CN114474329B - Production equipment capable of automatically removing ceramic glaze layer - Google Patents
Production equipment capable of automatically removing ceramic glaze layer Download PDFInfo
- Publication number
- CN114474329B CN114474329B CN202210078276.6A CN202210078276A CN114474329B CN 114474329 B CN114474329 B CN 114474329B CN 202210078276 A CN202210078276 A CN 202210078276A CN 114474329 B CN114474329 B CN 114474329B
- Authority
- CN
- China
- Prior art keywords
- glaze
- sheet
- block
- sheets
- sliding
- Prior art date
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- 239000000919 ceramic Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000003756 stirring Methods 0.000 claims description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 229920001342 Bakelite® Polymers 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
Abstract
The invention discloses a production device capable of automatically removing a ceramic glaze layer, which comprises: a frame; the first glaze removing sheets are fixed with the first sliding rail in parallel and equidistant mode; the second glaze removing sheets are fixed with the second slide rail in parallel and equidistant mode, and the second glaze removing sheets and the first glaze removing sheets are staggered; the two ends of the first sliding rail and the second sliding rail are respectively inserted into four sliding holes of the first sliding block and the second sliding block, the first sliding block and the second sliding block are fixed with the frame, each pair of adjacent first glaze removing sheets and second glaze removing sheets can move oppositely or simultaneously, and when the top edges of the first glaze removing sheets and the second glaze removing sheets are used for placing ceramics, the top edges of the first glaze removing sheets and the second glaze removing sheets can remove glaze layers at the bottom of the ceramics; the driving device is fixed with the frame and can control the first poking block and the second poking block to move oppositely or reversely at the same time. The invention has the advantages of simple structure, low cost, no installation and high glaze removing efficiency.
Description
Technical Field
The invention relates to production equipment capable of automatically removing a ceramic glaze layer.
Background
The ceramic manufacturing is generally divided into the steps of raw material crushing and screening, mixing, blank pulling and forming, biscuit firing, glazing, sintering and the like, when glazing, the whole ceramic is required to be immersed into a pool for glazing, and then the ground enamel of the ceramic is required to be removed, in the prior art, the common method is to scrub with sponge for boosting and then wash the sponge, and the overall efficiency is lower.
Disclosure of Invention
According to the defects, the invention provides production equipment capable of automatically removing the ceramic glaze layer.
The technical scheme of the invention is as follows:
a production facility capable of automatically removing a ceramic glaze layer, comprising:
a frame;
the first sliding rail is provided with two sliding rails;
the first glaze removing sheets are arranged and fixed with the first slide rail in parallel and equidistant manner;
the second sliding rail is provided with two sliding rails;
the second glaze removing sheets are arranged and fixed with the second slide rail in parallel and equidistant, the second glaze removing sheets and the first glaze removing sheets are arranged in a staggered manner, and the top edges of the second glaze removing sheets and the first glaze removing sheets are positioned on the same plane;
the first sliding block and the second sliding block are respectively provided with four sliding holes, the first sliding block and the second sliding block are respectively fixed with the frame, two ends of the two first sliding rails and the two second sliding rails are respectively inserted into the four sliding holes of the first sliding block and the second sliding block, each pair of adjacent first glaze removing sheets and second glaze removing sheets can move oppositely or simultaneously reversely, and when the top edges of the first glaze removing sheets and the second glaze removing sheets are used for placing ceramics, the top edges of the first glaze removing sheets and the second glaze removing sheets can remove glaze layers at the bottom of the ceramics;
the first toggle block is fixed with one ends of the two first sliding rails;
the second stirring block is fixed with one ends of the two second sliding rails and is arranged in parallel with the first stirring block;
the driving device is fixed with the frame and can control the first poking block and the second poking block to move oppositely or reversely at the same time.
Further, the driving device includes:
the tension spring is provided with more than one tension spring, and two ends of the tension spring are respectively fixed with the first poking block and the second poking block;
the shell of the motor is fixed with the frame through a bracket;
the elliptic block is fixed with the rotating shaft of the motor, the elliptic block is positioned between the first stirring block and the second stirring block, the motor rotates the elliptic block to follow rotation, and under the action of the tension spring, the first stirring block and the second stirring block are clung to the elliptic block and move in opposite directions or in opposite directions.
Preferably, the motor is a gear motor.
Further, the first glaze removing sheet is wider than the second glaze removing sheet, and the two first sliding rails are positioned outside the two side edges of the second glaze removing sheet; the second removes the glaze piece and is higher than first removes the glaze piece, two second slide rails are located the below of second removes the glaze piece.
Further, a first sleeve is arranged between two adjacent first glaze removing sheets, the first sliding rail passes through the first glaze removing sheets and the first sleeve, and two ends of the first sliding rail are screwed into threaded parts of the first sliding rail by nuts to be clamped and fixed.
And a second sleeve is arranged between two adjacent second glaze removing sheets, the second slide rail passes through the second glaze removing sheets and the second sleeve, and two ends of the second slide rail are screwed into threaded parts of the second slide rail by nuts to be clamped and fixed.
Further, the first stripping sheet and the second stripping sheet are made of iron sheets or hard materials.
Further, the first slide rail and the second slide rail are obliquely arranged, when the ceramic is placed on the first glaze removing sheet and the second glaze removing sheet, the ceramic can move from the first glaze removing sheet and the second glaze removing sheet at the high end towards the first glaze removing sheet and the second glaze removing sheet at the low end under the action of vibration of the motor and gravity component force of the ceramic.
The moving distance of the first glaze removing sheet is close to half of the distance between two adjacent first glaze removing sheets, and the moving distance of the second glaze removing sheet is close to half of the distance between two adjacent second glaze removing sheets.
Further, 3-6 of the first stripping sheet and/or the second stripping sheet near the lower end are wrapped with a detachable thin sponge on the top surface.
The invention has the advantages of simple structure, low cost, no installation and high glaze removing efficiency.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a schematic perspective view of the stripping sheet and the slide rail according to the present invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings:
as shown in fig. 1 to 3, a production apparatus capable of automatically removing a ceramic glaze layer, comprising:
a frame 1;
the first slide rail 71, it has two;
a plurality of first stripping plates 61, wherein the plurality of first stripping plates 61 are fixed with the first slide rail 71 in parallel and equidistant;
the second slide rail 72 is provided with two;
the second glaze removing sheets 62 are arranged, the second glaze removing sheets 62 are fixed with the second slide rail 72 in parallel at equal intervals, the second glaze removing sheets 62 and the first glaze removing sheets 61 are arranged in a staggered manner, and the top edges of the second glaze removing sheets 62 and the first glaze removing sheets 61 are positioned on the same plane;
the first sliding block 51 and the second sliding block 52 are respectively provided with four sliding holes, the first sliding block 51 and the second sliding block 52 are respectively fixed with the frame 1, two ends of the two first sliding rails 71 and the two second sliding rails 72 are respectively inserted into the four sliding holes of the first sliding block 51 and the second sliding block 52, each pair of adjacent first glaze removing sheet 61 and second glaze removing sheet 62 can move oppositely or simultaneously, when the top edges of the first glaze removing sheet 61 and the second glaze removing sheet 62 are used for placing ceramics, the top edges of the first glaze removing sheet 61 and the second glaze removing sheet 62 can remove the glaze layer at the bottom of the ceramics;
the first toggle block 31 is fixed with one end of two first slide rails 71;
the second stirring block 32 is fixed with one ends of the two second sliding rails 72, and the second stirring block 32 is arranged in parallel with the first stirring block 31;
the driving device is fixed with the frame 1 and can control the first poking block 31 and the second poking block 32 to move oppositely or reversely at the same time.
The first stripping sheet 61 and the second stripping sheet 62 of the invention act simultaneously, and the moving directions are opposite, the friction force in opposite directions can ensure that the ceramic is basically kept still when the ceramic is stripped, the moving speed of the first stripping sheet 61 and the second stripping sheet 62 can be set to be lower, the power consumption of a motor is reduced, and the noise is reduced.
It should be noted that the number of the glaze removing sheets in the drawing is relatively small, so that the principle of the invention is conveniently and better displayed, the actual length can be designed according to the size of the ceramic, and the distance between two adjacent glaze removing sheets can be changed by 1-10 mm.
Further, the driving device includes:
the tension springs 4 are provided with more than one tension spring, and two ends of each tension spring 4 are respectively fixed with the first poking block 31 and the second poking block 32;
a motor 21, the housing of which is fixed to the frame 1 via a bracket;
the center of the elliptic block 22 is fixed with the rotating shaft of the motor 21, the elliptic block 22 is positioned between the first stirring block 31 and the second stirring block 32, the motor 21 rotates the elliptic block 22 to rotate in a following way, and under the action of the tension spring 4, the first stirring block 31 and the second stirring block 32 are clung to the elliptic block 22 and move in opposite directions or in opposite directions at the same time.
The motor can regulate the speed through the speed regulator, and different speeds can be selected according to different ceramics.
Preferably, the motor is a gear motor.
Preferably, the first stripping sheet 61 is wider than the second stripping sheet 62, and the two first sliding rails 71 are located outside the two side edges of the second stripping sheet 62; the second glaze removing sheet 62 is higher than the first glaze removing sheet 61, and the two second slide rails 72 are positioned below the second glaze removing sheet 62, so that the structure is simpler and the installation is convenient.
In order to reduce the cost, a first sleeve 63 is installed between two adjacent first glaze removing sheets 61, the first slide rail 71 passes through the first glaze removing sheets 61 and the first sleeve 63, and two ends of the first slide rail 71 are screwed into threaded parts of the first slide rail 71 by nuts to be clamped and fixed, so that the structure is convenient to install.
Similarly, a second sleeve 64 is installed between two adjacent second glaze removing sheets 62, the second slide rail 72 passes through the second glaze removing sheets 62 and the second sleeve 64, and two ends of the second slide rail 72 are screwed into threaded parts of the second slide rail to be clamped and fixed by nuts.
Preferably, the first stripping plate 61 and the second stripping plate 62 are made of iron plates or hard materials, and the hard materials can be polycarbonate, bakelite, etc., so that the noise is relatively low.
The first slide rail 71 and the second slide rail 72 are obliquely arranged, when the ceramic is placed on the first glaze removing sheet 61 and the second glaze removing sheet 62, the ceramic can slide from the first glaze removing sheet 61 and the second glaze removing sheet 62 at the high end towards the first glaze removing sheet 61 and the second glaze removing sheet 62 at the low end under the action of motor vibration and ceramic gravity component force, the structure has the advantages that the high end position can be used as an inlet, the low end position can be used as an outlet, the outlet can be connected with a temporary storage goods platform, the ceramic can be manually placed at the high end position, and in addition, the sliding energy enables glaze removal to be more thorough; in order to prevent inclined falling during placement, coamings can be arranged.
Alternatively, the moving distance of the first stripping sheet 61 is close to half of the distance between two adjacent first stripping sheets 61, and the moving distance of the second stripping sheet 62 is close to half of the distance between two adjacent second stripping sheets 62.
Further, 3 to 6 of the first stripping sheet 61 and/or the second stripping sheet 62 near the lower end have their top surfaces wrapped with a thin detachable sponge, which more thoroughly eliminates possible residual glaze on the bottom of the ceramic.
Claims (10)
1. The production equipment capable of automatically removing the ceramic glaze layer is characterized by comprising the following components:
a frame (1);
a first slide rail (71) provided with two;
the first glaze removing sheets (61) are provided with a plurality of first glaze removing sheets (61) which are fixed with the first sliding rail (71) in parallel and equidistant;
the second sliding rail (72) is provided with two sliding rails;
the second glaze removing sheets (62) are arranged, the second glaze removing sheets (62) are fixed with the second sliding rail (72) in parallel at equal intervals, the second glaze removing sheets (62) and the first glaze removing sheets (61) are arranged in a staggered manner, and the top edges of the second glaze removing sheets (62) and the first glaze removing sheets (61) are positioned on the same plane;
the first sliding block (51) and the second sliding block (52) are respectively provided with four sliding holes, the first sliding block (51) and the second sliding block (52) are respectively fixed with the frame (1), two ends of two first sliding rails (71) and two second sliding rails (72) are respectively inserted into the four sliding holes of the first sliding block (51) and the second sliding block (52), each pair of adjacent first glaze removing sheet (61) and second glaze removing sheet (62) can move oppositely or simultaneously in opposite directions, and when the top edges of the first glaze removing sheet (61) and the second glaze removing sheet (62) are used for placing ceramics, the top edges of the first glaze removing sheet (61) and the second glaze removing sheet (62) can remove glaze layers at the bottom of the ceramics;
the first toggle block (31) is fixed with one ends of the two first sliding rails (71);
the second stirring block (32) is fixed with one ends of the two second sliding rails (72), and the second stirring block (32) is arranged in parallel with the first stirring block (31);
the driving device is fixed with the frame (1) and can control the first poking block (31) and the second poking block (32) to move oppositely or reversely at the same time.
2. A production apparatus capable of automatically removing a ceramic glaze layer according to claim 1, wherein the driving means comprises:
the tension springs (4) are provided with more than one tension spring, and two ends of each tension spring (4) are respectively fixed with the first poking block (31) and the second poking block (32);
a motor (21), the shell of which is fixed with the frame (1) through a bracket;
the center of the elliptical block (22) is fixed with the rotating shaft of the motor (21), the elliptical block (22) is positioned between the first stirring block (31) and the second stirring block (32), the motor (21) rotates the elliptical block (22) to rotate in a following way, and under the action of the tension spring (4), the first stirring block (31) and the second stirring block (32) are clung to the elliptical block (22) and move oppositely or reversely at the same time.
3. The production equipment capable of automatically removing the ceramic glaze layer according to claim 2, wherein the motor is a gear motor.
4. The production equipment capable of automatically removing ceramic glaze layers according to claim 1, wherein the first glaze removing sheet (61) is wider than the second glaze removing sheet (62), and the two first sliding rails (71) are positioned outside two side edges of the second glaze removing sheet (62); the second glaze removing sheet (62) is higher than the first glaze removing sheet (61), and the two second sliding rails (72) are positioned below the second glaze removing sheet (62).
5. A production facility capable of automatically removing a ceramic glaze layer according to any one of claims 1 to 4, wherein a first sleeve (63) is installed between two adjacent first glaze removing sheets (61), the first slide rail (71) passes through the first glaze removing sheets (61) and the first sleeve (63), and both ends of the first slide rail are screwed into threaded parts of the first slide rail (71) by nuts to be clamped and fixed.
6. A production facility capable of automatically removing a ceramic glaze layer according to any one of claims 1 to 4, wherein a second sleeve (64) is installed between two adjacent second glaze removing sheets (62), the second slide rail (72) passes through the second glaze removing sheets (62) and the second sleeve (64), and both ends of the second slide rail are screwed into threaded parts of the second slide rail (72) by nuts to clamp and fix the second slide rail.
7. A production facility for automatically removing ceramic glaze according to any one of claims 1 to 4, wherein the first stripping sheet (61) and the second stripping sheet (62) are made of iron or hard material.
8. A production facility for automatically removing a ceramic glaze layer according to any one of claims 1 to 4, wherein the first slide rail (71) and the second slide rail (72) are arranged obliquely, and when the ceramic is placed on the first glaze removing sheet (61) and the second glaze removing sheet (62), the ceramic can move from the first glaze removing sheet (61) and the second glaze removing sheet (62) at the high end toward the first glaze removing sheet (61) and the second glaze removing sheet (62) at the low end under the action of vibration of a motor and gravity component force of the ceramic.
9. A production facility capable of automatically removing ceramic glaze layers according to any one of claims 1 to 4, wherein the first stripping sheet (61) is moved a distance approaching half the distance between two adjacent first stripping sheets (61), and the second stripping sheet (62) is moved a distance approaching half the distance between two adjacent second stripping sheets (62).
10. A production facility for automatic removal of ceramic glaze according to claim 8, wherein 3-6 of the first stripping sheet (61) and/or the second stripping sheet (62) near the lower end are covered with a removable thin sponge on their top surfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210078276.6A CN114474329B (en) | 2022-01-24 | 2022-01-24 | Production equipment capable of automatically removing ceramic glaze layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210078276.6A CN114474329B (en) | 2022-01-24 | 2022-01-24 | Production equipment capable of automatically removing ceramic glaze layer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114474329A CN114474329A (en) | 2022-05-13 |
| CN114474329B true CN114474329B (en) | 2024-01-26 |
Family
ID=81472802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210078276.6A Active CN114474329B (en) | 2022-01-24 | 2022-01-24 | Production equipment capable of automatically removing ceramic glaze layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114474329B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5533609A (en) * | 1994-03-24 | 1996-07-09 | Royal Doulton (Uk) Limited | Foot wiping apparatus for ceramic ware |
| JPH0967180A (en) * | 1995-08-31 | 1997-03-11 | Mitsubishi Nagasaki Mach Co Ltd | Glazing machine for pottery and porcelain |
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| CN108407060A (en) * | 2018-04-24 | 2018-08-17 | 信丰县弘业电子有限公司 | A kind of self-glazing production line of magnetic core |
| EP3479979A1 (en) * | 2017-11-02 | 2019-05-08 | Gaiotto Automation S.p.A. | Machine and method for the treatment of a base article of the ceramic processing industry |
| CN209812677U (en) * | 2019-01-23 | 2019-12-20 | 泉州华数机器人有限公司 | Automatic end device of wiping of ceramic product |
| CN211542516U (en) * | 2019-12-31 | 2020-09-22 | 苏州市东吴锻焊厂有限公司 | Oil press rotary platform |
| CN211662303U (en) * | 2019-11-13 | 2020-10-13 | 广东泰莱机械有限公司 | Edge scraping machine |
| CN212331377U (en) * | 2019-12-11 | 2021-01-12 | 肇庆市将军陶瓷有限公司 | Reciprocating type blank wiping machine |
| CN213198114U (en) * | 2020-09-10 | 2021-05-14 | 广东乐贤卫浴有限公司 | Automatic glaze scraping device and ceramic workpiece glazing station |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008016828A1 (en) * | 2008-04-01 | 2009-10-15 | Wobben, Aloys | Process for producing precast concrete parts |
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2022
- 2022-01-24 CN CN202210078276.6A patent/CN114474329B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5533609A (en) * | 1994-03-24 | 1996-07-09 | Royal Doulton (Uk) Limited | Foot wiping apparatus for ceramic ware |
| JPH0967180A (en) * | 1995-08-31 | 1997-03-11 | Mitsubishi Nagasaki Mach Co Ltd | Glazing machine for pottery and porcelain |
| JP2004008990A (en) * | 2002-06-10 | 2004-01-15 | Matsushita Electric Ind Co Ltd | Continuous washing method and continuous washing apparatus for sheet |
| DE202010018371U1 (en) * | 2010-05-22 | 2016-02-15 | Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg | Glazing system for flat and / or hollowware parts |
| CN206812181U (en) * | 2017-03-22 | 2017-12-29 | 天津盛世舜合自动化技术有限公司 | A kind of closestool scrapes glaze device |
| EP3479979A1 (en) * | 2017-11-02 | 2019-05-08 | Gaiotto Automation S.p.A. | Machine and method for the treatment of a base article of the ceramic processing industry |
| CN108407060A (en) * | 2018-04-24 | 2018-08-17 | 信丰县弘业电子有限公司 | A kind of self-glazing production line of magnetic core |
| CN209812677U (en) * | 2019-01-23 | 2019-12-20 | 泉州华数机器人有限公司 | Automatic end device of wiping of ceramic product |
| CN211662303U (en) * | 2019-11-13 | 2020-10-13 | 广东泰莱机械有限公司 | Edge scraping machine |
| CN212331377U (en) * | 2019-12-11 | 2021-01-12 | 肇庆市将军陶瓷有限公司 | Reciprocating type blank wiping machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114474329A (en) | 2022-05-13 |
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Effective date of registration: 20240305 Address after: 323700, 2nd floor, No. 292 Nanqin Road, Jianchi Street, Longyuan Street, Longquan City, Lishui City, Zhejiang Province Patentee after: Longquan Mao Junqin Celadon Co.,Ltd. Country or region after: China Address before: 323700 No. 210, Wugong village, Badu Town, Longquan City, Lishui City, Zhejiang Province Patentee before: Mao Junqin Country or region before: China |
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