CN114473376B - Forming processing technology for manufacturing aluminum product by aluminum plate - Google Patents
Forming processing technology for manufacturing aluminum product by aluminum plate Download PDFInfo
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- CN114473376B CN114473376B CN202210001721.9A CN202210001721A CN114473376B CN 114473376 B CN114473376 B CN 114473376B CN 202210001721 A CN202210001721 A CN 202210001721A CN 114473376 B CN114473376 B CN 114473376B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the technical field of forming processing of aluminum products made of aluminum plates, in particular to a forming processing technology of aluminum products made of aluminum plates, which comprises the following steps: s1, designing a drawing of an aluminum product; s2, drawing a design pattern of the aluminum plate to be processed; s3, primarily cutting the aluminum plate to be processed; s4, polishing the aluminum plate to be processed; s5, manufacturing a cylindrical aluminum column; s6, manufacturing aluminum strips and aluminum side plates; s7, manufacturing an aluminum door framework; s8, primarily manufacturing an aluminum door; s9, leveling an aluminum door; s10, manufacturing an aluminum door: the paint spraying equipment can be used for spraying even paint on the surface of the aluminum door to manufacture a complete paint surface, and then airing is carried out until the paint surface is shaped, so that the aluminum door is manufactured. The molding processing technology for manufacturing the aluminum product by the aluminum plate can recycle the redundant aluminum plate to be processed, concentrate the aluminum plate to be placed in the same area for secondary use or redissolution, and cast the aluminum component again.
Description
Technical Field
The invention relates to the technical field of forming processing of aluminum products made of aluminum plates, in particular to a forming processing technology of aluminum products made of aluminum plates.
Background
The aluminum products are general terms of articles for daily use and industrial articles which are processed by adopting aluminum alloy as a main raw material, the aluminum alloy has low density, but has higher strength, is close to or exceeds high-quality steel, can be processed into various sectional materials with good plasticity, has excellent electric conductivity, heat conductivity and corrosion resistance, is widely used in industry, and has the use amount which is inferior to that of steel. The aluminum door is a door frame member which is manufactured by processing technological surfaces such as blanking, punching, slotting, tapping, manufacturing, assembling and the like of the aluminum alloy section with the surface treated, and is assembled by combining a connecting piece, a sealing material, an opening and closing hardware fitting and glass.
The existing aluminum plate is complicated in manufacturing steps for manufacturing the aluminum door, and the lack of welding points easily causes the aluminum door to be separated, so that the aluminum product is unstable as a whole, and the supporting structure is not firm.
Disclosure of Invention
The invention aims to provide a molding processing technology for manufacturing aluminum products by using aluminum plates.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a molding processing technology for manufacturing aluminum products by aluminum plates comprises the following steps:
s1, designing a drawing of an aluminum product: according to the design drawing of the manufactured aluminum product, and considering the size and proportion of the design drawing, selecting a plurality of aluminum plates to be processed with proper sizes;
s2, drawing a design pattern of the aluminum plate to be processed: measuring the specific size of a processed aluminum plate by using a graduated scale, and drawing the size and the shape of a design drawing with equal proportion amplification on the aluminum plate to be processed by matching with a marker;
s3, primarily cutting the aluminum plate to be processed;
s4, polishing the aluminum plate to be processed;
s5, manufacturing a cylindrical aluminum column;
s6, manufacturing aluminum strips and aluminum side plates;
s7, manufacturing an aluminum door framework;
s8, primarily manufacturing an aluminum door;
s9, leveling an aluminum door: the surface of the aluminum door is calibrated by using a horizontal calibration instrument, and the two sides of the aluminum door are calibrated to be in a horizontal state by matching with a compression roller and a rubber hammer,
s10, manufacturing an aluminum door: the paint spraying equipment can be used for spraying even paint on the surface of the aluminum door to manufacture a complete paint surface, and then airing is carried out until the paint surface is shaped, so that the aluminum door is manufactured.
Preferably, the step S3 of primarily cutting the aluminum plate to be processed further includes the following steps:
s301, placing an aluminum plate to be processed on a cutting workbench, adjusting the angle of the aluminum plate to be processed, adjusting the aluminum plate to be processed to a proper position, and limiting the position of the aluminum plate to be processed through a pressing mechanism;
s302, cutting in advance according to the designed drawing size by matching with a cutting mechanism to remove redundant aluminum plates to be processed, cooling the cutting position of the aluminum plates to be processed by matching with cooling liquid, recovering the redundant aluminum plates to be processed, and intensively placing the recovered aluminum plates to the same area for secondary use or redissolution, and recasting the aluminum components.
Preferably, the step S4 of polishing the aluminum plate to be processed further includes the following steps:
s401, replacing a cutting tool on a cutting mechanism with a polishing sheet, precisely polishing the edge and the cutting position of the aluminum plate to be processed, and synchronously adjusting the position and the angle of the polishing sheet to adapt to the shape of the aluminum plate to be processed;
s402, cutting an aluminum plate to be processed by using a getter, and recovering scraps generated by cutting the aluminum plate to be processed by using the getter until the single piece of the aluminum plate to be processed is polished;
s403, turning over the aluminum plate to be processed, clamping again, and repeating the polishing steps until the double-sided polishing of the aluminum plate to be processed is completed, and obtaining a single primarily processed aluminum plate to be processed;
s404, sequentially manufacturing the octahedral aluminum plates according to the steps, sequentially carrying out hollowed-out carving on the two-sided aluminum plates by a laser cutting machine, carving designed patterns on the two-sided aluminum plates, and carrying out polishing and polishing treatment on the two-sided aluminum plates.
Preferably, in the step S5, the step of manufacturing a cylindrical aluminum column, further includes the following steps:
s501, selecting redundant aluminum plates to be processed, sequentially cutting a plurality of aluminum plates with the same size through a cutting mechanism according to the thickness of an aluminum door, and manufacturing the two selected aluminum plates into two C-shaped aluminum plates by matching with a compression roller and a C-shaped groove;
s502, buckling two C-shaped aluminum sheets, and processing the aluminum sheets into a plurality of cylindrical aluminum columns through a welding mechanism for later use.
Preferably, the step S6 of manufacturing the aluminum strip plate and the aluminum side plate further includes the steps of:
s601, selecting one aluminum plate, and cutting two aluminum strips according to the diameter of a cylindrical aluminum column and the width of the aluminum plate;
s602, selecting one aluminum plate, and cutting two aluminum side plates according to the length of the aluminum plate and the diameter of the cylindrical aluminum column.
Preferably, in the step S7 of manufacturing an aluminum door skeleton, the method further includes the following steps:
s701, selecting two aluminum plates and a plurality of cylindrical aluminum columns, placing one aluminum plate on a horizontal welding table in advance, clamping the aluminum plate by a manual adjusting clamp, limiting the position of the aluminum plate, vertically paving the plurality of cylindrical aluminum columns on the aluminum plate, respectively arranging three cylindrical aluminum columns on two sides of the aluminum plate, respectively arranging two cylindrical aluminum columns on the center positions of the other two sides, and arranging two cylindrical aluminum columns on the center positions of the aluminum plate, so that a diamond structure is formed by the cylindrical aluminum columns on the center position of the aluminum plate and the cylindrical aluminum columns on four sides of the center position of the aluminum plate, and the stability of the cylindrical aluminum column supporting structure is enhanced;
s702, selecting an excessive aluminum plate to be processed to cut square aluminum sheets larger than the cylindrical aluminum column, respectively stacking the aluminum sheets on two sides of the cylindrical aluminum column, welding the cylindrical aluminum column and the aluminum sheets to manufacture an I-shaped aluminum column, sequentially and correspondingly placing the I-shaped aluminum columns one by one according to the placing mode of the steps, and welding and fixing one side of the I-shaped aluminum column on an aluminum plate in advance by using a handheld welding machine;
s703, stacking the aluminum plates on the other side at the other end of the I-shaped aluminum column, aligning the two aluminum plates so that four corners of the two aluminum plates correspond to each other one by one, and clamping the two aluminum plates from the side surfaces of the two aluminum plates through the clamp again, so that the positions of the two aluminum plates can be limited;
s704, fixing two I-shaped aluminum columns at the center of the aluminum plate and the aluminum plate on the other side in advance by bolts;
and S705, sequentially welding eight I-shaped aluminum columns on the four sides of the aluminum plate and the aluminum plate on the other side of the aluminum plate through hand welding from the side surfaces, and driving bolts in one-to-one correspondence, wherein the two I-shaped aluminum columns and the ten I-shaped aluminum columns can be welded to form an aluminum door skeleton.
Preferably, in the step S7, the ratio of the number of aluminum flakes to the number of cylindrical aluminum columns is 2:1.
Preferably, in the step S8 of initially manufacturing the aluminum door, the method further includes the following steps:
s801, repositioning an aluminum door skeleton on a horizontal welding platform, pre-positioning an aluminum plate on one side of the hollowed-out carving on the aluminum door skeleton, aligning four corners of the aluminum door skeleton and the four corners of the aluminum plate on one side of the hollowed-out carving one by one, and limiting the position between the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton through a clamp;
s802, pre-fixing the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton through bolts for drilling and fastening, loosening and clamping, welding the contact positions of the aluminum plate on one side of the hollowed-out carving and the four sides of the aluminum door skeleton by using a welding machine, welding the fastening bolts, increasing welding points of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton, and improving firmness of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton by using the welding machine;
s803, turning over the aluminum plate and the aluminum door skeleton on one side of the welding machine for the hollowed-out carving, and welding the aluminum plate and the aluminum door skeleton on the other side of the welding machine for the hollowed-out carving according to the steps;
s804, respectively embedding two aluminum strips and two aluminum side plates into four sides of the aluminum plate with the two hollowed-out and carved surfaces, and welding by using a hand-held welding machine until the welding is completed;
and S805, sequentially polishing welding points on the aluminum plates engraved on the two sides one by using a polisher, so that the surfaces of the aluminum plates engraved on the two sides are kept in a horizontal state until the aluminum door is manufactured initially.
The invention has at least the following beneficial effects:
1. the molding processing technology for manufacturing the aluminum product by the aluminum plate can recycle the redundant aluminum plate to be processed, concentrate the aluminum plate to be placed in the same area for secondary use or redissolution, and cast the aluminum component again.
2. This shaping processing technology of aluminum product is makeed to aluminum plate, cutting tool on the cutting mechanism changes and polishes the piece and carry out accurate polishing to the edge and the cutting part of waiting to process aluminum plate to synchronous regulation polishes the position and the angle of piece, is used for adapting to the shape of waiting to process aluminum plate, and cooperates the accessible getter machine to cut the aluminum plate that waits to process and produce the sweeps and retrieve.
3. According to the forming processing technology for manufacturing the aluminum product by using the aluminum plate, a plurality of cylindrical aluminum columns are vertically paved on the aluminum plate, three cylindrical aluminum columns are respectively arranged on two sides of the aluminum plate, one cylindrical aluminum column is respectively arranged at the central positions of the other two sides, and two cylindrical aluminum columns are arranged at the central positions of the aluminum plate, so that a diamond structure is formed by the cylindrical aluminum columns at the central positions of the aluminum plate and the cylindrical aluminum columns at four sides of the central positions of the aluminum plate, and the diamond structure is used for enhancing the stability of a cylindrical aluminum column supporting structure.
4. According to the forming processing technology for manufacturing the aluminum product by the aluminum plate, the aluminum plate on one side of the hollow carving is fixed in advance through the bolts to be drilled and fastened with the aluminum door skeleton, then the clamping is loosened, the welding machine can be used for welding the contact positions of the aluminum plate on one side of the hollow carving and the four sides of the aluminum door skeleton, then the fastening bolts are welded, the welding point of the aluminum plate on one side of the hollow carving and the aluminum door skeleton is increased, and the firmness of the aluminum plate on one side of the hollow carving and the aluminum door skeleton is improved.
Detailed Description
The present invention will be described in further detail in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
A molding processing technology for manufacturing aluminum products by aluminum plates comprises the following steps:
s1, designing a drawing of an aluminum product: according to the design drawing of the manufactured aluminum product, and considering the size and proportion of the design drawing, selecting a plurality of aluminum plates to be processed with proper sizes;
s2, drawing a design pattern of the aluminum plate to be processed: measuring the specific size of a processed aluminum plate by using a graduated scale, and drawing the size and the shape of a design drawing with equal proportion amplification on the aluminum plate to be processed by matching with a marker;
s3, primarily cutting the aluminum plate to be processed;
s4, polishing the aluminum plate to be processed;
s5, manufacturing a cylindrical aluminum column;
s6, manufacturing aluminum strips and aluminum side plates;
s7, manufacturing an aluminum door framework;
s8, primarily manufacturing an aluminum door;
s9, leveling an aluminum door: the surface of the aluminum door is calibrated by using a horizontal calibration instrument, and the two sides of the aluminum door are calibrated to be in a horizontal state by matching with a compression roller and a rubber hammer,
s10, manufacturing an aluminum door: the paint spraying equipment can be used for spraying even paint on the surface of the aluminum door to manufacture a complete paint surface, and then airing is carried out until the paint surface is shaped, so that the aluminum door is manufactured.
The scheme comprises the following working processes:
drawing for designing aluminum products: according to the manufactured aluminum product design drawing, and considering the size and proportion of the design drawing, selecting a plurality of aluminum plates to be processed with proper sizes, and drawing the design graph of the aluminum plates to be processed: measuring the specific size of a machined aluminum plate by using a graduated scale, drawing the size and the shape of a design drawing with equal proportion amplification on the aluminum plate to be machined by matching with a marking pen, placing the aluminum plate to be machined on a cutting workbench, adjusting the angle of the aluminum plate to be machined, adjusting the aluminum plate to a proper position, limiting the position of the aluminum plate to be machined by a pressing mechanism, cutting in advance by matching with the cutting mechanism according to the designed drawing size to remove redundant aluminum plate to be machined, cooling the cutting position of the aluminum plate to be machined by matching with a cooling liquid, recovering the redundant aluminum plate to be machined, intensively placing the aluminum plate in the same area for secondary use or re-dissolution, re-casting an aluminum component, accurately polishing the edges and the cutting position of the aluminum plate by replacing a cutting tool on the cutting mechanism with polishing sheets, synchronously adjusting the positions and angles of the polishing sheets, recovering waste scraps generated by cutting the aluminum plate to be machined by adopting a suction machine until the single aluminum plate to be machined is finished, reversing the aluminum plate to be machined, re-clamping the aluminum plate to be machined, and polishing the aluminum plate to be machined on two surfaces in turn, and manufacturing aluminum plates by using a laser, and carving the aluminum plate to be machined by the two surfaces in turn, and carrying out the steps in which the aluminum plate to be manufactured by the aluminum plate to be manufactured in sequence; secondly, selecting an excessive aluminum plate to be processed, sequentially cutting a plurality of aluminum plates with the same size through a cutting mechanism according to the thickness of an aluminum door, manufacturing the two selected aluminum plates into two C-shaped aluminum plates by matching with a compression roller and a C-shaped groove, buckling the two C-shaped aluminum plates, sequentially processing the aluminum plates into a plurality of cylindrical aluminum columns through a welding mechanism for standby, selecting one aluminum plate, cutting two aluminum strips according to the diameter of the cylindrical aluminum column and the width of the aluminum plate, and selecting one aluminum plate, cutting two aluminum side plates according to the length of the aluminum plate and the diameter of the cylindrical aluminum column; then, selecting two aluminum plates and a plurality of cylindrical aluminum columns, placing an aluminum plate on a horizontal welding table in advance, clamping the aluminum plate by a manual adjusting clamp, limiting the position of the aluminum plate, vertically laying the cylindrical aluminum columns on the aluminum plate, respectively arranging three cylindrical aluminum columns on two sides of the aluminum plate, respectively arranging one cylindrical aluminum column on the center positions of the two sides, arranging two cylindrical aluminum columns on the center positions of the aluminum plate, enabling the cylindrical aluminum columns on the center positions of the aluminum plate and the cylindrical aluminum columns on four sides of the center positions of the aluminum plate to construct a diamond structure for enhancing the stability of the cylindrical aluminum column supporting structure, selecting redundant aluminum plates to be processed to cut square aluminum sheets larger than the cylindrical aluminum columns, respectively stacking the aluminum sheets on two sides of the cylindrical aluminum columns, welding the cylindrical aluminum columns and the aluminum sheets to manufacture I-shaped aluminum columns, placing the I-shaped aluminum columns in a one-to-one correspondence manner according to the placing mode of the steps, welding and fixing one side of the I-shaped aluminum columns on an aluminum plate in advance by using a handheld welding machine, stacking the other side of the aluminum plate on the other end of the I-shaped aluminum columns, aligning the two aluminum plates to enable four corners of the two aluminum plates to correspond one by one, clamping the two aluminum plates from the side surfaces of the two aluminum plates through a clamp again, limiting the positions of the two aluminum plates, fixing the two I-shaped aluminum columns at the center of the aluminum plates and the other side of the aluminum plate in advance through bolts, welding the eight I-shaped aluminum columns on the four sides of the aluminum plate and the other side of the aluminum plate in sequence through handheld welding from the side surfaces, driving the bolts in one-to-one correspondence manner, two I-shaped aluminum columns and ten I-shaped aluminum columns can be welded to form an aluminum door framework; the aluminum door frame is replaced on a horizontal welding platform, one aluminum plate engraved in a hollowed-out mode is placed on the aluminum door frame in advance, four corners of the aluminum door frame and four corners of the aluminum plate engraved in the hollowed-out mode are aligned one by one, and the position between the aluminum plate engraved in the hollowed-out mode and the aluminum door frame is limited by a clamp; the method comprises the steps that a hole is drilled on an aluminum plate on one side of a hollowed-out carving and an aluminum door skeleton through a bolt to be fixed in advance, then the hole is clamped loosely, a welding machine can be used for welding the contact positions of the aluminum plate on one side of the hollowed-out carving and four sides of the aluminum door skeleton, then the fastening bolt is welded, the welding point of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton is increased, and the firmness of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton is improved; the method comprises the steps of overturning an aluminum plate and an aluminum door skeleton on one side of a welding machine for carving one side of the aluminum plate, welding the aluminum plate and the aluminum door skeleton on the other side of the aluminum plate according to the steps, respectively embedding two aluminum strips and two aluminum side plates into four sides of the aluminum plate for carving two sides of the aluminum plate, welding by using a handheld welding machine until welding is completed, sequentially polishing welding points on the aluminum plate for carving the two sides of the aluminum plate one by using a polishing machine, enabling the surface of the aluminum plate for carving the two sides of the aluminum plate to be in a horizontal state until an aluminum door is manufactured initially, calibrating the surface of the aluminum door by using a horizontal calibration instrument, matching with a compression roller and a rubber hammer, correcting the two sides of the aluminum door to be in a horizontal state, spraying even paint on the surface of the aluminum door through paint spraying equipment, manufacturing a complete aluminum paint surface, and airing until the paint surface is shaped, and manufacturing the aluminum door.
The working process can be as follows:
1. the molding processing technology for manufacturing the aluminum product by the aluminum plate can recycle the redundant aluminum plate to be processed, concentrate the aluminum plate to be placed in the same area for secondary use or redissolution, and cast the aluminum component again.
2. This shaping processing technology of aluminum product is makeed to aluminum plate, cutting tool on the cutting mechanism changes and polishes the piece and carry out accurate polishing to the edge and the cutting part of waiting to process aluminum plate to synchronous regulation polishes the position and the angle of piece, is used for adapting to the shape of waiting to process aluminum plate, and cooperates the accessible getter machine to cut the aluminum plate that waits to process and produce the sweeps and retrieve.
3. According to the forming processing technology for manufacturing the aluminum product by using the aluminum plate, a plurality of cylindrical aluminum columns are vertically paved on the aluminum plate, three cylindrical aluminum columns are respectively arranged on two sides of the aluminum plate, one cylindrical aluminum column is respectively arranged at the central positions of the other two sides, and two cylindrical aluminum columns are arranged at the central positions of the aluminum plate, so that a diamond structure is formed by the cylindrical aluminum columns at the central positions of the aluminum plate and the cylindrical aluminum columns at four sides of the central positions of the aluminum plate, and the diamond structure is used for enhancing the stability of a cylindrical aluminum column supporting structure.
4. According to the forming processing technology for manufacturing the aluminum product by the aluminum plate, the aluminum plate on one side of the hollow carving is fixed in advance through the bolts to be drilled and fastened with the aluminum door skeleton, then the clamping is loosened, the welding machine can be used for welding the contact positions of the aluminum plate on one side of the hollow carving and the four sides of the aluminum door skeleton, then the fastening bolts are welded, the welding point of the aluminum plate on one side of the hollow carving and the aluminum door skeleton is increased, and the firmness of the aluminum plate on one side of the hollow carving and the aluminum door skeleton is improved.
Further, step S3, in the preliminary cutting of the aluminum plate to be processed, further includes the following steps:
s301, placing an aluminum plate to be processed on a cutting workbench, adjusting the angle of the aluminum plate to be processed, adjusting the aluminum plate to be processed to a proper position, and limiting the position of the aluminum plate to be processed through a pressing mechanism;
s302, cutting in advance according to the designed drawing size by matching with a cutting mechanism to remove redundant aluminum plates to be processed, cooling the cutting position of the aluminum plates to be processed by matching with cooling liquid, recovering the redundant aluminum plates to be processed, and intensively placing the recovered aluminum plates to the same area for secondary use or redissolution, and recasting the aluminum components.
Further, S4, polishing the aluminum plate to be processed, and further comprising the following steps:
s401, replacing a cutting tool on a cutting mechanism with a polishing sheet, precisely polishing the edge and the cutting position of the aluminum plate to be processed, and synchronously adjusting the position and the angle of the polishing sheet to adapt to the shape of the aluminum plate to be processed;
s402, cutting an aluminum plate to be processed by using a getter, and recovering scraps generated by cutting the aluminum plate to be processed by using the getter until the single piece of the aluminum plate to be processed is polished;
s403, turning over the aluminum plate to be processed, clamping again, and repeating the polishing steps until the double-sided polishing of the aluminum plate to be processed is completed, and obtaining a single primarily processed aluminum plate to be processed;
s404, sequentially manufacturing the octahedral aluminum plates according to the steps, sequentially carrying out hollowed-out carving on the two-sided aluminum plates by a laser cutting machine, carving designed patterns on the two-sided aluminum plates, and carrying out polishing and polishing treatment on the two-sided aluminum plates.
Further, in step S5, in manufacturing the cylindrical aluminum column, further, the method includes the following steps:
s501, selecting redundant aluminum plates to be processed, sequentially cutting a plurality of aluminum plates with the same size through a cutting mechanism according to the thickness of an aluminum door, and manufacturing the two selected aluminum plates into two C-shaped aluminum plates by matching with a compression roller and a C-shaped groove;
s502, buckling two C-shaped aluminum sheets, and processing the aluminum sheets into a plurality of cylindrical aluminum columns through a welding mechanism for later use.
Further, S6, in manufacturing the aluminum strip plate and the aluminum side plate, further comprising the steps of:
s601, selecting one aluminum plate, and cutting two aluminum strips according to the diameter of a cylindrical aluminum column and the width of the aluminum plate;
s602, selecting one aluminum plate, and cutting two aluminum side plates according to the length of the aluminum plate and the diameter of the cylindrical aluminum column.
Further, S7, in manufacturing the aluminum door skeleton, the method further comprises the following steps:
s701, selecting two aluminum plates and a plurality of cylindrical aluminum columns, placing one aluminum plate on a horizontal welding table in advance, clamping the aluminum plate by a manual adjusting clamp, limiting the position of the aluminum plate, vertically paving the plurality of cylindrical aluminum columns on the aluminum plate, respectively arranging three cylindrical aluminum columns on two sides of the aluminum plate, respectively arranging two cylindrical aluminum columns on the center positions of the other two sides, and arranging two cylindrical aluminum columns on the center positions of the aluminum plate, so that a diamond structure is formed by the cylindrical aluminum columns on the center position of the aluminum plate and the cylindrical aluminum columns on four sides of the center position of the aluminum plate, and the stability of the cylindrical aluminum column supporting structure is enhanced;
s702, selecting an excessive aluminum plate to be processed to cut square aluminum sheets larger than the cylindrical aluminum column, respectively stacking the aluminum sheets on two sides of the cylindrical aluminum column, welding the cylindrical aluminum column and the aluminum sheets to manufacture an I-shaped aluminum column, sequentially and correspondingly placing the I-shaped aluminum columns one by one according to the placing mode of the steps, and welding and fixing one side of the I-shaped aluminum column on an aluminum plate in advance by using a handheld welding machine;
s703, stacking the aluminum plates on the other side at the other end of the I-shaped aluminum column, aligning the two aluminum plates so that four corners of the two aluminum plates correspond to each other one by one, and clamping the two aluminum plates from the side surfaces of the two aluminum plates through the clamp again, so that the positions of the two aluminum plates can be limited;
s704, fixing two I-shaped aluminum columns at the center of the aluminum plate and the aluminum plate on the other side in advance by bolts;
and S705, sequentially welding eight I-shaped aluminum columns on the four sides of the aluminum plate and the aluminum plate on the other side of the aluminum plate through hand welding from the side surfaces, and driving bolts in one-to-one correspondence, wherein the two I-shaped aluminum columns and the ten I-shaped aluminum columns can be welded to form an aluminum door skeleton.
Further, in step S7, the ratio of the number of aluminum flakes to the number of cylindrical aluminum posts is 2:1.
Further, in step S8, in the preliminary manufacturing of the aluminum door, further, the method includes the following steps:
s801, repositioning an aluminum door skeleton on a horizontal welding platform, pre-positioning an aluminum plate on one side of the hollowed-out carving on the aluminum door skeleton, aligning four corners of the aluminum door skeleton and the four corners of the aluminum plate on one side of the hollowed-out carving one by one, and limiting the position between the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton through a clamp;
s802, pre-fixing the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton through bolts for drilling and fastening, loosening and clamping, welding the contact positions of the aluminum plate on one side of the hollowed-out carving and the four sides of the aluminum door skeleton by using a welding machine, welding the fastening bolts, increasing welding points of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton, and improving firmness of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton by using the welding machine;
s803, turning over the aluminum plate and the aluminum door skeleton on one side of the welding machine for the hollowed-out carving, and welding the aluminum plate and the aluminum door skeleton on the other side of the welding machine for the hollowed-out carving according to the steps;
s804, respectively embedding two aluminum strips and two aluminum side plates into four sides of the aluminum plate with the two hollowed-out and carved surfaces, and welding by using a hand-held welding machine until the welding is completed;
and S805, sequentially polishing welding points on the aluminum plates engraved on the two sides one by using a polisher, so that the surfaces of the aluminum plates engraved on the two sides are kept in a horizontal state until the aluminum door is manufactured initially.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A molding processing technology for manufacturing aluminum products by aluminum plates comprises the following steps:
s1, designing a drawing of an aluminum product: according to the design drawing of the manufactured aluminum product, and considering the size and proportion of the design drawing, selecting a plurality of aluminum plates to be processed with proper sizes;
s2, drawing a design pattern of the aluminum plate to be processed: measuring the specific size of a processed aluminum plate by using a graduated scale, and drawing the size and the shape of a design drawing with equal proportion amplification on the aluminum plate to be processed by matching with a marker;
s3, primarily cutting the aluminum plate to be processed;
s4, polishing the aluminum plate to be processed;
s5, manufacturing a cylindrical aluminum column;
s6, manufacturing aluminum strips and aluminum side plates;
s7, manufacturing an aluminum door framework;
s8, primarily manufacturing an aluminum door;
s9, leveling an aluminum door: the surface of the aluminum door is calibrated by using a horizontal calibration instrument, and the two sides of the aluminum door are calibrated to be in a horizontal state by matching with a compression roller and a rubber hammer,
s10, manufacturing an aluminum door: spraying even paint on the surface of the aluminum door through paint spraying equipment to manufacture a complete paint surface, and airing until the paint surface is shaped to manufacture the aluminum door;
s7, in the process of manufacturing the aluminum door skeleton, the method further comprises the following steps of:
s701, selecting two aluminum plates and a plurality of cylindrical aluminum columns, placing one aluminum plate on a horizontal welding table in advance, clamping the aluminum plate by a manual adjusting clamp, limiting the position of the aluminum plate, vertically paving the plurality of cylindrical aluminum columns on the aluminum plate, respectively arranging three cylindrical aluminum columns on two sides of the aluminum plate, respectively arranging two cylindrical aluminum columns on the center positions of the other two sides, and arranging two cylindrical aluminum columns on the center positions of the aluminum plate, so that a diamond structure is formed by the cylindrical aluminum columns on the center position of the aluminum plate and the cylindrical aluminum columns on four sides of the center position of the aluminum plate, and the stability of the cylindrical aluminum column supporting structure is enhanced;
s702, selecting an excessive aluminum plate to be processed to cut square aluminum sheets larger than the cylindrical aluminum column, respectively stacking the aluminum sheets on two sides of the cylindrical aluminum column, welding the cylindrical aluminum column and the aluminum sheets to manufacture an I-shaped aluminum column, sequentially and correspondingly placing the I-shaped aluminum columns one by one according to the placing mode of the steps, and welding and fixing one side of the I-shaped aluminum column on an aluminum plate in advance by using a handheld welding machine;
s703, stacking the aluminum plates on the other side at the other end of the I-shaped aluminum column, aligning the two aluminum plates so that four corners of the two aluminum plates correspond to each other one by one, and clamping the two aluminum plates from the side surfaces of the two aluminum plates through the clamp again, so that the positions of the two aluminum plates can be limited;
s704, fixing two I-shaped aluminum columns at the center of the aluminum plate and the aluminum plate on the other side in advance by bolts;
s705, sequentially welding eight I-shaped aluminum columns on four sides of the aluminum plate with the aluminum plate on the other side through hand-held welding from the side surface, and driving bolts in a one-to-one correspondence manner, wherein the two I-shaped aluminum columns and the ten I-shaped aluminum columns can be welded to form an aluminum door skeleton;
in the step S7, the ratio of the number of the aluminum flakes to the number of the cylindrical aluminum columns is 2:1.
2. The molding process for manufacturing aluminum products by using aluminum plates according to claim 1, wherein the step S3 of primarily cutting the aluminum plates to be processed further comprises the following steps:
s301, placing an aluminum plate to be processed on a cutting workbench, adjusting the angle of the aluminum plate to be processed, adjusting the aluminum plate to be processed to a proper position, and limiting the position of the aluminum plate to be processed through a pressing mechanism;
s302, cutting in advance according to the designed drawing size by matching with a cutting mechanism to remove redundant aluminum plates to be processed, cooling the cutting position of the aluminum plates to be processed by matching with cooling liquid, recovering the redundant aluminum plates to be processed, and intensively placing the recovered aluminum plates to the same area for secondary use or redissolution, and recasting the aluminum components.
3. The molding process for manufacturing aluminum products by using the aluminum plate according to claim 1, wherein the step of polishing the aluminum plate to be processed is further characterized by comprising the following steps:
s401, replacing a cutting tool on a cutting mechanism with a polishing sheet, precisely polishing the edge and the cutting position of the aluminum plate to be processed, and synchronously adjusting the position and the angle of the polishing sheet to adapt to the shape of the aluminum plate to be processed;
s402, cutting an aluminum plate to be processed by using a getter, and recovering scraps generated by cutting the aluminum plate to be processed by using the getter until the single piece of the aluminum plate to be processed is polished;
s403, turning over the aluminum plate to be processed, clamping again, and repeating the polishing steps until the double-sided polishing of the aluminum plate to be processed is completed, and obtaining a single primarily processed aluminum plate to be processed;
s404, sequentially manufacturing the octahedral aluminum plates according to the steps, sequentially carrying out hollowed-out carving on the two-sided aluminum plates by a laser cutting machine, carving designed patterns on the two-sided aluminum plates, and carrying out polishing and polishing treatment on the two-sided aluminum plates.
4. The molding process for manufacturing aluminum products by using aluminum plates according to claim 1, wherein the step S5 of manufacturing cylindrical aluminum columns further comprises the following steps:
s501, selecting redundant aluminum plates to be processed, sequentially cutting a plurality of aluminum plates with the same size through a cutting mechanism according to the thickness of an aluminum door, and manufacturing the two selected aluminum plates into two C-shaped aluminum plates by matching with a compression roller and a C-shaped groove;
s502, buckling two C-shaped aluminum sheets, and processing the aluminum sheets into a plurality of cylindrical aluminum columns through a welding mechanism for later use.
5. The molding process for manufacturing aluminum products by using aluminum plates according to claim 1, wherein the step S6 of manufacturing aluminum strips and aluminum side plates further comprises the steps of:
s601, selecting one aluminum plate, and cutting two aluminum strips according to the diameter of a cylindrical aluminum column and the width of the aluminum plate;
s602, selecting one aluminum plate, and cutting two aluminum side plates according to the length of the aluminum plate and the diameter of the cylindrical aluminum column.
6. The molding process for manufacturing aluminum products by using aluminum plates according to claim 1, wherein the step S8 of primarily manufacturing aluminum doors further comprises the steps of:
s801, repositioning an aluminum door skeleton on a horizontal welding platform, pre-positioning an aluminum plate on one side of the hollowed-out carving on the aluminum door skeleton, aligning four corners of the aluminum door skeleton and the four corners of the aluminum plate on one side of the hollowed-out carving one by one, and limiting the position between the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton through a clamp;
s802, pre-fixing the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton through bolts for drilling and fastening, loosening and clamping, welding the contact positions of the aluminum plate on one side of the hollowed-out carving and the four sides of the aluminum door skeleton by using a welding machine, welding the fastening bolts, increasing welding points of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton, and improving firmness of the aluminum plate on one side of the hollowed-out carving and the aluminum door skeleton by using the welding machine;
s803, turning over the aluminum plate and the aluminum door skeleton on one side of the welding machine for the hollowed-out carving, and welding the aluminum plate and the aluminum door skeleton on the other side of the welding machine for the hollowed-out carving according to the steps;
s804, respectively embedding two aluminum strips and two aluminum side plates into four sides of the aluminum plate with the two hollowed-out and carved surfaces, and welding by using a hand-held welding machine until the welding is completed;
and S805, sequentially polishing welding points on the aluminum plates engraved on the two sides one by using a polisher, so that the surfaces of the aluminum plates engraved on the two sides are kept in a horizontal state until the aluminum door is manufactured initially.
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| CN202945769U (en) * | 2012-08-24 | 2013-05-22 | 浙江宝兰电气有限公司 | Compound-type panel used for interior decoration |
| CN208089141U (en) * | 2018-04-10 | 2018-11-13 | 南昌鑫源消防设备工程有限公司 | A kind of aluminium alloy energy-saving fire resistant doorsets modular construction |
| CN109604935A (en) * | 2018-10-29 | 2019-04-12 | 昆山风雷益铝业有限公司 | A kind of production and processing method of aluminium sheet |
| CN113146161A (en) * | 2021-04-27 | 2021-07-23 | 佛山市高德厨卫科技有限公司 | Method for processing stainless steel door plate |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2456018A1 (en) * | 2004-01-21 | 2005-07-21 | Les Produits Verriers Novatech Inc. | Metal door with decorative panels and its manufacturing process |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202945769U (en) * | 2012-08-24 | 2013-05-22 | 浙江宝兰电气有限公司 | Compound-type panel used for interior decoration |
| CN208089141U (en) * | 2018-04-10 | 2018-11-13 | 南昌鑫源消防设备工程有限公司 | A kind of aluminium alloy energy-saving fire resistant doorsets modular construction |
| CN109604935A (en) * | 2018-10-29 | 2019-04-12 | 昆山风雷益铝业有限公司 | A kind of production and processing method of aluminium sheet |
| CN113146161A (en) * | 2021-04-27 | 2021-07-23 | 佛山市高德厨卫科技有限公司 | Method for processing stainless steel door plate |
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