CN114481511B - A fabric imitation silk wrinkling device - Google Patents
A fabric imitation silk wrinkling device Download PDFInfo
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- CN114481511B CN114481511B CN202210062840.5A CN202210062840A CN114481511B CN 114481511 B CN114481511 B CN 114481511B CN 202210062840 A CN202210062840 A CN 202210062840A CN 114481511 B CN114481511 B CN 114481511B
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- 239000004744 fabric Substances 0.000 title claims abstract description 41
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 238000007639 printing Methods 0.000 claims abstract description 12
- 238000007731 hot pressing Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 14
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 9
- 239000004753 textile Substances 0.000 description 9
- 239000002585 base Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000003796 beauty Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229920002955 Art silk Polymers 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/02—Transfer printing apparatus for textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06J—PLEATING, KILTING OR GOFFERING TEXTILE FABRICS OR WEARING APPAREL
- D06J1/00—Pleating, kilting or goffering textile fabrics or wearing apparel
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种面料仿真丝起皱装置,起皱装置包括底部支架,所述底部支架内设有上支板、下支板,下支板上方设有同步转动的第一转轴、第二转轴,第一转轴一端设有固定连接的第一偏心轮,第一偏心轮偏心轴上设有转动连接的第一转动圆盘,第二转轴一端设有固定连接的第二偏心轮,第二偏心轮偏心轴上设有转动连接的第二转动圆盘,上支板上设有固定连接的印色组件、定型组件、起皱组件,印色组件一侧设有定型组件,定型组件一侧设有起皱组件。本发明起皱装置采用自动化运行设计,有效降低了人工参与环节,提高了生产效率,在起皱前可自动对仿真丝面料进行印色、定型处理,整体操作简单快捷;采用配合式驱动设计,有效提高了实际操作的准确性。
The invention discloses a fabric imitation silk wrinkling device, the wrinkling device comprises a bottom bracket, an upper support plate and a lower support plate are arranged in the bottom bracket, a first rotating shaft and a second rotating shaft which rotate synchronously are arranged above the lower support plate, a first eccentric wheel which is fixedly connected is arranged at one end of the first rotating shaft, a first rotating disc which is rotatably connected is arranged on the eccentric shaft of the first eccentric wheel, a second eccentric wheel which is fixedly connected is arranged at one end of the second rotating shaft, a second rotating disc which is rotatably connected is arranged on the eccentric shaft of the second eccentric wheel, a printing component, a shaping component and a wrinkling component which are fixedly connected are arranged on the upper support plate, a shaping component is arranged on one side of the printing component, and a wrinkling component is arranged on one side of the shaping component. The wrinkling device of the invention adopts an automatic operation design, which effectively reduces the manual participation link and improves the production efficiency, can automatically perform printing and shaping treatment on the imitation silk fabric before wrinkling, and the overall operation is simple and fast; and adopts a matching drive design, which effectively improves the accuracy of the actual operation.
Description
技术领域Technical Field
本发明涉及一种纺织设备技术领域,具体是一种面料仿真丝起皱装置。The invention relates to the technical field of textile equipment, in particular to a silk-like wrinkling device for fabrics.
背景技术Background technique
随着人们对纺织品需求多样化的发展,在纺织品上进行起皱操作的机器设备也得到了发展,纺织品起皱被广泛应用在如窗帘窗纱、时装面料、家纺面料、沙发面料、包装面料和底料坯布等方面,通过起皱设备,将布料部分折叠,制造出带有如波纹、鱼鳞或条纹等形状的布料,提高布料的美感、耐用性、保温性或遮光性等设计目的。仿真丝是涤纶纤维长丝经过碱减量处理,使纤维更细更柔,达到真丝的效果,经过整理,纤维与纤维之间摩擦也可以发出丝鸣的声音,仿真丝面料从外表上看反光明显,质地也比较轻薄,随着技术不断进步,已逐渐缩小与真丝的差距。With the development of diversified demand for textiles, machines and equipment for wrinkling textiles have also been developed. Textile wrinkling is widely used in curtains, window screens, fashion fabrics, home textile fabrics, sofa fabrics, packaging fabrics and base fabrics. Through the wrinkling equipment, the fabric is partially folded to create fabrics with shapes such as ripples, fish scales or stripes, which improves the beauty, durability, thermal insulation or light-shielding of the fabric. Artificial silk is polyester fiber filament treated with alkali reduction to make the fiber thinner and softer, achieving the effect of real silk. After finishing, the friction between the fibers can also make a sound of silk. The imitation silk fabric is obviously reflective from the outside and the texture is relatively thin. With the continuous advancement of technology, the gap with real silk has gradually narrowed.
随着人们对纺织品需求多样化的发展,在纺织品上进行起皱操作的机器设备也得到了发展,纺织品起皱被广泛应用在如窗帘窗纱、时装面料、家纺面料、沙发面料、包装面料和底料坯布等方面,通过起皱设备,将布料部分折叠,制造出带有如波纹、鱼鳞或条纹等形状的布料,提高布料的美感、耐用性、保温性或遮光性等设计目的。现有技术大多使用人工进行手工操作,整体生产效率低下,且无法进行定色定型,起皱效果不好,造成了人力的浪费和产品良品率不高,提高了生产成本。为此我们提出一种面料仿真丝起皱装置用于解决上述问题。With the development of diversified demand for textiles, machines and equipment for wrinkling textiles have also been developed. Textile wrinkling is widely used in curtains, window screens, fashion fabrics, home textile fabrics, sofa fabrics, packaging fabrics and base fabrics. Through the wrinkling equipment, the fabric is partially folded to produce fabrics with shapes such as ripples, fish scales or stripes, which improves the beauty, durability, thermal insulation or light-shielding of the fabric. Most of the existing technologies use manual operations, with low overall production efficiency, and cannot be used for color setting and shaping. The wrinkling effect is not good, resulting in waste of manpower and low product yield, which increases production costs. For this reason, we propose a fabric imitation silk wrinkling device to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种面料仿真丝起皱装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a silk-like wrinkling device for fabrics to solve the problems raised in the above-mentioned background technology.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种面料仿真丝起皱装置,起皱装置包括底部支架,所述底部支架内设有上支板、下支板,下支板上方设有同步转动的第一转轴、第二转轴,第一转轴一端设有固定连接的第一偏心轮,第一偏心轮偏心轴上设有转动连接的第一转动圆盘,第二转轴一端设有固定连接的第二偏心轮,第二偏心轮偏心轴上设有转动连接的第二转动圆盘,上支板上设有固定连接的印色组件、定型组件、起皱组件,印色组件包括第一侧板,第一侧板一侧设有滑动配合的第一升降板,第一升降板上设有转动配合的第一转印筒、第二转印筒、第三转印筒,印色组件一侧设有定型组件,定型组件包括往复升降的热压板,定型组件一侧设有起皱组件,起皱组件包括同步转动的托辊、压辊;A fabric imitation silk wrinkling device, the wrinkling device comprises a bottom bracket, an upper support plate and a lower support plate are arranged in the bottom bracket, a first rotating shaft and a second rotating shaft which rotate synchronously are arranged above the lower support plate, a first eccentric wheel which is fixedly connected is arranged at one end of the first rotating shaft, a first rotating disc which is rotatably connected is arranged on the eccentric shaft of the first eccentric wheel, a second eccentric wheel which is fixedly connected is arranged at one end of the second rotating shaft, a second rotating disc which is rotatably connected is arranged on the eccentric shaft of the second eccentric wheel, a printing color component, a shaping component and a wrinkling component which are fixedly connected are arranged on the upper support plate, the printing color component comprises a first side plate, a first lifting plate which is slidably matched is arranged on one side of the first side plate, a first transfer cylinder, a second transfer cylinder and a third transfer cylinder which are rotatably matched are arranged on the first lifting plate, a shaping component is arranged on one side of the printing color component, the shaping component comprises a hot pressing plate which lifts and lowers reciprocatingly, a wrinkling component is arranged on one side of the shaping component, and the wrinkling component comprises a synchronously rotating supporting roller and a pressing roller;
所述定型组件、起皱组件通过第一转动圆盘、第二转动圆盘带动同步运行。The shaping component and the wrinkling component are driven to run synchronously by the first rotating disc and the second rotating disc.
优选地,所述第一转轴上设有固定连接的第一滚轮,第二转轴上设有固定连接的第二滚轮,第一滚轮、第二滚轮上设有转动连接的第一同步带。Preferably, a first roller is fixedly connected to the first rotating shaft, a second roller is fixedly connected to the second rotating shaft, and a first synchronous belt is rotatably connected to the first roller and the second roller.
优选地,所述第一转动圆盘上设有固定连接的第一推杆,第一转轴另一端设有第一电机,第一电机带动第一转轴转动,第二转动圆盘上设有固定连接的第二推杆。Preferably, a first push rod is fixedly connected to the first rotating disk, a first motor is provided at the other end of the first rotating shaft, the first motor drives the first rotating shaft to rotate, and a second push rod is fixedly connected to the second rotating disk.
优选地,所述第一侧板另一侧设有对称分布的第一支撑架,第一支撑架之间设有转动连接的花键轴,花键轴一端设有第二电机,第一升降板一侧设有固定连接的第二支撑架和转动连接的第三转轴、第四转轴、第五转轴,第二支撑架内设有转动连接第一齿轮,第一齿轮与花键轴滑动配合,第一支撑架与第二支撑架之间设有液压杆,液压杆推动第二支撑架升降。Preferably, a symmetrically distributed first support frame is provided on the other side of the first side plate, a rotatably connected spline shaft is provided between the first support frames, a second motor is provided at one end of the spline shaft, a fixedly connected second support frame and a rotatably connected third shaft, a fourth shaft and a fifth shaft are provided on one side of the first lifting plate, a rotatably connected first gear is provided in the second support frame, the first gear is slidably matched with the spline shaft, a hydraulic rod is provided between the first support frame and the second support frame, and the hydraulic rod drives the second support frame to rise and fall.
优选地,所述第三转轴上设有固定连接的第二齿轮、第三滚轮、第三齿轮,第三齿轮与第一齿轮啮合,第四转轴上设有固定连接的第四齿轮,第四齿轮与第二齿轮啮合,第五转轴上设有固定连接的第四滚轮,第三滚轮与第四滚轮上设有转动连接的第二同步带,第四转轴一端设有第一转印筒,第五转轴一端设有第二转印筒,第一升降板另一侧设有转动连接的第六转轴,第六转轴上设有转动连接的第三转印筒,第一转印筒与第二转印筒、第三转印筒相切,第三转印筒下方设有液盒,液盒上方还设有进液杆。Preferably, the third rotating shaft is provided with a second gear, a third roller, and a third gear that are fixedly connected, the third gear is meshed with the first gear, the fourth rotating shaft is provided with a fourth gear that is fixedly connected, the fourth gear is meshed with the second gear, the fifth rotating shaft is provided with a fourth roller that is fixedly connected, the third roller and the fourth roller are provided with a second synchronous belt that is rotatably connected, a first transfer cylinder is provided at one end of the fourth rotating shaft, a second transfer cylinder is provided at one end of the fifth rotating shaft, a rotatably connected sixth rotating shaft is provided at the other side of the first lifting plate, a rotatably connected third transfer cylinder is provided on the sixth rotating shaft, the first transfer cylinder is tangent to the second transfer cylinder and the third transfer cylinder, a liquid box is provided below the third transfer cylinder, and a liquid inlet rod is also provided above the liquid box.
优选地,所述定型组件包括底板,底板内设有滑动配合的升降柱,升降柱之间设有连接杆,底板两端均设有高度可调节的压杆,压杆上设有阵列分布的导向轮,底板上方设有顶板,顶板与升降柱固定连接,底板、顶板之间设有热压板,热压板上设有阵列分布第一螺纹杆,第一螺纹杆与顶板螺纹配合,热压板内设有阵列分布的加热棒。Preferably, the shaping component includes a base plate, a sliding lifting column is provided in the base plate, a connecting rod is provided between the lifting columns, height-adjustable pressure rods are provided at both ends of the base plate, and guide wheels distributed in an array are provided on the pressure rods, a top plate is provided above the base plate, the top plate is fixedly connected to the lifting column, a hot pressing plate is provided between the base plate and the top plate, an array-distributed first threaded rod is provided on the hot pressing plate, the first threaded rod is threadably matched with the top plate, and an array-distributed heating rod is provided in the hot pressing plate.
优选地,所述升降柱下端均设有调节杆,调节杆下方设有第二升降板,第二升降板与升降柱的距离可调节,第二升降板侧面设有转动连接的第一转动块,第一转动块下端与第一推杆固定连接。Preferably, an adjusting rod is provided at the lower end of the lifting column, a second lifting plate is provided below the adjusting rod, the distance between the second lifting plate and the lifting column is adjustable, a first rotating block is rotatably connected to the side of the second lifting plate, and the lower end of the first rotating block is fixedly connected to the first push rod.
优选地,所述起皱组件包括对称分布的第一支架,第一支架内均设有导向槽,第一支架内还设有转动连接的第七转轴,第七转轴上设有固定连接的托辊和第五齿轮,导向槽内均设有滑动连接的导向块,导向块内设有转动连接的第八转轴,第八转轴上设有固定连接的压辊和第六齿轮,第六齿轮与第五齿轮啮合,第七转轴一端设有第三电机。Preferably, the wrinkling assembly includes a symmetrically distributed first bracket, each of which is provided with a guide groove, a rotatably connected seventh rotating shaft is also provided in the first bracket, a fixedly connected supporting roller and a fifth gear are provided on the seventh rotating shaft, a slidably connected guide block is provided in the guide groove, a rotatably connected eighth rotating shaft is provided in the guide block, a fixedly connected pressure roller and a sixth gear are provided on the eighth rotating shaft, the sixth gear is meshed with the fifth gear, and a third motor is provided at one end of the seventh rotating shaft.
优选地,所述导向块上设有固定连接的第二螺纹杆,第二螺纹杆与第一支架螺纹配合,第二螺纹杆上均设有固定连接的第五滚轮,第五滚轮上设有转动连接的第三同步带,一侧的第二螺纹杆上还设有固定连接的第七齿轮,第一支架上方设有固定连接的第四电机,第四电机转轴上设有固定连接的第八齿轮,第八齿轮与第七齿轮啮合。Preferably, the guide block is provided with a second threaded rod fixedly connected, the second threaded rod is threadedly matched with the first bracket, the second threaded rod is provided with a fifth roller fixedly connected, the fifth roller is provided with a third synchronous belt rotatably connected, the second threaded rod on one side is also provided with a seventh gear fixedly connected, a fourth motor fixedly connected is provided above the first bracket, a fourth motor shaft is provided with an eighth gear fixedly connected, and the eighth gear is meshed with the seventh gear.
优选地,所述第一支架一端均设有固定连接的第二支架,第二支架之间设有滑动配合的第三支架,第三支架下方设有对称分布的推动柱,推动柱上设有可调位置的推动板,推动板下方设有推动块,推动块一侧设有转动连接的第二转动块,第二转动块下端与第二推杆固定连接,第三支架下方还设有切刀,切刀与第三支架之间设有阵列分布的弹簧,切刀下方设有横板,横板一侧设有导料板。Preferably, a second bracket fixedly connected to the first bracket is provided at one end, a third bracket slidably matched is provided between the second brackets, symmetrically distributed pushing columns are provided below the third bracket, an adjustable pushing plate is provided on the pushing column, a pushing block is provided below the pushing plate, a second rotating block rotatably connected is provided on one side of the pushing block, the lower end of the second rotating block is fixedly connected to the second push rod, a cutter is also provided below the third bracket, an array-distributed spring is provided between the cutter and the third bracket, a horizontal plate is provided below the cutter, and a material guide plate is provided on one side of the horizontal plate.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明起皱装置采用自动化运行设计,有效降低了人工参与环节,提高了生产效率,在起皱前可自动对仿真丝面料进行印色、定型处理,整体操作简单快捷,为后续起皱做好前端准备工作;1. The wrinkling device of the present invention adopts an automated operation design, which effectively reduces the manual participation link and improves the production efficiency. Before wrinkling, the simulated silk fabric can be automatically printed and shaped. The overall operation is simple and fast, and the front-end preparation work is done for the subsequent wrinkling.
2.本发明起皱装置在起皱时可自动进行强度调节,可自动调节仿真丝面料的定型裁剪长度,采用配合式驱动设计,有效提高了实际操作的准确性,更换压辊简单,进一步提高了生产效率。2. The wrinkling device of the present invention can automatically adjust the strength during wrinkling, and can automatically adjust the shaping and cutting length of the simulated silk fabric. It adopts a coordinated drive design, which effectively improves the accuracy of actual operation. The pressure roller is easy to replace, and the production efficiency is further improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明起皱装置结构示意图;FIG1 is a schematic structural diagram of a wrinkling device according to the present invention;
图2是本发明起皱装置部分结构示意图;FIG2 is a schematic diagram of a partial structure of a corrugating device according to the present invention;
图3是本发明印色组件结构示意图;FIG3 is a schematic diagram of the structure of the ink color assembly of the present invention;
图4是本发明图3中A处结构放大示意图;FIG4 is an enlarged schematic diagram of the structure at A in FIG3 of the present invention;
图5是本发明印色组件结构示意图;FIG5 is a schematic diagram of the structure of the ink assembly of the present invention;
图6是本发明定型组件结构示意图;FIG6 is a schematic diagram of the structure of the shaping assembly of the present invention;
图7是本发明起皱组件结构示意图;Fig. 7 is a schematic diagram of the structure of the corrugating assembly of the present invention;
图8是本发明起皱组件部分结构示意图;Fig. 8 is a schematic diagram of a partial structure of a corrugating assembly of the present invention;
图9是本发明起皱组件部分结构示意图。FIG. 9 is a schematic diagram of a partial structure of a corrugating assembly of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
请参阅图1至图9所示,一种面料仿真丝起皱装置,起皱装置包括底部支架1,底部支架1内设有上支板11、下支板12,下支板12上设有阵列分布的第一轴承座13、第二轴承座14,第一轴承座13内设有转动连接的第一转轴131,第二轴承座14内设有转动连接的第二转轴141,第一转轴131上设有固定连接的第一滚轮15,第二转轴141上设有固定连接的第二滚轮16,第一滚轮15、第二滚轮16上设有转动连接的第一同步带17;Please refer to FIGS. 1 to 9 , a fabric imitation silk wrinkling device, the wrinkling device comprises a bottom bracket 1, an upper support plate 11 and a lower support plate 12 are arranged in the bottom bracket 1, a first bearing seat 13 and a second bearing seat 14 are arranged in an array, a first rotating shaft 131 rotatably connected is arranged in the first bearing seat 13, a second rotating shaft 141 rotatably connected is arranged in the second bearing seat 14, a first roller 15 fixedly connected is arranged on the first rotating shaft 131, a second roller 16 fixedly connected is arranged on the second rotating shaft 141, and a first synchronous belt 17 rotatably connected is arranged on the first roller 15 and the second roller 16;
进一步的,第一转轴131一端设有固定连接的第一偏心轮18,第一偏心轮18偏心轴上设有转动连接的第一转动圆盘181,第一转动圆盘181上设有固定连接的第一推杆182,第一转轴131另一端设有第一电机132,第一电机132带动第一转轴131转动,第二转轴141一端设有固定连接的第二偏心轮19,第二偏心轮19偏心轴上设有转动连接的第二转动圆盘191,第二转动圆盘191上设有固定连接的第二推杆192。Furthermore, a first eccentric wheel 18 is fixedly connected at one end of the first rotating shaft 131, a first rotating disk 181 is rotatably connected to the eccentric shaft of the first eccentric wheel 18, a first push rod 182 is fixedly connected to the first rotating disk 181, a first motor 132 is provided at the other end of the first rotating shaft 131, the first motor 132 drives the first rotating shaft 131 to rotate, a second eccentric wheel 19 is fixedly connected at one end of the second rotating shaft 141, a second rotating disk 191 is rotatably connected to the eccentric shaft of the second eccentric wheel 19, and a second push rod 192 is fixedly connected to the second rotating disk 191.
进一步的,上支板11上设有固定连接的印色组件2、定型组件3、起皱组件4,印色组件2包括第一侧板21,第一侧板21固定在上支板11上,第一侧板21一侧设有对称分布的第一滑轨211,第一滑轨211上设有滑动配合的第一滑块212,第一滑块212上设有固定连接的第一升降板22,第一侧板21另一侧设有对称分布的第一支撑架23,第一支撑架23之间设有转动连接的花键轴231,花键轴231一端设有第二电机232,第二电机232带动花键轴231转动,第一升降板22一侧设有固定连接的第二支撑架24和转动连接的第三转轴26、第四转轴27、第五转轴28,第二支撑架24内设有转动连接第一齿轮241,第一齿轮241内设有花键槽,第一齿轮241与花键轴231滑动配合,第一支撑架23与第二支撑架24之间设有液压杆25,液压杆25尾端与第一支撑架23固定连接,液压杆25伸缩柱与第二支撑架24固定连接,液压杆25推动第二支撑架24升降;Furthermore, the upper support plate 11 is provided with a fixedly connected printing color component 2, a shaping component 3, and a wrinkling component 4, the printing color component 2 includes a first side plate 21, the first side plate 21 is fixed on the upper support plate 11, one side of the first side plate 21 is provided with a symmetrically distributed first slide rail 211, the first slide rail 211 is provided with a slidingly matched first slider 212, the first slider 212 is provided with a fixedly connected first lifting plate 22, the other side of the first side plate 21 is provided with a symmetrically distributed first support frame 23, the first support frames 23 are provided with a rotatably connected spline shaft 231, one end of the spline shaft 231 is provided with a second motor 232, and the second motor The machine 232 drives the spline shaft 231 to rotate. A fixedly connected second support frame 24 and a rotatably connected third rotating shaft 26, a fourth rotating shaft 27, and a fifth rotating shaft 28 are provided on one side of the first lifting plate 22. A rotatably connected first gear 241 is provided in the second support frame 24. A spline groove is provided in the first gear 241. The first gear 241 is slidably matched with the spline shaft 231. A hydraulic rod 25 is provided between the first support frame 23 and the second support frame 24. The tail end of the hydraulic rod 25 is fixedly connected to the first support frame 23. The telescopic column of the hydraulic rod 25 is fixedly connected to the second support frame 24. The hydraulic rod 25 pushes the second support frame 24 to rise and fall.
进一步的,第三转轴26上设有固定连接的第二齿轮261、第三滚轮262、第三齿轮263,第三齿轮263与第一齿轮241啮合,第四转轴27上设有固定连接的第四齿轮271,第四齿轮271与第二齿轮261啮合,第五转轴28上设有固定连接的第四滚轮281,第三滚轮262与第四滚轮281上设有转动连接的第二同步带264,第四转轴27一端设有第一转印筒272,第五转轴28一端设有第二转印筒282,第一升降板22另一侧设有转动连接的第六转轴29,第六转轴29上设有转动连接的第三转印筒291,第一转印筒272与第二转印筒282、第三转印筒291相切,第三转印筒291下方设有液盒293,液盒293上方还设有进液杆294,液盒293、进液杆294均与第一升降板22固定连接。Further, the third rotating shaft 26 is provided with a second gear 261, a third roller 262, and a third gear 263, the third gear 263 is meshed with the first gear 241, the fourth rotating shaft 27 is provided with a fourth gear 271, the fourth gear 271 is meshed with the second gear 261, the fifth rotating shaft 28 is provided with a fourth roller 281, the third roller 262 and the fourth roller 281 are provided with a second synchronous belt 264, and one end of the fourth rotating shaft 27 is provided with a The first transfer cylinder 272, a second transfer cylinder 282 is provided at one end of the fifth rotating shaft 28, a sixth rotating shaft 29 rotatably connected is provided at the other side of the first lifting plate 22, a third transfer cylinder 291 rotatably connected is provided on the sixth rotating shaft 29, the first transfer cylinder 272 is tangent to the second transfer cylinder 282 and the third transfer cylinder 291, a liquid box 293 is provided below the third transfer cylinder 291, a liquid inlet rod 294 is also provided above the liquid box 293, and the liquid box 293 and the liquid inlet rod 294 are both fixedly connected to the first lifting plate 22.
进一步的,印色组件2一侧设有定型组件3,定型组件3包括底板31,底板31固定在上支板11上,底板31上设有阵列分布的第一开孔311,第一开孔311内设有滑动配合的升降柱312,升降柱312之间设有连接杆313,底板31两端均设有对称分布的调节块32,调节块32内设有调节槽321,调节槽321内设有转动连接的压杆322,压杆322上设有阵列分布的导向轮323,底板31上方设有顶板33,顶板33上设有阵列分布的第二开孔331、第三开孔332,升降柱312与第二开孔331固定连接,底板31、顶板33之间设有热压板34,热压板34上设有阵列分布、转动连接的第一螺纹杆341,第一螺纹杆341与第三开孔332螺纹配合,转动第一螺纹杆341调节热压板34的高度,热压板34内设有阵列分布的加热棒342;Furthermore, a shaping component 3 is provided on one side of the ink component 2, and the shaping component 3 includes a bottom plate 31, the bottom plate 31 is fixed on the upper support plate 11, and a first opening 311 distributed in an array is provided on the bottom plate 31, and a lifting column 312 with sliding fit is provided in the first opening 311, and a connecting rod 313 is provided between the lifting columns 312, and symmetrically distributed adjustment blocks 32 are provided at both ends of the bottom plate 31, and an adjustment groove 321 is provided in the adjustment block 32, and a rotatably connected pressure rod 322 is provided in the adjustment groove 321, and an array-distributed guide rod 313 is provided on the pressure rod 322. The top plate 33 is provided above the bottom plate 31, and the top plate 33 is provided with a second opening 331 and a third opening 332 distributed in an array. The lifting column 312 is fixedly connected to the second opening 331. A hot pressing plate 34 is provided between the bottom plate 31 and the top plate 33. The hot pressing plate 34 is provided with a first threaded rod 341 distributed in an array and rotatably connected. The first threaded rod 341 is threadedly matched with the third opening 332. The height of the hot pressing plate 34 is adjusted by rotating the first threaded rod 341. A heating rod 342 distributed in an array is provided inside the hot pressing plate 34.
进一步的,升降柱312下端均设有调节杆35,调节杆35上设有阵列分布的第四开孔351,调节杆35下方设有第二升降板36,第二升降板36上设有阵列分布的第五开孔361,通过紧固件将不同的第四开孔351、第五开孔361固定连接,从而调节第二升降板36与升降柱312的距离,第二升降板36上还设有第六开孔362,第二升降板36侧面设有第一转动块37,第一转动块37下端与第一推杆182固定连接,第一转动块37一侧设有第一转动柱371,第一转动柱371与第六开孔362转动配合。Furthermore, an adjusting rod 35 is provided at the lower end of the lifting column 312, and a fourth opening 351 distributed in an array is provided on the adjusting rod 35. A second lifting plate 36 is provided below the adjusting rod 35, and a fifth opening 361 distributed in an array is provided on the second lifting plate 36. Different fourth openings 351 and fifth openings 361 are fixedly connected by fasteners, so as to adjust the distance between the second lifting plate 36 and the lifting column 312. A sixth opening 362 is also provided on the second lifting plate 36. A first rotating block 37 is provided on the side of the second lifting plate 36, and the lower end of the first rotating block 37 is fixedly connected to the first push rod 182. A first rotating column 371 is provided on one side of the first rotating block 37, and the first rotating column 371 rotates in cooperation with the sixth opening 362.
进一步的,定型组件3一侧设有起皱组件4,起皱组件4包括对称分布的第一支架41,第一支架41内均设有导向槽411,第一支架41内还设有转动连接的第七转轴42,第七转轴42上设有固定连接的托辊421和第五齿轮422,导向槽411内均设有滑动连接的导向块43,导向块43内设有转动连接的第八转轴44,第八转轴44上设有固定连接的压辊441和第六齿轮442,第六齿轮442与第五齿轮422啮合,第七转轴42一端设有第三电机45,第三电机45带动第七转轴42转动,通过第六齿轮442与第五齿轮422的配合从而带动第八转轴44同步转动,导向块43上设有固定连接的第二螺纹杆431,第二螺纹杆431与第一支架41螺纹配合,第二螺纹杆431上均设有固定连接的第五滚轮432,第五滚轮432上设有转动连接的第三同步带433,一侧的第二螺纹杆431上还设有固定连接的第七齿轮434,第一支架41上方设有固定连接的第四电机46,第四电机46转轴上设有固定连接的第八齿轮461,第八齿轮461与第七齿轮434啮合,第八齿轮461带动第二螺纹杆431转动,第三同步带433带动第二螺纹杆431同步转动,从而使两组导向块43同步升降;Furthermore, a wrinkling assembly 4 is provided on one side of the shaping assembly 3, and the wrinkling assembly 4 includes a symmetrically distributed first bracket 41, a guide groove 411 is provided in each of the first brackets 41, a rotatably connected seventh shaft 42 is further provided in the first bracket 41, a fixedly connected roller 421 and a fifth gear 422 are provided on the seventh shaft 42, a slidably connected guide block 43 is provided in each of the guide grooves 411, a rotatably connected eighth shaft 44 is provided in the guide block 43, a fixedly connected pressure roller 441 and a sixth gear 442 are provided on the eighth shaft 44, the sixth gear 442 is meshed with the fifth gear 422, a third motor 45 is provided at one end of the seventh shaft 42, the third motor 45 drives the seventh shaft 42 to rotate, and drives the seventh shaft 42 to rotate through the cooperation of the sixth gear 442 and the fifth gear 422. The eighth rotating shaft 44 rotates synchronously, a second threaded rod 431 fixedly connected is provided on the guide block 43, the second threaded rod 431 is threadedly matched with the first bracket 41, a fifth roller 432 fixedly connected is provided on the second threaded rod 431, a third synchronous belt 433 rotatably connected is provided on the fifth roller 432, a seventh gear 434 fixedly connected is also provided on the second threaded rod 431 on one side, a fourth motor 46 fixedly connected is provided above the first bracket 41, an eighth gear 461 fixedly connected is provided on the rotating shaft of the fourth motor 46, the eighth gear 461 is meshed with the seventh gear 434, the eighth gear 461 drives the second threaded rod 431 to rotate, and the third synchronous belt 433 drives the second threaded rod 431 to rotate synchronously, so that the two groups of guide blocks 43 are lifted and lowered synchronously;
进一步的,第一支架41一端均设有固定连接的第二支架47,第二支架47内设有固定连接的第二滑轨471,第二支架47之间设有第三支架48,第三支架48两端设有固定连接的第二滑块481,第二滑块481与第二滑轨471滑动配合,第三支架48下方设有对称分布的推动柱482,推动柱482上设有可调位置的推动板483,推动板483下方设有推动块484,推动块484上设有第七开孔485,推动块484一侧设有第二转动块486,第二转动块486下端与第二推杆192固定连接,第三支架48下方还设有切刀49,切刀49与第三支架48之间设有阵列分布的弹簧491,切刀49下方设有横板492,横板492一侧设有导料板493。Furthermore, a second bracket 47 is fixedly connected at one end of the first bracket 41, a second slide rail 471 is fixedly connected inside the second bracket 47, a third bracket 48 is provided between the second brackets 47, a second slider 481 is fixedly connected at both ends of the third bracket 48, the second slider 481 slides in sliding cooperation with the second slide rail 471, symmetrically distributed pushing columns 482 are provided below the third bracket 48, a pushing plate 483 with adjustable position is provided on the pushing columns 482, a pushing block 484 is provided below the pushing plate 483, a seventh opening 485 is provided on the pushing block 484, a second rotating block 486 is provided on one side of the pushing block 484, and the lower end of the second rotating block 486 is fixedly connected to the second push rod 192, a cutter 49 is also provided below the third bracket 48, an array of springs 491 are provided between the cutter 49 and the third bracket 48, a transverse plate 492 is provided below the cutter 49, and a material guide plate 493 is provided on one side of the transverse plate 492.
工作原理:working principle:
使用时,根据所需颜色通过进液杆294进行颜料添加至液盒293内,第二电机232启动带动花键轴231转动,花键轴231带动第一齿轮241转动,第一齿轮241带动第三转轴26转动,从而带动第三齿轮263、第三滚轮262、第二齿轮261转动,第二齿轮261带动第四转轴27转动,第三滚轮262带动第五转轴28转动,第四转轴27带动第一转印筒272转动,第五转轴28带动第二转印筒282转动,第一转印筒272带动第三转印筒291转动,从而将颜色从液盒293转移到第三转印筒291、第一转印筒272、第二转印筒282上,仿真丝面料从第二转印筒282下方穿过,液压杆25推动第一升降板22下降从而带动第二转印筒282下降压在仿真丝面料上,根据仿真丝面料的厚度调节压杆322的高度、第二升降板36与升降柱312的高度、顶板33与升降柱312的固定位置、热压板34与顶板33的间距、推动板483与推动柱482的固定位置,根据仿真丝面料的宽度调节导向轮323的间距,印色后的仿真丝面料进入底板31、热压板34之间然后进入托辊421、压辊441之间,第一电机132启动带动第一转轴131、第二转轴141同步转动,从而带动第一转动圆盘181、第二转动圆盘191同步转动升降,第一转动圆盘181、第二转动圆盘191分别带动第二升降板36、推动板483往复升降,仿真丝面料不断前进,热压板34往复下压定型,第四电机46启动带动导向块43下降从而使托辊421、压辊441压住仿真丝面料进行起皱。When in use, pigment is added into the liquid box 293 through the liquid inlet rod 294 according to the required color, the second motor 232 is started to drive the spline shaft 231 to rotate, the spline shaft 231 drives the first gear 241 to rotate, the first gear 241 drives the third shaft 26 to rotate, thereby driving the third gear 263, the third roller 262, and the second gear 261 to rotate, the second gear 261 drives the fourth shaft 27 to rotate, the third roller 262 drives the fifth shaft 28 to rotate, the fourth shaft 27 drives the first transfer cylinder 272 to rotate, the fifth shaft 28 drives the second transfer cylinder 282 to rotate, the first transfer cylinder 272 drives the third transfer cylinder 291 to rotate, thereby transferring the color from the liquid box 293 to the third transfer cylinder 291, the first transfer cylinder 272, and the second transfer cylinder 282, the simulated silk fabric passes from under the second transfer cylinder 282, the hydraulic rod 25 pushes the first lifting plate 22 to descend, thereby driving the second transfer cylinder 282 to descend and press on the simulated silk fabric, according to the simulated silk fabric. The thickness of the silk fabric adjusts the height of the pressure rod 322, the height of the second lifting plate 36 and the lifting column 312, the fixed position of the top plate 33 and the lifting column 312, the spacing between the hot pressing plate 34 and the top plate 33, and the fixed position of the pushing plate 483 and the pushing column 482. The spacing of the guide wheel 323 is adjusted according to the width of the simulated silk fabric. The simulated silk fabric after printing enters between the bottom plate 31 and the hot pressing plate 34 and then enters between the supporting roller 421 and the pressing roller 441. The first motor 132 is started to drive the first rotating shaft 131 and the second rotating shaft 141 to rotate synchronously, thereby driving the first rotating disk 181 and the second rotating disk 191 to rotate and lift synchronously. The first rotating disk 181 and the second rotating disk 191 respectively drive the second lifting plate 36 and the pushing plate 483 to lift and lift reciprocally, the simulated silk fabric continues to move forward, the hot pressing plate 34 is pressed down reciprocatingly for shaping, and the fourth motor 46 is started to drive the guide block 43 to descend so that the supporting roller 421 and the pressing roller 441 press the simulated silk fabric to wrinkle.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
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| CN114481511A (en) | 2022-05-13 |
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Denomination of invention: A fabric simulation silk wrinkling device Granted publication date: 20240412 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jiaxing Xiuzhou branch Pledgor: JIAXING MINGYE TEXTILE CO.,LTD. Registration number: Y2025980007448 |