Disclosure of Invention
The invention aims to provide an inner surface polishing machine for stainless steel pipe production, which has the advantages of forward and reverse polishing and grinding of the inner wall of a stainless steel pipe and cleaning of scraps generated by polishing, and solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an internal surface polishing machine for nonrust steel pipe production, includes base and mounting panel top fixed mounting's nonrust steel pipe, the top sliding connection of base has a mounting platform, the mounting groove has been seted up at mounting platform's top, mounting platform's top is provided with the operating device who is used for polishing to the inside of nonrust steel pipe.
The operation mechanism comprises a bearing seat, an installation rod is rotatably connected to the inner wall of the bearing seat, the installation rod and the stainless steel pipe are arranged in a coaxial line, the installation rod is close to the outer wall of the supporting leg and fixedly connected with a polishing head, a pushing portion used for pushing polishing scraps forwards is arranged on the outer wall of the installation rod between the polishing head and the bearing seat, and a driving mechanism enabling the installation rod to rotate forwards and backwards and move in a reciprocating linear mode is arranged at the top of the installation platform.
The grinding machine also comprises a sheave transmission mechanism which enables the operation mechanism to intermittently feed to realize grinding with any length.
Preferably, the propelling part comprises a pushing disc, the pushing disc is disc-shaped and made of flexible materials, and the diameter of the pushing disc is larger than the inner diameter of the stainless steel pipe.
Preferably, actuating mechanism includes the erection column, the tip fixed connection of one of them tip of erection column and installation pole, end to end's transmission groove is seted up to the erection column outer wall, the transmission groove is chute mouth form, the relief (sculpture) outer wall that the transmission groove surrounded the production is array fixedly connected with transmission post, the inner wall sliding connection transmission piece in transmission groove still includes servo motor, servo motor passes through motor frame fixed connection at mounting platform's top, servo motor's output fixedly connected with drive wheel, servo motor's outer wall axle center department is kept away from to the drive wheel rotates with the transmission piece to be connected, the drive wheel is connected with the transmission post meshing.
Preferably, the sheave transmission mechanism comprises a first rotating shaft, the first rotating shaft is rotatably connected between the inner walls of the mounting groove, the axial direction of the first rotating shaft is perpendicular to the axial direction of the mounting rod, an equal dividing sheave and a gear are fixedly connected to the outer wall of the first rotating shaft, four grooves are formed in the outer wall of the equal dividing sheave in a circumferential array, an arc-shaped design is arranged on the outer wall of each two adjacent grooves, the sheave transmission mechanism further comprises a motor fixedly mounted on the inner wall of the mounting groove, the output end of the motor is fixedly connected with a second rotating shaft through a coupler, the outer wall of the second rotating shaft is fixedly connected with a limiting ring and a connecting rod, the outer wall of the connecting rod is fixedly connected with a limiting column, the sheave transmission mechanism further comprises a rack, the rack is fixedly connected to the bottom of the mounting platform, the rack is meshed with the gear, and the equal dividing sheave can be stirred to rotate through the grooves when the limiting column rotates, when the limiting column leaves the groove, the outer wall of the limiting ring can be equally divided into the grooved wheels through arc design to form fixed limiting.
Preferably, the stainless steel pipe polishing device further comprises a spraying mechanism which is matched with the operation mechanism to spray polishing agents on the inner wall of the stainless steel pipe, the spraying mechanism comprises two mounting cylinders, the two mounting cylinders are fixedly connected to the top of the mounting platform, the supporting rod penetrates through the outer wall of the axis of the mounting column and is rotatably connected with the penetrating part, the top of the mounting platform is fixedly connected with a mounting seat, the end part of the supporting rod, far away from the bearing seat, is fixedly connected with the mounting seat, the mounting rod is of a hollow structure, one end, close to the bearing seat, of the supporting rod penetrates into the mounting rod, the inside of the supporting rod is of a hollow structure, one end, close to the mounting rod, of the supporting rod is provided with a through hole, the inner walls of the two mounting cylinders are both in sliding connection with piston plates, the outer walls, close to the mounting seat, of the two piston plates are fixedly connected with transmission rods, the transmission rods penetrate through the outer wall of the mounting cylinders and are in sliding connection with the penetrating parts, two holes are arranged on the outer wall of the mounting seat, the two transmission rods penetrate through the outer wall of the mounting cylinder and are respectively connected with the two holes in a sliding manner, the outer wall of the mounting column close to the mounting cylinder is provided with an annular groove, the end parts of the two transmission rods far away from the piston plate are both connected with the inner wall of the annular groove in a sliding way, hoses are communicated between the end parts of the two mounting cylinders far away from the mounting column and the supporting rods, a one-way valve which flows into the supporting rod in one way is arranged inside the hose, two liquid storage cylinders are also arranged at the top of the mounting platform, a transfusion pipeline is communicated between the insides of the two liquid storage cylinders and the end part of the mounting cylinder far away from the mounting column, the inner part of the infusion pipeline is provided with a one-way valve which flows into the inner part of the mounting cylinder in a one-way manner, the inner parts of the two mounting cylinders are respectively provided with water and a polishing agent, and the infusion pipeline further comprises a spray head part which is arranged on the outer wall of the mounting rod far away from the bearing seat.
Preferably, the sprinkler head comprises an installation sleeve, the installation sleeve is in threaded connection with the end portion, far away from the bearing seat, of the installation rod, the installation sleeve is communicated with the hollow interior of the installation rod, a plurality of sprinkler heads are arranged on the circumferential array of the outer wall of the installation sleeve, and the sprinkler heads are communicated with the interior of the installation sleeve.
Preferably, still including being used for making the nonrust steel pipe take place the auxiliary component of slope, the auxiliary component includes two supporting legs, two rotate between the supporting leg and be connected with the round pin axle, the tip fixed connection of base is kept away from with the mounting panel to the round pin axle, still include the pneumatic cylinder, pneumatic cylinder fixed connection is on the ground with the bottom coplanar of supporting leg, the output of pneumatic cylinder is articulated with the bottom of mounting panel.
Preferably, two sliding grooves are formed in the top of the base, two sliding blocks are fixedly connected to the bottom of the mounting platform, and the outer walls of the two sliding blocks are connected with the inner walls of the two sliding grooves in a sliding mode respectively.
Compared with the prior art, the invention has the following beneficial effects:
firstly, the inner wall of the stainless steel pipe can be effectively polished and polished by arranging the operating mechanism, and the polishing scraps in the stainless steel pipe can be pushed.
The inner wall of the stainless steel pipe can be axially polished through the matching of the operation structure and the sheave transmission mechanism, so that the inner surface of the stainless steel pipe is comprehensively polished, and the polishing scraps can be totally pushed out of the inner wall of the stainless steel pipe to achieve a certain degree of cleaning.
The polishing device can synchronously spray polishing agent and water during polishing through the matching of the operation mechanism and the spraying mechanism, the polishing effect is enhanced, meanwhile, the scraps and the polishing agent can be conveniently pushed forward by the pushing part through mixing of the scraps and the polishing agent, the scraps and the polishing agent can be mixed in the mounting rod, the use of the polishing agent is facilitated, in addition, during spraying, the mounting rod and the polishing head are in a state of being far away from the mounting cylinder, the state corresponding to the polishing head is a reciprocating return stroke, and therefore, the next feeding and polishing of the polishing head are facilitated.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: the utility model provides an internal surface polishing machine for nonrust steel pipe production, includes base 1 and mounting panel 4, and 4 top fixed mounting's of mounting panel nonrust steel pipe 10, and base 1's top sliding connection has mounting platform 2, and the mounting groove has been seted up at mounting platform 2's top, and mounting platform 2's top is provided with the operating device 7 that is used for polishing nonrust steel pipe 10's inside.
The operating mechanism 7 comprises a bearing seat 78, the inner wall of the bearing seat 78 is connected with a mounting rod 9 in a rotating mode, the mounting rod 9 and the stainless steel pipe 10 are arranged coaxially, the mounting rod 9 is close to the outer wall of the supporting leg 3 and fixedly connected with the polishing head 6, the outer wall of the mounting rod 9 between the polishing head 6 and the bearing seat 78 is provided with a propelling part used for pushing polishing scraps forwards, and a driving mechanism enabling the mounting rod 9 to rotate forwards and reversely and move in a reciprocating linear mode is arranged at the top of the mounting platform 2.
Through actuating mechanism drive installation pole 9 just reversing and reciprocating motion to can drive installation pole 9 and its outer wall's burnishing head 6 and rotate, thereby accomplish burnishing and polishing, and can carry out axial burnishing and polishing to the nonrust steel pipe 10 inner wall of certain distance, and through setting up propulsion portion, can be through the reciprocating motion of installation pole 9, the bits end that will polish promotes forward, thereby can prevent that the bits end from causing the secondary damage of polishing of nonrust steel pipe 10 inner wall, influence burnishing and polishing effect.
The grinding machine also comprises a sheave transmission mechanism which enables the operation mechanism 7 to intermittently feed to realize grinding with any length.
The operation mechanism 7 can be intermittently stepped through the grooved pulley transmission mechanism, so that the grinding and polishing time of the operation mechanism 7 at a certain position can be ensured, the operation mechanism 7 can be fed forwards after being polished for a certain time, the whole inner surface of the stainless steel pipe 10 is ground, all the polishing scraps are totally pushed out of the inner wall of the stainless steel pipe 10 by matching with the pushing part, and subsequent cleaning and detection are facilitated.
Through the cooperation of the sheave transmission mechanism and the operation mechanism 7, the inner wall of the whole stainless steel pipe 10 can be polished, and the polishing scraps can be totally pushed out of the inner wall of the stainless steel pipe 10, so that the cleaning to a certain degree is achieved.
Further, the pushing part comprises a pushing disc 11, the pushing disc 11 is disc-shaped, the pushing disc 11 is made of flexible materials, the diameter of the pushing disc 11 is larger than the inner diameter of the stainless steel pipe 10, the pushing disc 11 can be made of rubber materials, when the pushing disc 11 moves forwards, scraps generated by polishing and grinding of the front polishing head 6 can be pushed forwards, and all the scraps are prevented from being left at different positions and are inconvenient to clean.
Further, actuating mechanism includes erection column 71, one of them tip of erection column 71 and the tip fixed connection of installation pole 9, end to end's drive groove 72 is seted up to erection column 71 outer wall, drive groove 72 is the chute mouth form, the relief (sculpture) outer wall that the drive groove 72 surrounded the production is array fixedly connected with drive column 74, the inner wall sliding connection drive block 75 of drive groove 72, still include servo motor 16, servo motor 16 passes through motor frame fixed connection at the top of mounting platform 2, servo motor 16's output fixedly connected with drive wheel 73, the outer wall axle center department that servo motor 16 was kept away from to drive wheel 73 rotates with drive block 75 to be connected, drive wheel 73 is connected with the meshing of drive column 74.
The servo motor 16 is started to drive the transmission wheel 73 to rotate, and the transmission wheel 73 is meshed with the transmission column 74, so that the mounting column 71 can rotate forwards and backwards, and the mounting column 71 can move back and forth while rotating forwards and backwards by matching the sliding connection relationship between the transmission block 75 and the transmission groove 72 and adding the characteristic of an inclined notch, so that the mounting rod 9 and the polishing head 6 thereof can be driven to move synchronously, and polishing and chip pushing can be completed.
Furthermore, since the transmission groove 72 has a certain slope, and the outer wall of the relief generated by the surrounding of the transmission groove 72 and the transmission column 74 thereof have a certain slope, when the transmission wheel 73 drives the mounting column 71 to rotate forward or backward, a certain reciprocating vibration occurs, so that the polishing head 6 and the pushing part slightly move back and forth, and the polishing scraps in the stainless steel tube 10 can be shaken and fall off.
Further, the sheave transmission mechanism comprises a first rotating shaft 51, the first rotating shaft 51 is rotatably connected between the inner walls of the mounting grooves, the axial direction of the first rotating shaft 51 is perpendicular to the axial direction of the mounting rod 9, the outer wall of the first rotating shaft 51 is fixedly connected with a halving sheave 52 and a gear 57, the outer wall of the halving sheave 52 is provided with four grooves in a circumferential array, the outer wall of the halving sheave 52 between every two adjacent grooves is provided with an arc-shaped design, the sheave transmission mechanism further comprises a motor fixedly mounted on the inner wall of the mounting groove, the output end of the motor is fixedly connected with a second rotating shaft 54 through a coupler, the outer wall of the second rotating shaft 54 is fixedly connected with a limiting ring 53 and a connecting rod 55, the outer wall of the connecting rod 55 is fixedly connected with a limiting column 56, the rack 58 is fixedly connected to the bottom of the mounting platform 2, the rack 58 is meshed with the gear 57, when the limiting column 56 rotates, the halving sheave 52 can be stirred through the grooves, when the limiting column 56 leaves the groove, the outer wall of the limiting ring 53 forms a fixed limit for the equal-division grooved wheel 52 through an arc design.
When the operation mechanism 7 works, the sheave transmission mechanism is driven to work, the motor is started, so that the second rotating shaft 54 drives the limiting ring 53 and the limiting column 56 to rotate, the halving sheave 52 can be stirred to rotate through the groove when the limiting column 56 rotates to a certain degree, the outer wall of the limiting ring 53 can form fixed limit on the halving sheave 52 through arc design when the limiting column 56 leaves the groove, therefore, the first rotating shaft 51 and the gear 57 can be driven to rotate intermittently when the second rotating shaft 54 rotates, the rack 58 can be driven to move due to the meshing connection relationship of the gear 57 and the rack 58, the moving directions of the rack 58 and the mounting platform 2 can be determined by setting the positive and negative rotation of the motor, and therefore, the rack 58 drives the mounting platform 2 and the operation mechanism 7 at the top of the mounting platform 2 to intermittently step towards the stainless steel pipe 10.
The intermittent stepping of the mounting platform 2 and the rack 58 thereof can be matched with the operation mechanism 7 to axially polish and polish the inner wall of the stainless steel pipe 10, so that the inner surface of the stainless steel pipe 10 can be completely polished.
Further, the sheave drive mechanism is matched with the propelling part, and the propelling part can be driven by the drive mechanism to reciprocate, so that the polishing scraps in the stainless steel pipe 10 can be totally pushed out of the stainless steel pipe 10 through the matching of the sheave drive mechanism, the cleaning is completed, and the influence of the scraps on the polishing is prevented.
Further, the stainless steel pipe polishing device further comprises a spraying mechanism 8 which is matched with the operation mechanism 7 to spray polishing agent on the inner wall of the stainless steel pipe 10, the spraying mechanism 8 comprises two mounting cylinders 81, the two mounting cylinders 81 are fixedly connected to the top of the mounting platform 2, the spraying mechanism further comprises a support rod 87, the support rod 87 penetrates through the outer wall of the axis of the mounting column 71 and is rotatably connected with the penetration part, the top of the mounting platform 2 is fixedly connected with a mounting seat 76, the end part of the support rod 87, far away from the bearing seat 78, is fixedly connected with the mounting seat 76, the mounting rod 9 is of a hollow structure, one end of the support rod 87, close to the bearing seat 78, penetrates into the mounting rod 9, the inside of the support rod 87 is of a hollow structure, one end, close to the mounting rod 9, is provided with a through hole, the inner walls of the two mounting cylinders 81 are both slidably connected with piston plates 85, the outer walls of the two piston plates 85, close to the mounting seat 76, are fixedly connected with a transmission rod 86, the transmission rod 86 penetrates through the outer wall of the mounting cylinders 81 and is slidably connected with the penetration part, two holes are formed in the outer wall of the mounting seat 76, the outer wall of the mounting cylinder 81, through which the two transmission rods 86 penetrate, is respectively connected with the two holes in a sliding mode, an annular groove is formed in the outer wall, close to the mounting cylinder 81, of the mounting column 71, end portions, far away from the piston plate 85, of the two transmission rods 86 are connected with the inner wall of the annular groove in a sliding mode, hoses 82 are communicated between the end portions, far away from the mounting column 71, of the two mounting cylinders 81 and the supporting rods 87, one-way valves inside the one-way inflow supporting rods 87 are installed inside the hoses 82, the top of the mounting platform 2 is further provided with the two liquid storage cylinders 83, infusion pipelines 84 are communicated between the inside of the two liquid storage cylinders 83 and the end portions, far away from the mounting column 71, of the two mounting cylinders 81 are internally provided with the one-way valves inside the one-way inflow mounting cylinders 81, water and polishing agents are respectively installed inside the two mounting cylinders 81, and the outer wall spraying head portion, far away from the bearing seat 78, of the mounting rod 9 is further included.
When the driving mechanism drives the mounting column 71 to rotate forward and backward and move back and forth, through the matching of the connection relation of the annular groove, the transmission rod 86 and the mounting seat 76, the mounting seat 76 can be driven to move back and forth by the back and forth movement of the mounting column 71, the piston plate 85 can be driven to move back and forth on the inner wall of the mounting cylinder 81, through the arrangement of the hose 82 and the infusion pipeline 84, the cleaning liquid and the polishing agent in the two mounting cylinders 81 can be squeezed into the mounting rod 9, then the cleaning liquid and the polishing agent are sprayed to the inner surface of the stainless steel pipe 10 through the spraying head part, and meanwhile, the automatic feeding of two solutions can be realized.
Through the cooperation of operating device 7 with spray mechanism 8, can realize can spraying polishing agent and water in step when polishing, strengthen the effect of polishing, simultaneously can be through mixing bits end and polishing agent make things convenient for propulsion portion to impel it forward, and can mix the two in the inside of installation pole 9, help the use of polishing agent, and when spraying, installation pole 9 and polishing head 6 are in the state of keeping away from to installation section of thick bamboo 81, the state that corresponds polishing head 6 is reciprocal return stroke promptly, so help polishing head 6 feed on next step polish.
In a specific implementation, check valves can be additionally arranged on the hose 82 and the infusion pipeline 84, pressure relief valves can be additionally arranged on the two installation cylinders 81, so that the solvent needing to be sprayed can be independently controlled, when polishing is needed, the solvent needing to be sprayed can be sprayed by mixing the two or a polishing agent can be sprayed independently, when cleaning is needed after the polishing and grinding process is completed, the cleaning of the inner wall can be completed by independently spraying the water solution
Therefore, the spraying mechanism 8 can also be used as a flushing device for cleaning the stainless steel pipe 10 from residual polishing agent and chips, and the residual water and polishing agent are pushed out of the stainless steel pipe 10 by matching with the operation mechanism 7.
Further, the spray head part comprises a mounting sleeve 14, the mounting sleeve 14 is in threaded connection with the end part, far away from the bearing seat 78, of the mounting rod 9, the mounting sleeve 14 is communicated with the hollow interior of the mounting rod 9, the spray heads 12 are arranged on the outer wall of the mounting sleeve 14 in a circumferential array mode, the spray heads 12 are communicated with the interior of the mounting sleeve 14, the mounting sleeve 14 is arranged, the spray head part is convenient to mount and replace, in addition, through the matching of the spray heads 12, the inner wall of the stainless steel pipe 10 is sprayed more effectively, and the polishing and grinding process is facilitated.
Further, still including being used for making nonrust steel pipe 10 take place the auxiliary component of slope, the auxiliary component includes two supporting legs 3, rotates between two supporting legs 3 and is connected with the round pin axle, and the round pin axle keeps away from the tip fixed connection of base 1 with mounting panel 4, still includes pneumatic cylinder 13, and pneumatic cylinder 13 fixed connection is on the ground with the coplanar of the bottom of supporting leg 3, and the output of pneumatic cylinder 13 is articulated with the bottom of mounting panel 4.
In a specific implementation, the base 1 and the mounting plate 4 may have a slope.
After finishing polishing and grinding, cleaning is carried out through the spraying mechanism 8, and then the mounting plate 4 and the stainless steel pipe 10 are enabled to have certain slope by enabling the hydraulic cylinder 13 to output, so that water flow can be left along the inner wall and can be drained quickly.
Further, two spouts have been seted up at base 1's top, two sliders of the bottom fixedly connected with of mounting platform 2, and the outer wall of two sliders and the inner wall of two spouts are sliding connection respectively, through setting up spout slider mechanism, can increase the smoothness nature of operation.
In a specific implementation, the base 1 and the mounting plate 4 may have a slope.
Through the matching of the structures, the inner walls of the pipelines with different lengths can be polished and polished, scraps generated by polishing can be pushed and cleaned, a polishing agent can be sprayed to match polishing, and the device also has a flushing function.
The working principle is as follows: when the inner surface polishing machine for stainless steel pipe production is used, the servo motor 16 is started to drive the transmission wheel 73 to rotate, the transmission wheel 73 is meshed with the transmission column 74, so that the mounting column 71 can rotate, the sliding connection relation between the transmission block 75 and the transmission groove 72 is matched, and the characteristic of an inclined notch is added, so that the mounting column 71 can move in a reciprocating mode while rotating, the rotation is positive and negative, the mounting rod 9 and the polishing head 6 on the outer wall of the mounting rod can be driven to rotate, and polishing and burnishing are completed.
Meanwhile, when the reciprocating movement is carried out, the pushing part can push the scraps forward, so that the scraps are prevented from being left on the inner wall.
When the operation mechanism 7 works, the sheave transmission mechanism is driven to work, the motor is started, so that the second rotating shaft 54 drives the limiting ring 53 and the limiting column 56 to rotate, the halving sheave 52 can be stirred to rotate through the groove when the limiting column 56 rotates to a certain degree, the outer wall of the limiting ring 53 can form fixed limit on the halving sheave 52 through arc design when the limiting column 56 leaves the groove, therefore, the first rotating shaft 51 and the gear 57 can be driven to rotate intermittently when the second rotating shaft 54 rotates, the rack 58 can be driven to move due to the meshing connection relationship of the gear 57 and the rack 58, the moving directions of the rack 58 and the mounting platform 2 can be determined by setting the positive and negative rotation of the motor, and therefore, the rack 58 drives the mounting platform 2 and the operation mechanism 7 at the top of the mounting platform 2 to intermittently step towards the stainless steel pipe 10.
The intermittent stepping of the mounting platform 2 and the rack 58 thereof can be matched with the operation mechanism 7 to axially polish and polish the inner wall of the stainless steel pipe 10, so that the inner surface of the stainless steel pipe 10 can be completely polished.
Further, the sheave drive mechanism is matched with the propelling part, and the propelling part can be driven by the drive mechanism to reciprocate, so that the polishing scraps in the stainless steel pipe 10 can be totally pushed out of the stainless steel pipe 10 through the matching of the sheave drive mechanism, the cleaning is completed, and the influence of the scraps on the polishing is prevented.
When the driving mechanism drives the mounting column 71 to rotate forward and backward and move back and forth, the annular groove, the transmission rod 86 and the mounting seat 76 are matched with each other, so that the mounting column 71 can move back and forth to drive the mounting seat 76 to move back and forth, the piston plate 85 can be driven to move back and forth on the inner wall of the mounting cylinder 81, the cleaning liquid and the polishing agent in the two mounting cylinders 81 can be squeezed into the mounting rod 9 through the hose 82 and the infusion pipeline 84, then the cleaning liquid and the polishing agent are sprayed onto the inner surface of the stainless steel pipe 10 through the spraying heads 12, and meanwhile, the automatic feeding of two solutions can be realized.
The standard parts used in the above embodiments may be purchased directly from the market, and the non-standard structural parts described in the specification and drawings may be processed without any doubt according to the common general knowledge in the art, and the connection manner of the respective parts is by the conventional means developed in the art, and the machines, parts and equipment are of the conventional type in the art, so that the detailed description thereof is omitted.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.