CN114487368A - Testing device and testing method for ceramic tile pollution resistance - Google Patents

Testing device and testing method for ceramic tile pollution resistance Download PDF

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Publication number
CN114487368A
CN114487368A CN202210064629.7A CN202210064629A CN114487368A CN 114487368 A CN114487368 A CN 114487368A CN 202210064629 A CN202210064629 A CN 202210064629A CN 114487368 A CN114487368 A CN 114487368A
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tile
rotating shaft
pollution
box body
brush
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CN202210064629.7A
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Chinese (zh)
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陆敬辉
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Suzhou Zhongzheng Engineering Testing Co ltd
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Suzhou Zhongzheng Engineering Testing Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/38Concrete; Lime; Mortar; Gypsum; Bricks; Ceramics; Glass
    • G01N33/388Ceramics

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Cleaning In General (AREA)

Abstract

The invention relates to a testing device for ceramic tile pollution resistance, which comprises a box body, wherein a placing plate is laid in the box body, an adjusting frame is arranged outside the box body, and the adjusting frame is connected with a washing mechanism; the washing mechanism comprises a motor arranged on the adjusting frame, a rotating shaft arranged below the motor and a rotating brush arranged below the rotating shaft, the motor is externally connected with a constant speed controller and is in transmission connection with the rotating brush through the rotating shaft, the rotating brush is provided with a cavity, the cavity is connected with a feeding mechanism, a movable plate is arranged in the cavity, a plurality of liquid outlet holes are formed in the movable plate, and springs and bristles are arranged above and below the movable plate respectively. The testing device for the pollution resistance of the ceramic tile has a simple structure, is convenient for a user to use, and can meet the requirement of the pollution resistance test of the ceramic tile; through improving the rotating brush, the cleaning agent and the pollution agent can continuously act, and the brush hair can be always contacted with the surface of the ceramic tile, so that the accuracy of a test result is ensured.

Description

Testing device and testing method for ceramic tile pollution resistance
Technical Field
The invention relates to the field of testing of ceramic tile pollution resistance, in particular to a testing device and a testing method for ceramic tile pollution resistance.
Background
Ceramic tiles have specific requirements for tile surface cleaning methods during the determination of contamination, see ceramic tile test method section 14: measurement of stain resistance is specified in GB/3810.14-2016. In order to meet the requirement of the pollution resistance test of the ceramic tile, a test device which is convenient to use and reliable in test needs to be designed.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, a testing device and a testing method for ceramic tile pollution resistance are provided.
In order to achieve the technical effects, the invention adopts the technical scheme that: a testing device for ceramic tile pollution resistance comprises a box body, wherein a placing plate is laid in the box body, an adjusting frame is arranged outside the box body, and the adjusting frame is connected with a washing mechanism;
the washing mechanism comprises a motor arranged on the adjusting frame, a rotating shaft arranged below the motor and a rotating brush arranged below the rotating shaft, wherein the motor is externally connected with a constant speed controller and is in transmission connection with the rotating brush through the rotating shaft, the rotating brush is provided with a cavity, the cavity is connected with a feeding mechanism, a movable plate is arranged in the cavity, the movable plate is provided with a plurality of liquid outlet holes, and springs and bristles are respectively arranged above and below the movable plate.
Furthermore, a water inlet pipe is arranged above one side of the placement plate, a water outlet pipe is arranged below the other side of the placement plate, control valves are arranged on the water inlet pipe and the water outlet pipe, and the water inlet pipe is further externally connected with a constant temperature water tank.
Furthermore, the upper end of the rotary brush is integrally formed with a convex tube matched with the rotating shaft, and the rotating shaft is inserted into the convex tube and then fixed through a locking bolt.
Furthermore, the feeding mechanism comprises a hollow sleeve arranged in the middle of the rotating shaft, a liquid collecting space is formed between the hollow sleeve and the rotating shaft, a bearing and a sealing ring are respectively arranged at the top and the bottom of the liquid collecting space, a cleaning agent bottle is further connected outside the liquid collecting space, the rotating shaft is of a hollow structure, and a liquid inlet hole in the liquid collecting space is formed in the rotating shaft.
Further, still be provided with complementary unit in the box body, complementary unit is including setting up the gear in the box body and separately putting the rack in the gear both sides, two the rack can realize relative movement from top to bottom under the drive of gear, and one of them rack is connected with the fender frame that slides and set up on the box body inner wall, and another rack is connected with the layering that sets up the top of resettlement plate.
Furthermore, the lower end face of the pressing strip is provided with an elastic layer.
Furthermore, the adjusting bracket comprises a base arranged outside the box body, a vertical shaft rotationally arranged on the base and a transverse shaft horizontally arranged on the vertical shaft, an adjuster is arranged between the transverse shaft and the vertical shaft, and the motor is fixed on the transverse shaft.
The invention also provides a testing method for the pollution resistance of the ceramic tile, which comprises the following steps:
s1: preparing a tile sample, dripping 3-4 drops of different pollutants on the tile sample, and standing for 24 hours;
s2: putting the tile sample into a testing device, and adjusting the rotary brush to a specified position to enable the brush hair to be in contact with the pollution agent;
s3: starting the washing mechanism, and simultaneously providing a cleaning agent for the rotary brush by the feeding mechanism, wherein the rotating speed of the rotary brush is controlled to be 500r/min in the process, and the duration time is 2 min;
s3: stopping the washing mechanism and the feeding mechanism, moving the rotary brush away from the tile sample, washing with running water, and wiping the surface of the tile sample with a wet cloth;
s4: and (3) drying the cleaned tile sample in a drying box, controlling the drying temperature to be 110 +/-5 ℃, observing the change of the surface of the tile sample by eyes, if the surface does not change, removing the pollution, recording the cleaning grade, and if the pollution cannot be removed, performing the next cleaning procedure.
Further, in step S1, before standing, a convex transparent glass cylinder with a diameter of 30mm is placed above the pollution agent, wherein the pollution agent comprises one of green pollution agent in the clear oil, red pollution agent in the clear oil, iodine tincture with a mass concentration of 13g/L and olive oil.
Further, in step S4, when observing, the eyes are 25cm to 30cm away from the surface of the tile sample, and the light is sunlight or artificial light source with the ray of 300lx, but the direct irradiation of sunlight is avoided, for example, green pollution agent in clear oil or red pollution agent in clear oil is used, and only the condition that the color is visible is reported.
Compared with the prior art, the invention has the beneficial effects that:
1. the testing device has simple structure, is convenient for users to use, and can meet the requirement of the pollution resistance test of the ceramic tile;
2. by improving the rotating brush, the cleaning agent and the pollution agent can continuously act, and the brush hair can be always contacted with the surface of the ceramic tile, so that the accuracy of a test result is ensured;
3. the test in the box body is not easy to cause pollution diffusion, and the subsequent cleaning treatment of the ceramic tile is convenient.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Drawings
FIG. 1 is a schematic view of a tile contamination resistance test apparatus;
FIG. 2 is a schematic view of a rotary brush;
FIG. 3 is a schematic structural view of a feeding mechanism;
fig. 4 is a schematic structural view of the assist mechanism.
The reference numbers and corresponding designations in the drawings are: 1. the cleaning machine comprises a box body, 2 parts of a placing plate, 3 parts of an adjusting frame, 301 parts of a base, 302 parts of a vertical shaft, 303 parts of a horizontal shaft, 304 parts of an adjuster, 4 parts of a motor, 5 parts of a rotating shaft, 501 parts of a liquid inlet hole, 6 parts of a rotating brush, 601 parts of a cavity, 602 parts of a movable plate, 603 parts of a liquid outlet hole, 604 parts of a spring, 605 parts of bristles, 606 parts of a convex pipe, 7 parts of a constant speed controller, 8 parts of a water inlet pipe, 9 parts of a water outlet pipe, 10 parts of a control valve, 11 parts of a constant temperature water tank, 12 parts of a locking bolt, 13 parts of a hollow sleeve, 14 parts of a liquid collecting space, 15 parts of a bearing, 16 parts of a sealing ring, 17 parts of a cleaning agent bottle, 18 parts of a gear, 19 parts of a rack, 20 parts of a blocking frame, 21 parts of a pressing strip and 22 parts of an elastic layer.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
Example 1
Referring to fig. 1-2, the invention provides a testing device for ceramic tile pollution resistance, which comprises a box body 1, wherein a placing plate 2 is laid in the box body 1, and the placing plate 2 can be made of a stainless steel plate and is used for supporting a ceramic tile sample; an adjusting frame 3 is arranged outside the box body 1, and the adjusting frame 3 is connected with a washing mechanism and used for adjusting the position of the washing mechanism; wherein the adjusting bracket 3 comprises a base 301 arranged outside the box body 1, a vertical shaft 302 rotatably arranged on the base 301 and a horizontal shaft 303 horizontally arranged on the vertical shaft 302, an adjuster 304 is arranged between the horizontal shaft 303 and the vertical shaft 302, the adjusting bracket 3 can realize the adjustment of any position of the washing mechanism, and has simple structure and convenient operation.
The washing mechanism comprises a motor 4 arranged on the adjusting frame 3, a rotating shaft 5 arranged below the motor 4 and a rotating brush 6 arranged below the rotating shaft 5, wherein the motor 4 is externally connected with a constant speed controller 7 and is in transmission connection with the rotating brush 6 through the rotating shaft 5 so as to realize the uniform rotation of the rotating brush 6; the rotary brush 6 is provided with a cavity 601, the cavity 601 is connected with a feeding mechanism, and the feeding mechanism can convey cleaning agents to the cavity 601; a movable plate 602 is arranged in the cavity 601, and the movable plate 602 is provided with a plurality of liquid outlet holes 603 so as to continuously discharge cleaning agent in the washing process and ensure that the cleaning agent is always contacted with the pollution agent; the upper and lower sides of the movable plate 602 are respectively provided with a spring 604 and bristles 605; the bristles 605 are preferably made of hard bristles, and when the movable plate 602 is acted by the compressed spring 604, the bristles 605 can be always tightly attached to the surface of the tile sample, so that the brushing effect is ensured.
It should be noted that, when adjusting the position of the rotary brush 6 with the adjusting frame 3, the spring 604 needs to be in a compressed state to ensure that the brush hair 605 is tightly attached to the surface of the tile sample all the time, thereby avoiding the problem that the brush hair 605 is not contacted or the contact effect is poor, and further influencing the accuracy of the pollution-resistant test.
In order to facilitate the washing treatment of the washed tile sample, a water inlet pipe 8 is arranged above one side of the placing plate 2, a water outlet pipe 9 is arranged below the other side of the placing plate 2, control valves 10 are arranged on the water inlet pipe 8 and the water outlet pipe 9, and the water inlet pipe 8 is further externally connected with a constant temperature water tank 11.
In order to facilitate the disassembly and assembly of the rotating brush 6, a convex tube 606 matched with the rotating shaft 5 is integrally formed at the upper end of the rotating brush 6, and the rotating shaft 5 is fixed through a locking bolt 12 after being inserted into the convex tube 606.
The invention also provides a testing method for the pollution resistance of the ceramic tile, which comprises the following steps:
s1: preparing a tile sample, dripping 3-4 drops of different pollutants on the tile sample, and standing for 24 hours;
s2: putting the tile sample into a testing device, and adjusting the rotary brush 6 to a designated position to enable the brush bristles 605 to be in contact with a pollution agent;
s3: starting the washing mechanism, and simultaneously providing a cleaning agent for the rotary brush 6 by the feeding mechanism, wherein the rotating speed of the rotary brush 6 is controlled to be 500r/min in the process, and the duration time is 2 min;
s3: stopping the washing mechanism and the feeding mechanism, moving the rotary brush 6 away from the tile sample, washing with running water, and wiping the surface of the tile sample with wet cloth;
s4: and (3) drying the cleaned tile sample in a drying box, controlling the drying temperature to be 110 +/-5 ℃, observing the change of the surface of the tile sample by eyes, if the surface does not change, removing the pollution, recording the cleaning grade, and if the pollution cannot be removed, performing the next cleaning procedure.
In step S1, before standing, a convex transparent glass cylinder with a diameter of 30mm is placed above the staining agent so that the test area is nearly circular; wherein the pollution agent comprises one of green pollution agent in the clear oil, red pollution agent in the clear oil, iodine tincture with the mass concentration of 13g/L and olive oil.
In step S4, during observation, the eyes are 25cm to 30cm away from the surface of the tile sample, and the light is 300lx sunlight or artificial light source, but direct irradiation of sunlight is avoided, for example, green pollution agent in clear oil or red pollution agent in clear oil is used, and only the condition that the color is visible is reported.
Example 2
Referring to fig. 3, the feeding mechanism comprises a hollow sleeve 13 arranged in the middle of the rotating shaft 5, a liquid collecting space 14 is formed between the hollow sleeve 13 and the rotating shaft 5, a bearing 15 and a sealing ring 16 are respectively arranged at the top and the bottom of the liquid collecting space 14, the liquid collecting space 14 is further externally connected with a cleaning agent bottle 17, the rotating shaft 5 is of a hollow structure, and a liquid inlet hole 501 located in the liquid collecting space 14 is formed in the rotating shaft 5.
Considering that if the feeding mechanism is directly arranged on the rotary brush 6, the mass of the lower end of the rotating shaft 5 is increased, the load of the motor 4 is increased, and the rotating shaft 5 drives the rotary brush 6 to shake, so that the stability of rotation is influenced. Therefore, the feeding is improved in the embodiment, the hollow sleeve 13 is selected to be matched with the hollow rotating shaft 5 to form the liquid collecting space 14, the hollow sleeve 13 does not rotate along with the rotating shaft 5 and can be independently fixed through a bracket (not shown in the figure), and the cleaning agent can be input into the liquid collecting space 14 by the cleaning agent bottle 17 and flows into the cavity 601 from the liquid inlet hole 501 through the rotating shaft 5. In the structure, the hollow sleeve 13 is separated from the rotary brush 6, the load of the motor 4 is reduced, the feeding function is met, meanwhile, the hollow sleeve 13 can also carry out limiting support on the rotating shaft 5, and the rotating precision is improved to ensure the stability of the action of the rotary brush 6.
Example 3
Referring to fig. 4, an auxiliary mechanism is further arranged in the box body 1, the auxiliary mechanism comprises a gear 18 arranged in the box body 1 and racks 19 respectively arranged on two sides of the gear 18, the two racks 19 can realize relative up and down movement under the driving of the gear 18, one rack 19 is connected with a blocking frame 20 arranged on the inner wall of the box body 1 in a sliding manner, and the other rack 19 is connected with a pressing strip 21 arranged above the placing plate 2.
In embodiment 1, box body 1 can prevent that the liquid drop from splashing when brushing, avoids polluting the test environment, theoretically, only need increase the height of box body 1 and can guarantee the splashproof effect, however box body 1 height is higher, and the placing of ceramic tile sample and washing mechanism's regulation just more inconvenient more, and box body 1 height is lower the more convenient operation more. In addition, the tile sample can be displaced by vibration, so that the brush bristles 605 and the pollutant are dislocated, and the test result is further influenced. In the embodiment, by designing the auxiliary mechanism, the gear 18 controls the two racks 19 to move up and down relatively when the device is used, and then the blocking frame 20 and the pressing strip 21 always move in a staggered manner. Before the ceramic tile sample is placed, the pressing strip 21 is lifted upwards, the baffle frame 20 is lowered and retracted into the box body 1, the box body 1 is still at the original lower height, and the placing of the ceramic tile sample and the adjusting operation of the washing mechanism are convenient; after the tile sample is placed, the pressing strip 21 descends to reinforce the tile sample, the baffle frame 20 ascends to increase the height of the box body 1, then the washing operation is carried out, the fixed tile sample is not easy to displace, and the heightened box body 1 improves the anti-splashing effect. Through the design of gear 18 and double rack 19, realized the linkage combination with splashproof and reinforcement function, overall structure is simple, and the effect is reliable.
In order to avoid the damage of the pressing strip 21 to the tile sample, the lower end face of the pressing strip 21 is provided with an elastic layer 22. In the present embodiment, the elastic layer 22 is preferably a rubber layer.
The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.

Claims (10)

1. The testing device for the pollution resistance of the ceramic tile comprises a box body (1) and is characterized in that a placing plate (2) is laid in the box body (1), an adjusting frame (3) is arranged outside the box body (1), and the adjusting frame (3) is connected with a washing mechanism;
the washing mechanism comprises a motor (4) arranged on an adjusting frame (3), a rotating shaft (5) arranged below the motor (4) and a rotating brush (6) arranged below the rotating shaft (5), wherein the motor (4) is externally connected with a constant speed controller (7) and is in transmission connection with the rotating brush (6) through the rotating shaft (5), the rotating brush (6) is provided with a cavity (601), the cavity (601) is connected with a feeding mechanism, a movable plate (602) is arranged in the cavity (601), a plurality of liquid outlet holes (603) are formed in the movable plate (602), and springs (604) and bristles (605) are respectively arranged above and below the movable plate (602).
2. The tile pollution resistance testing device according to claim 1, wherein a water inlet pipe (8) is arranged above one side of the placing plate (2), a water outlet pipe (9) is arranged below the other side of the placing plate (2), control valves (10) are arranged on the water inlet pipe (8) and the water outlet pipe (9), and a constant temperature water tank (11) is further externally connected to the water inlet pipe (8).
3. The tile contamination resistance test device according to claim 1, wherein a protruding tube (606) matching with the rotating shaft (5) is integrally formed at the upper end of the rotating brush (6), and the rotating shaft (5) is fixed by a locking bolt (12) after being inserted into the protruding tube (606).
4. The tile pollution resistance testing device according to claim 3, wherein the feeding mechanism comprises a hollow sleeve (13) arranged in the middle of the rotating shaft (5), a liquid collecting space (14) is formed between the hollow sleeve (13) and the rotating shaft (5), a bearing (15) and a sealing ring (16) are respectively arranged at the top and the bottom of the liquid collecting space (14), the liquid collecting space (14) is further externally connected with a cleaning agent bottle (17), the rotating shaft (5) is of a hollow structure, and a liquid inlet hole (501) located in the liquid collecting space (14) is formed in the rotating shaft (5).
5. The tile contamination resistance testing device according to claim 1, wherein an auxiliary mechanism is further arranged in the box body (1), the auxiliary mechanism comprises a gear (18) arranged in the box body (1) and racks (19) respectively arranged at two sides of the gear (18), the two racks (19) can realize relative movement up and down under the driving of the gear (18), one rack (19) is connected with a baffle frame (20) arranged on the inner wall of the box body (1) in a sliding way, and the other rack (19) is connected with a pressing strip (21) arranged above the placing plate (2).
6. A tile contamination resistance test device according to claim 5, wherein the lower end face of the bead (21) is provided with an elastic layer (22).
7. The tile contamination resistance testing device according to claim 1, wherein the adjusting frame (3) comprises a base (301) arranged outside the box body (1), a vertical shaft (302) rotatably arranged on the base (301), and a horizontal shaft (303) horizontally arranged on the vertical shaft (302), wherein an adjuster (304) is arranged between the horizontal shaft (303) and the vertical shaft (302), and the motor (4) is fixed on the horizontal shaft (303).
8. A method for testing pollution resistance of ceramic tiles is characterized by comprising the following steps:
s1: preparing a tile sample, dripping 3-4 drops of different pollutants on the tile sample, and standing for 24 hours;
s2: putting the tile sample into a testing device, and adjusting the rotary brush (6) to a designated position to enable the brush bristles (605) to be in contact with a pollution agent;
s3: starting the washing mechanism, and simultaneously providing a cleaning agent for the rotary brush (6) by the feeding mechanism, wherein the rotating speed of the rotary brush (6) is controlled to be 500r/min in the process, and the duration time is 2 min;
s3: stopping the washing mechanism and the feeding mechanism, moving the rotary brush (6) away from the tile sample, washing with running water, and wiping the surface of the tile sample with wet cloth;
s4: and (3) drying the cleaned tile sample in a drying box, controlling the drying temperature to be 110 +/-5 ℃, observing the change of the surface of the tile sample by eyes, if the surface does not change, removing the pollution, recording the cleaning grade, and if the pollution cannot be removed, performing the next cleaning procedure.
9. The method for testing contamination resistance of ceramic tiles according to claim 8, wherein in step S1, a convex transparent glass cylinder with a diameter of 30mm is placed above the staining agent before standing, wherein the staining agent comprises one of green staining agent in boiled oil, red staining agent in boiled oil, iodine tincture with a mass concentration of 13g/L and olive oil.
10. The method as claimed in claim 9, wherein in step S4, the tile is observed to be 25cm to 30cm away from the surface of the tile sample by eyes, and the light is sunlight or artificial light source with 300lx, but direct irradiation of sunlight is avoided, such as green pollution agent in clear oil or red pollution agent in clear oil, and only the condition that the color is visible is reported.
CN202210064629.7A 2022-01-20 2022-01-20 Testing device and testing method for ceramic tile pollution resistance Pending CN114487368A (en)

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Application Number Priority Date Filing Date Title
CN202210064629.7A CN114487368A (en) 2022-01-20 2022-01-20 Testing device and testing method for ceramic tile pollution resistance

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Application Number Priority Date Filing Date Title
CN202210064629.7A CN114487368A (en) 2022-01-20 2022-01-20 Testing device and testing method for ceramic tile pollution resistance

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CN215478003U (en) * 2021-04-30 2022-01-11 河南中祺陶瓷有限公司 Turning device is used in ceramic tile production
CN214918523U (en) * 2021-06-24 2021-11-30 福建省中孚检测技术有限公司 Mechanical cleaning device for ceramic tiles

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中华人民共和国国家质量监督检验检疫总局 中国国家标准化管理委员会 发布 *

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Application publication date: 20220513