CN1144753C - Data recorder of hoister and its recording method - Google Patents
Data recorder of hoister and its recording method Download PDFInfo
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- CN1144753C CN1144753C CNB001200739A CN00120073A CN1144753C CN 1144753 C CN1144753 C CN 1144753C CN B001200739 A CNB001200739 A CN B001200739A CN 00120073 A CN00120073 A CN 00120073A CN 1144753 C CN1144753 C CN 1144753C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
Abstract
The present invention relates to a data record device and a method of a crane. The present invention can record various kinds of data of a crane, such as starting data, load condition data and operation data, and corresponding recording time; particularly, even if the crane is under the condition of electricity failure, the present invention can record the load condition data and the operation data of the crane when the electricity failure occurs.
Description
The present invention relates to a kind of data recorder of hoister and recording method that can be used with the automatic safe heavy burden indicating device of hoisting crane, especially, relate to a kind of be applicable to excavating machine, hydraulic pressure Forklift (fork truck), pay in advance, the data recorder of hoister and the recording method of hanging ship and self-powered platform etc.
The background technology data directly related with the present invention do not obtain as yet.Similarly background technology comprises, being used to of for example being adopted on the aircraft write down the flightlog (black box) of the Flight Condition Data of aviator's operation and aircraft, and is used to write down the automotive operation recording device of the operating datas such as the speed of a motor vehicle of automobile in that some European countries adopt.At present, in widely used crane facility, have the automatic safe heavy burden indicating device that is used to indicate whether that safety is born a heavy burden usually, so that can indicate the heavy burden state of hoisting crane from trend operating personal or other users of service.But, at present, comprise Japan, Germany, Britain, though the crane facility that is adopted is equipped with safe heavy burden indicating device, but do not have corresponding recording device, do not have complete record for the various data and corresponding time of start shooting comprising of crane facility data, load condition data and service data.In case have an accident or when unexpected, just can't provide field data accurately, thereby be unfavorable for the rapid investigation of accident and accurately judgement.Especially, when having an accident or when unexpected, hoisting crane can be cut off the electricity supply by specific operation usually.Therefore, the record of the various data of hoisting crane when cutting off the electricity supply and corresponding time data is particularly important for the investigation and the judgement of accident.
The purpose of this invention is to provide a kind of data recorder of hoister, it can write down the various data and the corresponding writing time of start shooting comprising of hoisting crane data, load condition data and service data, especially, even take place at hoisting crane under the situation of outage, it also can write down load condition data and service data and corresponding writing time when outage takes place hoisting crane.
To achieve these goals,, provide a kind of data recorder of hoister, comprising according to the present invention:
A control unit, be used for controlling described data logging plant various piece operation and control various input data and the access of corresponding time data;
An input interface unit, its each input channel is connected with each corresponding state sensor, and is connected with described control unit, is used to import described various input data;
A real-time clock unit, it is connected with described control unit, is used for providing described time data to described control unit in real time;
A storage location, it is connected with described control unit, is used to store described various input data and corresponding time data;
A display unit, it is connected with described control unit, is used to show the on time of described hoisting crane, described various input data and corresponding time data;
A supervisory keyboard, it is connected with described control unit, is used for the instruction that described various input data and corresponding time data are checked in described on time of adjustment and input;
A printer interface, it is connected with described control unit, is used for connecting an external printer with described various input data and the corresponding time data of printing stored in described memory cell;
A switching regulator, it is connected to described control unit, is used for external dc power is carried out voltage stabilizing; With
An accessory feed, it is connected to described control unit, and being used for when described external power supply disconnects is described each unit power supply,
It is characterized in that,
Described control unit sequentially detects and detected level signal and original level signal is compared according to a preset time cycle each input channel to described input interface unit during operation, if find that wherein the incoming level of any one input channel changes, just with the variation of described input channel level and corresponding time data be recorded in the described memory cell, otherwise do not carry out recording operation; And, when described external power supply cuts off, can be by described accessory feed power supply, the level and the corresponding time data of each input channel of the described input interface unit when described external power supply is cut off are recorded in the described memory cell.
Described various input data can comprise start data, load condition data and service data.
Described control unit can comprise two interconnective CPU (central processing unit), the operation of their all the other each unit of common control, wherein, CPU is mainly used in the control input, comprises the input and the keyboard signal input of the input of various data and access, real-time clock signal; And another CPU is mainly used in control output, comprises the demonstration and the printing of various input data.
Described input interface unit can be made of the interface circuit of 18 input channels.Wherein each input channel all can be equipped with the protective circuit with switching function, to prevent the impact of noise or transient voltage.
18 input channels of described input interface unit can per 4 input channels be one group; each group is connected to a switch integrated circuit (switch I C) respectively, and this switch integrated circuit is to have the protective circuit of switching function to prevent the impact of noise or transient voltage.
Described storage location can comprise two storage component parts.
Described two storage component parts can be EEPROM (EEPROM (Electrically Erasable Programmable Read Only Memo)).
Described start data can be stored in the storage component part, and load condition data and service data can be stored in another storage component part.
Described display unit can be made of a Liquid Crystal Display (LCD).
The various input data that the described described display unit that can be made of a Liquid Crystal Display (LCD) can single or two English alphabet code name shows.
The described various input data of described printing and corresponding time data can be all or part of various input data and the corresponding time datas that is stored in any one described storage component part.
The described preset time cycle can be 1/4 second or 1 second.
According to the present invention, a kind of hoisting crane data record method is provided, said method comprising the steps of:
A) read control signal, and described control signal is judged;
B) if various data that described control signal is not adjustment real-time clock or demonstration have been write down or the control signal of printing the various data that write down, then sequentially detect every input data according to a preset time cycle, when the data different occurring in described every input data, then write down described different input data and corresponding time data with former corresponding data;
C) if described control signal is the control signal of adjustment real-time clock, adjustment real-time clock then;
D), then show the various data that write down if described control signal is the control signal that shows the various data that write down;
E), then print the various data that write down if described control signal is a control signal of printing the various data that write down;
F) carry out in the process of above-mentioned operations a)-e), if the interrupt control signal then stops this operation, and every input data and the corresponding time data of record when described interrupt control signal occurring.
Adopt data recorder of hoister of the present invention, owing to can write down the various service datas and the operating state data of hoisting crane completely, so when having an accident or when unexpected, can promptly investigate and judge exactly the reason of trouble generation according to the various data that write down, thereby can correctly handle relevant accident and be beneficial to the relevant technology of improving effectively.And, in an embodiment of data logging plant of the present invention, because the Data Input Interface unit has 18 data input channels, this has been enough for generally having belonged to the 12-13 kind data that write down the hoisting crane data logging of having relatively high expectations, and is more than sufficient especially for other better simply lifting is not equipped with.
Of the present invention above-mentioned and other feature and advantage can by following with reference to accompanying drawing for the explanation of embodiment and more clear.In the accompanying drawing:
Fig. 1 is the structured flowchart according to an embodiment of data recorder of hoister of the present invention;
Fig. 2 is the electrical block diagram of the embodiment of Fig. 1; With
Fig. 3 a and 3b illustrate workflow diagram according to an embodiment of the invention shown in Figure 1.
Fig. 1 illustrates circuit block diagram according to an embodiment of the invention, and it is a real-time system by microprocessor control.
In the present embodiment, control unit comprises two CPU, and the CPU that is adopted is the AT90S8515 that for example Canadian atmel corp produces.Control unit sequentially detects and detected level signal and original level signal is compared according to a preset time cycle each input channel to input interface unit during operation, if find that wherein the incoming level of any one input channel changes, just with the variation of this input channel level and corresponding time data be recorded in the memory cell, otherwise do not carry out recording operation.The content of operation of control unit comprises:
A1) the record hoisting crane begins and the information and corresponding time of the state that decommissions;
A2) record starts and stops the information and the corresponding time of automatic safe heavy burden indicator status;
A3) write down the information and the corresponding time of each feet state;
A4) write down the information and the corresponding time of each non-classified stand-by state;
B1) it's the information and the corresponding time of volume state is past the record suspension hook;
The information and the corresponding time of B2) record full load nearly (approximately 80-99%) state;
B3) information and the corresponding time of record overload (100%) state;
B4) record overload or dangerous brake switch on but hoisting crane continues the information and the corresponding time of serviceability;
B5) record suspension hook pulleying brake switch on but the hoisting crane information and corresponding time of continuing serviceability.
In the present embodiment; input interface unit has 18 input channels; per 4 input channels are one group; be that passage DIN1-4 is that one group, DIN5-8 are that one group, DIN9-12 are that one group, DIN13-16 are one group; and DIN17,18 and DINXX, DINXY be one group; each group is connected to a switch integrated circuit (switch I C) respectively, and this switch integrated circuit is the protective circuit with switching function, to prevent the impact of noise or transient voltage.In the present embodiment, the model of the switch integrated circuit that is adopted is TLP521-4.By each input channel of number order with its quantity of corresponding bonded assembly state sensor and shared passage distinguish as follows:
A1) hoisting crane begins and halted state sensor (on off mode of power supply) 1
A2) according to the startup and the halted state sensor 1 of automatic safe heavy burden indicating device (ACS)
A3) each feet state sensor 6 of hoisting crane
A4) non-classified stand-by state sensor (for example collision avoidance system of tower crane) 4
B1) suspension hook pulleying state sensor 2
B2) full load nearly (approximately 80-99%) state sensor 1
B3) overload (100%) state sensor 1
B4) overload or dangerous brake switch on but hoisting crane continue operational state sensors 1
B5) on of suspension hook pulleying brake switch but hoisting crane continue operational state sensors 1
In the present embodiment, the real-time clock unit adopts DS1302, by the powered battery running of 3.6V, Shu Chu year, month, day, hour, min, second data can cooperate the operation of CPU microprocessor in real time, write down corresponding time data in the every input data of record.
In the present embodiment, storage location comprises two storage component parts, and adopting model is the eeprom chip of 24LC64, is respectively applied for storage start data (A item number certificate) A1-A4 and operating state data (B item number certificate) B1-B5.The capacity that is used to store the EEPROM1 of A item number certificate is 500 up-to-date data, be used to store B item number certificate EEPROM2 be 1000 up-to-date data.When EEPROM was filled with, new data can cover the oldest data relatively automatically.A item and B item number can not cover mutually according to storage separately.The capacity of the EEPROM of above-mentioned model is 8 megabyte, and repeatable recording reaches 1,000,000 times, according to the requirement of present record amount, can use 15-20.Required vdc is 3V, when external power disconnects, but the accessory feed that the service recorder device proper is equipped with; When external power is connected, can be to the accessory feed charging of itself.Also can adopt model is the EEPROM of 24LC128, makes memory capacity to double, but this needs the above direct supply of 5V.
In the present embodiment, display unit is made of a Liquid Crystal Display (LCD) (LCD), it can content displayed comprise: a) when hoisting crane is in the state of coming into operation (energized), data such as demonstration year, month, day, hour, min are so that operating personal is checked and collating time; B) show the record data of the operating process that need check, wherein, can the oldest record when the up-to-date capacity that is recorded to has been expired show the status data (adopting single or two English alphabet code names) of each operation and corresponding time (moon, day, time, minute, second) seriatim.
In the present embodiment, supervisory keyboard is except that being used for the collating time, can also importing checking required record data and the instruction of corresponding time (recorded data and corresponding time can not be changed).
The recording device of present embodiment also is equipped with a printer interface; can be when external chopping machine with the hoisting crane that write down repeatedly print (also can select part to print) from the whole operations and the corresponding time of starting shooting between down period, as written log file in order to verifying.
The switching regulator (not shown) that the recording device of present embodiment is adopted goes for the external dc power of 10-36V.
The recording device of present embodiment also comprises an accessory feed (not shown), and it exports the vdc of 3V, is used for powering to described each unit when external dc power disconnects, and can be charged by external power supply.
Fig. 2 is the electrical block diagram of embodiment shown in Figure 1.
As shown in Figure 2, according to aforementioned, each input channel is one group with four, and each group is connected to a switch I C (switch I C1-5), and each switch I C is connected to CPU1 and the CPU2 in the control unit respectively.The operation of each unit in two CPU combined control systems of control unit.Two CPU all adopt AT90S8515, and they provide synchronizing clock signals by crystal-oscillator circuit X1 and X3 respectively, and wherein each capacitor C 1, C2, C4 and C5 all are chosen as 22pF.The PSEN of CPU1 and CPU2, ALE/PROG and EA/VPP (i.e. the 29th, 30 and 31 pin) connect respectively, carry out control operation so that cooperate.Under the control of control unit, various input data and RTC quantitative data input be to CPU1 and CPU2, simultaneously according to the A item number according to or the B item number according to and be stored in respectively among the EEPROM1 or EEPROM2 of memory cell.Real-time clock (RTC) unit is made of a crystal-oscillator circuit X2, provides RTC data-signal to control unit.Supervisory keyboard is connected to CPU2, and 5 button K1-K5 correspond respectively to different operations.LCD display is connected to CPU1 as an external equipment, when system according to the display button signal (LCD signal) of the supervisory keyboard by CPU1 when carrying out display subroutine, LCD display shows the storage data that will check in the mode of one or two English alphabet code name.As do not have new push button signalling, shown data can keep 10 minutes, returned main program then.CPU1 also comprises a printer interface, is used to connect chopping machine, when system according to the printing push button signalling (PRN signal) of the supervisory keyboard by CPU1 when carrying out print subroutine, chopping machine is just printed required storage data.As not having new push button signalling, print subroutine can be carried out 10 minutes, returned main program then.If import the PRN signal once more in print procedure, then chopping machine stops to print.
Fig. 3 a and 3b illustrate workflow diagram according to an embodiment of the invention shown in Figure 1.
Referring to Fig. 3 a, after power connection, at first carry out initialization and self-examination in step 301 system, can normal operation to guarantee system.Then, in step 302, internal clocking is set, and system picks up counting by 0.In step 303, CPU begins to read keyboard signal, and shows the RTC time at LCD display.In step 304, CPU has judged whether push button signalling.If there is not push button signalling, then judge that in step 305 whether internal clocking is through 1/3 second.If judge it is not then to return step 303.If judge through 1/3 second, then internal clocking put 0, and restart timing in step 306.
Then, in step 307, it is 0 that existing input channel is set, and reads the state of this passage in step 308.Shown in Fig. 3 b, judge in step 309 state this time read with on the state of this passage of once reading whether identical.If inequality, expression is occurred by new status data, then deposits this state and corresponding RTC time data in corresponding EEPROM (the A item number is according to depositing EEPROM1 in, and the B item number is according to depositing EEPROM2 in) in step 310.In step 311, adjust the pointers such as memory address of EEPRON, so that storage next time.Then, in step 312, judge whether existing input channel is last input channel.If not last input channel, then port number is added 1 in step 313, return step 303 then.
In addition, if judge in step 309 state this time read with on the state of this passage of once reading identical, then do not read this status data and direct execution in step 312.
If judge that in step 312 existing input channel is last input channel, then directly return step 303.
On the other hand, shown in Fig. 3 a, if judge have push button signalling to occur in step 304, then the instruction of push button signalling is carried out in procedure turn.At first, judge in step 314 whether push button signalling is the key signals of adjustment RTC (real-time clock).If judge to be, then carry out the subprogram of adjustment RTC in step 315.Then, judge in step 316 whether internal clocking reached 10 minutes.If not enough 10 minutes, then return step 315, continue to carry out the subprogram of adjustment RTC.If enough 10 minutes, then program was returned the step 303 of main program.
If judge it is not adjustment RTC key signals in step 314, program then judges in step 317 whether described push button signalling is LCD display key signal.If judge to be, then carry out the subprogram that is stored in the data among the EEPROM by the LCD display demonstration in step 318.The demonstration of being carried out is to be begun to show to echo one by one by up-to-date data once.(display key signal of every key entry just shows previous again data.) then, judge in step 319 whether internal clocking reached 10 minutes.If not enough 10 minutes, then return step 318, continue to show this time data presented.If enough 10 minutes, then program was returned the step 303 of main program.
If judge it is not LCD display key signal in step 317, program then judges in step 320 whether described push button signalling is PRN printing key signal.If judge to be, then in the subprogram of step 321 execution by printer prints canned data.The printing of being carried out is to be begun in terms by terms to returning seal by up-to-date data once.(when keying in a printing key signal again, printing just stops.) then, judge in step 322 whether internal clocking reached 10 minutes.If not enough 10 minutes, then return step 321, continue to print.If enough 10 minutes, then program was returned the step 303 of main program.
If judge it is not the printing key signal in step 320, then program is returned step 303.
As shown in Fig. 3 b, in the process of carrying out above-mentioned each subprogram, if the phenomenon of supply disconnecton takes place, then program is at step 323 interruption subroutine, then, and in step 324, because system detects supply disconnecton, just utilizes accessory feed that the corresponding RTC time is stored as power-off time.Then, in step 325, owing to power supply cuts off, so the system closure running.
Below with reference to accompanying drawing embodiments of the invention are illustrated.Can understand that those skilled in the art can carry out various modifications or change under the principle that does not break away from essence of the present invention and category, and these modifications or change all belong to the described scope of claims of the present invention.
Claims (13)
1. data recorder of hoister comprises:
A control unit, be used for controlling described data logging plant various piece operation and control various input data and the access of corresponding time data;
An input interface unit, its each input channel is connected with each corresponding state sensor, and is connected with described control unit, is used to import described various input data;
A real-time clock unit, it is connected with described control unit, is used for providing described time data to described control unit in real time;
A storage location, it is connected with described control unit, is used to store described various input data and corresponding time data;
A display unit, it is connected with described control unit, is used to show the on time of described hoisting crane, described various input data and corresponding time data;
A supervisory keyboard, it is connected with described control unit, is used for the instruction that described various input data and corresponding time data are checked in described on time of adjustment and input;
A printer interface, it is connected with described control unit, is used for connecting an external printer with described various input data and the corresponding time data of printing stored in described memory cell;
A switching regulator, it is connected to described control unit, is used for external dc power is carried out voltage stabilizing; With
An accessory feed, it is connected to described control unit, and being used for when described external power supply disconnects is described each unit power supply,
It is characterized in that,
Described control unit sequentially detects and detected level signal and original level signal is compared according to a preset time cycle each input channel to described input interface unit during operation, if find that wherein the incoming level of any one input channel changes, just with the variation of described input channel level and corresponding time data be recorded in the described memory cell, otherwise do not carry out recording operation; And, when described external power supply cuts off, can be by described accessory feed power supply, the level and the corresponding time data of each input channel of the described input interface unit when described external power supply is cut off are recorded in the described memory cell.
2. data recorder of hoister according to claim 1 is characterized in that, described various input data comprise start data, load condition data and service data.
3. data recorder of hoister according to claim 1, it is characterized in that, described control unit comprises two interconnective CPU (central processing unit), the operation of their all the other each unit of common control, wherein, CPU is mainly used in the control input, comprises the input and the keyboard signal input of the input of various data and access, real-time clock signal; And another CPU is mainly used in control output, comprises the demonstration and the printing of various input data.
4. data recorder of hoister according to claim 1; it is characterized in that; described input interface unit is made of the interface circuit of 18 input channels, and wherein each input channel all is equipped with the protective circuit with switching function, to prevent the impact of noise or transient voltage.
5. data recorder of hoister according to claim 4; it is characterized in that; 18 input channels of described input interface unit are one group with per 4 input channels; each group is connected to a switch integrated circuit (switch I C) respectively; this switch integrated circuit is the protective circuit with switching function, to prevent the impact of noise or transient voltage.
6. data recorder of hoister according to claim 1 is characterized in that, described storage location comprises two storage component parts.
7. data recorder of hoister according to claim 5 is characterized in that, described two storage component parts are EEPROM (EEPROM (Electrically Erasable Programmable Read Only Memo)).
8. data recorder of hoister according to claim 5 is characterized in that, described start data are stored in the storage component part, and load condition data and service data are stored in another storage component part.
9. data recorder of hoister according to claim 1 is characterized in that, described display unit is made of a Liquid Crystal Display (LCD).
10. data recorder of hoister according to claim 8 is characterized in that, the various input data that the described described display unit that is made of a Liquid Crystal Display (LCD) shows with single or two English alphabet code name.
11. data recorder of hoister according to claim 1, it is characterized in that the described various input data of described printing and corresponding time data can be all or part of various input data and the corresponding time datas that is stored in any one described storage component part.
12. data recorder of hoister according to claim 1 is characterized in that, the described preset time cycle can be 1/4 second or 1 second.
13. a hoisting crane data record method said method comprising the steps of:
A) read control signal, and described control signal is judged;
B) if various data that described control signal is not adjustment real-time clock or demonstration have been write down or the control signal of printing the various data that write down, then sequentially detect every input data according to a preset time cycle, when the data different occurring in described every input data, then write down described different input data and corresponding time data with former corresponding data;
C) if described control signal is the control signal of adjustment real-time clock, adjustment real-time clock then;
D), then show the various data that write down if described control signal is the control signal that shows the various data that write down;
E), then print the various data that write down if described control signal is a control signal of printing the various data that write down;
F) carry out in the process of above-mentioned operations a)-e), if the interrupt control signal then stops this operation, and every input data and the corresponding time data of record when described interrupt control signal occurring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001200739A CN1144753C (en) | 2000-06-30 | 2000-06-30 | Data recorder of hoister and its recording method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001200739A CN1144753C (en) | 2000-06-30 | 2000-06-30 | Data recorder of hoister and its recording method |
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| CN1331047A CN1331047A (en) | 2002-01-16 |
| CN1144753C true CN1144753C (en) | 2004-04-07 |
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| CNB001200739A Expired - Fee Related CN1144753C (en) | 2000-06-30 | 2000-06-30 | Data recorder of hoister and its recording method |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4398281B2 (en) * | 2004-02-27 | 2010-01-13 | 富士重工業株式会社 | Data recording apparatus and method for shutting down data recording apparatus |
| CN101704483B (en) * | 2009-11-27 | 2012-07-25 | 三一汽车制造有限公司 | Crane working condition recognition system, crane control system and crane |
| CN103253597B (en) * | 2013-05-21 | 2015-10-14 | 河南江河重工集团有限公司 | The control method of digital intelligent hoisting crane, control system and crane controller |
| CN105253773B (en) * | 2014-11-24 | 2017-03-29 | 徐州重型机械有限公司 | A kind of overload data record method, system and crane |
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