CN114486092A - Test device for testing performance of non-metal sealing element in high-pressure hydrogen environment - Google Patents
Test device for testing performance of non-metal sealing element in high-pressure hydrogen environment Download PDFInfo
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- CN114486092A CN114486092A CN202210000275.XA CN202210000275A CN114486092A CN 114486092 A CN114486092 A CN 114486092A CN 202210000275 A CN202210000275 A CN 202210000275A CN 114486092 A CN114486092 A CN 114486092A
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/18—Performing tests at high or low temperatures
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/32—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
- G01N3/36—Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by pneumatic or hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0005—Repeated or cyclic
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0044—Pneumatic means
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0069—Fatigue, creep, strain-stress relations or elastic constants
- G01N2203/0073—Fatigue
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/022—Environment of the test
- G01N2203/0222—Temperature
- G01N2203/0224—Thermal cycling
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/022—Environment of the test
- G01N2203/023—Pressure
- G01N2203/0232—High pressure
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0682—Spatial dimension, e.g. length, area, angle
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Abstract
The invention relates to a manufacturing and detecting technology of hydrogen storage and transportation equipment, and aims to provide a test device for testing the performance of a non-metallic sealing element in a high-pressure hydrogen environment. The device comprises a base and a gland which are used for forming a test cavity, and an O-shaped ring sample clamping frame, a reducer pipe and a check ring are arranged in the base; the O-shaped ring sample clamping frame is of an integrated structure with an axial through hole, the check ring is of an annular structure, and the reducer pipe is of an integrated annular structure; the lateral margin of the O-shaped ring sample clamping frame is provided with a circumferential groove used for embedding a tested O-shaped ring sample I, and the upper surface of the O-shaped ring sample clamping frame is provided with a circumferential groove used for embedding a tested O-shaped ring sample II. The test cavity has small volume and small gas consumption; the test conditions can meet the actual service working condition of the non-metal rubber sealing element; the test device has the advantages that the specification parameters of the test sample can be expanded only by changing the size of the internal test sample rack, the safety of the device is guaranteed, the test cost is reduced, the test efficiency is improved, and the problem that the existing nonmetal sealing material performance test device is single in function is solved.
Description
Technical Field
The invention relates to a manufacturing and detecting technology of hydrogen storage and transportation equipment, in particular to a test device for testing the performance of a non-metal sealing element in a high-pressure hydrogen environment.
Background
With the increasingly prominent problems of environmental pollution and energy shortage, the optimization of energy structure and the guarantee of energy safety are of great importance. The hydrogen energy is used as an important secondary energy in the new century, has the advantages of various sources, cleanness, high efficiency, storage and regeneration and the like, and is one of important energy sources for promoting the development of industries of various countries.
The non-metal sealing element is widely applied to various links of a hydrogen energy industrial chain, such as a hydrogen storage container, a hydrogen compressor, a hydrogen gun separation device, a valve and the like, and is one of key parts for safe and reliable operation of a high-pressure hydrogen system. Rubber O-ring seals are a common form of non-metallic seals for high pressure hydrogen systems. Because hydrogen is easily dissolved in the rubber sealing material, the rubber sealing material is easy to have mechanical property and physical and chemical property changes under the service conditions of high pressure and wide temperature range, and the damage phenomena of hydrogen absorption expansion, bubbling fracture, extrusion fracture, high-temperature aging, compression permanent deformation and the like are generated, so that the sealing failure is caused, and the serious consequences of hydrogen leakage, explosion and the like are caused. Therefore, in order to ensure long-term, safe, stable and reliable operation of the high pressure hydrogen system, it is necessary to evaluate and test the performance of the non-metallic seal in the high pressure hydrogen environment.
To study the influence of high-pressure hydrogen on the performance of a non-metallic rubber sealing element, a performance test of the sealing element of a high-pressure hydrogen system needs to be carried out. In the existing research, the performance research of the nonmetal sealing element in the medium environments of liquid, air, oxygen and the like is mainly carried out, meanwhile, the performance research of the sealing material in the high-pressure hydrogen environment is more, and the performance research of the nonmetal rubber sealing element in the actual service working condition is relatively less. In recent years, domestic scholars successively develop the research and development of performance testing devices of non-metal sealing elements in a high-pressure hydrogen environment, for example, the Zhou pond building of the university of southern China proposes a device for detecting the sealing characteristic of a rubber sealing ring in the high-pressure hydrogen environment, and the Qinghua university Guo provides a testing device capable of analyzing the influence of the wire diameter of an O-shaped ring on the sealing performance of the high-pressure hydrogen. The devices only aim at the nonmetal sealing element under a single application scene, and can not realize various types of tests; the test cavity is relatively large, and the test efficiency is low; the device can test a plurality of nonmetal sealing member samples at the same time, but only a single sealing member sample can be installed for testing in order to obtain the gas leakage amount of the single sealing member sample in the whole testing process. The invention is provided to solve the problems and provide reference for selecting and designing the sealing element of the high-pressure hydrogen system.
Disclosure of Invention
The invention mainly aims to overcome the defects of the prior art and provides a test device for testing the performance of a non-metal sealing element in a high-pressure hydrogen environment.
In order to solve the technical problem, the solution of the invention is as follows:
the test device for testing the performance of the non-metal sealing element in the high-pressure hydrogen environment comprises a base and a gland, wherein the base is used for forming a test cavity;
the base is in a cylindrical shape with an opening at the upper end, a first annular step and a second annular step are sequentially arranged along the side wall of the base from top to bottom, and the radial size of the first step is larger than that of the second step; the surface of the side wall below the second step is provided with threads, and a bottom plate of the base is provided with an axially-through air inlet/outlet;
the circular gland is positioned at the inner side of the opening end of the base, and the side walls of the circular gland and the base are in clearance fit with each other with sealing; the upper surface of the gland is connected with a driving mechanism and can drive the gland to axially displace in the base;
an O-shaped ring sample clamping frame, a reducer pipe and a check ring are arranged in the test cavity; the O-shaped ring sample clamping frame is of an integrated structure with an axial through hole and comprises an upper cylindrical section and a lower circular table section; the retainer ring is of an annular structure, and sealing elements are arranged on the inner side edge and the outer side edge of the retainer ring; the reducer pipe comprises an upper convex ring section and a lower circular ring section, and is of an integrated annular structure, and the inner side wall of the reducer pipe is provided with a plurality of reducer sections of which the radial sizes are sequentially reduced from top to bottom; the lower edge of the cylindrical section of the O-shaped ring sample clamping frame is positioned on the first step of the side wall of the base, the circular truncated cone section of the O-shaped ring sample clamping frame is sleeved in the convex ring section of the reducer pipe, and the circular truncated cone section and the convex ring section are in clearance fit; the retainer ring is positioned between the reducer pipe and the side wall of the base, and the lower edge of the retainer ring is positioned on the second step of the side wall of the base; the outer edge of the circular ring section of the reducer pipe is provided with threads, and the threads are matched with the threads on the surface of the side wall of the base to realize installation;
the side edge of the circular truncated cone section of the O-shaped ring sample clamping frame is provided with an annular groove, and the groove is used for embedding a tested O-shaped ring sample I; the upper surface of the cylindrical section of the O-shaped ring sample clamping frame is provided with an annular groove, and the groove is used for embedding a tested O-shaped ring sample II; on the gland and the base, a plurality of through channels are provided for the vacuum pumping port and the monitoring port.
As the preferred scheme of the invention, the side edge of the gland is provided with a circumferential groove, and an O-shaped ring and a rectangular sealing gasket are embedded in the groove.
As a preferable scheme of the invention, the side edge of the cylindrical section of the O-shaped ring sample clamping frame is provided with a circumferential groove, and the O-shaped ring is embedded in the groove.
As a preferable scheme of the invention, a protruding limiting ring is arranged on the lower edge of the cylindrical section of the O-shaped ring sample clamping frame, and the radial dimension of the limiting ring is matched with the first step.
As the preferred scheme of the invention, the inner and outer side edges of the retainer ring are respectively provided with two parallel annular grooves, and O-shaped rings are respectively embedded in the grooves; at least two through radial through holes are arranged between the annular grooves and are respectively communicated with the vacuumizing port and the monitoring port which are arranged on the side wall of the base.
As the preferred scheme of the invention, two concentric annular grooves are arranged on the base bottom plate corresponding to the bottom surface of the circular ring section of the reducer pipe, and O-shaped rings are respectively embedded in the grooves; a vacuumizing port and a monitoring port are arranged between the two O-shaped rings.
As the preferred scheme of the invention, the driving mechanism comprises a driving motor and a screw rod, the screw rod is sleeved in a threaded hole on the support, and two ends of the screw rod are respectively connected with an output shaft of the driving motor and the upper surface of the gland; the driving motor is fixedly arranged on the supporting plate, and an output shaft of the driving motor penetrates through the supporting plate; the supporting plate is fixedly connected with the gland through at least two polished rods, the polished rods penetrate through the through holes in the support, and the polished rods and the support are in clearance fit; the support is arranged on the bracket, so that the driving mechanism is stably installed.
As a preferable scheme of the invention, the threaded holes are arranged at the central position of the support, and four polished rods are symmetrically arranged around the threaded holes.
As the preferred scheme of the invention, the test device also comprises a cylindrical sample clamping frame and an annular cushion block; after the O-shaped ring sample clamping frame, the reducer pipe and the check ring are removed, the lower edge of the cylindrical sample clamping frame is arranged on a second step of the side edge of the base, and the annular cushion block is positioned between the cylindrical sample clamping frame and the bottom plate of the base and used for supporting; the upper surface of the cylindrical sample clamping frame is provided with at least two sunken counter bores for placing a cylindrical sample to be tested; the cylindrical sample clamping frame is provided with at least one axial through channel, the upper end of the cylindrical sample clamping frame is connected with a horizontal groove arranged on the upper surface of the cylindrical sample clamping frame, and the horizontal groove is connected with the counter bore and used for realizing ventilation.
Compared with the prior art, the invention has the beneficial effects that:
1. in the test device, the circular truncated cone section of the O-shaped ring sample clamping frame is sleeved in the convex ring section of the reducer pipe, and the relative position of the O-shaped ring sample clamping frame in the reducer pipe can be changed by adjusting the axial installation position of the reducer pipe and the axial displacement of the gland and the reducer pipe, so that the compression ratio of the O-shaped ring sample can be adjusted without replacing the accessories of the test device; meanwhile, the adjustable compression amount can be applied to the sample arranged on the upper surface of the O-shaped ring sample clamping frame through the axial displacement of the gland.
2. The O-shaped ring sample clamping frame is provided with the grooves respectively at the upper surface of the cylindrical section and the side edge of the boss section for embedding samples, so that the performance test of the O-shaped ring sample under different compression ratios and different application scenes (axial sealing and radial sealing) can be realized, and the problem of single function of the conventional performance test device for the non-metallic sealing material is solved.
3. The test cavity has small volume and small gas consumption; the test conditions can meet the actual service working condition of the non-metal rubber sealing element; the sample specification parameters can be expanded only by changing the size of the internal sample rack, the safety of the device is guaranteed, the test cost is reduced, and the test efficiency is improved.
4. The device has a simple structure, is convenient to install, and can be used for quickly screening the applicability of the non-metal sealing element in a high-temperature and high-pressure hydrogen environment.
Drawings
FIG. 1 is a schematic view of the overall apparatus of the present invention;
FIG. 2 is a sectional view of a test chamber structure for 30% compressibility of a radial O-ring test sample to be tested according to the present invention;
FIG. 3 is a partial enlarged view of part I in FIG. 2;
FIG. 4 is a partial enlarged view of portion II of FIG. 2;
FIG. 5 is a sectional view of a test chamber structure for measuring 10% compressibility of a radial O-ring sample according to the present invention;
FIG. 6 is an enlarged view of a portion III of FIG. 5;
FIG. 7 is a partial enlarged view of portion IV of FIG. 5;
FIG. 8 is a sectional view of a test chamber structure of a cylinder sample to be tested according to the present invention;
fig. 9 is a sectional view and a partially enlarged view of the reducer pipe according to the present invention.
The reference symbols in the figures are: 1, a low-pressure buffer tank; 2, controlling the system; 3, a refrigerating and heating system; 4, a high-low temperature environment box; 5, a test cavity; 6, a vacuum pump; 7, a high-pressure buffer tank; 8, a pneumatic booster pump; 9 hydrogen cylinder group; 10 argon gas bottle group; 11 a support; 12, a support; 13 a support plate; 14 driving a motor; 15, a screw rod; 16 polished rods; 17, pressing a cover; 18 monitoring port one; 19O-shaped ring I; a second 20O-shaped ring; 21, monitoring a second port; 22O-shaped ring III; 23, monitoring a third port; a 24O-shaped ring IV; 25, a retainer ring; 26 a reducer pipe; 27, a first vacuumizing port; 28 inlet/outlet ports; 29 a base; 30, vacuumizing a second port; a 31O-shaped ring sample clamping frame; 32, testing a first O-shaped ring sample to be tested; 33O-shaped ring five; 34O-shaped ring six; 35 a vacuum pumping port III; 36 vacuum pumping port IV; 37O-shaped ring sample II to be tested; 38 a rectangular sealing gasket; 39 vacuum pumping port five; a seventh 40O-shaped ring; 41 monitoring port four; eight 42O-shaped rings; 43 cylinder sample one to be tested; 44 measuring a second cylinder sample; 45, a cylindrical sample clamping frame; 46 cushion blocks.
Detailed Description
The numbering of the components as such, for example "first", "second", etc., in this application is used solely to distinguish between the objects depicted and not to imply any order or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings). In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be considered as limiting the present application.
In this application, unless expressly stated or limited otherwise, a first feature is "on" or "under" a second feature such that the first and second features are in direct contact, or the first and second features are in indirect contact via an intermediary. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
The invention is described in further detail below with reference to the following figures and embodiments:
as shown in fig. 2-9, the testing device for testing the performance of the non-metal sealing element in the high-pressure hydrogen environment comprises a base 29 and a gland 17 which are used for forming a testing cavity 5; the base 29 is in a cylindrical shape with an opening at the upper end, a first step and a second step which are annularly arranged are sequentially arranged along the side wall of the base from top to bottom, and the radial size of the first step is larger than that of the second step; the surface of the side wall below the second step is provided with threads, and the bottom plate of the base 29 is provided with an air inlet/outlet 28 which axially penetrates through; the circular gland 17 is positioned at the inner side of the opening end of the base 29, the side edge of the gland 17 is provided with a circumferential groove, and an O-shaped ring I19 and a rectangular sealing washer 38 are embedded in the groove and used for realizing clearance fit with sealing; the upper surface of the gland 17 is connected to a drive mechanism which is capable of driving the gland 17 to displace axially within the seat 29.
The driving mechanism comprises a driving motor 14 and a screw rod 15, the screw rod 15 is sleeved in a threaded hole in the center of the support 12, and two ends of the screw rod 15 are respectively connected with an output shaft of the driving motor 14 and the upper surface of the gland 17; the driving motor 14 is fixedly arranged on the supporting plate 13, and an output shaft of the driving motor penetrates through the supporting plate 13; the supporting plate 13 is fixedly connected with the gland 17 through 4 polished rods 16 symmetrically arranged around the threaded hole, and the polished rods 16 penetrate through the through holes on the support 12 and are in clearance fit with each other; the support 12 is mounted on the bracket 11 to realize the stable installation of the driving mechanism.
An O-shaped ring sample clamping frame 31, a reducer pipe 26 and a check ring 25 are arranged in the test cavity; the O-shaped ring sample clamping frame 31 is an integrated structure with an axial through hole and comprises an upper cylindrical section and a lower circular table section; the lower edge of the cylindrical section of the O-shaped ring sample clamping frame 31 is positioned on a first step on the side wall of the base 29, the circular truncated cone section of the O-shaped ring sample clamping frame is sleeved in the convex ring section of the reducer pipe 26, and the circular truncated cone section and the convex ring section are in clearance fit; a circular groove is arranged at the side edge of the circular truncated cone section of the O-shaped ring sample clamping frame 31 and is used for embedding a tested O-shaped ring sample I32; the side edge of the cylindrical section of the O-shaped ring sample clamping frame 31 is provided with an annular groove, and a second O-shaped ring 20 is embedded in the groove; the lower edge of the cylindrical section is also provided with a convex limiting ring, and the radial size of the limiting ring is matched with the first step. And a circumferential groove is formed in the upper surface of the cylindrical section of the O-shaped ring sample clamping frame 31 and used for embedding a tested O-shaped ring sample II 37.
The retainer ring 25 is of an annular structure and is positioned between the reducer pipe 26 and the side wall of the base 29, and the lower edge of the retainer ring is positioned on the second step; the inner side edge and the outer side edge of the retainer ring 25 are respectively provided with two parallel annular grooves which are respectively embedded with an O-shaped ring; two through radial through holes are arranged between the annular grooves and are respectively communicated with a vacuumizing port III 35 and a monitoring port III 23 which are arranged on the side wall of the base 29.
The reducer pipe 26 includes an upper convex ring section and a lower circular ring section, and is an integrated annular structure, and the inner side wall thereof has a plurality of reducer sections (as shown in fig. 9) whose radial sizes are sequentially reduced from top to bottom; the outer edge of the circular ring section of the reducer pipe 26 is provided with threads, and the threads are matched with the threads on the surface of the side wall of the base 29 to realize installation; two concentric annular grooves are arranged on a base plate of the base 29 corresponding to the bottom surface of the circular ring section of the reducer pipe 26, and an O-shaped ring seven 40 and an O-shaped ring eight 42 are respectively embedded in the grooves; a second vacuumizing port 30 and a fourth monitoring port 41 are arranged between the two O-shaped rings.
On the side walls of the gland 17 and the base 29, there are also provided a plurality of through passages serving as a vacuum pumping port and a monitoring port.
The test device also comprises a cylindrical sample clamping frame 45 and an annular cushion block 46, and is used for replacing the O-shaped ring sample clamping frame 31, the reducer pipe 26 and the check ring 25. The lower edge of the cylindrical sample clamping frame 45 is arranged on a second step of the side edge of the base 29, and the cushion block 46 is positioned between the cylindrical sample clamping frame 45 and the bottom plate of the base 29 for supporting; the upper surface of the cylindrical sample holding frame 45 is provided with at least two sunken counter bores for placing a cylindrical sample to be tested; the cylindrical sample holding frame 45 is provided with at least one axial through channel, the upper end of the through channel is connected with a horizontal groove arranged on the upper surface of the cylindrical sample holding frame 45, and the horizontal groove is connected with the counter bore for realizing ventilation.
More detailed examples are as follows:
referring to fig. 2, the main body of the test chamber 5 comprises a non-movable base 29 and a movable gland 17, both of which form a hollow cavity. The driving motor 14, the supporting plate 13, the polish rod 16, the lead screw 15, the bracket 11 and the support 12 together form a driving mechanism for driving the gland 17 to move. The base 29 is in a cylindrical shape with an open upper end, a first step and a second step which are annularly arranged are arranged on the side wall of the base from top to bottom, and the surface of the side wall below the second step is provided with threads. And the side wall is provided with a second monitoring port 21, a third monitoring port 23, a third vacuumizing port 35 and a fourth vacuumizing port 36, and the monitoring ports are connected with external pressure, temperature and hydrogen sensors and used for monitoring the hydrogen pressure, the hydrogen temperature and the hydrogen concentration change of the radial sealing leakage channel to be detected. The upper surface of the bottom plate of the base 29 is provided with 2 annular grooves for installing an O-shaped ring seven 40 and an O-shaped ring eight 42; a monitoring port IV 41 and a vacuumizing port II 30 are arranged between the high-pressure cavity and the vacuum cavity, the monitoring port IV 41 is connected with an external pressure and hydrogen sensor and used for monitoring that no gas leaks between an O-shaped ring seven 40 and an O-shaped ring eight 42 of a high-pressure cavity and a radial sealing leakage channel of the test cavity, and therefore the sealing structure is effective. The bottom of the base 29 is provided with a through air inlet/outlet port 28 and a vacuum port 27, and the test chamber 5 can be evacuated through the vacuum port 27.
The driving motor 14 is arranged on the supporting plate 13, the lower surface of the supporting plate 13 is connected with 4 polished rods 16, and the other ends of the polished rods are connected with the gland 17; a through hole is formed in the center of the supporting plate 13, the screw rod 15 penetrates through the through hole, one end of the screw rod is connected with a motor rotating shaft, and the other end of the screw rod is connected with the gland 17; the support 12 is provided with 4 through holes and 1 threaded hole, the through holes are matched with the polished rod 16, and the threaded hole is in threaded connection with the screw rod 15. When the driving motor 14 rotates, the motor rotating shaft drives the screw rod 15 to rotate, the bearing at the bottom of the screw rod 15 changes the circumferential motion into linear motion, and the gland 17 is driven to move along the axial direction. The axial displacement of the gland 17 can be calculated according to the rotation angle of the motor rotating shaft and the screw pitch of the screw rod, and different compression amounts are further applied to the tested O-shaped ring sample II 37 or the tested cylinder sample I43 and the tested cylinder sample II 44. The gland 17 is a circular plate and is provided with a first monitoring port 18 and a fifth vacuumizing port 39 which are axially communicated, and the first monitoring port 18 is connected with an external pressure sensor, a temperature sensor and a hydrogen sensor and is used for monitoring the hydrogen pressure, the hydrogen temperature and the hydrogen concentration change of the detected axial sealing leakage channel; the outer surface of the side edge of the gland 17 is grooved for receiving the first O-ring 19 and the rectangular sealing gasket 38.
Referring to fig. 2, in the test chamber 5 formed by the base 29 and the gland 17, three mounting modes can be selected:
(1) as shown in fig. 2, the O-ring sample holder 31, the second O-ring 20, the reducer pipe 26, the first O-ring sample 32 to be measured, the second O-ring sample 37 to be measured, the retainer ring 25, the third O-ring 22, the fourth O-ring 24, the fifth O-ring 33 and the sixth O-ring 34 are installed; the mounting mode is suitable for static load exposure tests, cyclic pressure fatigue tests and sealing performance tests of the O-shaped ring, and the radial compression rate of a tested O-shaped ring sample I32 in the tests is large.
(2) As shown in fig. 5, the O-ring sample holder 31, the second O-ring 20, the reducer pipe 26, the first O-ring sample to be measured 32, the second O-ring sample to be measured 37, the seventh O-ring 40 and the eighth O-ring 42 are installed; at this time, the retainer ring 25 and the attached O-ring are removed; the mounting mode is suitable for static load exposure tests, cyclic pressure fatigue tests and sealing performance tests of the O-shaped ring, and the radial compression rate of a tested O-shaped ring sample I32 in the tests is the minimum.
(3) As shown in fig. 8, a cylinder sample holding frame 45, a cushion block 46, a first measured cylinder sample 43 and a second measured cylinder sample 44 are installed; at this time, the O-ring sample holder 31, the reducer pipe 26, the retainer ring 25, and the attached O-ring are removed. The mounting mode is suitable for the compression set test of a block sample (such as a cylinder sample).
The O-shaped ring sample clamping frame 31 is an integrated structure consisting of an upper cylindrical section and a lower circular truncated cone section and is located on a first step of the base 29; the lower surface of the cylindrical section is provided with a limiting step which is contacted with the inner wall of the upper side of the first step of the base 29; a through hole is formed in the center of the cylindrical section and used for transmitting test gas; the outer surface of the side edge of the cylindrical section is provided with a groove for mounting a second O-shaped ring 20 to isolate the detected radial sealing leakage channel from the detected axial sealing leakage channel; and annular grooves are respectively formed in the side edge surface of the circular truncated cone section and the upper surface of the cylindrical section and are respectively used for mounting a first tested O-shaped ring sample 32 and a second tested O-shaped ring sample 37, so that the performance research of the nonmetal sealing element samples under different application scenes and different compression ratios is realized.
The reducer pipe 26 comprises a circular ring section at the lower part and a convex ring section at the upper part, and a through hole penetrating through the center is used for sleeving a circular table section at the lower part of the O-shaped ring sample clamping frame 31. The outer surface of the circular ring section is provided with threads which are matched with the internal threads of the base 29, so that the axial position can be adjusted; referring to fig. 9, the inner diameter of the reducer pipe 26 changes along the axial direction, and has 3 specifications, and the inner edge surface of the reducer pipe, the upper surface of the base, and the groove on the lower surface of the boss of the O-ring sample holder 31 form a sealing cavity together; when the position of the reducer 26 is adjusted along the axial direction, the radial width of the inner side of the reducer 26 is changed, and the test under the conditions of 10%, 20% and 30% of compression ratio can be respectively realized on the tested O-shaped ring sample 32. When the bottom surface of the reducer pipe 26 keeps a distance from the surface of the base, the retainer ring 25 needs to participate in sealing, and at the moment, 2 grooves on the outer surface of the convex ring section of the reducer pipe 26 and the inner surface of the retainer ring 25 form a sealing cavity, which is shown in fig. 3. When the bottom surface of the reducer pipe 26 is brought into contact with the surface of the base to apply the minimum compression ratio to the test O-ring sample one 32 to be tested, it is necessary to install the O-rings seven 40 and eight 42 on the upper surface of the base 29 to achieve sealing because the retainer ring 25 cannot be installed. Of course, the inner diameter of the reducer pipe 26 is not limited to the three cases, and more reducing grades can be set according to needs; the compression rate is not limited to the above three values, and may be designed as necessary.
The retainer ring 25 is a rectangular cross-section ring, is arranged on a second step on the side wall of the base 29, is provided with 2 grooves which are parallel up and down on the inner surface and the outer surface respectively, is provided with an O-shaped ring four 24, an O-shaped ring five 33, an O-shaped ring three 22 and an O-shaped ring six 34 respectively, and is used for sealing and isolating a high-pressure cavity of the test cavity and a tested radial sealing leakage channel; a monitoring port III 23 and a vacuumizing port III 35 are arranged between the upper groove and the lower groove; the third monitoring port 23 is connected with an external pressure and hydrogen sensor, and no gas leaks between the upper sealing ring and the lower sealing ring of the check ring 25 through a high-pressure cavity and a radial sealing leakage channel of the monitoring test cavity, so that the effectiveness of the sealing structure and the accuracy of a detected radial sealing leakage monitoring value are ensured. Referring to fig. 2, when 30% or 20% compression rate is applied to the first tested O-ring sample 32, the outer surface of the boss of the reducer pipe 26 and the inner surface of the retainer ring 25 form a sealing cavity, and sealing can be achieved by installing the third O-ring 22, the fourth O-ring 24, the fifth O-ring 33 and the sixth O-ring 34, and at this time, the seventh O-ring 40 and the eighth O-ring 42 do not need to be installed.
Referring to fig. 8, a cylindrical sample holding frame 45 is mounted on the second step of the base 29, and counterbores with different diameters and heights are formed in the upper surface of the cylindrical sample holding frame and used for mounting a first tested cylindrical sample 43 and a second tested cylindrical sample 44 with different specifications; the lower surface of the gas transmission device is provided with a plurality of gas inlets, through holes are formed among the counter bores and connected with the gas inlets for gas transmission. The cushion block 46 comprises a boss and a cylinder, and plays a role in heightening and supporting the cylindrical sample clamping frame 45, and the boss is designed for mounting and dismounting the cushion block 46; a through hole is arranged in the center, and the outer surface of the cylinder of the cushion block 46 is provided with threads for connecting with the inner threads of the base 29.
The test types which can be completed by the device comprise a static load exposure test, a cyclic pressure fatigue test, a sealing performance test and a compression permanent deformation test.
The O-ring test piece can be tested for sealing performance at the same time as the static exposure test or the cyclic pressure fatigue test, so that the static exposure test or the cyclic pressure fatigue test can be performed simultaneously with the sealing performance test, as shown in fig. 2 and 5.
Examples of systems and test methods employing the test apparatus:
the specific structure of the test system for testing the performance of the O-shaped ring sample in the high-pressure hydrogen environment by using the device is shown in figure 1. The system comprises a hydrogen cylinder group 9 for providing hydrogen for testing and an argon cylinder group 10 for providing inert gas for replacing a pipeline system, wherein the hydrogen cylinder group 9 and the argon cylinder group 10 are connected to a pneumatic booster pump 8 together, the pneumatic booster pump 8 is connected with a high-pressure buffer tank 7, high-pressure gas in the high-pressure buffer tank 7 is conveyed to a test cavity 5 through a gas pipeline of a high-temperature and low-temperature environment box 4, and the sample cavity 5 is connected with a low-pressure buffer tank 1 so as to enable the whole gas supply system to form a loop. The high-pressure buffer tank 7 and the low-pressure buffer tank 1 are both made of hydrogen embrittlement resistant material 316L, the design pressure of the high-pressure buffer tank 7 is 99MPa, and the design pressure of the low-pressure buffer tank is 1 MPa. The vacuum pump 6 is arranged on the air supply pipeline of the test cavity, and the vacuum pump 6 can enable the vacuum degree in the test cavity 5 to reach a set value. The refrigerating and heating system 3 provides a refrigerant and a heating medium for the high-low temperature environment box 4, the refrigerating and heating system 3 adopts a cascade type refrigerating and heating wire heating module, the control range is-40-180 ℃, and the temperature control precision is +/-0.1 ℃. The entire system is monitored and controlled by the control system 2.
The pressurization system can pressurize, cyclically pressurize and vacuumize the test cavity 5 at a set rate and parameters. The high-low temperature environment box 4 enables the temperature of the gas in the test cavity 5 to be consistent with the temperature in the high-low temperature environment box 4 through the mode of combining air convection and heat conduction. The high-low temperature environment box 4 is internally provided with an explosion-proof fan, and the internal pressure of the environment box is adjusted in a forced convection heat transfer mode. The inner wall of the test cavity 5 and the external extension pipeline are both provided with a temperature sensor and a pressure sensor for monitoring the temperature and the pressure inside the test cavity 5. The control system 2 is used for controlling the operation of temperature control systems in the air supply pipeline and the high-low temperature environment box and collecting the measured values fed back by all the sensors of the test system in real time. The design pressure of the test cavity 5 is 140MPa, the design temperature is-40 ℃/180 ℃, and the main body part of the test cavity is made of austenitic stainless steel with good hydrogen resistance. Pressure sensors are arranged in the test cavity 5, the air inlet/outlet 28 and the pipeline, and signals are acquired through the control system 2. Temperature sensors are arranged inside the test cavity 5, the air inlet/outlet 28, the outer wall of the test cavity 5 and the high-low temperature environment box 4, and real-time signal monitoring is carried out through the control system 2. The maximum inner diameter of a tested nonmetal O-shaped ring sample is 10-140 mm, and the maximum specification phi of the tested nonmetal cylindrical sample is 29mm multiplied by 12.5 mm.
The testing device can realize static load exposure test, cyclic pressure fatigue test and sealing performance test aiming at the O-shaped ring sample, and test aiming at the compression permanent deformation performance of the cylindrical sample. Examples are as follows:
the testing step for the O-ring sample comprises the following steps:
(1.1) separating the base 29 and the gland 17, and respectively embedding a first O-shaped ring sample to be measured 32 and a second O-shaped ring sample to be measured 37 in the grooves on the side edge and the upper surface of the O-shaped ring sample clamping frame 31;
adjusting the installation height of the reducer pipe 26 according to the compression ratio to be applied, and sleeving the circular truncated cone section of the O-shaped ring sample clamping frame 31 in the corresponding reducer section; if the reducer 26 is connected with the bottom plate of the base 28, a sealing ring is arranged on the bottom plate; if the reducer 26 is not connected with the bottom plate of the base, a retainer ring 25 is arranged between the reducer 26 and the side wall of the base 29;
after the gland 17 is reset, the operation time of the driving motor 14 is controlled according to the compression amount preset in the test, so that the gland 17 compresses the O-shaped ring sample clamping frame 31;
(1.2) vacuumizing the test cavity 5 and the connecting pipeline by using a vacuum pump 6, and then closing the vacuum pump 6;
(1.3) starting a refrigerating and heating system 3, adjusting the temperature rising or reducing rate, and presetting the test temperature to be within +/-0.1 ℃ of the set temperature;
(1.4) when a static load exposure test is carried out, inputting high-pressure hydrogen at a set speed through the air inlet/outlet 28 on the bottom plate of the base 29 to increase the pressure in the sealed cavity 5 to a set value, and then maintaining the pressure for a set time; vacuumizing the vacuumizing ports and the monitoring ports again to ensure that residual gas does not exist in the channels connected with the vacuumizing ports and the monitoring ports; debugging the test temperature again, and keeping the test temperature within +/-1 ℃ of the set value;
when a cyclic pressure fatigue test is carried out, cyclic pressurization is carried out on the test cavity 5 according to set pressure cycle parameters and cycle times;
(1.5) monitoring a pressure change curve and a hydrogen concentration change curve in the sealed leakage channel by using a pressure sensor and a hydrogen sensor which are connected to each monitoring port;
(1.6) after the test is finished, opening a pressure relief valve on a connecting pipeline of the air inlet/outlet 28, relieving the internal pressure of the test cavity 5, and vacuumizing the test cavity 5 and the connecting pipeline; the temperature in the high-low temperature environment box 4 is recovered to the room temperature by adjusting the refrigerating and heating system 3 through the control system 2; disassembling the test cavity 5 and taking out the tested O-shaped ring sample;
and (1.7) observing the microscopic morphology of the tested O-shaped ring sample through a high-power microscope, and determining the damage phenomenon and the sealing performance of the tested O-shaped ring sample in a high-pressure hydrogen environment by drawing a pressure change curve and a hydrogen concentration change curve of a leakage channel.
Secondly, testing the compression permanent deformation performance of the cylindrical sample, which specifically comprises the following steps:
(2.1) taking the O-shaped ring sample clamping frame 31, the reducer pipe 26 and the check ring 25 out of the test cavity 5, and then putting the O-shaped ring sample clamping frame, the reducer pipe 26 and the check ring 25 into a cushion block 46 and a cylindrical sample clamping frame 45; a cylindrical sample is filled in a counter bore on the upper surface of the cylindrical sample holding frame 45 and is kept consistent with the cylindrical sample holding frame 45 in the axial direction;
after the gland 17 is reset, the running time of the driving motor 14 is controlled according to the compression amount preset in the test, so that the gland 17 compresses the cylindrical sample;
(2.2) vacuumizing the test cavity 5 and the connecting pipeline by using a vacuum pump 6, and closing the vacuum pump 6;
(2.3) starting the refrigerating and heating system 3, adjusting the temperature rising or reducing rate, and presetting the test temperature to be within +/-0.1 ℃ of the set temperature;
(2.4) when a compression permanent deformation test under static hydrogen is carried out, pressurizing at a set rate through the air inlet/outlet 28 on the bottom plate of the base 29, increasing the pressure in the sealed cavity 5 to a set value and maintaining the pressure for a set time period, so that the cylinder sample to be measured in a constant compression state is in a high-pressure hydrogen environment with fixed pressure;
when a compression permanent deformation test of the circulating pressure is carried out, circularly pressurizing the test cavity by set pressure circulating parameters and circulating times; the cylinder sample to be measured in a constant compression state is in a high-pressure hydrogen environment with circulating pressure;
(2.5) monitoring a pressure change curve in the test chamber by using a pressure sensor connected to each monitoring port;
(2.6) after the test is finished, opening a pressure relief valve on the connecting pipeline of the air inlet/outlet 28, relieving the internal pressure of the test cavity 5, and vacuumizing the test cavity 5 and the connecting pipeline; the temperature in the high-low temperature environment box 4 is recovered to the room temperature by adjusting the refrigerating and heating system 3 through the control system 2; the test chamber 5 is disassembled, the cylindrical sample is taken out and the compression set value is measured.
Although the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. Any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention are still within the technical scope of the present invention, unless the content of the technical solution of the present invention is departed from.
Claims (9)
1. A test device for testing the performance of a non-metallic sealing element in a high-pressure hydrogen environment comprises a base and a gland, wherein the base is used for forming a test cavity; it is characterized in that the preparation method is characterized in that,
the base is in a cylindrical shape with an opening at the upper end, a first annular step and a second annular step are sequentially arranged along the side wall of the base from top to bottom, and the radial size of the first step is larger than that of the second step; the surface of the side wall below the second step is provided with threads, and a bottom plate of the base is provided with an axially-through air inlet/outlet;
the circular gland is positioned at the inner side of the opening end of the base, and the side walls of the circular gland and the base are in clearance fit with each other with sealing; the upper surface of the gland is connected with a driving mechanism and can drive the gland to axially displace in the base;
an O-shaped ring sample clamping frame, a reducer pipe and a check ring are arranged in the test cavity; the O-shaped ring sample clamping frame is of an integrated structure with an axial through hole and comprises an upper cylindrical section and a lower circular table section; the retainer ring is of an annular structure, and sealing elements are arranged on the inner side edge and the outer side edge of the retainer ring; the reducer pipe comprises an upper convex ring section and a lower circular ring section, and is of an integrated annular structure, and the inner side wall of the reducer pipe is provided with a plurality of reducer sections of which the radial sizes are sequentially reduced from top to bottom; the lower edge of the cylindrical section of the O-shaped ring sample clamping frame is positioned on the first step of the side wall of the base, the circular truncated cone section of the O-shaped ring sample clamping frame is sleeved in the convex ring section of the reducer pipe, and the circular truncated cone section and the convex ring section are in clearance fit; the retainer ring is positioned between the reducer pipe and the side wall of the base, and the lower edge of the retainer ring is positioned on the second step of the side wall of the base; the outer edge of the circular ring section of the reducer pipe is provided with threads, and the threads are matched with the threads on the surface of the side wall of the base to realize installation;
the side edge of the circular truncated cone section of the O-shaped ring sample clamping frame is provided with an annular groove, and the groove is used for embedding a tested O-shaped ring sample I; the upper surface of the cylindrical section of the O-shaped ring sample clamping frame is provided with an annular groove, and the groove is used for embedding a tested O-shaped ring sample II; on the gland and the base, a plurality of through channels are provided for the vacuum pumping port and the monitoring port.
2. The testing apparatus according to claim 1, wherein the side edge of the gland is provided with a circumferential groove, and an O-shaped ring and a rectangular sealing gasket are embedded in the groove.
3. The test device according to claim 1, wherein the side edge of the cylindrical section of the O-shaped ring sample holding frame is provided with a circumferential groove, and the O-shaped ring is embedded in the groove.
4. The testing device according to claim 1, wherein the lower edge of the cylindrical section of the O-ring sample holder is provided with a protruding limiting ring, and the radial dimension of the limiting ring is matched with the first step.
5. The test device according to claim 1, wherein the inner and outer side edges of the retainer ring are respectively provided with two annular grooves which are parallel to each other, and O-shaped rings are respectively embedded in the grooves; at least two through radial through holes are arranged between the annular grooves and are respectively communicated with the vacuumizing port and the monitoring port which are arranged on the side wall of the base.
6. The test device according to claim 1, wherein two concentric annular grooves are formed on the base bottom plate corresponding to the bottom surface of the circular ring section of the reducer pipe, and O-shaped rings are respectively embedded in the grooves; a vacuumizing port and a monitoring port are arranged between the two O-shaped rings.
7. The test device according to any one of claims 1 to 6, wherein the driving mechanism comprises a driving motor and a screw rod, the screw rod is sleeved in a threaded hole on the support, and two ends of the screw rod are respectively connected with an output shaft of the driving motor and the upper surface of the gland; the driving motor is fixedly arranged on the supporting plate, and an output shaft of the driving motor penetrates through the supporting plate; the supporting plate is fixedly connected with the gland through at least two polished rods, the polished rods penetrate through the through holes in the support, and the polished rods and the support are in clearance fit; the support is arranged on the bracket, so that the driving mechanism is stably installed.
8. The testing apparatus of claim 7, wherein the threaded bore is centrally located in the support, and four of the polish rods are symmetrically disposed about the threaded bore.
9. The test device of any one of claims 1 to 6, further comprising a cylindrical specimen holder and an annular spacer; after the O-shaped ring sample clamping frame, the reducer pipe and the check ring are removed, the lower edge of the cylindrical sample clamping frame is arranged on a second step of the side edge of the base, and the annular cushion block is positioned between the cylindrical sample clamping frame and the bottom plate of the base and used for supporting; the upper surface of the cylindrical sample clamping frame is provided with at least two sunken counter bores for placing a cylindrical sample to be tested; the cylindrical sample clamping frame is provided with at least one axial through channel, the upper end of the cylindrical sample clamping frame is connected with a horizontal groove arranged on the upper surface of the cylindrical sample clamping frame, and the horizontal groove is connected with the counter bore and used for realizing ventilation.
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