CN114505630B - Power adapter shell multistation welding machine - Google Patents
Power adapter shell multistation welding machine Download PDFInfo
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- CN114505630B CN114505630B CN202210407198.XA CN202210407198A CN114505630B CN 114505630 B CN114505630 B CN 114505630B CN 202210407198 A CN202210407198 A CN 202210407198A CN 114505630 B CN114505630 B CN 114505630B
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- welding
- station
- groove
- adapter shell
- rotating
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The invention is suitable for the technical field of multi-station welding, and provides a multi-station welding machine for a power adapter shell, which comprises: the control box, the inside station dish that is provided with of control box still includes: the multi-station fixing mechanism is arranged on the station disc; the automatic welding assembly is arranged inside the operation box; and the linkage assembly is arranged inside the operation box. When this power adapter shell multistation welding machine uses, earlier be fixed in the adapter shell on the multistation fixed establishment, drive automatic weld subassembly operation afterwards, then automatic weld subassembly can directly weld adapter shell and top cap, and automatic weld subassembly can skip automatically when welding to top cap opening part, avoid sealing the opening that will be used for aeration cooling, after single adapter shell welding is accomplished, can drive the station dish rotation through the interlock subassembly, switch next needs welded adapter shell, degree of automation is high, welding operation is simple, high durability and convenient use.
Description
Technical Field
The invention belongs to the technical field of multi-station welding, and particularly relates to a multi-station welding machine for a power adapter shell.
Background
Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials (e.g., plastics) by heating, elevated temperatures, or elevated pressures.
The energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others. In addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space. Wherever welding can be dangerous for the operator, appropriate precautions must be taken while welding is being performed. The possible injuries to human body caused by welding include burn, electric shock, visual impairment, toxic gas inhalation, over-irradiation of ultraviolet rays, etc.
The Power adapter (Power adapter) is a Power supply conversion device for small portable electronic equipment and electronic appliances, generally comprises components such as a shell, a transformer, an inductor, a capacitor, a control IC (integrated circuit), a PCB (printed circuit board) and the like, and has the working principle of converting alternating current input into direct current output; according to the connection mode, the device can be divided into a wall-inserting type and a desktop type. The intelligent anti-theft device is widely matched with security cameras, set top boxes, routers, light bars, massage instruments and other devices.
Current power adapter shell is when welding the top cap, can mostly not carry out all-round welding, can leave the vent in the top cap junction for the heat dissipation and the cooling of power, and current welding machine mostly can directly carry out all-round welding, need the manual adjustment welding machine, just can carry out discontinuous welding, and still need manual switch to next station after the welding is accomplished, thereby weld, degree of automation is low, complex operation, it is complicated to use.
Disclosure of Invention
The embodiment of the invention aims to provide a power adapter shell multi-station welding machine, which aims to solve the problems that most of the existing power adapter shells cannot be subjected to all-dimensional welding when a top cover is welded, a vent is reserved at the joint of the top cover and used for heat dissipation and cooling of a power supply, most of the existing welding machines can be directly subjected to all-dimensional welding, intermittent welding can be carried out only by manually adjusting the welding machines, and manual switching to the next station is required to carry out welding after welding is finished, so that the automation degree is low, the operation is complex, and the use is complex.
The embodiment of the invention is realized in such a way that the power adapter shell multi-station welding machine comprises: the control box, the inside station dish that is provided with of control box, power adapter shell multistation welding machine still includes:
the multi-station fixing mechanism is arranged on the station disc and is used for extruding and fixing the adapter shell;
the automatic welding assembly is arranged in the operation box and used for automatically welding the periphery of the adapter shell;
and the linkage assembly is arranged in the operation box and is used for controlling the rotation switching of the station disc through the operation of the automatic welding assembly.
Preferably, the multi-station fixing mechanism comprises:
the positioning plate is arranged on the station disc, a guide groove is formed in the positioning plate, and a clamping plate is arranged at one end of the positioning plate;
the spring is arranged on the station disc, and one end of the spring is connected with a supporting block;
and the guide blocks are arranged on two sides of the supporting block and are matched with the guide grooves.
Preferably, the distance between the cards is less than the width of the top cover on the adapter housing.
Preferably, the automatic welding assembly comprises:
the welding device comprises a driving pipe, a welding motor and a welding head, wherein the welding motor is installed on the driving pipe, and the output end of the welding motor is connected with the welding head;
and the control lifting assembly is arranged in the operation box and used for adjusting the matching relation between the welding head and the adapter shell.
Preferably, the control lift assembly comprises:
the main motor is arranged on the operation box, the output end of the main motor and the operation box are both connected with rotating shafts, and a transmission belt is sleeved between the rotating shafts in a matching manner;
the connecting block is arranged on the transmission belt, and the driving pipe is connected to the connecting block in a sliding manner;
the positioning square tube is arranged on the operation box, a guide driving groove is formed in the inner wall of the positioning square tube, and the guide driving groove is matched with the top cover of the adapter shell;
and the guide post is arranged on the side part of the driving pipe, and the guide post is matched with the guide driving groove.
Preferably, the linkage assembly includes:
the control groove is arranged on the positioning square tube, and an extrusion spring is arranged in the control groove;
the toothed plate is connected inside the control groove in a sliding mode and is matched with the extrusion spring;
the pushing column is arranged on the toothed plate and matched with the driving pipe;
the linkage gear is rotationally connected inside the operation box and is matched with the toothed plate;
the unidirectional rotating assembly is arranged in the operation box, and a transmission belt is arranged between the unidirectional rotating assembly and the linkage gear;
the first gear and the second gear are rotatably connected inside the operating box, the first gear is connected with the station disc, the second gear is provided with a connecting shaft, and the connecting shaft is connected with the unidirectional rotating assembly.
Preferably, the unidirectional rotation assembly includes:
the rotating block is arranged on one side of the connecting shaft, a block groove is formed in the rotating block, a control column is arranged in the block groove, and a pushing spring is arranged between the block groove and the control column;
the rotating disc is rotatably connected to one side of the operating box, a rotating groove is formed in the rotating disc, and the rotating block is located in the rotating groove;
and the clamping block is arranged in the rotating groove and is matched with the control column.
The embodiment of the invention provides a power adapter shell multi-station welding machine which has the following beneficial effects:
when this power adapter shell multistation welding machine uses, earlier be fixed in the adapter shell on the multistation fixed establishment, drive automatic weld subassembly operation afterwards, then automatic weld subassembly can directly weld adapter shell and top cap, and automatic weld subassembly can skip automatically when welding to top cap opening part, avoid sealing the opening that will be used for aeration cooling, after single adapter shell welding is accomplished, can drive the station dish rotation through the interlock subassembly, switch next needs welded adapter shell, degree of automation is high, welding operation is simple, high durability and convenient use.
Drawings
FIG. 1 is a schematic structural diagram of a power adapter housing multi-station welding machine according to an embodiment of the present invention;
FIG. 2 is a first partial schematic view of a power adapter housing multi-station welding machine according to an embodiment of the present invention;
FIG. 3 is a second partial schematic view of a power adapter housing multi-station welding machine according to an embodiment of the present invention;
FIG. 4 is a third partial schematic view of a power adapter housing multi-station welding machine according to an embodiment of the present invention;
FIG. 5 is a first partial perspective view of a power adapter housing multi-station welding machine according to an embodiment of the present invention;
FIG. 6 is a second partial perspective view of a power adapter housing multi-station welding machine according to an embodiment of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 1 at A;
fig. 8 is a partial enlarged view of fig. 1 at B.
In the drawings: 1-operation box; 2-a station disc; 3-a multi-station fixing mechanism; 31-a positioning plate; 32-a guide groove; 33-a clamping plate; 34-a spring; 35-a support block; 36-a guide block; 4-automatically welding the assembly; 41-a drive tube; 42-welding the motor; 43-a welding head; 44-main motor; 45-a rotating shaft; 46-a conveyor belt; 47-connecting block; 48-positioning the square tube; 49-guide drive slot; 410-guide pillars; 5-linkage component; 51-a control slot; 52-a compression spring; 53-toothed plates; 54-a push column; 55-a linkage gear; 56-conveying belt; 57-a first gear; 58-a second gear; 59-a connecting shaft; 510-a turning block; 511-block groove; 512-control column; 513-a push spring; 514-rotating disk; 515-a rotation slot; 516-fixture block.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1, in the embodiment of the present invention, the method includes: operation box 1, 1 inside station disc 2 that is provided with of operation box, power adapter shell multistation welding machine still includes:
the multi-station fixing mechanism 3 is arranged on the station disc 2, and the multi-station fixing mechanism 3 is used for extruding and fixing the adapter shell;
the automatic welding assembly 4 is installed inside the operation box 1, and the automatic welding assembly 4 is used for automatically welding the periphery of the adapter shell;
and the linkage assembly 5 is arranged in the operation box 1 and is used for controlling the rotation and switching of the station disc 2 through the operation of the automatic welding assembly 4.
When this power adapter shell multistation welding machine uses, earlier be fixed in the adapter shell on multistation fixed establishment 3, drive automatic weld subassembly 4 operation afterwards, then automatic weld subassembly 4 can directly weld adapter shell and top cap, and automatic weld subassembly can skip automatically when welding to top cap opening part, avoid sealing the opening that will be used for aeration cooling, after single adapter shell welding is accomplished, can drive station dish 2 rotatoryly through interlock subassembly 5, switch next needs welded adapter shell, degree of automation is high, welding operation is simple, high durability and convenient use.
As shown in fig. 1 to 8, in the embodiment of the present invention, the multi-station fixing mechanism 3 includes:
the positioning plate 31 is installed on the station disc 2, a guide groove 32 is formed in the positioning plate 31, and a clamping plate 33 is installed at one end of the positioning plate 31;
the spring 34 is installed on the station disc 2, and one end of the spring 34 is connected with a supporting block 35;
and guide blocks 36 mounted on both sides of the supporting block 35, wherein the guide blocks 36 are matched with the guide grooves 32.
In an embodiment of the present invention, the distance between the cards 33 is less than the width of the top cover on the adapter housing.
During the use, directly between pushing into locating plate 31 with the adapter shell, then through the mating reaction on supporting shoe 35 inclined plane, supporting shoe 35 can push down, makes spring 34 compressed, then supporting shoe 35 can give adapter shell an ascending thrust, then under the limiting action of cardboard 33, can realize the joint and the fixing to the adapter shell.
As shown in fig. 1 to 8, in the embodiment of the present invention, the automatic welding assembly 4 includes:
the welding device comprises a driving pipe 41, wherein a welding motor 42 is installed on the driving pipe 41, and the output end of the welding motor 42 is connected with a welding head 43;
and the control lifting assembly is arranged inside the operation box 1 and is used for adjusting the matching relation between the welding head 43 and the adapter shell.
As shown in fig. 1 to 8, in the embodiment of the present invention, the control lifting assembly includes:
the main motor 44 is installed on the operation box 1, the output end of the main motor 44 and the operation box 1 are both connected with a rotating shaft 45, and a transmission belt 46 is sleeved between the rotating shafts 45 in a matching manner;
the connecting block 47 is arranged on the conveying belt 46, and the driving pipe 41 is connected to the connecting block 47 in a sliding mode;
the positioning square tube 48 is arranged on the operation box 1, a guide driving groove 49 is formed in the inner wall of the positioning square tube 48, and the guide driving groove 49 is matched with the top cover of the adapter shell;
a guide post 410 installed at a side of the driving pipe 41, the guide post 410 being engaged with the guide driving groove 49.
When the welding head is used, the main motor 44 is started, the main motor 44 controls the transmission belt 46 to operate through the rotating shaft 45, the driving pipe 41 is driven to rotate through the connecting block 47, the welding head 43 is driven to move around the joint of the adapter shell and the top cover when the driving pipe 41 rotates, welding operation is carried out, and when the welding head 43 moves to the opening of the top cover, the guide pillar 410 moves upwards under the driving of the guide driving groove 49, so that the welding head 43 is driven to ascend through the driving pipe 41, is separated from the welding position and descends when moving to the other end of the opening; and when the driving pipe 41 is lifted, the linkage assembly 5 is controlled to move to switch the next adapter shell to be welded.
As shown in fig. 1 to 8, in the embodiment of the present invention, the linkage assembly 5 includes:
a control groove 51 arranged on the positioning square pipe 48, wherein an extrusion spring 52 is arranged in the control groove 51;
a toothed plate 53 slidably connected inside the control groove 51, wherein the toothed plate 53 is matched with the extrusion spring 52;
a push post 54 mounted on the toothed plate 53, the push post 54 cooperating with the driving pipe 41;
the linkage gear 55 is rotatably connected inside the operation box 1, and the linkage gear 55 is matched with the toothed plate 53;
the unidirectional rotating assembly is arranged inside the operation box 1, and a transmission belt 56 is arranged between the unidirectional rotating assembly and a linkage gear 55;
the first gear 57 and the second gear 58 are rotatably connected inside the operation box 1, the first gear 57 is connected with the station disc 2, the second gear 58 is provided with a connecting shaft 59, and the connecting shaft 59 is connected with the unidirectional rotation assembly.
When the driving tube 41 ascends, the driving tube is flush with the pushing column 54, and the pushing column 54 is controlled to move by the movement of the driving tube 41, the pushing column 54 drives the toothed plate 53 to move, the extrusion spring 52 is compressed, meanwhile, the linkage gear 55 is controlled to rotate, the linkage gear 55 controls the second gear 58 to rotate through a unidirectional rotating assembly, further, the station disc 2 is controlled to rotate through the first gear 57, and after the driving tube 41 is separated from the pushing column 54, the extrusion spring 52 pushes the toothed plate 53 to reset, further, the linkage gear 55 is controlled to rotate reversely, and at the moment, under the control of the unidirectional rotating assembly, the rotation cannot be transmitted to the first gear 57.
As shown in fig. 1 to 8, in an embodiment of the present invention, the unidirectional rotation assembly includes:
the rotating block 510 is installed on one side of the connecting shaft 59, a block groove 511 is formed in the rotating block 510, a control column 512 is arranged in the block groove 511, and a pushing spring 513 is arranged between the block groove 511 and the control column 512;
the rotating disc 514 is rotatably connected to one side of the operating box 1, a rotating groove 515 is formed in the rotating disc 514, and the rotating block 510 is located inside the rotating groove 515;
and a latch 516 installed inside the rotation groove 515 and cooperating with the control column 512.
To sum up, when this power adapter shell multistation welding machine used, earlier be fixed in the adapter shell on multistation fixed establishment 3, drive automatic weld subassembly 4 operation afterwards, then automatic weld subassembly 4 can directly weld adapter shell and top cap, and automatic weld subassembly can skip automatically when welding to top cap opening part, avoid sealing the opening that will be used for aeration cooling, after single adapter shell welding is accomplished, can drive station dish 2 rotatoryly through interlock subassembly 5, switch next needs welded adapter shell, degree of automation is high, welding operation is simple, high durability and convenient use.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (3)
1. A power adapter housing multiple station welder comprising: the control box, the inside station dish that is provided with of control box, its characterized in that, power adapter shell multistation welding machine still includes:
the multi-station fixing mechanism is arranged on the station disc and is used for extruding and fixing the adapter shell;
the automatic welding assembly is arranged in the operation box and used for automatically welding the periphery of the adapter shell;
the linkage assembly is arranged in the operation box and used for controlling the rotation switching of the station disc through the operation of the automatic welding assembly;
wherein the automatic welding assembly comprises:
the welding device comprises a driving pipe, a welding motor and a welding head, wherein the welding motor is installed on the driving pipe, and the output end of the welding motor is connected with the welding head;
the control lifting assembly is arranged in the operation box and used for adjusting the matching relation between the welding head and the adapter shell;
the control lifting assembly comprises:
the main motor is arranged on the operation box, the output end of the main motor and the operation box are both connected with rotating shafts, and a transmission belt is sleeved between the rotating shafts in a matching manner;
the connecting block is arranged on the transmission belt, and the driving pipe is connected to the connecting block in a sliding manner;
the positioning square tube is arranged on the operation box, a guide driving groove is formed in the inner wall of the positioning square tube, and the guide driving groove is matched with the top cover of the adapter shell;
the guide post is arranged on the side part of the driving pipe and is matched with the guide driving groove;
the linkage assembly comprises:
the control groove is arranged on the positioning square tube, and an extrusion spring is arranged in the control groove;
the toothed plate is connected inside the control groove in a sliding mode and is matched with the extrusion spring;
the pushing column is arranged on the toothed plate and matched with the driving pipe;
the linkage gear is rotatably connected inside the operation box and is matched with the toothed plate;
the unidirectional rotation assembly is arranged in the operation box, and a transmission belt is arranged between the unidirectional rotation assembly and the linkage gear;
the first gear and the second gear are rotatably connected inside the operation box, the first gear is connected with the station disc, the second gear is provided with a connecting shaft, and the connecting shaft is connected with the unidirectional rotating assembly;
the unidirectional rotation assembly includes:
the rotating block is arranged on one side of the connecting shaft, a block groove is formed in the rotating block, a control column is arranged in the block groove, and a pushing spring is arranged between the block groove and the control column;
the rotating disc is rotatably connected to one side of the operating box, a rotating groove is formed in the rotating disc, and the rotating block is located in the rotating groove;
and the clamping block is arranged in the rotating groove and is matched with the control column.
2. The power adapter housing multiple station welding machine of claim 1, wherein the multiple station securing mechanism comprises:
the positioning plate is arranged on the station disc, a guide groove is formed in the positioning plate, and a clamping plate is arranged at one end of the positioning plate;
the spring is arranged on the station disc, and one end of the spring is connected with a supporting block;
and the guide blocks are arranged on two sides of the supporting block and are matched with the guide grooves.
3. The power adapter enclosure multi-station welding machine of claim 2, wherein the distance between the clamping plates is less than the width of a top cover on the adapter enclosure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210407198.XA CN114505630B (en) | 2022-04-19 | 2022-04-19 | Power adapter shell multistation welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210407198.XA CN114505630B (en) | 2022-04-19 | 2022-04-19 | Power adapter shell multistation welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114505630A CN114505630A (en) | 2022-05-17 |
| CN114505630B true CN114505630B (en) | 2022-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210407198.XA Active CN114505630B (en) | 2022-04-19 | 2022-04-19 | Power adapter shell multistation welding machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012009063A1 (en) * | 2012-05-09 | 2013-11-14 | Thyssenkrupp System Engineering Gmbh | Storage unit for carrier systems |
| KR102025092B1 (en) * | 2019-01-21 | 2019-11-04 | 유한균 | Automatic welding system for pressure vessel |
| CN110576230A (en) * | 2019-08-01 | 2019-12-17 | 青岛天能重工股份有限公司 | automatic welding device for manhole door of wind power generation tower cylinder |
| CN211638662U (en) * | 2020-01-16 | 2020-10-09 | 江苏凯源电子科技股份有限公司 | Power adapter shell ultrasonic wave multistation welding machine |
| CN213106516U (en) * | 2020-09-09 | 2021-05-04 | 苏州朗烨精密机械科技有限公司 | Clamp for processing quick-mounting intelligent desk lamp bracket |
| CN113618322A (en) * | 2021-10-12 | 2021-11-09 | 深圳市火牛科技有限公司 | Power adapter produces welding set |
-
2022
- 2022-04-19 CN CN202210407198.XA patent/CN114505630B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012009063A1 (en) * | 2012-05-09 | 2013-11-14 | Thyssenkrupp System Engineering Gmbh | Storage unit for carrier systems |
| KR102025092B1 (en) * | 2019-01-21 | 2019-11-04 | 유한균 | Automatic welding system for pressure vessel |
| CN110576230A (en) * | 2019-08-01 | 2019-12-17 | 青岛天能重工股份有限公司 | automatic welding device for manhole door of wind power generation tower cylinder |
| CN211638662U (en) * | 2020-01-16 | 2020-10-09 | 江苏凯源电子科技股份有限公司 | Power adapter shell ultrasonic wave multistation welding machine |
| CN213106516U (en) * | 2020-09-09 | 2021-05-04 | 苏州朗烨精密机械科技有限公司 | Clamp for processing quick-mounting intelligent desk lamp bracket |
| CN113618322A (en) * | 2021-10-12 | 2021-11-09 | 深圳市火牛科技有限公司 | Power adapter produces welding set |
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| CN114505630A (en) | 2022-05-17 |
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