CN114474323A - Assembled superimposed sheet production mould - Google Patents
Assembled superimposed sheet production mould Download PDFInfo
- Publication number
- CN114474323A CN114474323A CN202210007954.XA CN202210007954A CN114474323A CN 114474323 A CN114474323 A CN 114474323A CN 202210007954 A CN202210007954 A CN 202210007954A CN 114474323 A CN114474323 A CN 114474323A
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- China
- Prior art keywords
- arc
- concave part
- vertical plate
- plate
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims abstract description 18
- 238000000576 coating method Methods 0.000 claims abstract description 18
- 238000010923 batch production Methods 0.000 claims abstract description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000010445 mica Substances 0.000 claims description 5
- 229910052618 mica group Inorganic materials 0.000 claims description 5
- 229920000620 organic polymer Polymers 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 15
- 239000010959 steel Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 9
- 238000005520 cutting process Methods 0.000 abstract description 5
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000000956 alloy Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 238000003698 laser cutting Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses an assembly type laminated slab production die which comprises a die main body, a vertical plate, a transverse plate and an external coating, wherein the die main body comprises the vertical plate, the transverse plate and an oblique supporting part, the vertical plate is arranged on one side of the transverse plate, one side of the top of the transverse plate is connected with the vertical plate through the oblique supporting part, a third arc-shaped concave part is arranged at the top end of one side, away from the transverse plate, of the vertical plate, and a second arc-shaped concave part is arranged on the vertical plate below the third arc-shaped concave part. According to the invention, the die main body is installed and consists of the vertical plate, the transverse plate and the supporting part, the vertical plate, the transverse plate and the oblique supporting part are integrally extruded and molded into universal parts for batch production, the universal parts can be assembled only by cutting the length in the secondary processing process, the steel plate can be formed without cutting by laser, and the universal parts are spliced and welded together according to different structural types, so that the processing process is more convenient and faster, and the production efficiency is favorably improved.
Description
Technical Field
The invention relates to the technical field of laminated slab molds, in particular to an assembly type laminated slab production mold.
Background
The composite slab is an assembled integral floor slab formed by overlapping a prefabricated slab and a cast-in-place reinforced concrete layer, the integrity of the composite floor slab is good, the upper surface and the lower surface of the slab are smooth, decoration of a finish coat is facilitated, the composite slab is suitable for high-rise buildings and large-bay buildings with high integral rigidity requirements, and the mold is an essential material in the production process of the assembled composite slab.
At present, the steel mould is customized in the production process, the weight of the steel mould is large, the manpower is wasted by the operation of personnel in the use process, the steel mould is scrapped after the project production is finished, the residual value is low, the social comprehensive cost is greatly wasted, the laminated slab steel mould needs to be formed by laser cutting of steel plates and then is spliced and welded together according to different structural types, and the machining is complex.
Disclosure of Invention
The invention aims to provide an assembled laminated slab production mold to solve the problems of complex processing and inconvenient use in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an assembled superimposed sheet production mould, includes mould main part, vertical plate, horizontal plate and external coating, the mould main part includes vertical plate, horizontal plate and slant supporting portion, just one side of horizontal plate is provided with vertical plate, one side at horizontal plate top is passed through slant supporting portion and is connected with vertical plate, the top that horizontal plate one side was kept away from to vertical plate is provided with third arc concave part, just be provided with second arc concave part on the vertical plate of third arc concave part below, be provided with first arc concave part on the vertical plate of second arc concave part below, just form first arc convex surface on the vertical plate between first arc concave part and the second arc concave part, form second arc convex surface on the vertical plate between second arc concave part and the third arc concave part.
Preferably, the inside of mould main part lateral wall is provided with aluminum alloy base die, just aluminum alloy base die extrudes for the general part batch production according to design structure size extrusion, and the weight of aluminum alloy is 1/3 about steel, and it is convenient to adopt the aluminum alloy material to operate in the use, saves artifically, and aluminum alloy material can be retrieved the smelting pot again and extrude new material recycle in addition, does benefit to resources are saved.
Preferably, the outside of mould main part is provided with the coarse layer, just the coarse layer is crossed the shakeout and is formed, the even coating has the heat insulation layer on the coarse layer, plays thermal-insulated effect.
Preferably, the outer side of the die main body is uniformly coated with an external coating, and the external coating is made of an organic polymer, so that the use of a release agent is reduced, and the cost is saved.
Preferably, be extrusion integration shaping structure between vertical board, horizontal board and the slant supporting part, just contained angle between vertical board and the horizontal board is 90, the longitudinal section of slant supporting part is the right angled triangle structure, does benefit to the whole support nature that improves the mould main part, is difficult to warp.
Preferably, the heat insulating layer is made of talc mica, and the heat insulating layer is coated on the surface of the coarsened layer in a spraying mode to control the heat transfer rate of the high-temperature solution to the die main body.
Compared with the prior art, the invention has the beneficial effects that:
(1) this assembled superimposed sheet production mould is through installing the mould main part, and the mould main part comprises vertical board, horizontal board and supporting part, and for the integration extrusion be general piece batch production between vertical board, horizontal board and the slant supporting part, only need cutting length alright assemble in the secondary operation process, need not to adopt the laser cutting steel sheet shaping, again according to different structure types piece together, the course of working convenient and fast more does benefit to and improves production efficiency.
(2) This assembled superimposed sheet production mould is through being provided with vertical board, horizontal board and slant supporting portion, and vertical board, horizontal board and slant supporting portion constitute by the aluminum alloy base mould, and the weight of aluminum alloy is 1/3 about steel, adopts the convenient manual work of saving of operation in the aluminum alloy material use, and the aluminum alloy material can be retrieved the smelting pot again and extrude new material recycle in addition, does benefit to resources are saved.
(3) This assembled superimposed sheet production mould is provided with the coarsening layer through the outside at the mould main part, and the coarsening layer passes through the shakeout and forms, and even spraying has the heat insulation layer on the coarsening layer, and the material of heat insulation layer is talcum powder mica, plays thermal-insulated effect, and control high temperature solution is to the heat transfer rate of mould main part, and in addition, the even coating in the outside of mould main part has the outside coating, and the material of outside coating is organic polymer, does benefit to the use that reduces the release agent, practices thrift the cost.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic cross-sectional view of the sidewall of the mold body according to the present invention.
In the figure: 1. a mold body; 2. a vertical plate; 3. a first arcuate recess; 4. a first arcuate convex surface; 5. a second arcuate recess; 6. a second arcuate convex surface; 7. a third arcuate recess; 8. a transverse plate; 9. an oblique support part; 10. an aluminum alloy base mold; 11. a coarsening layer; 12. a heat insulating layer; 13. an outer coating.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: an assembled laminated slab production die comprises a die body 1, a vertical plate 2, a transverse plate 8 and an external coating 13, wherein the die body 1 comprises the vertical plate 2, the transverse plate 8 and an oblique supporting part 9, the vertical plate 2 is arranged on one side of the transverse plate 8, one side of the top of the transverse plate 8 is connected with the vertical plate 2 through the oblique supporting part 9, and an extrusion integrated forming structure is arranged among the vertical plate 2, the transverse plate 8 and the oblique supporting part 9;
the assembly can be carried out only by cutting the length in the secondary machining process, the steel plate is not required to be cut by laser for forming, and the steel plate is spliced and welded together according to different structural types, so that the machining process is more convenient and quicker, and the production efficiency is favorably improved;
the included angle between the vertical plate 2 and the transverse plate 8 is 90 degrees, and the longitudinal section of the oblique supporting part 9 is of a right-angled triangle structure, so that the overall supporting performance of the die main body 1 is improved, and the die main body is not easy to deform;
an aluminum alloy base die 10 is arranged inside the side wall of the die main body 1, and the aluminum alloy base die 10 is extruded and molded according to the design construction size to be produced in batch for general parts;
the weight of the aluminum alloy is about 1/3 of steel, the aluminum alloy is convenient to operate in the using process, labor is saved, and the aluminum alloy can be recycled and extruded into a new material for recycling by a smelting furnace, so that resources are saved;
a third arc-shaped concave part 7 is arranged at the top end of one side, away from the transverse plate 8, of the vertical plate 2, a second arc-shaped concave part 5 is arranged on the vertical plate 2 below the third arc-shaped concave part 7, a first arc-shaped concave part 3 is arranged on the vertical plate 2 below the second arc-shaped concave part 5, a first arc-shaped convex surface 4 is formed on the vertical plate 2 between the first arc-shaped concave part 3 and the second arc-shaped concave part 5, and a second arc-shaped convex surface 6 is formed on the vertical plate 2 between the second arc-shaped concave part 5 and the third arc-shaped concave part 7;
the outer side of the die main body 1 is provided with a coarsening layer 11, the coarsening layer 11 is formed by falling sand, a heat insulation layer 12 is uniformly coated on the coarsening layer 11, the heat insulation layer 12 is made of talc mica, and the heat insulation layer 12 is coated on the surface of the coarsening layer 11 in a spraying mode, so that a heat insulation effect is achieved, and the heat transfer rate of a high-temperature solution to the die main body 1 is controlled;
the outside of mould main part 1 evenly coats and has outside coating 13, and outside coating 13's material is organic polymer, does benefit to the use that reduces the release agent, practices thrift the cost, and traditional superimposed sheet steel mould must use a large amount of release agents in process of production to prevent the sticking, causes the waste of release agent easily.
The working principle is as follows: when the die is used, the die main body 1 is composed of the vertical plate 2, the transverse plate 8 and the inclined supporting part 9, the vertical plate 2, the transverse plate 8 and the inclined supporting part 9 are integrally extruded and formed into universal piece batch production, the die can be assembled only by cutting the length in the secondary processing process, laser cutting steel plate forming is not needed, the die is spliced and welded together according to different structural types, the processing process is more convenient and quicker, the production efficiency is improved, the vertical plate 2, the transverse plate 8 and the inclined supporting part 9 are all composed of the aluminum alloy base die 10, the weight of the aluminum alloy is 1/3 of steel, the aluminum alloy is convenient to operate and labor-saving in the using process, the aluminum alloy can be recycled and the furnace can be extruded into new materials for recycling, resources are saved, in addition, the roughening layer 11 is arranged on the outer side of the die main body 1, coarsening layer 11 is formed through the shakeout, and evenly spray has heat insulation layer 12 on the coarsening layer 11, and the material of heat insulation layer 12 is talcum powder mica, plays thermal-insulated effect, and control high temperature solution is to the heat transfer rate of mould main part 1, and in addition, the even coating in the outside of mould main part 1 has outside coating 13, and outside coating 13's material is organic polymer, does benefit to the use that reduces the release agent, practices thrift the cost.
Claims (6)
1. The utility model provides an assembled superimposed sheet production mould, its characterized in that, includes mould main part (1), vertical board (2), horizontal plate (8) and outside coating (13), mould main part (1) includes vertical board (2), horizontal board (8) and slant support portion (9), just one side of horizontal board (8) is provided with vertical board (2), one side at horizontal board (8) top is passed through slant support portion (9) and is connected with vertical board (2), the top that horizontal board (8) one side was kept away from in vertical board (2) is provided with third arc concave part (7), just be provided with second arc concave part (5) on vertical board (2) of third arc concave part (7) below, be provided with first arc concave part (3) on vertical board (2) of second arc concave part (5) below, just form first arc convex surface (4) on vertical board (2) between first arc concave part (3) and second arc concave part (5) And a second arc-shaped convex surface (6) is formed on the vertical plate (2) between the second arc-shaped concave part (5) and the third arc-shaped concave part (7).
2. The assembly type superimposed sheet production mold according to claim 1, wherein: the die is characterized in that an aluminum alloy base die (10) is arranged inside the side wall of the die body (1), and the aluminum alloy base die (10) is extruded and formed into universal parts in batch production according to design structure size.
3. The assembly type superimposed sheet production mold according to claim 1, wherein: the outer side of the die main body (1) is provided with a coarsening layer (11), the coarsening layer (11) is formed through shakeout, and a heat insulation layer (12) is uniformly coated on the coarsening layer (11).
4. The assembly type superimposed sheet production mold according to claim 1, wherein: the outer side of the die main body (1) is uniformly coated with an external coating (13), and the material of the external coating (13) is organic polymer.
5. The assembly type superimposed sheet production mold according to claim 1, wherein: for extrusion integration shaping structure between vertical plate (2), horizontal plate (8) and slant supporting portion (9), just contained angle between vertical plate (2) and horizontal plate (8) is 90, the longitudinal section of slant supporting portion (9) is the right triangle structure.
6. The assembly type superimposed sheet production mold according to claim 3, wherein: the heat insulation layer (12) is made of talcum powder mica, and the surface of the heat insulation layer (12) is coated and roughened on the surface of the layer (11) in a spraying mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210007954.XA CN114474323A (en) | 2022-01-06 | 2022-01-06 | Assembled superimposed sheet production mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210007954.XA CN114474323A (en) | 2022-01-06 | 2022-01-06 | Assembled superimposed sheet production mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114474323A true CN114474323A (en) | 2022-05-13 |
Family
ID=81510308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210007954.XA Pending CN114474323A (en) | 2022-01-06 | 2022-01-06 | Assembled superimposed sheet production mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114474323A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110136985A1 (en) * | 2009-12-09 | 2011-06-09 | Moon Douglas E | Molded article having a mold imparted release layer coating |
| CN107584637A (en) * | 2017-10-25 | 2018-01-16 | 长沙远大住宅工业集团股份有限公司 | Assembled architecture wallboard production mould and its production method |
| CN109773160A (en) * | 2019-03-29 | 2019-05-21 | 山东鸿源新材料有限公司 | The low-pressure casting process of aluminum alloy impeller |
| CN110815504A (en) * | 2019-10-31 | 2020-02-21 | 佛山市石湾陶瓷工业研究所有限公司 | Processing technology of ceramic tile stamping die |
| CN113442270A (en) * | 2021-08-16 | 2021-09-28 | 江苏和天下节能科技股份有限公司 | Die set |
-
2022
- 2022-01-06 CN CN202210007954.XA patent/CN114474323A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110136985A1 (en) * | 2009-12-09 | 2011-06-09 | Moon Douglas E | Molded article having a mold imparted release layer coating |
| CN107584637A (en) * | 2017-10-25 | 2018-01-16 | 长沙远大住宅工业集团股份有限公司 | Assembled architecture wallboard production mould and its production method |
| CN109773160A (en) * | 2019-03-29 | 2019-05-21 | 山东鸿源新材料有限公司 | The low-pressure casting process of aluminum alloy impeller |
| CN110815504A (en) * | 2019-10-31 | 2020-02-21 | 佛山市石湾陶瓷工业研究所有限公司 | Processing technology of ceramic tile stamping die |
| CN113442270A (en) * | 2021-08-16 | 2021-09-28 | 江苏和天下节能科技股份有限公司 | Die set |
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Application publication date: 20220513 |
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| RJ01 | Rejection of invention patent application after publication |