CN114481504A - Gas overflow dyeing machine with controllable air flow of high-efficiency energy-saving fan - Google Patents
Gas overflow dyeing machine with controllable air flow of high-efficiency energy-saving fan Download PDFInfo
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- CN114481504A CN114481504A CN202210011283.4A CN202210011283A CN114481504A CN 114481504 A CN114481504 A CN 114481504A CN 202210011283 A CN202210011283 A CN 202210011283A CN 114481504 A CN114481504 A CN 114481504A
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- dyeing machine
- air flow
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- 238000004043 dyeing Methods 0.000 title claims abstract description 60
- 239000004744 fabric Substances 0.000 claims abstract description 45
- 230000001105 regulatory effect Effects 0.000 claims abstract description 11
- 230000001681 protective effect Effects 0.000 claims description 5
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000000889 atomisation Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Abstract
The invention discloses an efficient energy-saving air flow controllable gas overflow dyeing machine with a fan, wherein two groups of cloth lifting wheel devices are fixedly arranged at the upper end of a dyeing machine body, one ends of the cloth lifting wheel devices are connected with an upper atomizing chamber, the rear end of the atomizing chamber is connected with a rear cloth dropping seat, the output end of a main fan is connected with a three-way pipe, a flow dividing device is further arranged at the rear position inside the air inlet end of the three-way pipe, flow dividing surfaces are arranged on two sides of the flow dividing device and are used for dividing air flow towards the air outlet of the three-way pipe, the tail end of a slope-passing taper pipe is connected into the atomizing chamber through a connecting air flow pipe, and pneumatic regulating valves are arranged on the air flow pipe. Through the mode, the air flow distribution device can utilize the main fan to carry out air flow distribution conveying, can respectively control the flow velocity and the flow quantity of the air flow, can carry out high-quality dyeing on different fabrics, is different from the traditional layout of a single air flow conveying pipeline, solves the problems of long conveying stroke distance and large wind energy loss, is efficient and energy-saving, can provide spiral air flow with larger air quantity by installing the rectifying device on the air inlet pipe, can also provide larger wind energy conveying by adopting a three-way structure, and can avoid the generation of the wind energy backflow phenomenon by adopting the three-way pipe internally provided with the distribution device.
Description
Technical Field
The invention relates to the field of dyeing machines, in particular to an efficient energy-saving air overflow dyeing machine with a controllable air flow of a fan.
Background
The traditional gas overflow dyeing machine adopts a design that a high-power fan carries a super-large air flow pipeline to realize air flow delivery, such a mode can cause that the wind energy loss, the wind pressure and the wind quantity can not meet the requirements in the long-distance journey, and occupies huge space, causing the situation of energy consumption and space waste, the attached figure 5 in the specification is a traditional gas overflow dyeing machine structure, an air flow pipe at the upper end is guided from one end of the dyeing machine to the upper part and then is connected into an atomizing chamber, the ultra-long conveying distance and large-area pipeline design lead the air flow function loss to be serious, if the air supply dyeing under the design of the fan duct of the dyeing machine of fig. 5 causes a lot of energy loss and uneven dyeing degree to the fabric, fig. 6 is another low power ductless fan air overflow dyeing machine, the air flows entering the atomizing chamber can not be controlled respectively, and the single-tube conversion control of the dyeing machine with two-tube channels can not be realized.
Disclosure of Invention
The invention mainly solves the technical problem of providing the efficient energy-saving air overflow dyeing machine with the controllable air flow of the fan, which can carry out air flow diversion and conveying by utilizing the main fan, can respectively control the air flow velocity and the air flow quantity, and has the characteristics of intelligent control and structure, so that high-quality dyeing can be carried out on different fabrics.
In order to solve the technical problems, the invention adopts a technical scheme that: the gas overflow dyeing machine comprises a dyeing machine body, wherein two groups of cloth lifting wheel devices are fixedly mounted at the upper end of the dyeing machine body, one end of each cloth lifting wheel device is connected into the dyeing machine body, the other end of each cloth lifting wheel device is connected with an upper atomization chamber, the rear end of each atomization chamber is connected with a rear cropping seat, the rear cropping seats are connected and guided into the dyeing machine body, a main fan is mounted at the top of the dyeing machine body, the output end of the main fan is connected with a three-way pipe, the air inlet end of the three-way pipe is connected with an air outlet of the output end of the main fan, two ends of the three-way pipe are symmetrical air outlet ends, the air outlet ends of the three-way pipe are connected with an upper slope cone pipe, the tail end of the slope cone pipe is connected into the atomization chamber through a connecting airflow pipe, pneumatic regulating valves are mounted on the airflow pipes, and a flow dividing device is further mounted at the rear position inside the air inlet ends of the three-way pipe, an air inlet pipe is arranged at the lower end of the main fan, the bottom of the air inlet pipe is led into the dyeing machine body, and a rectifying device is installed in the air inlet pipe.
In a preferred embodiment of the invention, the two sides of the flow dividing device are provided with flow dividing surfaces facing the air outlet ends at the two ends of the three-way pipe for dividing the air flow, the flow dividing device is in a cone structure, the two sides of the flow dividing device are provided with concave arc concave surfaces facing the air outlet ends at the two ends of the three-way pipe, and the arc concave surfaces face the air outlet ends at the two ends of the three-way pipe.
In a preferred embodiment of the invention, a conical air pipe is mounted at the lower end of the air inlet pipe, and a protective net is mounted at the bottom of the conical air pipe.
In a preferred embodiment of the invention, the slope-passing taper pipe is in a shape of a conical pipe, and the diameters of the slope-passing taper pipe and the pipe mouth of the air inlet end of the three-way pipe are larger than the diameter of the pipe mouth of the connection end of the slope-passing taper pipe and the air flow pipe.
In a preferred embodiment of the present invention, a single main fan is connected to two sets of cloth-passing passages connected to the cloth-lifting wheel devices and the atomizing chamber, and the pneumatic regulating valve performs air flow control corresponding to the cloth-passing passages connected to the cloth-lifting wheel devices and the atomizing chamber in a single pass.
In a preferred embodiment of the invention, the gas flow pipe is connected to the top of the middle section of the atomizing chamber.
In a preferred embodiment of the invention, the atomizing chamber is inclined between the cloth lifting wheel device and the rear cropping seat, and the connecting part of the cloth lifting wheel device and the atomizing chamber is higher than the connecting part of the atomizing chamber and the rear cropping seat.
The invention has the beneficial effects that: the invention can utilize the main fan and the optimized and reasonable pipeline to carry out air flow distribution conveying and respectively control the air flow velocity and the air flow quantity, the characteristics of intelligent control and structure can carry out high-quality dyeing aiming at different fabrics, the invention distinguishes the layout of the traditional single air flow pipeline, solves the problems of long conveying stroke distance, large wind energy loss and the like in the traditional technology, generates wind speed, wind quantity and wind pressure, achieves high-efficiency energy-saving property through reasonable pipeline and valve layout, saves energy to a greater extent than the traditional gas overflow dyeing machine, realizes high-requirement wind pressure, achieves perfect dyeing quality, an air inlet pipe is provided with a rectifying device which can provide spiral air flow, the wind quantity is larger, a three-way structure can provide larger wind energy conveying, a three-way pipe with a built-in distribution device can avoid the wind energy backflow phenomenon, and a pneumatic regulating valve capable of controlling the air flow is arranged on the air flow pipe between the fan and the atomizing chamber, is beneficial to the control of diversified application and achieves perfect effect.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural diagram of a preferred embodiment of an overflow dyeing machine with controllable air flow of an energy-efficient fan according to the present invention;
figure 2 is a top view of a preferred embodiment of the dying machine body shown;
FIG. 3 is a top view of a preferred embodiment of the main blower shown;
FIG. 4 is a schematic structural view of a preferred embodiment of the tee shown;
FIG. 5 is a schematic diagram of a preferred embodiment of a conventional long-pipe gas overflow dyeing machine body;
FIG. 6 is a schematic diagram of a preferred embodiment of a conventional low power ductless fan air overflow dyeing machine;
the parts in the drawings are numbered as follows: 1. A dyeing machine body; 2. A cloth lifting wheel device; 3. An atomization chamber; 4. A rear cropping seat; 5. A main fan; 6. A three-way pipe; 7. A slope-passing taper pipe; 8. An airflow duct; 9. A pneumatic regulating valve; 10. A flow divider; 11. An air inlet pipe; 12. A rectifying device; 13. A tapered air duct; 14. And (4) a protective net.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, an embodiment of the present invention includes:
an air overflow dyeing machine with controllable air flow of a high-efficiency energy-saving fan comprises a dyeing machine body 1, wherein two groups of cloth lifting wheel devices 2 are fixedly mounted at the upper end of the dyeing machine body 1, one ends of the cloth lifting wheel devices 2 are connected into the dyeing machine body 1, the other ends of the cloth lifting wheel devices 2 are connected with an upper atomizing chamber 3, the rear end of the atomizing chamber 3 is connected with a rear cloth dropping seat 4, the rear cloth dropping seat 4 is connected and guided into the dyeing machine body 1, a main fan 5 is mounted at the top of the dyeing machine body 1, the output end of the main fan 5 is connected with a three-way pipe 6, the air inlet end of the three-way pipe 6 is connected with the air outlet at the output end of the main fan 5, two ends of the three-way pipe 6 are symmetrical air outlet ends, the air outlet ends of the three-way pipe are connected with an inclined cone pipe 7, the tail end of the inclined cone pipe 7 is connected into the atomizing chamber 3 through a connecting air flow pipe 8, and the air flow pipe 8 is provided with a pneumatic regulating valve 9, a flow dividing device 10 is further installed at the rear position inside the air inlet end of the three-way pipe 6, an air inlet pipe 11 is arranged at the lower end of the main fan 5, the air inlet pipe 11 is led into the dyeing machine body 1, and a rectifying device 12 is installed on the air inlet pipe 11.
In addition, the two sides of the flow dividing device 10 are provided with flow dividing surfaces facing the air outlet ends at the two ends of the three-way pipe 6 for dividing air flow, the flow dividing device 10 is of a cone structure, the two sides of the flow dividing device 10 are provided with concave radian concave surfaces facing the air outlet ends at the two ends of the three-way pipe 6, and the radian concave surfaces face the air outlet ends at the two ends of the three-way pipe 6.
In addition, a conical air pipe 13 is installed at the lower end of the air inlet pipe 11, and a protective screen 14 is installed at the bottom of the conical air pipe 13.
In addition, the slope-passing taper pipe 7 is in a shape of a conical pipe, and the diameters of the slope-passing taper pipe 7 and the pipe orifice at the air inlet end of the three-way pipe 6 are larger than the diameter of the pipe orifice at the connecting end of the slope-passing taper pipe 7 and the airflow pipe 8.
In addition, the single main fan 5 is in butt joint with cloth passing channels connected with the two groups of cloth lifting wheel devices 2 and the atomizing chamber 3, and the pneumatic regulating valve 9 performs airflow control on the cloth passing channels connected with the cloth lifting wheel devices 2 and the atomizing chamber 3 in a single way.
In addition, the gas flow pipe 8 is connected to the top of the middle section of the atomizing chamber 3.
In addition, the atomizing chamber 3 is inclined between the cloth lifting wheel device 2 and the rear cropping seat 4, and the connecting part of the cloth lifting wheel device 2 and the atomizing chamber 3 is higher than the connecting part of the atomizing chamber 3 and the rear cropping seat 4.
Two groups of cloth lifting wheel devices 2 are fixedly mounted at the upper end of a dyeing machine body 1, one end of each cloth lifting wheel device 2 is connected into the dyeing machine body 1, the other end of each cloth lifting wheel device 2 is connected with an upper atomization chamber 3, the rear end of each atomization chamber 3 is connected with a rear cropping seat 4, each rear cropping seat 4 is connected and guided into the dyeing machine body 1, each atomization chamber 3 is inclined between the corresponding cloth lifting wheel device 2 and the corresponding rear cropping seat 4, the connecting part of each cloth lifting wheel device 2 and the corresponding atomization chamber 3 is higher than the connecting part of each atomization chamber 3 and the corresponding rear cropping seat 4, and fabrics can enter the atomization chambers 3 from the cloth lifting wheel devices 2 and finally enter the rear cropping seats 4 in a drop manner.
The main blower 5 is installed at the top of the dyeing machine body 1, the output end of the main blower 5 is connected with the three-way pipe 6, the air inlet pipe of the three-way pipe 6 is connected with the air outlet of the output end of the main blower 5, the two ends of the three-way pipe 6 are symmetrical air outlet ends, the air outlet ends are connected with the upper slope-crossing taper pipe 7, the slope-crossing taper pipe 7 is in a conical pipe shape, and the pipe orifice diameter of the connecting end of the slope-crossing taper pipe 7 and the air inlet pipe of the three-way pipe 6 is larger than the pipe orifice diameter of the connecting end of the slope-crossing taper pipe 7 and the air flow pipe 8.
The inside rear position of air inlet end of three-way pipe 6 still installs diverging device 10, diverging device 10 both sides set up the diffluence face and the diffluence face carries out the reposition of redundant personnel air current towards the air-out end at three-way pipe 6 both ends, diverging device 10 is the cone structure, diverging device 10 both sides are equipped with sunken form radian concave surface, the radian concave surface is towards the air-out end at three-way pipe 6 both ends, get into three-way pipe 6 after the air-out of main fan 5, diverging device 10 in three-way pipe 6 carries out the reposition of redundant personnel processing through the sunken form radian concave surface in both sides to the air-out, let the air current maximum dispersion enter into the air-out end at three-way pipe 6 both ends, can not produce reverse convection, the three-way overall structure design is also in order to provide more wind energy to carry, the three-way pipe of built-in diverging device can avoid wind energy backward flow phenomenon to produce.
The lower end of the main fan 5 is provided with an air inlet pipe 11, the air inlet pipe 11 is led into the dyeing machine body 1, a rectifying device 12 is installed on the air inlet pipe 11, a conical air pipe 13 is installed at the lower end of the air inlet pipe 11, a protective net 14 is installed at the bottom of the conical air pipe 13, the air inlet pipe 11 can provide spiral air flow through the installation of the rectifying device 12, and the air quantity is larger.
The tail end of a slope-passing taper pipe 7 is connected into an atomizing chamber 3 through a connecting airflow pipe 8, the airflow pipe 8 is connected to the top of the middle section of the atomizing chamber 3, pneumatic regulating valves 9 are installed on the airflow pipes 8, a single main fan 5 is in butt joint with a cloth passing channel connected with two groups of cloth lifting wheel devices 2 and the atomizing chamber 3, the pneumatic regulating valves 9 are in airflow control corresponding to the cloth passing channel connected with the single cloth lifting wheel devices 2 and the atomizing chamber 3, the dyeing machine body 1 can carry out airflow diversion conveying by utilizing the main fan 5 and can respectively control the airflow speed and the flow, the intelligent control and structure characteristics can carry out high-quality dyeing on different fabrics, the traditional layout of a single conveying airflow pipeline is distinguished, the problems of long conveying stroke distance, large wind energy loss and the like in the traditional technology are solved, the wind speed, the wind quantity and the wind pressure are distributed through reasonable pipelines and valves, and high-efficiency and energy conservation are achieved, compared with the traditional gas overflow dyeing machine, the energy-saving machine has the advantages that the energy is saved to a greater degree, high-requirement wind pressure is realized, perfect dyeing quality is achieved, a tee joint structure can provide larger wind energy for conveying, a three-way pipe with a built-in flow dividing device can avoid the generation of a wind energy backflow phenomenon, a pneumatic adjusting valve 9 capable of controlling air flow is arranged on an air flow pipe between a main fan 5 and an atomizing chamber 3, diversified application and control are facilitated, and a perfect effect is achieved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. An air overflow dyeing machine with controllable air flow of a high-efficiency energy-saving fan comprises a dyeing machine body and is characterized in that two groups of cloth lifting wheel devices are fixedly mounted at the upper end of the dyeing machine body, one ends of the cloth lifting wheel devices are connected into the dyeing machine body, the other ends of the cloth lifting wheel devices are connected with an upper atomizing chamber, the rear end of the atomizing chamber is connected with a rear cropping seat, the rear cropping seat is connected and guided into the dyeing machine body, a main fan is mounted at the top of the dyeing machine body, the output end of the main fan is connected with a three-way pipe, the air inlet end of the three-way pipe is connected with an air outlet of the output end of the main fan, two ends of the three-way pipe are symmetrical air outlet ends and are connected with an upper slope cone pipe, the tail end of the slope cone pipe is connected into the atomizing chamber through a connecting air flow pipe, pneumatic regulating valves are mounted on the air flow pipes, and a flow dividing device is further mounted at the rear position inside the air inlet end of the three-way pipe, an air inlet pipe is arranged at the lower end of the main fan, the bottom of the air inlet pipe is led into the dyeing machine body, and a rectifying device is installed in the air inlet pipe.
2. The efficient energy-saving fan airflow-controllable air overflow dyeing machine as claimed in claim 1, wherein two sides of the flow dividing device are provided with flow dividing surfaces facing the air outlet ends at two ends of the three-way pipe for dividing airflow, the flow dividing device is in a cone structure, two sides of the flow dividing device are provided with concave arc concave surfaces facing the air outlet ends at two ends of the three-way pipe.
3. The efficient energy-saving fan airflow-controllable air overflow dyeing machine according to claim 1, characterized in that a conical air pipe is mounted at the lower end of the air inlet pipe, and a protective net is mounted at the bottom of the conical air pipe.
4. The air overflow dyeing machine with the controllable airflow of the efficient energy-saving fan as claimed in claim 1, wherein the over-slope conical pipe is in a shape of a conical pipe, and the diameters of the over-slope conical pipe and the air inlet end of the three-way pipe are larger than the diameter of the end of the over-slope conical pipe and the air inlet end of the air flow pipe.
5. The efficient energy-saving fan airflow-controllable gas overflow dyeing machine according to claim 1, characterized in that a single main fan is used for butting cloth passing channels connected with two groups of cloth lifting wheel devices and the atomizing chamber, and the pneumatic regulating valve is used for controlling airflow corresponding to the cloth passing channels connected with the cloth lifting wheel devices and the atomizing chamber on a single pass.
6. The efficient energy efficient fan airflow controlled overflow dyeing machine of claim 1, wherein said airflow duct is connected at a top location of said atomizing chamber mid-section.
7. The efficient energy-saving fan airflow-controllable gas overflow dyeing machine according to claim 1, characterized in that said atomizing chamber is inclined between said cloth lifting wheel device and said rear cropping seat, and the connection part of said cloth lifting wheel device and said atomizing chamber is higher than the connection part of said atomizing chamber and said rear cropping seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210011283.4A CN114481504A (en) | 2022-01-06 | 2022-01-06 | Gas overflow dyeing machine with controllable air flow of high-efficiency energy-saving fan |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210011283.4A CN114481504A (en) | 2022-01-06 | 2022-01-06 | Gas overflow dyeing machine with controllable air flow of high-efficiency energy-saving fan |
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| CN114481504A true CN114481504A (en) | 2022-05-13 |
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| CN202210011283.4A Pending CN114481504A (en) | 2022-01-06 | 2022-01-06 | Gas overflow dyeing machine with controllable air flow of high-efficiency energy-saving fan |
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| CN213772502U (en) * | 2020-08-17 | 2021-07-23 | 宁波德科染整机械有限公司 | Dyeing machine structure with four machine heads sharing one fan |
| CN217026374U (en) * | 2022-01-06 | 2022-07-22 | 无锡东宝机械制造有限公司 | Gas overflow dyeing machine with controllable air flow of high-efficiency energy-saving fan |
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2022
- 2022-01-06 CN CN202210011283.4A patent/CN114481504A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204491203U (en) * | 2015-01-26 | 2015-07-22 | 无锡杨佳机械有限公司 | The airflow dyeing machine of the two air-out blower fan of a kind of external |
| US20170241056A1 (en) * | 2016-02-19 | 2017-08-24 | Zhejiang Yinhe Printing & Dyeing Co., Ltd. | Blower for airflow dyeing machine |
| CN205662717U (en) * | 2016-05-17 | 2016-10-26 | 广州市番禺艺煌洗染设备制造有限公司 | Novel energy -conserving gas -liquid reposition of redundant personnel dyeing machine |
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