Disclosure of Invention
The present invention is directed to a single-rod bearing for high-speed rotation that overcomes the problems of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: a single-rod bearing for high-speed rotation, comprising: the bearing rod is sequentially provided with a rolling step shaft and a fixed step shaft along the axial direction;
the bearing sleeve is sleeved on the rolling step shaft, a plurality of roller pins are uniformly arranged in an annular gap between the bearing sleeve and the bearing rod along the circumferential direction, and an oil collecting cavity is formed by two adjacent roller pins and the inner hole wall;
the bearing gasket is sleeved on the fixed step shaft and abuts against a limiting interface between the rolling step shaft and the fixed step shaft;
the end part of the rolling step shaft is provided with a limiting flange which is matched with the bearing gasket and used for limiting the bearing sleeve to move along the axial direction, oil inlet grooves which are obliquely arranged along the radial direction are formed in the end surfaces of the two sides of the bearing sleeve, the bearing rod is provided with a first oil hole and a second oil hole which are used for discharging lubricating oil, the first oil hole and the oil inlet grooves are communicated with the annular gap, and the first oil hole is communicated with the second oil hole.
Further, the first oil hole penetrates along an axis perpendicular to the bearing rod;
the second oil hole penetrates along the axis of the bearing rod.
Furthermore, the oil inlet groove is linear or circular and penetrates through the inner hole from the outer edge along the radial direction;
the oil inlet groove becomes deeper gradually from the outer edge to the inner hole.
Furthermore, the bottom of the oil inlet groove is of an arc-shaped structure, and the depth of the oil inlet groove gradually becomes deeper along the inclined direction;
one end of the oil collecting cavity close to the inner hole corresponds to the oil collecting cavity;
during the high-speed rotation of the bearing sleeve, the oil inlet groove forms a high-pressure side positioned on the outer edge and a low-pressure side positioned on the inner hole by pressure difference generated by rotation.
Furthermore, gaps exist between the two end faces of the bearing sleeve and the limiting flange and between the two end faces of the bearing sleeve and the bearing gasket;
the outer edge of the limiting flange is positioned on the high-pressure side of the oil inlet groove;
the outer edge of the bearing washer is located between the high pressure side and the low pressure side.
Furthermore, two notches are uniformly distributed on the bearing gasket along the circumferential direction;
the bottoms of the two notches are lower than the low-pressure side.
The notch is in a semi-circular arc shape or an inverted trapezoid shape or a V shape or a rectangle shape.
Furthermore, two inclined straight edges of the linear oil inlet groove tend to gather towards the inner hole along the outer edge, and are respectively tangent to the outer edges of the two adjacent rolling needles.
Further, the straight distance between the tangent points of the two inclined straight edges and the two adjacent needle rollers is equal to the straight distance between the tangent points of the two needle rollers and the bearing sleeve.
Furthermore, two arc edges of the oil inlet groove in the arc shape are bulged towards the direction of the outer edge and are respectively tangent to the outer edges of the two rolling needles arranged at intervals;
and two oil collecting cavities are arranged between the two tangent points.
Furthermore, the two arc-shaped edges have the same circle center, and the top arcs close to the outer edge are respectively tangent to the two arc-shaped edges.
Furthermore, a locking groove is formed in the end part of the fixed step shaft;
the groove depth of the locking groove becomes gradually shallower along the axis toward a direction away from the rolling step shaft.
The invention has the beneficial effects that: according to the invention, through the arrangement of the radial oil inlet groove on the end face of the bearing sleeve, automatic and timely lubricating oil supplementation can be realized when the bearing rotates, the rotating resistance of the two end faces of the bearing sleeve is reduced, and when the bearing rotates at a high speed, the dynamic pressure generated in the radial oil inlet groove can enable the lubricating oil to enter the bearing along the radial oil groove and be quickly discharged from the second oil hole after passing through the first oil hole, so that the heat generated by the bearing can be timely taken away while the bearing is lubricated, a quick cooling effect is realized, the over-temperature risk of the bearing is avoided, and the service life of the bearing is prolonged.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example one
The single rod bearing for high-speed rotation shown in fig. 1 to 2 includes: the bearing comprises a bearing rod 10, a bearing sleeve 20 and a bearing gasket 30, wherein the bearing rod 10 is sequentially provided with a rolling step shaft 11 and a fixed step shaft 12 along the axial direction; the bearing sleeve 20 is sleeved on the rolling step shaft 11, a plurality of roller pins 40 are uniformly arranged in an annular gap between the bearing sleeve 20 and the bearing rod 10 along the circumferential direction, and an oil collecting cavity 50 is formed by two adjacent roller pins 40 and the inner hole wall; the bearing gasket 30 is sleeved on the fixed step shaft 12 and is abutted against a limit interface between the rolling step shaft 11 and the fixed step shaft 12; the end of the rolling step shaft 11 is provided with a limiting flange 13 which is matched with the bearing gasket 30 to limit the axial movement of the bearing sleeve 20, the end surfaces of the two sides of the bearing sleeve 20 are respectively provided with an oil inlet groove 21 which is arranged along the radial direction in an inclined manner, the bearing rod 10 is provided with a first oil hole 14 and a second oil hole 15 which are used for discharging lubricating oil, the first oil hole 14 and the oil inlet groove 21 are both communicated with the annular gap, and the first oil hole 14 is communicated with the second oil hole 15. The first oil hole 14 is arranged to penetrate along an axis perpendicular to the bearing rod 10; the second oil hole 15 is provided through the bearing rod 10 along the axis thereof. The oil inlet grooves 21 on the end surfaces on two sides are symmetrically arranged relative to the perpendicular planes of the two end surfaces on the bearing sleeve 20, namely, the oil inlet groove 21 on one side end surface is inclined clockwise, the oil inlet groove 21 on the other side end surface is inclined anticlockwise, and the oil inlet grooves 21 on the end surfaces on two sides are in one-to-one correspondence.
According to the invention, the radial oil inlet grooves 21 are symmetrically arranged on the end surface of the bearing sleeve 20, so that lubricating oil can be automatically and timely supplemented while the bearing rotates, the rotating resistance of the two end surfaces of the bearing sleeve 20 is reduced, when the bearing rotates at a high speed, the lubricating oil can enter the bearing along the radial inclined oil inlet grooves 21 and can be quickly discharged from the second oil hole 15 after passing through the first oil hole 14, the heat generated by the bearing is timely taken away while the bearing is lubricated, a quick cooling effect is achieved, the over-temperature risk of the bearing is avoided, and the service life of the bearing is prolonged.
In the preferred embodiment of the present invention, as shown in fig. 3, the oil inlet slot 21 is linear and penetrates through the inner hole from the outer edge along the radial direction; the oil feed groove 21 becomes deeper gradually from the outer edge to the inner hole.
Specifically, the groove bottom depth is changed on the basis of circumferential inclination of the oil inlet groove 21, the inclination angle of one end facing the inner hole is increased, the contact area between lubricating oil and the roller pins 40 is increased, 3 oil inlet grooves 21 are uniformly distributed along the circumferential direction, when the bearing sleeve 20 rotates in the direction same as the inclination direction of the oil inlet groove 21, the outer edge pressure of the oil inlet groove 21 is greater than the inner hole pressure, the lubricating oil quickly enters the inside of the bearing, and under the action of pressure difference, the lubricating oil quickly passes through the first oil hole 14 and the second oil hole 15 to be discharged out of the bearing, the bearing is cooled while the roller pins 40 are lubricated, and the service life of the bearing is prolonged.
When the bearing sleeve 20 rotates at a high speed, the lubricating oil has a certain acceleration under the action of the rotating speed, so that the lubricating oil can rapidly enter between the two needle rollers 40 to synchronously play roles of lubrication and rapid cooling, but before the lubricating oil enters the oil collecting cavity 50, the lubricating oil impacts the oil inlet groove 21 due to the inclination angle of the oil inlet groove 21, so that the entering speed of the lubricating oil is reduced, and therefore, in order to ensure the fluidity of the lubricating oil, as shown in fig. 6, the bottom of the oil inlet groove 21 is in an arc-shaped structure 211, and the depth along the inclination direction is gradually increased; one end of the oil collecting cavity close to the inner hole corresponds to the oil collecting cavity 50; during the high-speed rotation of the bearing housing 20, the oil feed groove 21 is formed by a pressure difference generated by the rotation to a high pressure side at the outer edge and a low pressure side at the inner hole.
On the basis of the above embodiment, gaps exist between the two end faces of the bearing sleeve 20 and the limiting flange 13 and the bearing gasket 30; the outer edge of the limiting flange 13 is positioned on the high-pressure side of the oil inlet groove 21; the outer edge of the bearing gasket 30 is located between the high-pressure side and the low-pressure side, and plays a role in protecting the inner roller pin 40 due to the existence of the gap between the two end faces, the rotating feasibility of the bearing sleeve 20 is ensured, the drainage speed of the oil inlet groove 21 to the lubricating oil is increased, the limit flange 13 and the bearing gasket 30 form negative pressure in the annular gap through the rotating oil inlet groove 21, the lubricating oil can smoothly enter the bearing, and the bearing can be fully lubricated.
In order to accelerate the rapid discharge of the lubricating oil, as shown in fig. 9, two notches 31 are uniformly distributed on the bearing gasket 30 along the circumferential direction; and the bottoms of the two notches 31 are lower than the low-pressure side, so that the bearing sleeve 20 plays a role in indirectly balancing the oil injection pressure formed by the oil inlet groove 21 in the rotation process, lubricating oil is discontinuously pushed to be rapidly discharged from the first oil hole 14 and the second oil hole 15, and the cross section of the notch 31 adopts a semi-circular arc structure, an inverted trapezoid structure, a V-shaped structure, a rectangular structure and the like.
As shown in fig. 7, the linear oil inlet groove 21 preferably has two inclined straight edges converging toward the inner bore along the outer edge, and the two inclined straight edges are respectively tangent to the outer edges of the two adjacent needle rollers 40. The distance between the two oblique straight edges and the tangent point of the two adjacent roller pins 40 is equal to the distance between the two roller pins 40 and the tangent point of the bearing sleeve 20.
Specifically, the two inclined straight edges are in a gathering trend, so that lubricating oil enters from the wide opening of the outer edge of the oil inlet groove 21 and smoothly enters the oil collecting cavity 50 from the narrow opening of the inner hole after flowing through the two inclined straight edges, and a guiding effect is achieved on the lubricating oil.
In order to avoid potential safety hazards caused by instable installation when the bearing rotates at a high speed, the end part of the fixed step shaft 12 is provided with a locking groove 121; the groove depth of the locking groove 121 becomes gradually shallower along the axis in a direction away from the rolling step shaft 11.
As shown in fig. 10, when the bearing is mounted on the bearing seat, the locking groove 121 is pressed by the socket head cap screw along the direction perpendicular to the axis of the bearing, and since the bottom of the locking groove 121 is inclined along the axial direction and becomes gradually shallower towards the direction away from the rolling step shaft 11, the bearing rod 10 moves along the axial direction towards the direction away from the bearing sleeve 20 as the socket head cap screw is screwed in continuously, thereby effectively ensuring the locking and fixing of the bearing and improving the mounting reliability.
Example two
The difference between this embodiment and the first embodiment is that the oil inlet groove 21 has a different structure, and the remaining structures are the same, and are not described herein again, and in this embodiment, as shown in fig. 4, the oil inlet groove 21 is arc-shaped and radially penetrates from the outer edge to the inner hole; the oil feed groove 21 becomes deeper gradually from the outer edge to the inner hole.
Specifically, the depth of the groove bottom is changed on the basis of circumferential inclination of the oil inlet groove 21, so that the inclination angle of one end facing the inner hole is increased, the contact area between lubricating oil and the roller pins 40 is increased, 3 oil inlet grooves 21 are uniformly distributed along the circumferential direction, when the bearing sleeve 20 rotates in the direction same as the inclination direction of the oil inlet groove 21, the outer edge pressure of the oil inlet groove 21 is greater than the inner hole pressure, the lubricating oil quickly enters the inside of the bearing, and under the action of pressure difference, the lubricating oil quickly passes through the first oil hole 14 and the second oil hole 15 to be discharged out of the bearing, so that the lubricating roller pins 40 are lubricated, the temperature of the bearing is reduced, and the service life of the bearing is prolonged.
On the basis of the above embodiment, as shown in fig. 8, the oil inlet groove 21 in the shape of a circular arc has two arc-shaped edges protruding toward the outer edge and respectively tangent to the outer edges of the two needle rollers 40 arranged at intervals; and two oil collection chambers 50 exist between the two tangent points.
Specifically, two arc limits are towards the uplift structure of outside marginal direction, the impact of the relative inlet tank 21 of lubricating oil has been avoided, the influence to the lubricating oil flow speed has been reduced, the mobility of lubricating oil has been guaranteed, two arc topside are tangent with two kingpin 40 outward flanges that the interval set up, the end of producing oil that makes the oil feed chamber corresponds two oil collecting chamber 50, the inflow of lubricating oil has been increased when guaranteeing circulation speed, further accelerated the thermal scattering and disappearing of bearing, and sufficient lubricating oil has satisfied the inside lubricated demand of bearing.
Preferably, as the above embodiment, the two arc-shaped sides have the same center, and the top arcs near the outer edge are tangent to the two arc-shaped sides respectively.
The first arc-shaped edge which is positioned at the same circle center O and takes Rm1 as the radius and the second arc-shaped edge which takes Rm2 as the radius are in a parallel state, and the arc at the top of the first arc-shaped edge and the arc at the two arc-shaped edges are in tangent transition arrangement, so that the resistance of lubricating oil when entering the oil inlet groove 21 is reduced, the inflow speed of the lubricating oil is accelerated, the flowability of the lubricating oil is further improved, and the heat generated by the bearing can be taken away in time.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.