CN114477203B - Porous molecular sieve and synthesis method thereof - Google Patents

Porous molecular sieve and synthesis method thereof Download PDF

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CN114477203B
CN114477203B CN202011148633.9A CN202011148633A CN114477203B CN 114477203 B CN114477203 B CN 114477203B CN 202011148633 A CN202011148633 A CN 202011148633A CN 114477203 B CN114477203 B CN 114477203B
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molecular sieve
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porous molecular
aluminum
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CN114477203A (en
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杨贺勤
井萌萌
高焕新
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Sinopec Shanghai Research Institute of Petrochemical Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B37/00Compounds having molecular sieve properties but not having base-exchange properties
    • C01B37/005Silicates, i.e. so-called metallosilicalites or metallozeosilites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/16Alumino-silicates
    • B01J20/18Synthetic zeolitic molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J35/60
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/80Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
    • C01P2002/82Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by IR- or Raman-data
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM

Abstract

The invention discloses a porous molecular sieve and a synthesis method thereof. The porous molecular sieve is spherical crystal with the diameter of 500 nm-10 mu m, al 2 O 3 /SiO 2 The weight ratio is 0-0.5. The porous molecular sieve has good hydrophobicity. The novel hydrophobic porous molecular sieve material is directly synthesized in one step, an organic template agent is not needed, the preparation method is simple, and the problem of poor hydrophobicity of the porous material is well solved.

Description

Porous molecular sieve and synthesis method thereof
Technical Field
The invention relates to the field of molecular sieves and preparation, in particular to a novel porous molecular sieve and a synthesis method thereof.
Background
Molecular sieves with unique pore structure, strong acidity and redox properties are one of the most important catalytic materials in the industry at present, and have been used in more and more catalytic reactions. At present, most zeolite molecular sieve synthesis adopts a traditional hydrothermal synthesis method. The molecular sieve obtained by the method contains a large amount of silicon hydroxyl groups, so that the hydrophobicity is greatly reduced, and the application of the molecular sieve is limited.
In addition to being hydrophobic, the morphology of the molecular sieve also plays a significant role in the reaction. Since reactant molecules react in the molecular sieve pores, and the diffusion rate is precisely related to the morphology and the particle size of the molecular sieve, the crystal morphology of the molecular sieve can significantly affect the performance and practical application of the molecular sieve. It has been demonstrated that the morphology of molecular sieves has an effect on the catalytic process, such as on the product distribution of the cracking reaction and the conversion of methanol to hydrocarbons, and on the stability of the catalyst (Xu Feng, dong Mei, huang Lizhi, etc.. ZSM-5 molecular sieves have a controlled synthesis of particle size and their catalytic action in methanol conversion [ J ]]Fuel chemistry journal 2012 (5): 576-582.). In addition, it has been found that the morphology of the molecular sieve affects the selectivity of the reaction, such as in toluene disproportionation reactions, the spherulitic molecular sieve favors the formation of meta-isomers, whereas the use of a columnar molecular sieve primarily forms para-isomers (BRANDENBERGER S,O,WOKAUN A,et al.The role of />acidity in the selective catalytic reduction of NO with ammonia over Fe-ZSM-5[J].J.Catal.,2009,268(2):297-306.)。
in addition, the hydrophobic molecular sieve material is mainly obtained by a post-treatment method, and the method not only ensures low crystallinity, but also increases production procedures, reduces molecular sieve yield and increases production cost. Compared with the post-treatment method, the one-step synthesis method can avoid the complicated post-treatment process, save a great deal of manpower and material resources, reduce the pollution to the environment, and simultaneously has better catalysis and adsorption effects due to uniform chemical distribution. Therefore, the development of a novel molecular sieve hydrophobic material which is simple in preparation process and environment-friendly has important significance.
Disclosure of Invention
The invention provides a porous molecular sieve and a synthesis method thereof, wherein the porous molecular sieve has good hydrophobicity. The novel hydrophobic porous molecular sieve material is directly synthesized in one step, an organic template agent is not needed, the preparation method is simple, and the problem of poor hydrophobicity of the porous material is well solved.
The first aspect of the present invention provides a porous molecular sieve having X-ray diffraction peaks as shown in the following table:
wherein, (a) = ±0.5°, (b) varies with 2θ.
Further, the porous molecular sieve is spherical crystals with a diameter of 500nm to 10 μm, preferably 1 μm to 5 μm, al 2 O 3 /SiO 2 The weight ratio is 0-0.5.
The second aspect of the present invention provides a method for preparing a porous molecular sieve, comprising the steps of:
a) Mixing an alkali source R1, a silicon source, an optional organic solvent R2, optional water and an optional aluminum source to obtain a mixture, wherein the aluminum source is prepared by the following steps of Al 2 O 3 Gauge, silicon source per SiO 2 The weight ratio of the mixture is as follows: R1/SiO 2 =0.2~2.5;Al 2 O 3 /SiO 2 =0~2.5;H 2 O/SiO 2 =0~300;R2/SiO 2 =0 to 300, and water and organic solvent R2 are not simultaneously 0;
b) And (3) carrying out crystallization reaction on the mixture to obtain the porous molecular sieve.
Further, the alkali source R1 is at least one selected from alkaline compounds such as sodium hydroxide, potassium hydroxide, ammonia water, and the like. The organic solvent R2 is at least one selected from ethanol, acetone, n-hexane, toluene and other organic solvents. The aluminum source is selected from at least one of aluminum-containing compounds such as aluminum isopropoxide, pseudo-boehmite, aluminum oxide, aluminum nitrate, aluminum chloride, aluminum sulfate, sodium aluminate and the like. The silicon source is at least one selected from the group consisting of silane compounds, siloxane compounds, and silicon compounds containing alkyl or alkoxy branches such as silicone oil polymers, preferably at least one selected from the group consisting of hexamethyl siloxane, silicone oil polymers, methoxy siloxane compounds, and ethoxy silane compounds.
Further, the alkali source R1, the silicon source, the optional organic solvent R2, the optional water and the optional aluminum source are stirred for 3 to 6 hours at the temperature of-20 to 100 ℃ to obtain a mixture.
Further, the mixture is preferably left to stand and age for 12-24 hours before the crystallization reaction.
Further, the mixture preferably comprises the following components in percentage by weight: R1/SiO 2 =0.01~2.5;Al 2 O 3 /SiO 2 =0.005~2;H 2 O/SiO 2 =0.001~300;R2/SiO 2 =0.01~290。
Further, the crystallization reaction conditions are as follows: crystallization is carried out at 70-200 ℃ for 0.1-4.5 days, preferably at 90-200 ℃ for 0.2-4.5 days.
Further, after the crystallization reaction is finished, conventional washing, drying and optional roasting are carried out to obtain the porous molecular sieve. The drying conditions are as follows: drying at 50-150 deg.c for 8-15 hr; the roasting conditions are as follows: roasting for 3-8 h at 150-550 ℃.
In a third aspect, the present invention provides the use of the porous molecular sieve as an adsorbent or catalyst.
Compared with the prior art, the invention has the following advantages:
the novel porous molecular sieve has spherical morphology, is a molecular sieve material with better hydrophobicity which is directly synthesized by a one-step method, and can avoid a complicated post-treatment process and save a large amount of manpower and material resources by the preparation method; in addition, the use of an organic template agent is avoided in the synthesis process, so that the pollution to the environment is reduced. In addition, the preparation process is simple, the specific volume of silicon aluminum is easy to regulate and control, and the amplification is easy.
Drawings
FIG. 1 is an XRD spectrum of the novel porous molecular sieve obtained [ example 1 ];
FIG. 2 is an SEM image of the novel porous molecular sieve obtained in example 1;
FIG. 3 is an infrared spectrum of the novel porous molecular sieve obtained [ example 1 ].
Detailed Description
In order to facilitate understanding of the present invention, the present invention is exemplified by the following examples. It will be apparent to those skilled in the art that the examples are merely to aid in the understanding of the present invention and should not be construed as a specific limitation thereof.
In the context of this specification, vw, w, m, s, vs in the XRD data of the molecular sieve represents the diffraction peak intensity, vw is very weak, w is weak, m is medium, s is strong, vs is very strong, as is well known to those skilled in the art. Generally, vw is less than 5%; w is 5% -20%; m is 20% -40%; s is 40% -70%; vs is greater than 70%.
In the context of the present specification, the structure of a molecular sieve is determined by an X-ray diffraction pattern (XRD) determined by an X-ray powder diffractometer using a Cu-K alpha radiation source, K alpha 1 wavelengthA nickel filter.
In the invention, an X' Pert PRO X-ray powder diffraction (XRD) instrument of the Panac company of Netherlands is adopted, the working voltage is 40kV, the current is 40mA, and the scanning range is 5-40 degrees. The morphology of the product was photographed by a field emission scanning electron microscope (Fe-SEM) model S-4800 from HITACHI corporation of Japan. The infrared spectrum was obtained by using Nicolet6700 from Siemens technology (China) with a resolution of 4cm-1 and a scanning frequency of 32 times.
It is specifically noted that two or more aspects (or embodiments) disclosed in the context of this specification may be arbitrarily combined with each other, and the resulting solution (such as a method or system) is part of the original disclosure of this specification, while also falling within the scope of the invention.
Unless explicitly indicated, all percentages, parts, ratios, etc. mentioned in this specification are by weight unless otherwise clear to the routine knowledge of a person skilled in the art.
[ example 1 ]
Uniformly mixing 0.3 g of aluminum hydroxide, 0.3 g of sodium hydroxide, 46 g of water and 10 g of acetone, adding 11 g of tetramethoxysilane, stirring the prepared solution for 4 hours at room temperature, standing and aging for 12 hours; placing the aged solution into a crystallization kettle with a polytetrafluoroethylene lining, and crystallizing for 2d at 100 ℃;
wherein the weight ratio of each component in the mixture is as follows: R1/SiO 2 =0.07,Al 2 O 3 /SiO 2 =0.08;H 2 O/SiO 2 =11;R2/SiO 2 =1.8, wherein R1, R2 represent sodium hydroxide and acetone, respectively. Washing and centrifuging the obtained product, drying at 110deg.C for 12 hr to obtain novel porous molecular sieve product which is spherical crystal with diameter of about 2 μm, al 2 O 3 /SiO 2 The weight ratio is 0.67; the XRD pattern is shown in figure 1, the SEM pattern is shown in figure 2, and the infrared spectrum is shown in figure 3.
XRD spectrum data of the final product are shown in table 1:
TABLE 1
[ example 2 ]
Uniformly mixing 6 g of sodium hydroxide, 46 g of water and 10 g of toluene, adding 11 g of tetramethoxysilane, stirring the prepared solution for 4 hours at room temperature, standing and aging for 12 hours; placing the aged solution into a crystallization kettle with a polytetrafluoroethylene lining, and crystallizing for 2d at 150 ℃;
the weight ratio of each component is as follows: R1/SiO 2 =1.4,Al 2 O 3 /SiO 2 =0;H 2 O/SiO 2 =11;R2/SiO 2 =3.5, wherein R1, R2 represent sodium hydroxide and toluene, respectively. The obtained product is washed, centrifuged and dried for 12 hours at 110 ℃ to obtain a novel porous molecular sieve product, and the novel porous molecular sieve is spherical crystal with the diameter of about 2 mu m. The XRD pattern is similar to FIG. 1, the SEM pattern is similar to FIG. 2, and the IR pattern is similar to FIG. 3.XRD spectrum data of the final product are shown in table 2:
TABLE 2
[ example 3 ]
Uniformly mixing 0.6 g of aluminum hydroxide, 3 g of sodium hydroxide and 46 g of water, adding 15 g of ethoxysilane, stirring the prepared solution for 4 hours at room temperature, standing and aging for 12 hours; placing the aged solution into a crystallization kettle with a polytetrafluoroethylene lining, and crystallizing for 4d at 150 ℃;
the weight ratio of each component is as follows: R1/SiO 2 =0.7,Al 2 O 3 /SiO 2 =0.16;H 2 O/SiO 2 =11;R2/SiO 2 =0, wherein R1, R2 represent sodium hydroxide and toluene, respectively.
Washing, centrifuging, drying at 110deg.C for 12 hr to obtain novel porous molecular sieve product which is spherical crystal with diameter of about 3.5 μm, al 2 O 3 /SiO 2 The weight ratio is 0.2. The XRD pattern is similar to FIG. 1, the SEM pattern is similar to FIG. 2, and the IR pattern is similar to FIG. 3.XRD spectrum data of the final product are shown in table 3:
TABLE 3 Table 3
[ example 4 ]
Uniformly mixing 0.3 g of aluminum hydroxide, 3 g of sodium hydroxide and 10 g of toluene, adding 11 g of methoxysilane, stirring the prepared solution for 4 hours at room temperature, standing and aging for 12 hours; placing the aged solution into a crystallization kettle with a polytetrafluoroethylene lining, and crystallizing for 3d at 150 ℃;
the weight ratio of each component is as follows: R1/SiO 2 =0.7,Al 2 O 3 /SiO 2 =0.08;H 2 O/SiO 2 =0;R2/SiO 2 =3.5, wherein R1, R2 represent sodium hydroxide and toluene, respectively.
Washing, centrifuging, drying at 110deg.C for 12 hr to obtain novel porous molecular sieve product which is spherical crystal with diameter of about 2.2 μm, al 2 O 3 /SiO 2 The weight ratio was 0.77. The XRD pattern is shown in figure 1, the XRD pattern is similar to figure 1, the SEM pattern is similar to figure 2, and the infrared spectrum is similar to figure 3.XRD spectrum data of the final product are shown in table 4:
TABLE 4 Table 4
[ example 5 ]
Uniformly mixing 1.2 g of aluminum hydroxide, 3 g of sodium hydroxide and 10 g of toluene, adding 20 g of organic silicone oil polymer, stirring the prepared solution for 4 hours at room temperature, standing and aging for 12 hours; placing the aged solution into a crystallization kettle with a polytetrafluoroethylene lining, and crystallizing for 2d at 150 ℃;
the weight ratio of each component is as follows: R1/SiO 2 =0.7,Al 2 O 3 /SiO 2 =0.33;H 2 O/SiO 2 =11;R2/SiO 2 =3.5, wherein R1, R2 represent sodium hydroxide and toluene, respectively.
Washing, centrifuging, drying at 110deg.C for 12 hr to obtain novel porous molecular sieve product which is spherical crystal with diameter of about 1.8 μm, Al 2 O 3 /SiO 2 The weight ratio was 0.33. The XRD pattern is similar to FIG. 1, the SEM pattern is similar to FIG. 2, and the IR pattern is similar to FIG. 3.XRD spectrum data of the final product are shown in table 5:
TABLE 5

Claims (13)

1. A porous molecular sieve characterized by: the porous molecular sieve has X-ray diffraction peaks as shown in the following table:
2θ(°) (a) d-spacing (A) (b) Relative intensity (I/I) 0 ×100) 9.876 8.949 vs 13.341 6.631 w 15.779 5.612 w 19.656 4.513 w 20.361 4.358 w 25.002 3.559 s 28.879 3.068 w-m 29.643 3.008 w 32.345 2.768 w-m 36.839 2.434 w 43.593 2.072 w
Wherein, (a) = ±0.5°, (b) varies with 2θ;
w, m, s, vs the intensity of diffraction peak, w is 5% -20%; m is 20% -40%; s is 40% -70%; vs is greater than 70%.
2. The porous molecular sieve according to claim 1, wherein: the porous molecular sieve is spherical crystal with the diameter of 500 nm-10 mu m, al 2 O 3 /SiO 2 The weight ratio is 0-0.5.
3. The porous molecular sieve according to claim 1, wherein: the diameter of the porous molecular sieve is 1-5 mu m.
4. A process for preparing a porous molecular sieve according to any one of claims 1 to 3, characterized in that: the method comprises the following steps:
a) Mixing an alkali source R1, a silicon source, an optional organic solvent R2, optional water and an optional aluminum source to obtain a mixture, wherein the aluminum source is prepared by the following steps of Al 2 O 3 Gauge, silicon source per SiO 2 The weight ratio of the mixture is as follows: R1/SiO 2 =0.2~2.5;Al 2 O 3 /SiO 2 =0~2.5;H 2 O/SiO 2 =0~300;R2/ SiO 2 =0 to 300, and water and organic solvent R2 are not simultaneously 0;
b) And (3) carrying out crystallization reaction on the mixture to obtain the porous molecular sieve.
5. The method of claim 4, wherein: the alkali source R1 is at least one selected from sodium hydroxide, potassium hydroxide and ammonia water; the organic solvent R2 is at least one selected from ethanol, acetone, n-hexane and toluene; the aluminum source is at least one selected from aluminum isopropoxide, pseudo-boehmite, aluminum oxide, aluminum nitrate, aluminum chloride, aluminum sulfate and sodium aluminate; the silicon source is selected from at least one of silane compound, siloxane compound and organic silicone oil polymer.
6. The method according to claim 5, wherein: the silicon source is at least one selected from hexamethyl siloxane, organic silicon oil polymer, methoxy siloxane compound and ethoxy silane compound.
7. The method of claim 4, wherein: the alkali source R1, the silicon source, the optional organic solvent R2, the optional water and the optional aluminum source are stirred for 3 to 6 hours at the temperature of-20 ℃ to 100 ℃ to obtain a mixture.
8. The method of claim 4, wherein: the mixture is firstly kept stand and aged for 12-24 hours before crystallization reaction.
9. The method of claim 4, wherein: the weight ratio of the mixture is as follows: R1/SiO 2 =0.01~2.5;Al 2 O 3 /SiO 2 =0.005~2;H 2 O/SiO 2 =0.001~300;R2/ SiO 2 = 0.01~290。
10. The method of claim 4, wherein: the crystallization reaction conditions are as follows: crystallizing at 70-200 deg.c for 0.1-4.5 days.
11. The method of claim 10, wherein: the crystallization reaction conditions are as follows: crystallizing at 90-200 deg.c for 0.2-4.5 days.
12. The method of claim 4, wherein: and after the crystallization reaction is finished, washing, drying and optionally roasting are carried out to obtain the porous molecular sieve.
13. Use of a porous molecular sieve according to any one of claims 1 to 3 or prepared according to the method of any one of claims 4 to 12 as an adsorbent or catalyst.
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