CN114473729A - Mechanical maintenance pivot sander - Google Patents

Mechanical maintenance pivot sander Download PDF

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Publication number
CN114473729A
CN114473729A CN202111662739.5A CN202111662739A CN114473729A CN 114473729 A CN114473729 A CN 114473729A CN 202111662739 A CN202111662739 A CN 202111662739A CN 114473729 A CN114473729 A CN 114473729A
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CN
China
Prior art keywords
polishing
ring
cover
motor
rotating shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111662739.5A
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Chinese (zh)
Inventor
相宏军
王炳亮
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202111662739.5A priority Critical patent/CN114473729A/en
Publication of CN114473729A publication Critical patent/CN114473729A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B24B55/03Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/04Protective covers for the grinding wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention provides a mechanical maintenance rotating shaft sander, which relates to the technical field of mechanical rotating shaft maintenance and aims to solve the problems that when a rotating shaft is polished, greasy dirt impurities adhered to the rotating shaft influence polishing of the rotating shaft, the rotating shaft is not uniformly stressed during polishing, eccentric polishing is easily caused, and dust during polishing pollutes a working environment; through adopting supporting mechanism, can support the protection to the pivot of polishing, avoid the pivot overlength, lead to taking place to rock when polishing, cause the eccentric wear of pivot, influence the normal polishing to the pivot.

Description

Mechanical maintenance pivot sander
Technical Field
The invention relates to the technical field of mechanical rotating shaft maintenance, in particular to a mechanical maintenance rotating shaft sander.
Background
Machines are a general term for machines and mechanisms. The machine is a tool device which can help people to reduce work difficulty or save labor, and articles such as chopsticks, brooms and tweezers can be called as the machine, and the machine is a simple machine. The complex machine is composed of two or more simple machines. These relatively complex machines are often called machines. From a structural and kinematic point of view, the mechanisms and machines are not distinct and are broadly called machines.
The maintenance has three explanations, namely, replacing accessories, maintaining the accessories, modifying according to functions, maintaining and recovering, maintaining and repairing. The common sense of household appliance maintenance comprises mobile phone maintenance, computer maintenance and household appliance maintenance and automobile maintenance. For mobile phones, software updating and upgrading are also included in maintenance items, and for automobiles, rivet prying and spray painting also belong to the maintenance range. The equipment maintenance refers to technical activities performed to restore the functions of equipment after the technical state of the equipment is degraded or fails, and includes various planned repairs, unplanned fault repairs and accident repairs. Also known as equipment repair. The basic contents of equipment maintenance include: equipment maintenance, equipment inspection, and equipment repair.
The rotating shaft is the shaft which is used for connecting main parts of the product and bears bending moment and torque in the rotating work.
Sanding, which is one of surface modification techniques, generally refers to a processing method for changing physical properties of a material surface by friction with the aid of abrasive paper or the like, which is a rough object containing particles of relatively high hardness, and is mainly aimed at obtaining a specific surface roughness.
The rotating shaft is applied to various mechanical equipment, after the rotating shaft on the mechanical equipment is used for a long time, the surface of the rotating shaft can rust, the rotating shaft needs to be maintained and nursed in time, if the rotating shaft on the mechanical equipment is left alone, the corrosion of the rotating shaft can be accelerated, the service life of the rotating shaft is shortened, meanwhile, certain potential safety hazards also exist in the operation process of the mechanical equipment, the traditional rotating shaft maintenance and polishing depends on manual polishing, polishing personnel use abrasive paper to polish rust on the rotating shaft, the rotating shaft is easy to be eccentrically ground due to uneven polishing stress of the rotating shaft during polishing, the rotating shaft is damaged, and meanwhile, dust such as polished fragments and the like scatter in the working environment, pollute the working environment and influence the body health of the polishing personnel; the pivot is in the use, in order to increase its transmission performance, can add emollient usually between pivot and the mechanical equipment, when pivot maintenance was polished, need earlier clear up impurity such as the epaxial greasy dirt of pivot, increased staff's intensity of labour, also influenced work efficiency simultaneously, consequently, a mechanical maintenance pivot sander is needed to a high necessity to solve above-mentioned problem.
Disclosure of Invention
In view of the problems in the prior art, the invention discloses a mechanical maintenance rotating shaft sander, which adopts the technical scheme that the sander comprises a sanding table, wherein a controller is arranged on the sanding table, a microprocessor is arranged in the controller, a traveling mechanism is arranged on the sanding table, the traveling mechanism comprises a traveling box, a gear A and a motor A, the traveling box is a hollow shell and is in sliding connection with the sanding table, the motor A is arranged in the traveling box, the gear A is arranged on an output shaft of the motor A, a tooth groove meshed with the gear A is arranged on the sanding table, and the motor A is connected with the controller; the traveling box is further provided with a rotating mechanism, the rotating mechanism comprises a motor B and a clamping ring, the motor B is arranged on the traveling box and connected with the clamping ring through a connecting block, a plurality of threaded holes are formed in the clamping ring, threaded bolts are engaged in the threaded holes, inner hexagonal grooves are formed in the upper ends of the threaded bolts, the lower ends of the threaded bolts are connected with a clamping block through a rotating block, rotating grooves for the rotating block to rotate are formed in the clamping block, the rotating block is connected with the clamping block in a sliding mode, and the motor B is connected with the controller; the polishing table is also provided with a cleaning mechanism, the cleaning mechanism corresponds to the rotating mechanism in position, the cleaning mechanism comprises a positioning ring and a rotating drum, the polishing table is connected with the positioning ring through a supporting rod, the positioning ring is provided with the rotating drum, two ends of the rotating drum are respectively connected with a ring cylinder A and a ring cylinder C through a connecting rod, the ring cylinder A and the ring cylinder C are respectively provided with a ring cylinder B and wiping cotton through clamping mechanisms, and the inner wall of the ring cylinder B is provided with bristles; the polishing table is further provided with a polishing mechanism, the polishing mechanism corresponds to the cleaning mechanism in position, the polishing mechanism comprises a polishing cover and a polishing block, the polishing cover is mounted on the polishing table through supporting legs, a through hole and a groove are formed in the polishing cover, a sliding hole communicated with the through hole and the groove is further formed in the polishing cover, a sliding rod is connected in the sliding hole in a sliding mode, a pressing plate and a pressing ball are sequentially arranged at the upper end of the sliding rod, the polishing block is arranged at the lower end of the sliding rod, a spring C is further arranged between the pressing plate and the polishing cover in a pressing mode, the polishing cover is connected with an extrusion cover through threads, an extrusion surface is formed in the extrusion cover, and the extrusion surface is connected with the pressing ball in a sliding mode; a supporting mechanism is further arranged between the polishing mechanism and the cleaning mechanism and comprises a supporting plate, a through hole is formed in the supporting plate, an annular groove is formed in the inner wall of the through hole, a supporting block is connected in the annular groove in a sliding mode and comprises an inclined part and a supporting part, a spring B is arranged between the supporting block and the bottom of the annular groove in a pressing mode, and a plurality of balls are further arranged on the supporting block; the polishing bench still is equipped with and is used for the protection grinding machanism's protection mechanism, protection mechanism includes the baffle, the baffle with be equipped with the protection casing between the backplate, the protection casing includes inner cover and dustcoat, the dustcoat with sliding connection between the inner cover, the dustcoat with still be equipped with the opposite magnet of magnetism between the backplate.
As a preferred technical scheme of the invention, the bottom of the traveling box is further provided with two groups of sliding blocks, and the polishing table is provided with sliding grooves for the sliding of the two groups of sliding blocks.
As a preferred technical scheme of the present invention, the connecting block is a circular truncated cone, the left end of the connecting block is connected to the output shaft of the motor B, the right end of the connecting block is connected to the clamping ring, and the right end of the connecting block is further provided with a conical groove.
As a preferred technical scheme of the invention, the clamping blocks are provided with three groups and are arranged in an annular array around the circle center of the clamping ring.
As a preferred technical scheme of the present invention, the clamping mechanism includes a groove, a clamping block and a spring a, the inner walls of the ring cylinder a and the ring cylinder C are both provided with the groove, the groove is slidably connected with the clamping block, the clamping block is provided with an inclined surface, the inclined surface is slidably connected with the ring cylinder B and the wiping cotton, and the spring a is further press-fitted at the bottoms of the clamping block and the groove.
As a preferred technical scheme of the invention, the positioning ring adopts a bearing seat, the rotary drum is sleeved with a gear B, the polishing table is also provided with a motor C, an output shaft of the motor C is provided with the gear C meshed with the gear B, the motor C is connected with the controller, the polishing table is provided with a cleaning mechanism, before the rotary shaft is polished, the bristles of the cleaning mechanism are matched with cleaning liquid in the liquid storage tank, impurities and oil stains adhered to the rotary shaft are cleaned, and meanwhile, the rotary shaft is cleaned by using cleaning cotton on the cleaning mechanism, so that the cleaning liquid is cleaned, and subsequent polishing is prevented from being influenced.
As a preferred technical scheme, a leak hole is formed in the grinding table and corresponds to the position of the ring cylinder A, a liquid collecting hopper is arranged on the leak hole, a liquid storage tank is arranged below the liquid collecting hopper, a filter screen is arranged on the liquid storage tank, cleaning liquid and a water pump are arranged in the liquid storage tank, the water pump is connected with a spray head through a water pipe, the spray head corresponds to the position of the ring cylinder A, and the water pump is connected with the controller.
As a preferable technical scheme, a proximity switch is further arranged between the liquid collecting hopper and the traveling box and is connected with the controller, the polished rotating shaft can be supported and protected by the aid of a supporting mechanism, and the phenomenon that the rotating shaft shakes due to overlong length of the rotating shaft during polishing to cause eccentric wear of the rotating shaft and influence normal polishing of the rotating shaft is avoided.
As a preferred technical scheme of the invention, the polishing cover is also provided with a graduated scale; the inclined hole has been seted up on the extrusion cover, through the cooperation that adopts extrusion cover and grinding cover, can adjust the piece of polishing according to the pivot diameter of polishing, make three pieces of grinding block carry out even polishing to the rust on pivot surface, the dynamics of polishing that avoids the pivot to receive is different, leads to the pivot impaired.
As a preferred technical scheme of the invention, the outer cover is also provided with an observation window and a handle, the polishing table is also provided with a refrigerator, the output end of the refrigerator is communicated with the inside of the outer cover through an air pipe, the refrigerator is connected with the controller, the polishing table is provided with a protection mechanism, the rotating shaft is in a closed environment during polishing through the matching of the protection cover and the supporting and protecting plate, the working environment is prevented from being polluted by polished dust, and meanwhile, cold air is introduced into the protection cover to cool the rotating shaft, so that the rotating shaft is prevented from being deformed due to high temperature during polishing.
As a preferable technical scheme of the invention, a collecting tank corresponding to the position of the polishing cover is arranged on the polishing platform, and a collecting tank is arranged below the collecting tank.
The invention has the beneficial effects that: according to the invention, the cleaning mechanism is arranged on the polishing table, before the rotating shaft is polished, the bristles of the cleaning mechanism are matched with the cleaning liquid in the liquid storage tank, so that impurities and oil stains adhered to the rotating shaft are cleaned, and meanwhile, the rotating shaft is cleaned by using the cleaning cotton on the cleaning mechanism, so that the cleaning liquid is cleaned, and the subsequent polishing is prevented from being influenced; by adopting the supporting mechanism, the polished rotating shaft can be supported and protected, so that the phenomenon that the rotating shaft is too long, so that the rotating shaft shakes during polishing, the rotating shaft is eccentrically worn, and the normal polishing of the rotating shaft is influenced is avoided; through the cooperation that adopts extrusion cover and the cover of polishing, can adjust the piece of polishing according to the pivot diameter of polishing, make three pieces of polishing piece carry out even polishing to the rust on pivot surface, the dynamics of polishing of avoiding the pivot to receive is different, leads to the pivot impaired.
Further, set up protection machanism at the bench of polishing, through the cooperation of protection casing and a backplate, make the pivot be in the closed environment when polishing, the dust pollution operational environment who avoids polishing lets in air conditioning in the protection casing simultaneously, and the countershaft cools down, and high temperature when avoiding polishing leads to the pivot to take place deformation.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic view of the structure of the present invention 1;
FIG. 2 is a schematic view of the structure of the present invention 2;
FIG. 3 is a schematic view of the traveling box structure of the present invention;
FIG. 4 is a schematic structural diagram of a rotating mechanism according to the present invention;
FIG. 5 is a schematic view of the cleaning mechanism of the present invention;
FIG. 6 is a schematic view of a partial structure of the cleaning mechanism of the present invention 1;
FIG. 7 is a schematic view of a partial structure of the cleaning mechanism of the present invention, FIG. 2;
FIG. 8 is a schematic view of the support structure of the present invention;
FIG. 9 is a schematic view of a grinding mechanism according to the present invention;
fig. 10 is a cross-sectional view of the extrusion housing of the present invention.
In the figure: 1. a polishing table; 2. a controller; 3. a traveling mechanism; 301. a chute; 302. a tooth socket; 303. A proximity switch; 304. a travel box; 305. a gear A; 306. a motor A; 307. a slider; 4. a rotating mechanism; 401. a motor B; 402. connecting blocks; 403. a clamping ring; 404. a stud; 405. a clamping block; 406. rotating the block; 407. a threaded hole; 5. a cleaning mechanism; 501. a liquid storage tank; 502. a liquid collecting hopper; 503. A spray head; 504. a strut; 505. a positioning ring; 506. a ring cylinder A; 507. a ring cylinder B; 508. wiping cotton; 509. a rotating drum; 510. a gear B; 511. a connecting rod; 512. a gear C; 513. a motor C; 514. brushing; 515. a groove; 516. a clamping block; 517. a spring A; 518. a ring cylinder C; 519. filtering with a screen; 520. a water pump; 6. a support mechanism; 601. supporting the guard plate; 602. a via hole; 603. a ring groove; 604. a support block; 605. A spring B; 606. a ball bearing; 607. a magnet; 7. a protection mechanism; 701. an air duct; 702. a handle; 703. An observation window; 704. a refrigerator; 705. a protective cover; 706. a baffle plate; 8. a polishing mechanism; 801. a support leg; 802. polishing the cover; 803. grooving; 804. grinding blocks; 805. a slide bar; 806. a spring C; 807. Pressing a plate; 808. pressing the ball; 809. an extrusion cover; 810. extruding surface; 811. a thread; 812. a slide hole; 813. A graduated scale; 814. a collection box; 815. and (7) collecting the tank.
Detailed Description
The technical scheme of the invention is clearly and completely described in the following with reference to the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1 to 10, the invention discloses a mechanical maintenance rotating shaft sander, which adopts the technical scheme that the sander comprises a sanding table 1, a controller 2 is arranged on the sanding table 1, a microprocessor is arranged in the controller 2, a traveling mechanism 3 is arranged on the sanding table 1, the traveling mechanism 3 comprises a traveling box 304, a gear a305 and a motor a306, the traveling box 304 is a hollow shell, a through groove is arranged at the bottom of the traveling box 304, the inside of the traveling box 304 is communicated with the outside and is in sliding connection with the sanding table 1, the motor a306 is arranged in the traveling box 304, the gear a305 is arranged on an output shaft of the motor a306, a tooth groove 302 meshed with the gear a305 is arranged on the sanding table 1, the gear a305 is connected with the tooth groove 302 through the through groove and is meshed with the tooth groove 302, the traveling box 304 is driven to move on the grinding table 1, and the motor A306 is connected with the controller 2; the traveling box 304 is further provided with a rotating mechanism 4, the rotating mechanism 4 comprises a motor B401 and a clamping ring 403, the motor B401 is arranged on the traveling box 304, the motor B401 is connected with the clamping ring 403 through a connecting block 402, the clamping ring 403 is provided with a plurality of threaded holes 407, threaded holes 407 are internally engaged with studs 404, the upper end of each stud 404 is provided with an inner hexagonal groove, the lower end of each stud 404 is connected with a clamping block 405 through a rotating block 406, each clamping block 405 is provided with a rotating groove for the rotating block 406 to rotate, the rotating block 406 is connected with the clamping block 405 in a sliding manner, and the motor B401 is connected with the controller 2; the polishing table 1 is further provided with a cleaning mechanism 5, the cleaning mechanism 5 corresponds to the rotating mechanism 4 in position, the cleaning mechanism 5 comprises a positioning ring 505 and a rotating drum 509, the polishing table 1 is connected with the positioning ring 505 through a support rod 504, the rotating drum 509 is arranged on the positioning ring 505, two ends of the rotating drum 509 are respectively connected with a ring cylinder A506 and a ring cylinder C518 through a connecting rod 511, the ring cylinder A506 and the ring cylinder C518 are respectively provided with a ring cylinder B507 and a wiping cotton 508 through a clamping mechanism, a convex rib is arranged on a contact surface of the ring cylinder B507 and the ring cylinder A506, the ring cylinder A506 is provided with a concave ridge matched with the convex rib in size, the inner wall of the ring cylinder B507 is provided with brush bristles 514, and the brush bristles 514 can clean the outer surface of the rotating shaft; the polishing table 1 is further provided with a polishing mechanism 8, the polishing mechanism 8 corresponds to the cleaning mechanism 5 in position, the polishing mechanism 8 comprises a polishing cover 802 and a polishing block 804, the polishing cover 802 is mounted on the polishing table 1 through a support leg 801, a through hole and a slot 803 are formed in the polishing cover 802, a rotating shaft passes through the through hole, a sliding hole 812 communicating the through hole with the slot 803 is further formed in the polishing cover 802, a sliding rod 805 is connected in the sliding hole 812 in a sliding manner, a pressing plate 807 and a pressing ball 808 are sequentially arranged at the upper end of the sliding rod 805, the polishing block 804 is arranged at the lower end of the sliding rod 805, a spring C806 is further arranged between the pressing plate 807 and the polishing cover 802 in a pressing manner, the polishing cover 802 is connected with an extrusion cover 809 through threads 811, an extrusion surface 810 is formed on the extrusion cover 809, the outer side wall of the extrusion cover 809 is provided with the threads 811, the extrusion surface 810 is arranged on the inner wall of the extrusion cover 809, a thread groove meshed with the thread 811 is arranged on the grinding cover 802, and the extrusion surface 810 is connected with the pressing ball 808 in a sliding manner; a supporting mechanism 6 is further arranged between the polishing mechanism 8 and the cleaning mechanism 5, the supporting mechanism 6 comprises a supporting plate 601, a through hole 602 is formed in the supporting plate 601, an annular groove 603 is formed in the inner wall of the through hole 602, a supporting block 604 is connected in the annular groove 603 in a sliding manner, the supporting block 604 comprises an inclined part and a supporting part, when a rotating shaft is in contact with the inclined part, the supporting block 604 can be moved to a position far away from the rotating shaft and driven to slide in the annular groove 603, a spring B605 is arranged between the supporting block 604 and the bottom of the annular groove 603 in a pressing manner, and a plurality of balls 606 are further arranged on the supporting block 604; still be equipped with on the platform of polishing 1 and be used for the protection 8 protection mechanism 7 of polishing mechanism, protection mechanism 7 includes baffle 706, baffle 706 with be equipped with protection casing 705 between the backplate 601, protection casing 705 includes inner cover and dustcoat, the dustcoat with sliding connection between the inner cover, the dustcoat with still be equipped with the opposite magnet 607 of magnetism between the backplate 601.
As a preferable technical solution of the present invention, the bottom of the traveling box 304 is further provided with two sets of sliding blocks 307, the polishing table 1 is provided with two sets of sliding grooves 301 for the two sets of sliding blocks 307 to slide, and the sliding blocks 307 slide in the sliding grooves 301, so as to ensure that the traveling box 304 linearly moves on the polishing table 1.
As a preferred technical scheme of the present invention, the connecting block 402 is a circular truncated cone, the left end of the connecting block 402 is connected to the output shaft of the motor B401 through a coupling, the right end of the connecting block 402 is connected to the clamping ring 403, and the right end of the connecting block 402 is further provided with a conical groove.
As a preferred technical solution of the present invention, the clamping blocks 405 are provided with three groups, and are arranged in an annular array around the circle center of the clamping ring 403.
As a preferable technical solution of the present invention, the locking mechanism includes a groove 515, a locking block 516 and a spring a517, the inner walls of the ring cylinder a506 and the ring cylinder C518 are both provided with the groove 515, the groove 515 is slidably connected with the locking block 516, the locking block 516 is provided with an inclined surface, the inclined surface is slidably connected with the ring cylinder B507 and the wiping cotton 508, the wiping cotton 508 includes an inner ring and an outer ring, the outer ring is an inner metal ring, the inner ring is a flexible sponge, and the spring a517 is further press-fitted at the bottoms of the locking block 516 and the groove 515.
As a preferred technical solution of the present invention, the positioning ring 505 is a bearing seat, the rotating drum 509 is sleeved with a gear B510, the polishing table 1 is further provided with a motor C513, an output shaft of the motor C513 is provided with a gear C512 engaged with the gear B510, the motor C513 is connected to the controller 2, and the motor C513 can control the rotating direction of the rotating drum 509 to be opposite to the rotating direction of the rotating shaft.
As a preferred technical scheme of the present invention, the polishing table 1 is provided with a leak hole corresponding to the position of the ring cylinder a506, the leak hole is provided with a liquid collecting bucket 502, a liquid storage tank 501 is arranged below the liquid collecting bucket 502, the liquid storage tank 501 is provided with a filter screen 519, a cleaning liquid and a water pump 520 are arranged in the liquid storage tank 501, the water pump 520 is connected with a spray nozzle 503 through a water pipe, the spray nozzle 503 corresponds to the position of the ring cylinder a506, and the water pump 520 is connected with the controller 2.
As a preferable technical solution of the present invention, a proximity switch 303 is further provided between the liquid collection bucket 502 and the travel box 304, the proximity switch 303 is connected to the controller 2, and the proximity switch 303 can prevent the travel box 304 and the liquid collection bucket 502 from colliding with each other.
As a preferred technical scheme of the present invention, the polishing cover 802 is further provided with a graduated scale 813; the extrusion cover 809 is provided with an inclined hole, a worker can insert a round bar into the inclined hole, and the round bar is rotated to drive the extrusion cover 809 to rotate.
As a preferred technical solution of the present invention, the housing is further provided with an observation window 703 and a handle 702, the polishing table 1 is further provided with a refrigerator 704, an output end of the refrigerator 704 is communicated with the interior of the housing through an air pipe 701, the air pipe 701 may adopt a corrugated pipe, and the refrigerator 704 is connected with the controller 2.
As a preferred technical solution of the present invention, a collecting tank 815 corresponding to the position of the polishing cover 802 is disposed on the polishing table 1, a collecting box 814 is disposed below the collecting tank 815, and the collecting box 814 can collect the polished debris.
The working principle of the invention is as follows: when the device is used for polishing a rotating shaft, the device is connected with electricity, the rotating shaft is placed in the clamping ring 403, the rotating shaft is moved leftwards, the left end of the rotating shaft is enabled to be tightly propped against the conical groove on the connecting block 402, a worker can use an inner hexagonal wrench to be embedded into the inner hexagonal groove on the stud 404, the stud 404 is rotated to be meshed with the threaded hole 407 to drive the clamping block 405 to move towards the center of the clamping ring 403, after the clamping block 405 is contacted with the rotating shaft, the stud 404 is continuously rotated, the stud 404 drives the rotating block 406 to rotate in the rotating groove of the clamping block 405, the clamping block 405 is continuously driven to move towards the center of the clamping ring 403 to clamp and fix the left end of the rotating shaft, after the rotating shaft is clamped, the worker rotates the extrusion cover 809 according to the diameter size of the rotating shaft to be maintained, the thread 811 of the extrusion cover 809 is meshed with the polishing cover 802 through the outer side wall to drive the extrusion cover 809 to move relative to the polishing cover 802, in the process of moving the extrusion cover 809, the extrusion surface 810 of the extrusion cover 809 contacts with the press ball 808 and extrudes the press ball 808, the press ball 808 drives the sliding rod 805 to slide in the sliding hole 812 of the polishing cover 802, and simultaneously drives the press plate 807 and the polishing block 804 to move towards the center of the polishing cover 802, the spring C806 is compressed, the distance that the extrusion cover 809 moves towards the polishing cover 802 can be measured through the graduated scale 813, the distance that the polishing block 804 moves towards the center of the polishing cover 802 is calculated through the inclination of the extrusion surface 810, so that the inscribed circle surrounded by the four groups of polishing blocks 804 is the same as the diameter of the rotating shaft to be maintained, when the rotating shaft is polished, the polishing force applied to the rotating shaft is ensured to be the same, the polishing efficiency is accelerated, the handle 702 is pulled, the outer cover of the protective cover 705 is driven to move left to contact with the supporting plate 601, and the two are attached under the action of the magnet 607.
The microprocessor in the controller 2 controls the motor B401 to work and rotate, the motor B401 drives the clamping ring 403 to rotate through the connecting block 402, thereby driving the rotating shaft to rotate, controlling the motor A306 to work and rotate forwardly, driving the gear A305 to rotate, driving the traveling box 304 to move rightwards on the polishing table 1 through meshing with the tooth grooves 302 on the polishing table 1, the sliding block 307 at the bottom of the traveling box 304 slides in the sliding groove 301 on the polishing table 1, ensuring that the traveling box 304 moves straightly rightwards, simultaneously driving the rotating shaft to move rightwards, controlling the water pump 520 to work, conveying the cleaning liquid in the liquid storage box 501 to the spray head 503 through the water pipe, spraying the cleaning liquid onto the rotating shaft, controlling the motor C513 to work and rotate reversely, driving the gear C512 to rotate, meshing with the gear B510, driving the rotating drum 509 to rotate on the positioning ring 505, and driving the ring drum 509 to drive the ring barrel A506 and the ring barrel B507 to rotate through the connecting rod 511, the bristles 514 are driven to clean oil stains and impurities on the surface of the rotating shaft, cleaning liquid drops into the liquid collecting hopper 502 from the rotating shaft, the impurities are filtered through the filter screen 519, the cleaning liquid flows back into the liquid storage tank 501 to be recycled, the rotating shaft moves rightwards continuously, the wiping cotton 508 is driven by the ring cylinder C518 to wipe the surface of the rotating shaft, the residual cleaning liquid on the rotating shaft is removed, when the bristles 514 and the wiping cotton 508 are replaced, the fixture block 516 can be pressed to slide in the groove 515, the spring A517 is squeezed, the limit of the ring cylinder B507 and the wiping cotton 508 is removed, and the cleaning liquid is replaced.
The rotating shaft continues moving rightwards, the rotating shaft is in contact with the inclined part of the supporting block 604, the supporting block 604 is extruded to slide in the ring groove 603 on the supporting plate 601, the spring B605 is extruded, the rotating shaft continues moving rightwards, the rotating shaft is in contact with the supporting part of the supporting block 604, the friction force between the rotating shaft and the rotating shaft is reduced through the ball 606 on the supporting block 604, the elastic force of the spring B605 plays a role in supporting the rotating shaft, and the rotating shaft is prevented from being too long and being deviated in the polishing process; controlling the refrigerator 704 to work, introducing low-temperature air into a closed space enclosed by the protective cover 705, the supporting plate 601, the polishing table 1 and the baffle 706 through the air pipe 701, continuously moving the rotating shaft to the right, contacting the rotating shaft with the polishing block 804 in the polishing mechanism 8, polishing the rotating shaft by the polishing block 804, removing rust on the rotating shaft, exchanging heat generated during polishing with the low-temperature air generated by the refrigerator 704, avoiding the phenomenon that the rotating shaft is too high in temperature and the quality of the rotating shaft is affected, enabling chips and dust generated during polishing to enter the collecting box 814 through the collecting tank 815 on the polishing table 1 to be collected, avoiding polluting the working environment, and enabling a worker to observe the polishing progress of the rotating shaft through the observation window 703 on the protective cover 705; the travel box 304 continues to move rightwards, and when the proximity switch 303 between the travel box 304 and the liquid collecting hopper 502 is switched on, the motor a306 is controlled to work reversely, so that the travel box 304 is driven to return to the left end of the grinding table 1.
At the moment, polishing of the right part of the rotating shaft is completed, the rotating shaft is taken down from the clamping ring 403, the rotating direction is adjusted to be clamped on the clamping ring 403 again, the right end of the rotating shaft is clamped on the clamping ring 403 at the moment, the steps are repeated to polish the left part of the rotating shaft, and after polishing is completed, polishing of the whole rotating shaft is completed.
In addition, the controller adopts a flying ARM9 industrial control board, pins and connection modes of the flying ARM9 industrial control board, and technical instruction can be obtained by those skilled in the art by referring to textbooks or technical manuals published by manufacturers.
The refrigerator adopts a compression refrigerator with the model number of ATP-15L-D; the flying ARM9 industrial control panel controls proximity switches, motor A, motor B, motor C, water pumps, and refrigeration machinery as is widely used by those skilled in the art.
The circuit connections according to the invention are conventional means used by the person skilled in the art and can be suggested by a limited number of tests, which are common knowledge.
Components not described in detail herein are prior art.
Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims (11)

1. The utility model provides a mechanical maintenance pivot sander which characterized in that: the grinding machine comprises a grinding table (1), a controller (2) is arranged on the grinding table (1), a microprocessor is arranged in the controller (2), a traveling mechanism (3) is arranged on the grinding table (1), the traveling mechanism (3) comprises a traveling box (304), a gear A (305) and a motor A (306), the traveling box (304) is a hollow shell and is in sliding connection with the grinding table (1), the motor A (306) is arranged in the traveling box (304), the gear A (305) is arranged on an output shaft of the motor A (306), a tooth groove (302) meshed with the gear A (305) is arranged on the grinding table (1), and the motor A (306) is connected with the controller (2); the traveling box (304) is further provided with a rotating mechanism (4), the rotating mechanism (4) comprises a motor B (401) and a clamping ring (403), the motor B (401) is arranged on the traveling box (304), the motor B (401) is connected with the clamping ring (403) through a connecting block (402), the clamping ring (403) is provided with a plurality of threaded holes (407), the threaded holes (407) are internally engaged with studs (404), the upper ends of the studs (404) are provided with inner hexagonal grooves, the lower ends of the studs (404) are connected with clamping blocks (405) through rotating blocks (406), the clamping blocks (405) are provided with rotating grooves for the rotating blocks (406) to rotate, the rotating blocks (406) are connected with the clamping blocks (405) in a sliding mode, and the motor B (401) is connected with the controller (2); the polishing table (1) is further provided with a cleaning mechanism (5), the cleaning mechanism (5) corresponds to the rotating mechanism (4), the cleaning mechanism (5) comprises a positioning ring (505) and a rotating cylinder (509), the polishing table (1) is connected with the positioning ring (505) through a support rod (504), the rotating cylinder (509) is arranged on the positioning ring (505), two ends of the rotating cylinder (509) are respectively connected with a ring cylinder A (506) and a ring cylinder C (518) through a connecting rod (511), the ring cylinders A (506) and the ring cylinder C (518) are respectively provided with a ring cylinder B (507) and a wiping cotton (508) through clamping mechanisms, and the inner walls of the ring cylinders B (507) are provided with bristles (514); the polishing table (1) is further provided with a polishing mechanism (8), the polishing mechanism (8) corresponds to the cleaning mechanism (5), the polishing mechanism (8) comprises a polishing cover (802) and a polishing block (804), the polishing cover (802) is installed on the polishing table (1) through a support leg (801), a through hole and a groove (803) are formed in the polishing cover (802), a sliding hole (812) communicated with the through hole and the groove (803) is further formed in the polishing cover (802), a sliding rod (805) is connected in the sliding hole (812) in a sliding mode, a pressing plate (807) and a pressing ball (808) are sequentially arranged at the upper end of the sliding rod (805), the polishing block (804) is arranged at the lower end of the sliding rod (805), a spring C (806) is further arranged between the pressing plate (807) and the polishing cover (802) in a pressing mode, and an extrusion cover (809) is connected to the polishing cover (802) through threads (811), a squeezing surface (810) is arranged on the squeezing cover (809), and the squeezing surface (810) is connected with the pressing ball (808) in a sliding manner; a supporting mechanism (6) is further arranged between the polishing mechanism (8) and the cleaning mechanism (5), the supporting mechanism (6) comprises a supporting plate (601), a through hole (602) is formed in the supporting plate (601), an annular groove (603) is formed in the inner wall of the through hole (602), a supporting block (604) is connected in the annular groove (603) in a sliding mode, the supporting block (604) comprises an inclined part and a support, a spring B (605) is arranged between the supporting block (604) and the bottom of the annular groove (603) in a pressing mode, and a plurality of balls (606) are further arranged on the supporting block (604); still be equipped with on platform (1) of polishing and be used for the protection machanism (7) of polishing machanism (8), protection machanism (7) are including baffle (706), baffle (706) with be equipped with protection casing (705) between fender (601), protection casing (705) include inner cover and dustcoat, the dustcoat with sliding connection between the inner cover, the dustcoat with still be equipped with opposite magnet (607) of magnetism between fender (601).
2. A mechanical service spindle sander as set forth in claim 1, wherein: the bottom of the traveling box (304) is further provided with two groups of sliding blocks (307), and the grinding table (1) is provided with sliding chutes (301) for the two groups of sliding blocks (307) to slide.
3. A mechanical service spindle sander as set forth in claim 1, wherein: the connecting block (402) is in a circular truncated cone shape, the left end of the connecting block (402) is connected with an output shaft of the motor B (401), the right end of the connecting block (402) is connected with the clamping ring (403), and a conical groove is formed in the right end of the connecting block (402).
4. A mechanical service spindle sander as set forth in claim 1, wherein: the clamping blocks (405) are provided with three groups and are arranged in an annular array around the circle center of the clamping ring (403).
5. A mechanical service spindle sander as set forth in claim 1, wherein: clamping mechanism includes recess (515), fixture block (516) and spring A (517), ring section of thick bamboo A (506) with all seted up on the inner wall of ring section of thick bamboo C (518) recess (515), sliding connection has in recess (515) fixture block (516), the inclined plane has been seted up on fixture block (516), the inclined plane with ring section of thick bamboo B (507) with wipe cotton (508) sliding connection, fixture block (516) with the bottom of recess (515) is still pressure equipment spring A (517).
6. A mechanical service spindle sander as set forth in claim 1 or 5, wherein: the holding ring (505) adopts a bearing seat, a gear B (510) is sleeved on the rotating drum (509), a motor C (513) is further arranged on the grinding table (1), a gear C (512) meshed with the gear B (510) is arranged on an output shaft of the motor C (513), and the motor C (513) is connected with the controller (2).
7. A mechanical service spindle sander as set forth in claim 6, wherein: the leak has been seted up on platform (1) of polishing, the leak with a ring section of thick bamboo A (506) position is corresponding, be equipped with liquid collecting bucket (502) on the leak, liquid collecting bucket (502) below is equipped with liquid reserve tank (501), be equipped with filter screen (519) on liquid reserve tank (501), be equipped with washing liquid and water pump (520) in liquid reserve tank (501), water pump (520) have shower nozzle (503) through water piping connection, shower nozzle (503) with a ring section of thick bamboo A (506) position is corresponding, water pump (520) with controller (2) are connected.
8. A mechanical service spindle sander as set forth in claim 7, wherein: a proximity switch (303) is further arranged between the liquid collecting hopper (502) and the traveling box (304), and the proximity switch (303) is connected with the controller (2).
9. A mechanical service spindle sander as set forth in claim 1, wherein: a graduated scale (813) is also arranged on the polishing cover (802); the extrusion cover (809) is provided with an inclined hole.
10. A mechanical service spindle sander as set forth in claim 1, wherein: the grinding table is characterized in that the outer cover is further provided with an observation window (703) and a handle (702), the grinding table (1) is further provided with a refrigerator (704), the output end of the refrigerator (704) is communicated with the inside of the outer cover through an air pipe (701), and the refrigerator (704) is connected with the controller (2).
11. A mechanical service spindle sander as set forth in claim 1, wherein: the polishing table (1) is provided with a collecting tank (815) corresponding to the polishing cover (802), and a collecting tank (814) is arranged below the collecting tank (815).
CN202111662739.5A 2021-12-31 2021-12-31 Mechanical maintenance pivot sander Withdrawn CN114473729A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111662739.5A CN114473729A (en) 2021-12-31 2021-12-31 Mechanical maintenance pivot sander

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111662739.5A CN114473729A (en) 2021-12-31 2021-12-31 Mechanical maintenance pivot sander

Publications (1)

Publication Number Publication Date
CN114473729A true CN114473729A (en) 2022-05-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111662739.5A Withdrawn CN114473729A (en) 2021-12-31 2021-12-31 Mechanical maintenance pivot sander

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Country Link
CN (1) CN114473729A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116652742A (en) * 2023-08-02 2023-08-29 福建泉州市精通电子有限公司 Fine polishing treatment equipment for interphone shell
CN116765955A (en) * 2023-08-15 2023-09-19 翔宇实业(太仓)有限公司 Bicycle hub polishing device
CN116890286A (en) * 2023-09-08 2023-10-17 威乐新能源科技有限公司 Processing equipment is used in water pump production

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116652742A (en) * 2023-08-02 2023-08-29 福建泉州市精通电子有限公司 Fine polishing treatment equipment for interphone shell
CN116652742B (en) * 2023-08-02 2023-10-10 福建泉州市精通电子有限公司 Fine polishing treatment equipment for interphone shell
CN116765955A (en) * 2023-08-15 2023-09-19 翔宇实业(太仓)有限公司 Bicycle hub polishing device
CN116765955B (en) * 2023-08-15 2023-11-21 翔宇实业(太仓)有限公司 Bicycle hub polishing device
CN116890286A (en) * 2023-09-08 2023-10-17 威乐新能源科技有限公司 Processing equipment is used in water pump production
CN116890286B (en) * 2023-09-08 2023-11-17 威乐新能源科技有限公司 Processing equipment is used in water pump production

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Application publication date: 20220513