disc; the adsorption device includes: the suction claw, locate be used for adsorbing the first suction nozzle of year dish on the suction claw, locate be used for adsorbing a plurality of second suction nozzles of part on the suction claw and locate be used for on the suction claw with first suction nozzle and second suction nozzle produce the elastic pressure head of reaction force, the reaction force that the elastic pressure head produced with carry the gravity sum of the dish of carrying the part and be less than or equal to the suction of first suction nozzle and second suction nozzle.
By adopting the structure, the first suction nozzle is used for adsorbing the carrier disc to be placed on the part, the suction claw moves the carrier disc with the part to the grinding disc to grind the part, after grinding is finished, the second suction nozzle adsorbs the part on the jig table, the first suction nozzle adsorbs the carrier disc, and the elastic pressure head applies an acting force opposite to the suction nozzle on the carrier disc to ensure that the part and the carrier disc are relatively static and cannot be loosened and simultaneously carry the part and the carrier disc away from the grinding disc; and finally, according to the detection data, loosening the corresponding second suction nozzle in the corresponding blanking area, putting down the parts in a classified manner, moving the parts to a carrying disc for collection after the parts are put down, loosening the first suction nozzle, completing the collection of the carrying disc, and having the advantages of simple structure, convenience in use and improvement on the production efficiency.
In order to facilitate detection and classification, preferably, the part is a grinding part, the carrier disc is a grinding jig disc, the adsorption device further comprises a part brightness detection mechanism, the part brightness detection mechanism comprises a laser sensor arranged on the suction claw corresponding to each part position, a guide rail arranged along the distribution direction of the laser sensor, a brightness detection head arranged on the guide rail, a transmission mechanism driving the brightness detection head to sequentially move to each laser sensor position along the distribution direction, and a controller electrically connected with the first suction nozzle, the second suction nozzle, the brightness detection head and the transmission mechanism; the controller is used for receiving an in-place instruction of the brightness detection heads monitored by the laser sensors, controlling the rotation or stop of the brightness detection heads, receiving the brightness of the corresponding grinding parts detected by the brightness detection heads, regarding the corresponding grinding parts as good products when the brightness reaches a set threshold value, and regarding the corresponding grinding parts as poor products when the brightness does not reach the set threshold value.
In order to facilitate reminding and identifying the qualified grinding products, the brightness detection mechanism preferably further comprises warning units arranged on each second suction nozzle, each warning unit is used for sending a first warning signal when the grinding part is regarded as a good product, and each warning unit is also used for sending a second warning signal when the grinding part is regarded as a bad product.
In order to simplify the structure and facilitate the installation, preferably, the plurality of profiling holes are distributed around the periphery of the grinding jig disc, the suction claw is of a plate/disc-shaped structure with the shape matched with that of the carrier disc, and the plurality of second suction nozzles are distributed around the periphery of the suction claw; the laser sensor be annular distribution in the inboard of second suction nozzle, the guide rail be for distributing in endless guide in the laser sensor, luminance detects the head set firmly in on the endless guide, drive mechanism is used for the drive luminance detects the head and rotates in order to with luminance detects the position department that the head sent to each laser sensor in proper order, and stops the fixed time in each laser sensor position, the fixed time is for taking the time of the corresponding grinding part luminance of laser sensor.
In order to solve the technical problem, the invention adopts another technical scheme that: the part feeding device comprises a carrying disc, wherein a plurality of profiling holes which are in one-to-one correspondence with the parts are formed in the carrying disc, the parts are arranged in the profiling holes in one-to-one correspondence, and the parts are provided with a first surface exposed to the front surface of the carrying disc and a second surface positioned below the back surface of the carrying disc;
the adsorption device is used for adsorbing the loading disc and the parts; and
and the transfer mechanism is used for transferring the adsorption device to a target position.
In order to solve the technical problem, the invention adopts another technical scheme that: the grinding part feeding method comprises the following steps:
placing a carrying disc and parts on a jig table, wherein a plurality of profiling holes which are in one-to-one correspondence with the parts are formed in the carrying disc, the parts are placed in the profiling holes in one-to-one correspondence, and the parts are provided with a first surface exposed on the front surface of the carrying disc and a second surface positioned below the back surface of the carrying disc;
the control transfer mechanism transfers the adsorption device to a jig table, wherein the adsorption device comprises an adsorption claw, a first suction nozzle arranged on the adsorption claw and used for adsorbing a carrying disc, a plurality of second suction nozzles arranged on the adsorption claw and used for adsorbing parts, and an elastic pressure head arranged on the adsorption claw and used for generating reaction force with the first suction nozzle and the second suction nozzle, and the sum of the reaction force generated by the elastic pressure head and the gravity of the carrying disc carrying the parts is smaller than or equal to the suction force of the first suction nozzle and the suction force of the second suction nozzle.
Controlling the first suction nozzle to adsorb the carrying disc and controlling the second suction nozzle to adsorb the first surface of the part;
controlling a transfer mechanism to transfer the adsorption device to a grinding processing station to grind and process the part;
and after the machining is finished, controlling the adsorption device to adsorb the parts and the carrying disc and transferring the parts and the carrying disc to a target position.
In order to ensure the accuracy of the detection and classification, preferably, in the step of controlling the adsorption device to adsorb the parts and the carrier tray and transfer the parts and the carrier tray to the target position after the machining is completed, the method further comprises the following substeps:
controlling a brightness detection mechanism on the adsorption device to detect the brightness of each part, so as to distinguish good products from inferior products according to the brightness;
controlling the transfer mechanism to transfer the adsorption device to a good product material area, and controlling a second suction nozzle corresponding to a good product to loosen the part;
and controlling the transfer mechanism to transfer the adsorption device to an inferior product material area, and controlling a second suction nozzle corresponding to the inferior product to loosen the part.
In order to improve the accuracy of the detection position and ensure the validity of the detection data, preferably, in the step of controlling a brightness detection mechanism on an adsorption device to detect the brightness of each part so as to distinguish good products and inferior products according to the brightness, the brightness detection mechanism comprises a laser sensor arranged on the suction claw and corresponding to the position of each part, a guide rail arranged along the distribution direction of the laser sensor, a brightness detection head arranged on the guide rail, a transmission mechanism driving the brightness detection head to sequentially move to the position of each laser sensor along the distribution direction, and a controller electrically connected with the first suction nozzle, the second suction nozzle, the brightness detection head and the transmission mechanism; the step of distinguishing good products and inferior products according to the brightness specifically comprises the following steps:
enabling a controller to receive the brightness of the corresponding grinding part detected by the brightness detection head;
comparing the received light brightness with a preset threshold value;
if the brightness reaches a set threshold value, the corresponding grinding part is regarded as a good product;
and if the brightness does not reach the set threshold value, the corresponding grinding part is regarded as a poor product.
In order to fix the parts at the initial placement position, preferably, a plurality of placement grooves are formed in the jig table;
in the step of placing the part and the carrier disc on the jig table, the method specifically comprises the following substeps:
placing a plurality of parts in the placing grooves in a one-to-one correspondence manner, wherein first surfaces of the parts protrude out of the upper surface of the jig table;
and a plurality of profiling holes on the carrying disc are correspondingly positioned right above the parts one by one, and the carrying disc is moved downwards to the jig table, so that the parts are correspondingly arranged in the profiling holes one by one.
In order to facilitate the positioning of the position limiting of the carrying disc on the part, preferably, at least two positioning pins are arranged on the jig platform, and positioning holes in limiting fit with the positioning pins are arranged at positions, corresponding to the positioning pins, on the carrying disc.
Has the advantages that: the invention is provided with the suction claws for processing the adsorption parts, the brightness detection heads for detecting the brightness in sequence, and the adsorption parts are sorted and fed according to the detection result, so that the structure is simple, the use is convenient, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a diagram illustrating a usage state of the jig stage and the tray.
Fig. 3 is a schematic view of the mounting structure of the suction claw.
Fig. 4 is a schematic view of the mounting structure of the transmission mechanism.
FIG. 5 is a schematic flow chart of a feeding method for grinding parts.
Fig. 6 is a schematic flow chart of the placing and fixing.
FIG. 7 is a schematic flow chart of the classification feeding.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 1 to 3, the feeding device of the present invention includes a carrier tray carrying parts, an adsorption device for adsorbing the carrier tray, and a transfer mechanism for transferring the adsorption device to a target position.
In this embodiment, the component is a grinding component. The abrasive part has a first surface exposed to the front side of the carrier platter and a second surface located below the back side of the carrier platter. In particular, the part is of a stepped configuration having a base and a projection forming an upper surface of the base, the upper surface of the projection forming the first surface, the portion of the upper surface of the base not occupied by the projection forming the second surface, the second surface surrounding the projection. It should be understood that in other embodiments, the part is not limited to the grinding part, as long as the shape structure of the part is the same as or similar to the shape structure of the grinding part described above, i.e., as long as the part has a first surface and a convex second surface.
Corresponding to the grinding part, the carrier disc corresponds to a grinding jig disc 2, such as a planetary wheel and the like. The grinding jig disc 2 is provided with a plurality of profiling holes 21 which are in one-to-one correspondence with the grinding parts, and the grinding parts are arranged in the profiling holes 21 in one-to-one correspondence. The grinding jig disc 2 can be circular, rectangular and the like, and the shape-imitating holes 21 are distributed on the grinding jig disc 2 around the periphery of the grinding jig disc 2, namely the shape-imitating holes 21 are distributed in at least one circle. The size of the shape-imitating hole 21 is matched with that of the protruding part, that is, the shape-imitating hole 21 can only allow the protruding part to penetrate through, and the size of the base part is larger than that of the protruding part, so that the base part can only be arranged below the grinding jig disc 2, that is, the second surface is arranged below the back surface of the grinding jig disc 2.
The grinding jig disc 2 and the grinding parts can be arranged on a jig table 1 so that the adsorption device can adsorb the grinding jig disc 2 and the grinding parts. In order to facilitate adsorption equipment adsorbs more convenient and fast ground grind tool dish 2 and grind the part, tool platform 1 is gone up to correspond to at least one round shape hole 21 one-to-one is equipped with at least one round standing groove 11, the position and the quantity of standing groove 11 with shape hole 21 is corresponding. The size of standing groove 11 with the shared size looks adaptation of second surface, promptly the size of standing groove 11 with the size looks adaptation of base, the degree of depth of standing groove 11 is less than the second surface or keep flat rather than, is convenient for the bulge is higher than the upper surface of tool platform 1 carries on spacingly to grinding part on the horizontal direction, makes grinding part can place wherein and can not horizontal migration. In order to facilitate the positioning of the grinding jig disc 2, the jig table 1 is further provided with at least two positioning pins or positioning holes for horizontal movement when the grinding jig disc 2 is placed on the jig table 1. When the jig table 1 is provided with the positioning pin 12, the grinding jig disc 2 forms a positioning hole corresponding to the positioning pin 12, when the jig table 1 is a positioning hole, the grinding jig disc 2 forms the positioning pin 12 corresponding to the positioning hole, and the positioning pin 12 penetrates through the positioning hole, so that the carrier disc 2 is fixed and limited on the jig table 1.
The adsorption device comprises a suction claw connected with the transfer mechanism, a first suction nozzle 41 arranged on the suction claw and used for adsorbing the carrier disc 2, a plurality of second suction nozzles 42 arranged on the suction claw and used for adsorbing parts, a part brightness detection mechanism arranged on the suction claw and an elastic pressure head arranged on the suction claw and used for generating reaction force with the first suction nozzle 41 and the second suction nozzle 42, wherein the elastic pressure head comprises a pressure block 44 and an elastic pressure spring 43 which are vertically and downwards arranged; the pressing block 44 has a stepped structure with a large lower part and a small upper part, and has a large outer diameter section with a large outer diameter and a small outer diameter section formed at the upper end of the large outer diameter section; one end of the elastic pressure spring 43 can be sleeved on the small outer diameter section, and the other end of the elastic pressure spring is connected with one surface (lower surface) of the suction claw facing the grinding jig disc 2. The sum of the elastic reaction force of the pressure spring 43 on the pressing block 44 and the gravity of the grinding jig disc 2 with the parts is less than or equal to the suction force of the first suction nozzle 41 and the second suction nozzle 42.
The suction claw is of a plate/disc structure matched with the grinding jig disc 2, the plurality of second suction nozzles 42 are distributed around the periphery of the suction claw, and the arrangement positions of the plurality of second suction nozzles 42 correspond to the positions of the parts one by one so as to be capable of adsorbing the first surfaces of the parts. The first suction nozzles 41 are disposed on the suction claws at positions corresponding to the positions of the grinding jig disc 2 not occupied by the profiling holes 21, for example, the first suction nozzles 42 may be disposed inside the second suction nozzles 42. The first suction nozzle 41 and the second suction nozzle 42 are both arranged on the suction claw in a penetrating way, the suction end faces the grinding jig disc 2, and the other end is connected with the air pump.
The part brightness detection mechanism is used for detecting the brightness of the ground parts after the grinding process. The part brightness detection mechanism comprises a laser sensor 6 arranged on the suction claw corresponding to each part position, a guide rail arranged on the suction claw along the distribution direction of the laser sensors 6, a brightness detection head 51 arranged on the guide rail, a transmission mechanism driving the brightness detection head 51 to sequentially move to each laser sensor 6 position along the distribution direction, and a controller electrically connected with the first suction nozzle 41, the second suction nozzle 42, the brightness detection head 51 and the transmission mechanism; the controller is used for receiving an in-place instruction of the light brightness detection head 51 monitored by each laser sensor 6 to control the rotation or stop of the light brightness detection head 51, receiving the light brightness of the corresponding grinding part detected by the light brightness detection head 51, and when the light brightness reaches a set threshold value, regarding the corresponding grinding part as a good product, and when the light brightness does not reach the set threshold value, regarding the corresponding grinding part as a poor product.
Preferably, the brightness detection mechanism further includes a warning unit disposed on each second suction nozzle 42, the warning unit is configured to send a first warning signal when the grinding part is regarded as a good product, and the warning unit is further configured to send a second warning signal when the grinding part is regarded as a bad product. The warning unit can be an LED light-emitting unit, and when the grinding part is regarded as a good product, the warning unit can emit green light (a first warning signal), and when the grinding part is regarded as a bad product, the warning unit can emit red light (a second warning signal). The warning unit can also be a sound output unit, for example, a first warning signal and a second warning signal can be sent out in a voice broadcast mode. The warning unit may also be an image display unit, etc., and is not described in detail herein.
In this embodiment, since the second suction nozzle 42 is distributed in a circle around the circumference of the suction claw, the laser sensors 6 are annularly distributed on the inner side of the second suction nozzle 42 one by one, so as to form a circle of laser sensors. The guide rail is an annular guide rail 5 formed in the laser sensor 6, the brightness detection head 51 is fixedly arranged on the annular guide rail, the transmission mechanism is used for driving the brightness detection head 51 to rotate so as to sequentially send the brightness detection head 51 to the position of each laser sensor 6, the position of each laser sensor 6 is kept for a fixed time, and the fixed time is the time for shooting the brightness of the grinding part corresponding to the laser sensor 6.
In one embodiment, the transmission mechanism may be implemented by: namely, the transmission mechanism comprises driven teeth distributed on the peripheral surface of the annular guide rail 5, driving teeth meshed with the driven teeth, and a driving motor 32 arranged on the suction claw and used for driving the driving teeth to rotate, and the driving motor 32 is connected with the controller.
In another embodiment, referring to fig. 1 and fig. 4, the transmission mechanism can be realized by the following structure: firstly, a plate structure 311 with an internal cavity is adopted as a suction claw, a hollow upright column 31 is vertically arranged on the upper surface of the plate structure 311, a first opening is formed on the side surface of the hollow upright column 31, a second opening communicated with the hollow cavity of the hollow upright column 31 is formed on the plate structure 311 at a position corresponding to the hollow upright column 31, and a third opening is formed on the lower surface of the plate structure 311. A rotating shaft 313 capable of rotating around the axis of the rotating shaft is arranged in the hollow cavity, the upper end of the rotating shaft 313 is rotatably connected with the top wall of the hollow cavity (specifically, a second bearing assembly can be fixedly arranged on the top wall of the hollow cavity, the upper end of the rotating shaft 313 is arranged in the second bearing assembly), and the lower end of the rotating shaft 313 penetrates through the second opening and then enters the inner cavity of the plate structure 311. Thirdly, a fixing plate 312 is formed in the third opening, an annular gap is formed between the periphery of the fixing plate 312 and the third opening, and the annular guide rail 5 is arranged in the annular gap. The lower end of the rotating shaft 313 is connected to the fixing plate 312, and specifically, a first bearing assembly may be fixedly disposed at the upper end of the fixing plate 312, and the lower end of the rotating shaft 313 is disposed in the first bearing assembly. The transmission mechanism comprises a driving motor 32 arranged on the plate structure 311, and the output end of the driving motor 32 is positioned outside the first opening; the transmission mechanism further includes a transmission rod 321 disposed at an output end of the driving motor 32, a transmission belt sleeved on the transmission rod 321 and the rotating shaft 313, and a connection plate 314 or at least two connection rods 314. When the connecting plate 314 is a connecting plate 314, the connecting plate 314 is sleeved on the rotating shaft 313 so as to be capable of rotating along with the rotating shaft 313, the diameter of the connecting plate 314 is matched with that of the annular guide rail 5, and an annular side plate for connecting with the annular guide rail 5 is vertically arranged on the periphery of the connecting plate 314. When the optical brightness detection device is a connecting rod 314, one end of the connecting rod 314 is fixedly connected with the rotating shaft 313, and a side rod for connecting with the annular guide rail 5 is vertically arranged at the other end of the connecting rod 314, so that when the rotating shaft 313 rotates, the connecting rod 314 is driven to rotate, the connecting rod 314 transmits force to the side rod, and the side rod drives the annular guide rail 5 to rotate, namely, the optical brightness detection head 51 is driven to rotate synchronously.
In another embodiment, different from the second embodiment, a baffle is vertically wound on the two side walls of the annular gap formed between the outer periphery of the fixing plate 312 and the third opening, an annular guide rail 5 with an annular groove structure with an upper opening and a lower opening is formed between the two baffles, the luminance detection head 51 is located in the annular guide rail 5 and is connected with a connecting rod 314, when the rotating shaft 313 rotates, the connecting rod 314 is driven to rotate, and the connecting rod 314 drives the luminance detection head 51 to rotate in the annular guide rail 5; in order to ensure the accuracy of the brightness detection position, the width of the groove of the annular guide rail 5 is matched with the width of the brightness detection head 51, and when the rotation track of the brightness detection head 51 has deviation, the brightness detection head 51 and the annular guide rail 5 can be found and processed in time when moving interference occurs.
The transfer mechanism can be a mechanical arm, a transfer trolley and the like, which are not described in detail herein.
The specific feeding detection operation of the part feeding device is as follows:
as shown in fig. 1, 2, and 3, first, the part is placed in the placement groove 11 of the jig table 1 (which may be placed manually or by a manipulator), the placement groove 11 is limited in the horizontal direction, and the adsorption jig tray 2 is placed on the part (which may be placed manually or by a manipulator grasping the adsorption device to the adsorption jig tray placement area, so that the first suction nozzle 41 of the adsorption device adsorbs the grinding jig tray 2 and then is placed on the jig table 1). As shown in fig. 1 and 2, the first surface of the part faces upward and penetrates through the profiling hole 11 of the grinding jig disc, and the position of the first surface is matched with the front position of the grinding jig disc 2 (for example, at the same horizontal plane), and the second surface of the part is distributed around the second surface, so that the second surface is located below the back surface of the grinding jig disc 2 and just abuts against the back surface of the grinding jig disc 2, and meanwhile, the positioning pin 12 at the corresponding position penetrates through the positioning hole, so that the carrier disc 2 is fixed and limited on the jig table 1.
Then, the manipulator drives the suction claw to move to the position above the jig table 1 and gradually move downwards so that the first suction nozzle 41 and the second suction nozzle 42 respectively suck the grinding jig disc 2 and the part, and the pressing block 44 abuts against the grinding jig disc 2 at the moment so as to ensure that the part and the grinding jig disc 2 keep relatively static and cannot be loosened; the manipulator drives the adsorption device adsorbing the grinding jig disc 2 and the parts to move to the grinding disc (not marked), and the manipulator drives the adsorption device to leave.
As shown in fig. 3 and 4, after the part is ground, the part is continuously magnetically adsorbed and fixed by the grinding plate, and the manipulator makes the adsorption device approach the part and the grinding jig plate 2 downward along the vertical direction, so that the first suction nozzle 41 and the second suction nozzle 42 respectively adsorb the grinding jig plate 2 and the part and move to a good product area and a bad product area. In the process of adsorbing the parts and grinding the jig disc 2, the pressing block 43 applies an acting force opposite to the suction nozzle to the grinding jig disc 2 to ensure that the parts and the grinding jig disc 2 are relatively static and cannot be loosened. When the parts and the grinding jig disc 2 are adsorbed or the parts and the grinding jig disc 2 are transferred, good products and inferior products of the parts are also detected. The method specifically comprises the following steps: the driving motor 32 is started, the driving rod 321 is driven by a belt between the rotating shafts 313 to drive the connecting rod 314 to rotate, and then the annular guide rail 5 is driven to rotate, so that the brightness detection head 51 on the annular guide rail 5 sequentially rotates to the position of the corresponding laser sensor 6, after the laser sensor 6 at the corresponding position detects that the brightness detection head 51 is in place, a signal is sent to the controller, the controller sends an instruction to shut down the driving motor 32 and times for staying for a fixed time, at the moment, the brightness detection head 51 detects the brightness of the grinding part at the corresponding position, and sends a brightness value data signal to the controller, and the controller judges whether the brightness of the corresponding part meets a preset threshold value according to the received numerical value signal, so that whether the part is good. Meanwhile, the controller is electrically connected with each warning unit 7 positioned on the second suction nozzle 42, so that the corresponding parts are prompted to be good products or inferior products through the corresponding warning units 7, and the controller controls the second suction nozzle 42 corresponding to the good products to release the parts when the parts are transferred to the good product area according to the division of the parts corresponding to each second suction nozzle 42, so that the good product parts are placed in the good product area. When the defective part is transferred to the defective part area, the second suction nozzle 42 corresponding to the defective part is controlled to release the part, so that the defective part is placed in the defective opening area. When the grinding jig disc is transferred to the grinding jig disc placing area, the controller controls the third suction nozzle 41 to loosen the grinding jig disc 2, so that the grinding jig disc 2 is placed in the grinding jig disc placing area.
Referring to fig. 3 and 4, the rotating shaft 313 and the fixing plate 312 are connected by the first bearing assembly, the rotation of the rotating shaft 313 does not drive the outer ring of the first bearing assembly to rotate, even if there is a trend of relative movement, because the part and the grinding jig disc 2 are positioned by abutting against each other, and the part and the grinding disc are fixed by magnetic attraction, and are fixed by air pressure adsorption with the second suction nozzle 42, therefore, the grinding jig disc 2 cannot be driven by the first suction nozzle 41 to rotate under the condition that the fixing plate 312 has a rotating force, i.e. when the ring-shaped guide rail 5 rotates, the fixing limit of the part can be ensured, the position of the part cannot be shifted, the situations of false detection, missed detection and repeated detection can be prevented, and the detection can be carried out smoothly.
The invention also comprises a feeding method (as shown in figure 5) of the grinding part, which comprises the following specific steps:
s1, placing the part and the grinding jig disc 2 on a jig table 1;
this step comprises the following substeps (as shown in fig. 6):
s101, placing parts in the placing grooves 11 in a one-to-one correspondence mode, wherein the first surfaces of the parts protrude out of the upper surface of the jig table 1;
s102, enabling the plurality of shape-imitating holes 21 on the carrying disc 2 to be located right above the parts in a one-to-one correspondence mode, and moving the grinding jig disc 2 downwards to the jig table 1 to enable the parts to be located in the shape-imitating holes 21 in a one-to-one correspondence mode; meanwhile, the positioning hole on the grinding jig disc 2 is inserted into the positioning pin 12 at the corresponding position on the jig table, so that the grinding jig disc 2 is limited on the jig table 1;
s2, controlling a transfer mechanism to transfer the adsorption device to the jig table 1;
s3, controlling the first suction nozzle 41 and the second suction nozzle 42 to respectively suck the grinding tool disk 2 and the parts;
specifically, the first suction nozzle 41 is controlled to adsorb the grinding jig disc 2, the second suction nozzle 42 is controlled to adsorb the first surface of the part, the elastic pressure head abuts against the grinding jig disc 2, and the sum of the reaction force generated by the elastic pressure head and the gravity of the grinding jig disc 2 carrying the part is less than or equal to the suction force of the first suction nozzle 41 and the suction force of the second suction nozzle 42;
s4, controlling the transfer mechanism to transfer the adsorption device adsorbed with the parts and the grinding jig disc 2 to a grinding processing position for part grinding;
s5, controlling the adsorption device to adsorb the parts and the carrying disc and transferring the parts and the carrying disc to a target position after the machining is finished; this step also comprises the following substeps (as shown in fig. 7):
s501, controlling a brightness detection mechanism on the adsorption device to detect the brightness of each part, and accordingly distinguishing good products from inferior products according to the brightness;
s502, controlling the transfer mechanism to transfer the suction claws to a good product material area, and controlling the second suction nozzles 42 corresponding to the good products to loosen the parts;
s503, controlling the transfer mechanism to transfer the suction claws to a poor product material area, and controlling the second suction nozzles 42 corresponding to the poor products to loosen the parts;
after the materials are placed, the transferring mechanism is controlled to transfer the grinding jig disc 2 to the carrying disc placing area, and the 41-position first suction nozzle is controlled to loosen the carrying disc.
According to the adsorption device, the part feeding device and the grinding part feeding method, the adsorption device effectively adsorbs the part and the grinding jig disc 2 through the arranged first suction nozzle 41 and the second suction nozzle 42, and meanwhile, the part and the grinding jig disc 2 are relatively fixed through the elastic pressure head which is simply and skillfully arranged to generate reaction force, so that looseness in the moving process is prevented. Adsorb at first suction nozzle 41 and second suction nozzle 42 through part luminance detection mechanism during part and grinding tool dish 2, accomplish the yields/inferior goods of part simultaneously and detect, need not to set up in addition detection processes and check out test set for adsorption equipment collects to adsorb, transfers and yields/inferior goods detect as an organic wholely, has increased adsorption equipment's functionality, reduces one-time process, reduces detection device's purchase cost, has greatly improved production efficiency. The controller controls the first suction nozzle 41 and the second suction nozzle 42 and is combined with the transfer path of the transfer mechanism, so that good products can be directly placed in a good product area, inferior products can be placed in a inferior product area, one sorting process is reduced again, and the production efficiency is improved.
The above examples only express preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. An adsorption device is used for adsorbing a carrying disc carrying parts, a plurality of profiling holes (21) which correspond to the parts one by one are formed in the carrying disc, the parts are correspondingly arranged in the profiling holes (21), and the parts are provided with a first surface exposed to the front surface of the carrying disc and a second surface positioned below the back surface of the carrying disc; the method is characterized in that: including inhaling the claw, locating be used for adsorbing on the inhaling the claw carry first suction nozzle (41) of dish, locate inhale a plurality of second suction nozzles (42) that are used for adsorbing the part on the claw and locate inhale the claw on be used for with first suction nozzle (41) and second suction nozzle (42) produce the elastic pressure head of reaction force, the reaction force that the elastic pressure head produced with the gravity sum of carrying the dish of part is less than or equal to the suction of first suction nozzle (41) and second suction nozzle (42).
2. The sorption arrangement of claim 1, wherein: the parts are grinding parts, and the carrier disc is a grinding jig disc (2); the adsorption device further comprises a part brightness detection mechanism, wherein the part brightness detection mechanism comprises a laser sensor (6) arranged on the suction claw corresponding to each part position, a guide rail (5) arranged along the distribution direction of the laser sensors (6), a brightness detection head (51) arranged on the guide rail (5), a transmission mechanism driving the brightness detection head (51) to sequentially move to each laser sensor (6) position along the distribution direction, and a controller electrically connected with the first suction nozzle (41), the second suction nozzle (42), the brightness detection head (51) and the transmission mechanism; the controller is used for receiving an in-place instruction of the light brightness detection head (51) monitored by each laser sensor (6) to control the rotation and stop of the light brightness detection head (51), receiving the light brightness of the corresponding grinding part detected by the light brightness detection head (51), and when the light brightness reaches a set threshold value, regarding the corresponding grinding part as a good product, and when the light brightness does not reach the set threshold value, regarding the corresponding grinding part as a poor product.
3. The sorption arrangement of claim 2, wherein: the brightness detection mechanism further comprises warning units arranged on each second suction nozzle (42), the warning units are used for sending first warning signals when the grinding parts are regarded as good products, and the warning units are also used for sending second warning signals when the grinding parts are regarded as poor products.
4. An adsorption device as claimed in claim 2, wherein: the plurality of profiling holes (21) are distributed around the periphery of the grinding jig disc (2), the suction claws are of plate/disc-shaped structures, the shapes of the suction claws are matched with those of the grinding jig disc (2), and the plurality of second suction nozzles (42) are distributed around the periphery of the suction claws so as to be capable of adsorbing a first surface of the part; laser-induced ware (6) are the annular distribution in the inboard of second suction nozzle (42), guide rail (5) are for distributing in endless guide in laser-induced ware (6), luminance detects head (51) and locates on guide rail (5), drive mechanism is used for the drive luminance detects head (51) and rotates in order to incite somebody to action luminance detects head (51) and sends the position department to each laser-induced ware (6) in proper order, and stops fixed time in each laser-induced ware (6) position, fixed time is for shooing the time of the grinding part luminance that laser-induced ware (6) correspond.
5. A parts feeding apparatus, comprising:
the carrying disc is provided with a plurality of profiling holes (21) which correspond to the parts one by one, the parts are arranged in the profiling holes (21) one by one, and the parts are provided with first surfaces exposed to the front surface of the carrying disc and second surfaces positioned below the back surface of the carrying disc;
the suction device according to any one of claims 1 to 4, for sucking a carrier plate and a part; and
and the transfer mechanism is used for transferring the adsorption device to a target position.
6. A feeding method for grinding parts is characterized by comprising the following steps:
placing parts and a carrying disc on a jig table (1), wherein a plurality of profiling holes (21) which are in one-to-one correspondence with the parts are formed in the carrying disc, the parts are placed in the profiling holes (21) in one-to-one correspondence, and the parts are provided with a first surface exposed on the front surface of the carrying disc and a second surface positioned below the back surface of the carrying disc;
controlling a transfer mechanism to transfer the adsorption device to a jig table (1), wherein the adsorption device comprises a suction claw, a first suction nozzle (41) which is arranged on the suction claw and used for adsorbing a carrying disc, a plurality of second suction nozzles (42) which are arranged on the suction claw and used for adsorbing parts, and an elastic pressure head which is arranged on the suction claw and used for generating reaction force with the first suction nozzle (41) and the second suction nozzle (42), and the sum of the reaction force generated by the elastic pressure head and the gravity of the carrying disc carrying the parts is smaller than or equal to the suction force of the first suction nozzle (41) and the second suction nozzle (42);
controlling the first suction nozzle (41) to suck the carrying disc, and controlling the second suction nozzle (42) to suck the first surface of the part;
controlling a transfer mechanism to transfer the adsorption device to a grinding processing station to grind and process the part;
and after the machining is finished, controlling the adsorption device to adsorb the parts and the carrying disc and transferring the parts and the carrying disc to a target position.
7. The feeding method of abrasive parts according to claim 6, wherein in the step of controlling the adsorption means to adsorb the parts and the carrier plate and to transfer them to a destination position after completion of the processing, the substep further comprises:
controlling a brightness detection mechanism on the adsorption device to detect the brightness of each part, so as to distinguish good products from inferior products according to the brightness;
controlling the transfer mechanism to transfer the adsorption device to a good product material area, and controlling a second suction nozzle (42) corresponding to a good product to loosen the part;
and controlling the transfer mechanism to transfer the adsorption device to a poor product material area, and controlling a second suction nozzle (42) corresponding to the poor product to loosen the part.
8. The feeding method of grinding parts according to claim 7, wherein in the step of controlling the light brightness detection mechanism on the suction device to detect the light brightness of each part, the light brightness detection mechanism comprises a laser sensor (6) provided at a position on the suction claw corresponding to each part, a guide rail provided along a distribution direction of the laser sensor (6), a light brightness detection head (51) provided on the guide rail, a transmission mechanism for driving the light brightness detection head (51) to sequentially move to the position of each laser sensor (6) along the distribution direction, and a controller electrically connected to the first suction nozzle (41), the second suction nozzle (42), the light brightness detection head (51) and the transmission mechanism;
in the step of distinguishing good products from inferior products according to the brightness, the method specifically comprises the following substeps:
causing a controller to receive the light brightness of the grinding part detected by the light brightness detecting head (51);
comparing the received light brightness with a preset threshold value;
if the brightness reaches a set threshold value, the corresponding grinding part is regarded as a good product;
and if the brightness does not reach the set threshold value, the corresponding grinding part is regarded as a poor product.
9. The method of feeding abrasive parts as set forth in claim 6, wherein: a plurality of placing grooves (11) are arranged on the jig table (1);
in the step of placing the parts and the carrying disc on the jig table (1), the method specifically comprises the following substeps:
placing a plurality of parts in the placing grooves (11) in a one-to-one correspondence manner, wherein first surfaces of the parts protrude out of the upper surface of the jig table (1);
and enabling a plurality of shape-imitating holes (21) on the carrying disc to be located right above the parts in a one-to-one correspondence manner, and moving the carrying disc downwards to the jig table (1) so as to enable the parts to be arranged in the shape-imitating holes (21) in a one-to-one correspondence manner.
10. The method of feeding abrasive parts as set forth in claim 9, wherein: the jig platform (1) is provided with at least two positioning pins (12), and positioning holes in limiting fit with the positioning pins (12) are arranged at positions, corresponding to the positioning pins (12), on the carrying disc.
CN202210301616.7A 2022-03-24 2022-03-24 Adsorption device, part feeding device and grinding part feeding method Active CN114505785B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206653261U (en) * 2017-04-19 2017-11-21 蓝思科技(长沙)有限公司 A kind of product setting tool and burnishing device
CN207736031U (en) * 2018-01-19 2018-08-17 蓝思智能机器人(长沙)有限公司 Grinding machine fetching device and grinding machine
CN212947214U (en) * 2020-07-27 2021-04-13 安伦通讯设备(苏州)有限公司 Process jig for grinding equipment
CN215183895U (en) * 2021-07-20 2021-12-14 深圳思博睿智能装备有限公司 Adsorption manipulator for carrying wafer carrying disc

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206653261U (en) * 2017-04-19 2017-11-21 蓝思科技(长沙)有限公司 A kind of product setting tool and burnishing device
CN207736031U (en) * 2018-01-19 2018-08-17 蓝思智能机器人(长沙)有限公司 Grinding machine fetching device and grinding machine
CN212947214U (en) * 2020-07-27 2021-04-13 安伦通讯设备(苏州)有限公司 Process jig for grinding equipment
CN215183895U (en) * 2021-07-20 2021-12-14 深圳思博睿智能装备有限公司 Adsorption manipulator for carrying wafer carrying disc

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