CN114471737A - Gallium oxide modified alumina catalyst carrier and preparation method thereof - Google Patents

Gallium oxide modified alumina catalyst carrier and preparation method thereof Download PDF

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CN114471737A
CN114471737A CN202111565130.6A CN202111565130A CN114471737A CN 114471737 A CN114471737 A CN 114471737A CN 202111565130 A CN202111565130 A CN 202111565130A CN 114471737 A CN114471737 A CN 114471737A
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gallium
modified alumina
gallium oxide
alumina catalyst
oxide modified
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CN114471737B (en
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孙彦民
侯杰
李晓云
蔡哲
卢雁飞
蔡奇
周靖辉
于海斌
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China National Offshore Oil Corp CNOOC
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
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China National Offshore Oil Corp CNOOC
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/08Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of gallium, indium or thallium
    • B01J35/40
    • B01J35/615
    • B01J35/633
    • B01J35/647

Abstract

The invention provides a gallium oxide modified alumina catalyst carrier and a preparation method thereof. The invention takes elemental gallium, elemental aluminum and organic alkali solution as raw materials, directly prepares a gallium oxide modified alumina carrier catalyst precursor by a one-step method, and obtains the gallium oxide modified alumina catalyst carrier by drying and roasting. The invention adopts a one-step method for synthesis and loading, and has simple steps and more uniform dispersion of gallium oxide compared with the conventional impregnation method.

Description

Gallium oxide modified alumina catalyst carrier and preparation method thereof
Technical Field
The invention relates to a gallium oxide modified alumina catalyst carrier and a preparation method thereof.
Background
Because of its excellent physical and chemical properties of heat, electricity, light, etc., it can be widely used as catalytic material besides refractory material, wear-resistant material, ceramic material, lamp tube material and integrated circuit substrate, among which, the application of alumina carrier is quite common. As catalyst support, the following properties should generally be present: high porosity, high water absorption, high crushing strength, high wear resistance, high heat resistance, high repeated oxidation-reduction resistance and high catalytic conversion rate. However, there is a problem in that the ceramic support is generally reinforced in one property, meaning that another property is lowered, such as an increase in crushing strength and a decrease in porosity, and therefore it is not easy to obtain a catalyst ceramic support having various good properties and meeting the use requirements.
The preparation method of the present alumina carrier comprises the following steps: 1. alumina powder is prepared by an improved Bayer process and then is extruded into strips for forming. 2. Alumina powder is prepared by an ammonium aluminum carbonate method and then is extruded into strips for forming. The method adopts a thermal cracking process, can obtain the microporous alumina powder with large specific surface area, but has poor dispersibility and low product purity. 3. Alumina powder is prepared by a uniform precipitation method and then is extruded and formed. The method adopts aluminum compound to control certain precipitation conditions (temperature, concentration, feeding speed, stirring speed, PH value, surface active agent and other auxiliary agents) in organic or aqueous solution, so that reactants reach product nucleation conditions in a short time, and a large amount of crystal nuclei are generated and the crystal nucleus growth speed is controlled when the whole system is in a stable state. This process also places high demands on the purity of the starting material. 4. The alumina powder is prepared by a carbonization method and then is extruded into strips for forming. The alumina carrier prepared by the method has low purity, and the total impurity content is about 0.8 percent. 5. Preparing kappa, rho type alumina powder by a high-temperature quick-release method and then rolling ball molding. The alumina carrier prepared by the method has low purity, the total impurity content is about 0.8 percent, and the impurity crystal is more.
Gallium metal, as a metal with catalytic activity, is widely applied to the field of catalysis, and particularly has wide application in the control of lean-burn nitrogen oxides and the convenience of petroleum catalysis. The control of nitrogen oxides in lean-burn gasoline vehicles and diesel vehicles to meet emission standards is becoming a hot point of research at home and abroad. Gallium zeolite catalysts (GA-ZSM-5 and the like) and alumina carrier catalysts (Ga2O3-Al2O3, SnO2-Ga2O3-Al2O3 and the like) prepared by taking gallium nitrate as a raw material have good activity on NOx generated under the condition of selective catalytic reduction and lean combustion of hydrocarbon. The Ga2O3-Al2O3-SiO2 catalyst prepared by gallium nitrate has high efficiency when used for cracking hydrocarbon oil: the polymerization can be catalyzed by the presence of 0.001% gallium in the diester: the catalyst containing gallium, iridium and platinum can effectively catalyze the conversion of heptane into aromatic substances. The alumina carrier is modified by gallium oxide, so that a large number of redox sites and acid sites can be provided for the catalyst carrier, the adsorption and desorption capacity of the surface of the catalyst for reaction gas is increased, and the conversion rate and selectivity of catalytic reaction can be greatly increased under the condition of lower gallium content. Among them, gallium oxide-modified supports have been used in various industrial devices, including the cyclic ar process developed by UOP and BP companies, the aro & orming process developed by IFP and Salutec, and the like.
At present, the method for loading gallium on ZSM or pure alumina carrier is mainly an impregnation method and a small amount of atomic deposition method. In the prior patent, gallium nitrate is prepared by taking gallium as a raw material, and then the gallium nitrate is soaked in self-made pseudo-boehmite, subjected to reduced pressure distillation and drying, and finally roasted at high temperature to form gallium metal loaded alumina; in addition, the method comprises the steps of immersing gallium nitrate serving as a raw material in a self-made ZSM-5 carrier, and then drying and roasting the carrier to form the metal gallium-loaded ZSM-5; in other patent applications, the gallium source is mostly gallium nitrate, gallium chloride, gallium sulfate or organic gallium source, and the loading is basically completed by the processes of dipping, drying and roasting, wherein the loading is also completed by an atomic deposition method. Trimethyl gallium, triethyl gallium and gallium chloride are used as raw materials to generate gallium nitride loaded on an alumina carrier through an atomic deposition method. The existing method has a series of problems of nitrogen oxide emission, complex operation steps and the like.
So far, no one-step method is available at home and abroad for directly preparing the gallium oxide modified alumina catalyst.
Disclosure of Invention
Aiming at the technical defects at present, the invention provides a preparation method of a supported metal gallium aluminum oxide catalyst carrier with simple preparation process and low cost, wherein the preparation method adopts a one-step method, and metal gallium is used as a gallium source, and aluminum powder is used as an aluminum source. The gallium oxide supported alumina catalyst is prepared, and the gallium oxide supported alumina catalyst is prepared by an immersion method instead of the original gallium salt (gallium nitrate, gallium chloride, gallium sulfate or organic gallium). Compared with the existing gallium nitrate impregnation method, the method has the advantage of lower cost by directly using gallium metal and aluminum powder compared with gallium nitrate and aluminum oxide; and compared with the method that the roasting after the gallium nitrate is impregnated can generate a large amount of nitrogen oxides, the method has large pollution to the atmosphere, and because the metal gallium is only used as a gallium source, no nitrogen oxide pollutant is discharged.
The invention provides a preparation method of a gallium oxide modified alumina catalyst carrier, which comprises the following steps:
1) firstly, melting elemental gallium, adding the elemental gallium into aqueous dispersion of aluminum powder, stirring to ensure that the gallium is dispersed at the bottom of the liquid in a droplet shape to obtain mixed dispersion, adding organic alkali into the mixed dispersion under the stirring condition, heating to 50-100 ℃ for reaction, and obtaining aluminum-containing compound solid loaded with the gallium and filtrate through solid-liquid separation after the reaction is finished; wherein the mass ratio of the gallium metal to the aluminum powder to the organic base is 1.8-2.2: 0.5: 1-3;
2) drying and roasting the aluminum-containing compound solid loaded with the metal gallium obtained in the step 1) to obtain the gallium oxide modified alumina catalyst carrier.
In the above preparation method of the present invention, the organic base is preferably one or more selected from triethylamine, 4-dimethylaminopyridine, tetramethylammonium hydroxide, tetraethylammonium hydroxide and other nitrogen-containing organic bases.
The organic base is added directly or in the form of a solution containing an equal amount of organic base.
In the aqueous dispersion of the aluminum powder, the mass percent of the aluminum powder is 1.8-2.2%.
In the preparation method of the invention, the roasting condition is 500-600 ℃.
In the preparation method, the filtrate obtained in the step 1) is subjected to phase separation, and the gallium metal is separated and recycled.
The invention also provides a gallium oxide modified alumina catalyst carrier prepared by the method, wherein the loading rate of gallium is 4-12 per mill.
Compared with the prior art, the invention has the following beneficial effects:
(1) the preparation of the alumina precursor and the loading of the gallium oxide on the alumina are completed by a one-step method;
(2) the reaction condition is mild;
(3) the metal gallium can be separated for recycling;
(4) the whole process has no emission of pollutants such as nitrogen oxides, chlorides, sulfur-containing gas and the like;
(5) gallium oxide is distributed on the carrier more uniformly;
(6) compared with an atomic deposition method, the method has the advantages of simple operation steps, easy amplification and realization of large-scale industrial production.
Description of the drawings:
FIG. 1 XRD pattern of gallium oxide modified alumina catalyst powder obtained in example 1;
FIG. 2 TEM image of gallium oxide-modified alumina catalyst obtained in example 1;
FIG. 3 EDS energy spectrum of gallium oxide modified alumina catalyst obtained in example 1.
Detailed Description
The present invention is described in further detail below by way of specific examples. The raw material information used is as follows: aluminum powder (Annealed Steel industries), gallium metal (Zhuhai Fangyuan Co., Ltd.), tetramethylammonium hydroxide, tetraethylammonium hydroxide, ammonia, 4-Dimethylaminopyridine (DMAP) were purchased from Chemicals.
Example 1:
(1) 0.4958g of aluminum powder is taken and dispersed in 25mL of water, and the mixture is stirred for about 10min to completely disperse the aluminum powder to obtain a dispersion liquid (1);
(2) melting gallium at 40 ℃, adding 1.9969g of gallium into the dispersion liquid (1), stirring for 10min under the magnetic stirring of 700rpm, and dispersing the gallium at the bottom of the liquid in the form of small droplets to obtain a dispersion liquid (2);
(3) adding 5g of 30% tetramethylammonium hydroxide solution into the dispersion liquid (2), and carrying out magnetic stirring at 700rpm, wherein the reaction temperature is 50 ℃ and the reaction time is 2 hours to obtain a reacted liquid (3);
(4) filtering and separating the reacted liquid (3) to obtain gallium oxide modified alumina precursor solid;
(5) drying the solid obtained in the step (4) at the drying temperature of 100 ℃;
(6) finally, calcining the solid obtained in the step (5), wherein the calcining temperature is 550 ℃; to obtain the final product, namely the gallium oxide modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: the specific surface area is 222.2m2Per g, pore volume 0.2758cm3The pore diameter is 4.96nm, wherein the loading rate of metal gallium is 8 per mill, and the aluminum oxide is gamma-alumina.
Wherein FIG. 1 is a powder XRD pattern of the product, which compares with JCPDS No.29-63 gamma alumina card, and proves that the product is gamma alumina, FIG. 2 is a TEM image of the product, and the morphology of the product is a stacking form of rod-shaped particles, the length of the rod-shaped particles is about 5 μm, and the diameter is 1 micron. FIG. 3 is an EDS energy spectrum in which characteristic peaks of elemental aluminum, elemental oxygen, and elemental gallium appear, demonstrating the completion of gallium oxide loading.
Example 2:
(1) 0.5058g of aluminum powder is taken and dispersed in 25mL of water, and the mixture is stirred for about 10min to completely disperse the aluminum powder to obtain a dispersion liquid (1);
(2) melting gallium at 40 ℃, adding 1.9816g of gallium into the dispersion liquid (1), stirring for 10min under the magnetic stirring of 700rpm, so that the gallium is dispersed at the bottom of the liquid in the form of small drops to obtain a dispersion liquid (2);
(3) adding 1.5g of tetraethyl ammonium hydroxide into the dispersion liquid (2), and reacting for 2 hours at the reaction temperature of 70 ℃ under the magnetic stirring of 700rpm to obtain a reacted liquid (3);
(4) filtering and separating the reacted liquid (3) to obtain gallium oxide modified alumina precursor solid;
(5) drying the solid obtained in the step (4) at the drying temperature of 100 ℃;
(6) finally, calcining the solid obtained in the step (5), wherein the calcining temperature is 550 ℃; to obtain the final product, namely the gallium oxide modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: specific surface area 242.2m2Per g, pore volume 0.3213cm3The pore diameter is 4.84nm, wherein the loading rate of the metal gallium is 5 per mill, and the aluminum oxide is gamma-alumina.
Example 3:
(1) 0.5049g of aluminum powder is taken and dispersed in 25mL of water, and the mixture is stirred for about 10min to completely disperse the aluminum powder to obtain a dispersion liquid (1);
(2) melting gallium at 40 ℃, taking 1.9818g of gallium, adding the gallium into the dispersion liquid (1), stirring for 10min under the magnetic stirring of 700rpm, and dispersing the gallium at the bottom of the liquid in a droplet shape to obtain a dispersion liquid (2);
(3) adding 1.5g of triethylamine into the dispersion liquid (2), and reacting for 2 hours at the reaction temperature of 90 ℃ under the magnetic stirring of 700rpm to obtain reacted liquid (3);
(4) filtering and separating the reacted liquid (3) to obtain gallium oxide modified alumina precursor solid;
(5) drying the solid obtained in the step (4) at the drying temperature of 100 ℃;
(6) finally, calcining the solid obtained in the step (5), wherein the calcining temperature is 550 ℃; to obtain the final product, namely the gallium oxide modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: specific surface area 227.2m2Per g, pore volume 0.3019cm3The pore diameter is 4.75nm, wherein the loading rate of metal gallium is 4 per mill, and the aluminum oxide is gamma-alumina.
Example 4:
(1) 0.5167g of aluminum powder is taken and dispersed in 25mL of water, and the mixture is stirred for about 10min to completely disperse the aluminum powder to obtain a dispersion liquid (1);
(2) melting gallium at 40 ℃, adding 2.0018g of gallium into the dispersion liquid (1), stirring for 10min under the magnetic stirring of 700rpm, so that the gallium is dispersed at the bottom of the liquid in the form of small drops to obtain a dispersion liquid (2);
(3) adding 5g of DMAP into the dispersion liquid (2), and reacting for 2 hours at the reaction temperature of 50 ℃ under the magnetic stirring of 700rpm to obtain reacted liquid (3);
(4) filtering and separating the reacted liquid (3) to obtain gallium oxide modified alumina precursor solid;
(5) drying the solid obtained in the step (4) at the drying temperature of 100 ℃;
(6) finally, calcining the solid obtained in the step (5), wherein the calcining temperature is 550 ℃; to obtain the final product, namely the gallium oxide modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: specific surface area 225.2m2Per g, pore volume 0.2942cm3The pore diameter is 4.81nm, wherein the loading rate of metal gallium is 2 per mill, and the aluminum oxide is gamma-alumina.
Example 5:
(1) 0.5158g of aluminum powder is taken and dispersed in 25mL of water, and the mixture is stirred for about 10min to completely disperse the aluminum powder to obtain a dispersion liquid (1);
(2) melting gallium at 40 ℃, adding 1.9969g of gallium into the dispersion liquid (1), stirring for 10min under the magnetic stirring of 700rpm, so that the gallium is dispersed at the bottom of the liquid in the form of small drops to obtain a dispersion liquid (2);
(3) adding 10g of 30% tetramethylammonium hydroxide solution into the dispersion liquid (2), and reacting at 90 ℃ for 2 hours under the magnetic stirring of 700rpm to obtain a reacted liquid (3);
(4) filtering and separating the reacted liquid (3) to obtain gallium oxide modified alumina precursor solid;
(5) drying the solid obtained in the step (4) at the drying temperature of 100 ℃;
(6) finally, calcining the solid obtained in the step (5), wherein the calcining temperature is 550 ℃; to obtain the final product, namely the gallium oxide modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: the specific surface area is 212.2m2/g, the pore volume is 0.2558cm3/g, the pore diameter is 4.56nm, the loading rate of metal gallium is 6 per mill, and the aluminum oxide is gamma-alumina.
Example 6:
(1) 0.5125g of aluminum powder is taken and dispersed in 25mL of water, and the mixture is stirred for about 10min to completely disperse the aluminum powder to obtain a dispersion liquid (1);
(2) the sample after the reaction in example 1 is subjected to liquid separation treatment, the reacted metal gallium which is settled in the sample is added into the dispersion liquid (1) again, and the mixture is stirred for 10min under the magnetic stirring of 700rpm, so that the metal gallium is dispersed on the bottom of the liquid in a small droplet shape, and a dispersion liquid (2) is obtained;
(3) adding 5g of 30% tetramethylammonium hydroxide solution into the dispersion liquid (2), and carrying out magnetic stirring at 700rpm, wherein the reaction temperature is 50 ℃ and the reaction time is 2 hours to obtain a reacted liquid (3);
(4) filtering and separating the reacted liquid (3) to obtain gallium oxide modified alumina precursor solid;
(5) drying the solid obtained in the step (4) at the drying temperature of 100 ℃;
(6) finally, calcining the solid obtained in the step (5), wherein the calcining temperature is 550 ℃; to obtain the final product, namely the gallium oxide modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: the specific surface area is 252.2m2/g, the pore volume is 0.2849cm3/g, the pore diameter is 5.04nm, the loading rate of metal gallium is 12 per mill, and the aluminum oxide is gamma-alumina.
Comparative example
The procedure was carried out as described in example 6 of CN105813731, in which a gallium oxide-modified alumina catalyst was prepared by an impregnation method, 20g of a high-purity alumina catalyst carrier (Sasol) was taken, the carrier was impregnated with distilled water for 2 hours, 25mL of an aqueous solution containing 1.76g of gallium nitrate nonahydrate (mcolin reagent corporation) was impregnated, aged at room temperature for 2 hours, then dried at 175 ℃ for 1 hour, and finally calcined at 750 ℃ to obtain a gallium oxide-modified alumina catalyst.
The obtained product gallium oxide modified alumina catalyst has the following characteristics: specific surface area 143m2Per g, pore volume 0.2049cm3The pore diameter is 4.04nm, wherein the loading rate of the metal gallium is 9 per mill. Example 1 gives 55% and 35% improvement in the specific surface area and pore volume values over the comparative product.

Claims (6)

1. A preparation method of a gallium oxide modified alumina catalyst carrier is characterized by comprising the following steps:
1) firstly, melting elemental gallium, adding the elemental gallium into aqueous dispersion of aluminum powder, stirring to enable the gallium to be dispersed at the bottom of the liquid in a droplet shape to obtain mixed dispersion, then adding organic alkali into the mixed dispersion, heating to 50-100 ℃ for reaction, and obtaining aluminum-containing compound solid loaded with the gallium and filtrate through solid-liquid separation after the reaction is finished; wherein the mass ratio of the gallium metal to the aluminum powder to the organic base is 1.8-2.2: 0.5: 1-3;
2) drying and roasting the aluminum-containing compound solid loaded with the metal gallium obtained in the step 1) to obtain the gallium oxide modified alumina catalyst carrier.
2. The method according to claim 1, wherein the organic base is one or more selected from triethylamine, 4-dimethylaminopyridine, tetramethylammonium hydroxide, tetraethylammonium hydroxide and other nitrogen-containing organic bases.
3. The method according to claim 1, wherein the organic base is added directly or in the form of a solution containing an equivalent amount of the organic base.
4. The method of claim 1, wherein the firing conditions are 500 ℃ to 600 ℃.
5. The preparation method of claim 1, further comprising performing phase separation on the filtrate obtained in the step 1) to separate out the metal gallium for recycling.
6. The gallium oxide-modified alumina catalyst support obtained by the preparation method according to any one of claims 1 to 5, wherein the gallium loading rate is 4 to 12% o.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5336393A (en) * 1991-06-12 1994-08-09 Idemitsu Kosan Co., Ltd. Process for catalytically converting organic compounds
US20090253572A1 (en) * 2008-04-08 2009-10-08 Saleh Elomari Regeneration of ionic liquid catalyst using a regeneration metal in the presence of added hydrogen
KR101473716B1 (en) * 2013-08-23 2014-12-26 (주)티에스엠 Manufacturing method of gallium oxide of high purity spherical for minimalize of loss of gallium and high purity spherical gallium oxide therefrom
CN109939688A (en) * 2019-04-03 2019-06-28 华东理工大学 Iron gallium base propane dehydrogenation catalyst and preparation method thereof
CN111807397A (en) * 2019-04-10 2020-10-23 吉林省氢汇新能源有限公司 Production method of high-purity alumina and high-purity alumina produced by same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5336393A (en) * 1991-06-12 1994-08-09 Idemitsu Kosan Co., Ltd. Process for catalytically converting organic compounds
US20090253572A1 (en) * 2008-04-08 2009-10-08 Saleh Elomari Regeneration of ionic liquid catalyst using a regeneration metal in the presence of added hydrogen
KR101473716B1 (en) * 2013-08-23 2014-12-26 (주)티에스엠 Manufacturing method of gallium oxide of high purity spherical for minimalize of loss of gallium and high purity spherical gallium oxide therefrom
CN109939688A (en) * 2019-04-03 2019-06-28 华东理工大学 Iron gallium base propane dehydrogenation catalyst and preparation method thereof
CN111807397A (en) * 2019-04-10 2020-10-23 吉林省氢汇新能源有限公司 Production method of high-purity alumina and high-purity alumina produced by same

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