CN114468257B - Honey decrystallization method and device - Google Patents
Honey decrystallization method and device Download PDFInfo
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- CN114468257B CN114468257B CN202210265615.1A CN202210265615A CN114468257B CN 114468257 B CN114468257 B CN 114468257B CN 202210265615 A CN202210265615 A CN 202210265615A CN 114468257 B CN114468257 B CN 114468257B
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- 235000012907 honey Nutrition 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 107
- 238000004806 packaging method and process Methods 0.000 claims abstract description 93
- 239000013078 crystal Substances 0.000 claims abstract description 88
- 238000002844 melting Methods 0.000 claims abstract description 16
- 230000008018 melting Effects 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000002425 crystallisation Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 53
- 238000001179 sorption measurement Methods 0.000 claims description 39
- 230000009471 action Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 230000001174 ascending effect Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims 2
- 239000000155 melt Substances 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract 1
- 230000009977 dual effect Effects 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 5
- 238000012946 outsourcing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/20—Products from apiculture, e.g. royal jelly or pollen; Substitutes therefor
- A23L21/25—Honey; Honey substitutes
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Jellies, Jams, And Syrups (AREA)
Abstract
The application discloses a honey de-crystallization method and device, which relate to the technical field of bee product processing and comprise a crystal breaking component and a crystal melting component, wherein the crystal breaking component comprises a crystal breaking chamber, the bottom of the crystal breaking chamber is connected with an output channel, the crystal breaking chamber is connected with the crystal melting component through the output channel, a gas jet impact mechanism is arranged in the middle of a cavity in the crystal breaking chamber, and the gas jet impact mechanism is fixedly arranged on the inner wall of the crystal breaking chamber. According to the application, the automatic inversion of the honey outer packaging barrel and the automatic storage of the storage type bearing mechanism can be realized, so that labor is saved, meanwhile, the waste of honey can be avoided, the honey outer packaging barrel can be effectively and directly blown by the gas jet impact mechanism, the crystal breaking efficiency is effectively improved, the time required by crystal breaking is reduced, meanwhile, the honey outer packaging barrel can be repeatedly lifted and lowered in the crystal breaking process of the honey outer packaging barrel, the outflow speed of honey in the honey outer packaging barrel is further accelerated, and the overall processing efficiency is improved.
Description
Technical Field
The application relates to the technical field of bee product processing, in particular to a method and a device for decomposing honey.
Background
When the honey is stored at room temperature, more than 50% of the honey is gradually crystallized, and although the honey crystallization is natural, the crystallized honey not only affects the sales of the honey, but also increases the difficulties of the subsequent processing technologies such as filtration, concentration, heat treatment, filling and the like, so that the decrystallization technology is an important pretreatment technology link of honey processing.
The patent application publication No. CN 105495071B discloses a method and a device for decomposing honey, which comprises the following steps: the honey packaging barrel is cleaned and then uncapped, the honey packaging barrel is inverted in a crystal breaking chamber, the temperature of gas jet flow is regulated to 50-70 ℃, the air flow speed is 5-20m/s, and the crystal breaking is carried out for 0.5-1.5 hours by the gas jet flow. After breaking the crystal, the honey flows into a crystal melting chamber, the temperature of the honey is adjusted to 40-60 ℃, and the crystal is melted for 1-2 hours. The device comprises: the device comprises an air flow circulation channel (3), a heater (4), a fan (5), an air flow distribution pipe (6), a trolley (9), a sliding rail (10), a nozzle (11), a water bath heater (12), a steam heat exchanger (13), a stirring device (15), a heat exchange coil (16), a temperature sensor (17) and a temperature and air flow speed sensor (19). The application can effectively protect the bioactivity of honey, save water, save energy and protect environment, and realize automatic control.
However, the device still has some defects when in actual use, and obviously, when in actual operation, the honey packaging barrel needs to be manually uncapped and inverted, the operation difficulty is high, and the honey packaging barrel is lack of fixation after inversion, so that the honey packaging barrel is easy to topple in the subsequent crystal breaking process, and the crystal breaking process cannot be normally performed.
Meanwhile, as the inverted honey packaging barrel is placed through the trolley, when the honey flows out of the packaging barrel, the honey firstly flows onto the trolley and then drops to the bottom of the inner cavity of the crystal breaking chamber through the trolley, so that after crystal breaking is finished, the position where the opening at the bottom of the honey packaging barrel contacts with the trolley is necessarily stained with the honey attached to the trailer, the honey is further caused to remain at the opening at the bottom of the honey packaging barrel, the honey is wasted, and in addition, the direct blowing of the honey packaging barrel cannot be realized by the nozzle due to the blocking of the trolley, the crystal breaking efficiency is further influenced, and the time required for crystal breaking is increased;
in addition, in the crystal breaking process, the honey packaging barrel does not move, so that the sealing attached to the inner wall of the packaging barrel can flow down along the inner wall of the packaging barrel after being heated for a long time, and the processing efficiency is further reduced.
Therefore, it is necessary to provide a method and apparatus for decomposing honey to solve the above problems.
Disclosure of Invention
The application aims to provide a method and a device for decomposing honey, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present application provides the following technical solutions: the utility model provides a device of honey de-crystallization, includes broken brilliant subassembly and melt brilliant subassembly, broken brilliant subassembly includes broken brilliant room, broken brilliant room bottom is connected with output channel, broken brilliant room is connected with melt brilliant subassembly through output channel, broken brilliant indoor chamber middle part is provided with gas jet impact mechanism, gas jet impact mechanism is fixed to be set up on broken brilliant indoor wall, broken brilliant indoor chamber bottom is provided with accomodates formula and bears the weight of the mechanism, accomodate formula and bear the weight of the mechanism top and place a plurality of honey outsourcing barreled barrels, honey outsourcing barreled barrel outside cup joints and is provided with and hangs the mechanism of inversion, hang and be provided with extending mechanism on the mechanism of inversion, a plurality of hang and be connected with negative pressure adsorption mechanism jointly on the mechanism of inversion, hang and invert mechanism cooperation negative pressure adsorption mechanism and adsorb fixedly to honey outsourcing barreled barrel, broken brilliant indoor chamber top and be provided with dual drive mechanism jointly, dual drive mechanism drives a plurality of and hangs the mechanism and go up and down, and down simultaneously in hanging the mechanism of inversion mechanism lift process, make honey rotatory.
Preferably, the accommodating type bearing mechanism comprises a mounting plate, a rotating shaft, a torsion spring, a bearing plate, a limiting plate, a reset gear and a longitudinal rack.
Preferably, the mounting plate is fixedly connected with the inner wall of the crystal breaking chamber, the rotating shaft is rotatably nested on the right side of the mounting plate through a bearing, the torsion spring is sleeved on the outer side of the rotating shaft, the bearing plate is fixedly arranged at the right end of the rotating shaft, one end of the torsion spring is fixedly connected with the mounting plate, the other end of the torsion spring is fixedly connected with the bearing plate, the limiting plate is positioned at the bottom of the rotating shaft and is fixedly connected with the inner wall of the crystal breaking chamber, the reset gear is fixedly arranged at the right end of the bearing plate, and the longitudinal rack is positioned at the front side of the reset gear and is meshed with the reset gear.
Preferably, the hanging inversion mechanism comprises a bracket, a transmission shaft, a hollow pipe, a hanging ring, an annular sucker, a first transmission gear, a fixed rod, a second transmission gear and a lifting rod.
Preferably, the support is located the outside of honey outsourcing barreled, the transmission shaft runs through the bearing and sets up in support left side bottom, the hollow tube runs through the bearing and sets up in support right side bottom, hang the fixed setting in between transmission shaft and the hollow tube of ring, annular sucking disc bonds and sets up in hanging the ring inboard and be connected with the hollow tube, first drive gear is fixed to be set up in the transmission shaft left end, dead lever and broken brilliant indoor wall fixed connection, the second drive gear is fixed to be set up in the dead lever tip, and the second drive gear is located first drive gear rear side directly over, the lifter is located the support top and is connected with the telescopic link through extending mechanism.
Preferably, the extension mechanism comprises a telescopic rod, an end plate and an extension spring, wherein the telescopic rod is fixedly arranged at the top of the support, the end plate is fixedly arranged at the top end of the telescopic rod and fixedly connected with the lifting rod, the extension spring is sleeved on the outer side of the telescopic rod, and one end of the extension spring is fixedly connected with the telescopic rod and the other end of the extension spring is fixedly connected with the end plate.
Preferably, the negative pressure adsorption mechanism comprises an adsorption branch pipe, an adsorption main pipe and an air pump, wherein one end of the adsorption branch pipe is connected with the right end of the hollow pipe through a rotary joint, the other end of the adsorption branch pipe penetrates through the lifting rod and is connected with the adsorption main pipe, and the output end of the adsorption main pipe is connected with the input end of the air pump.
Preferably, the dual driving mechanism comprises a driving motor, a screw rod, a lifting sleeve ring, a connecting spring, a lifting plate, a driving bevel gear, a driven shaft and an eccentric wheel.
Preferably, the driving motor is fixedly arranged on the inner wall of the crystal breaking chamber, the screw rod is arranged at the top of the driving motor in a transmission manner, the lifting lantern ring is sleeved on the outer side of the screw rod and is in threaded connection with the screw rod, the connecting spring and the lifting plate are all in sliding sleeve connection with each other and are arranged on the outer side of the screw rod, one end of the connecting spring is fixedly connected with the lifting lantern ring and the other end of the connecting spring is fixedly connected with the lifting plate, the lifting rod penetrates through the inner wall of the crystal breaking chamber and extends to the top of the crystal breaking chamber to be fixedly connected with the lifting plate, the top of the longitudinal rack penetrates through the inner wall of the crystal breaking chamber and extends to the top of the crystal breaking chamber to be fixedly connected with the lifting plate, the air pump is fixedly arranged at the top of the lifting plate, the driving bevel gear is fixedly sleeved on the outer bottom of the screw rod, the driven bevel gear is meshed on one side of the driving bevel gear, the driven shaft is fixedly connected with the driven bevel gear, and the eccentric wheel is provided with a plurality of eccentric wheels and are uniformly fixedly sleeved on the outer side of the driven shaft.
The application also provides a honey decrystallization method, which is realized by using the honey decrystallization device, and specifically comprises the following steps:
s1, in an initial state, a lifting lantern ring is positioned at a high position outside a screw rod, at the moment, a bracket is positioned at a high position inside a crystal breaking chamber, a storage type bearing mechanism is in a vertical storage state under the drive of a torsion spring, an operator pulls a bearing plate to enable the bearing plate to be in a horizontal state, at the moment, a limiting plate supports and limits the bearing plate, a plurality of honey outer packaging barrels are uniformly placed at the top of the bearing plate from left to right, and a sealing cover at the top of the honey outer packaging barrels is removed;
s2, enabling the driving motor to drive the screw rod to rotate, enabling the lifting lantern ring to drive the lifting plate to descend through the connecting spring, enabling the lifting plate to drive the support to descend through the lifting rods, and enabling the support to drive the hanging rings to be sleeved on the outer sides of the honey outer packaging barrels;
s3, starting an air pump, sucking air in the adsorption branch pipe through the adsorption main pipe after the air pump is started, sucking air in the annular sucker through the hollow pipe by the adsorption branch pipe, and adsorbing and fixing the honey outer packaging barrel by the annular sucker at the moment;
s4, enabling the driving motor to drive the screw rod to reversely rotate, further enabling the lifting lantern ring to drive the lifting plate to ascend through the connecting spring, enabling the lifting plate to drive the support to ascend through the lifting rods, enabling the support to drive the honey outer packaging barrel to ascend through the annular sucker, enabling the lifting plate to drive the longitudinal rack to synchronously ascend along with continuous ascending of the support, enabling the bearing plate to be attached to the inner wall of the crystal breaking chamber under the driving of the torsion spring when the longitudinal rack is separated from the reset gear, and further completing storage;
s5, along with the continuous rising of the bracket, the first transmission gear starts to be meshed with the second transmission gear and rotates under the action of the second transmission gear, and then the hanging ring and the annular sucker drive the honey outer packaging barrel to rotate, so that the honey outer packaging barrel is inverted, and then the honey outer packaging barrel is kept in an inverted state and continuously lifted;
s6, when the top of the end plate contacts the top of the inner cavity of the crystal breaking chamber, the bracket cannot continuously ascend, the lifting lantern ring starts to pull the connecting spring when continuously ascend, so that the connecting spring stretches, at the moment, the driven shaft continuously drives the eccentric wheel to rotate under the drive of the drive bevel gear, the eccentric wheel repeatedly presses the top of the bracket, so that the telescopic rod and the stretching spring repeatedly stretch and shorten the operation, and meanwhile, the bracket drives the honey outer packaging barrel to continuously ascend and descend, and the outflow of honey on the inner wall of the honey outer packaging barrel is accelerated;
s7, starting a gas jet impact mechanism at the moment, continuously blowing the repeatedly lifted honey outer packaging barrel by the gas jet impact mechanism, further carrying out crystal breaking treatment on honey, enabling separation flowing out of the honey outer packaging barrel to fall at the bottom of a crystal breaking chamber, enabling the honey to flow into a crystal melting assembly through an output channel for crystal melting treatment, and outputting the honey for use after crystal melting is finished;
s8, after the honey crystal breaking treatment inside the honey outer packaging barrel is finished, enabling the driving motor to drive the screw rod to rotate, enabling the lifting plate to drive the support to descend, enabling the first transmission gear to contact with the second transmission gear again in the descending process of the support, enabling the honey outer packaging barrel to recover to an original state, enabling the longitudinal rack to start to contact with the reset gear along with the descending of the lifting plate, enabling the reset gear to recover to a horizontal state, enabling the empty honey outer packaging barrel to fall to the top of the bearing plate, then stopping the air pump, enabling the annular sucker not to absorb the honey outer packaging barrel any more, enabling the driving motor to drive the screw rod to reversely rotate, enabling the lifting plate to drive the support to ascend, and taking down the empty honey outer packaging barrel.
The application has the technical effects and advantages that:
according to the application, the accommodating type bearing mechanism, the hanging inversion mechanism, the extending mechanism, the negative pressure adsorption mechanism and the dual driving mechanism are arranged, so that the accommodating type bearing mechanism is used for bearing a plurality of honey outer packaging barrels, the hanging inversion mechanism is driven by the dual driving mechanism to ascend, the hanging inversion mechanism can be driven by the dual driving mechanism to invert the honey outer packaging barrels when ascending, the accommodating type bearing mechanism is simultaneously automatically accommodated, the inversion of the honey outer packaging barrels is automatically completed, the honey outer packaging barrels are effectively fixed, meanwhile, the honey can be prevented from being blocked by the accommodating type bearing mechanism when falling down, the honey can directly flow into the bottom of the crystal breaking chamber, meanwhile, when the lifting of the honey outer packaging barrels is completed, the gas jet impact mechanism can be used for directly blowing the honey outer packaging barrels, in addition, the lifting operation can be repeatedly performed when the honey outer packaging barrels are directly blown through the matching of the extending mechanism and the negative pressure adsorption mechanism, and the flow out of the honey inside the honey outer packaging barrels is further accelerated.
Drawings
Fig. 1 is a schematic overall front view of the present application.
Fig. 2 is a schematic diagram of the overall front cross-sectional structure of the present application.
Fig. 3 is a schematic front view of a storage type carrying mechanism of the present application.
Fig. 4 is a schematic elevational view of the hanging inversion mechanism and the extension mechanism of the present application.
Fig. 5 is a schematic diagram of a front cross-sectional structure of a dual drive mechanism of the present application.
In the figure: 1. a breaking chamber; 2. an output channel; 3. a gas jet impingement mechanism; 4. a storage type bearing mechanism; 41. a mounting plate; 42. a rotation shaft; 43. a torsion spring; 44. a carrying plate; 45. a limiting plate; 46. a reset gear; 47. a longitudinal rack; 5. packaging the honey into a barrel; 6. a hanging inversion mechanism; 61. a bracket; 62. a transmission shaft; 63. a hollow tube; 64. a suspension loop; 65. an annular sucker; 66. a first transmission gear; 67. a fixed rod; 68. a second transmission gear; 69. a lifting rod; 7. an extension mechanism; 71. a telescopic rod; 72. an end plate; 73. a tension spring; 8. a negative pressure adsorption mechanism; 81. adsorption branch pipes; 82. an adsorption main pipe; 83. an air pump; 9. a dual driving mechanism; 91. a driving motor; 92. a screw rod; 93. lifting the lantern ring; 94. a connecting spring; 95. a lifting plate; 96. a drive bevel gear; 97. a driven bevel gear; 98. a driven shaft; 99. an eccentric wheel.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
The application provides a honey de-crystallization device as shown in figures 1-5, which comprises a crystal breaking component and a crystal melting component, wherein the crystal breaking component comprises a crystal breaking chamber 1, the bottom of the crystal breaking chamber 1 is connected with an output channel 2, the crystal breaking chamber 1 is connected with the crystal melting component through the output channel 2, the middle part of the inner cavity of the crystal breaking chamber 1 is provided with a gas jet impact mechanism 3, the gas jet impact mechanism 3 is fixedly arranged on the inner wall of the crystal breaking chamber 1, the bottom of the inner cavity of the crystal breaking chamber 1 is provided with a storage type bearing mechanism 4, a plurality of honey outer packaging barrels 5 are placed at the top of the storage type bearing mechanism 4, a hanging inversion mechanism 6 is sleeved outside the honey outer packaging barrels 5, an extension mechanism 7 is arranged on the hanging inversion mechanism 6, a plurality of hanging inversion mechanisms 6 are jointly connected with a negative pressure adsorption mechanism 8, the hanging inversion mechanism 6 is matched with the negative pressure adsorption mechanism 8 to adsorb and fix the honey outer packaging barrels 5, the top of the inner cavity of the crystal breaking chamber 1 and the top of the crystal breaking chamber 1 are jointly provided with a driving mechanism 9, and the double driving mechanism 9 drives the honey inversion mechanism 6 to rotate in the lifting and lowering mechanism 6 to enable the honey to rotate in the outer packaging barrels to be in the process of the lifting and lowering mechanism.
It should be further noted that the crystal melting assembly and the gas jet impact mechanism 3 belong to the technologies disclosed in the prior art, and do not belong to the essential technical features of the present application, so the present application is not described herein.
As shown in fig. 3, the stowable carrier 4 includes a mounting plate 41, a rotation shaft 42, a torsion spring 43, a carrier plate 44, a limiting plate 45, a return gear 46, and a longitudinal rack 47.
More specifically, the mounting plate 41 is fixedly connected with the inner wall of the crystal breaking chamber 1, the rotating shaft 42 is rotatably nested and arranged on the right side of the mounting plate 41 through a bearing, the torsion spring 43 is sleeved and arranged on the outer side of the rotating shaft 42, the bearing plate 44 is fixedly arranged at the right end of the rotating shaft 42, one end of the torsion spring 43 is fixedly connected with the mounting plate 41 and the other end of the torsion spring is fixedly connected with the bearing plate 44, the limiting plate 45 is positioned at the bottom of the rotating shaft 42 and is fixedly connected with the inner wall of the crystal breaking chamber 1, the reset gear 46 is fixedly arranged at the right end of the bearing plate 44, and the longitudinal rack 47 is positioned at the front side of the reset gear 46 and is meshed with the reset gear 46.
As can be seen from the above, when the longitudinal rack 47 is disengaged from the reset gear 46, the bearing plate 44 rotates around the rotation shaft 42 and is attached to the inner wall of the breaking chamber 1 under the driving of the torsion spring 43.
As shown in fig. 4, the hanging and inverting mechanism 6 includes a bracket 61, a transmission shaft 62, a hollow tube 63, a hanging ring 64, an annular suction cup 65, a first transmission gear 66, a fixing rod 67, a second transmission gear 68, and a lifting rod 69.
More specifically, the support 61 is located the outside of the honey outer packaging barrel 5, the transmission shaft 62 rotates through the bearing and runs through the bottom of the left side of the support 61, the hollow tube 63 rotates through the bearing and runs through the bottom of the right side of the support 61, the suspension ring 64 is fixedly arranged between the transmission shaft 62 and the hollow tube 63, the annular sucker 65 is adhered to the inner side of the suspension ring 64 and is connected with the hollow tube 63, the first transmission gear 66 is fixedly arranged at the left end of the transmission shaft 62, the fixed rod 67 is fixedly connected with the inner wall of the crystal breaking chamber 1, the second transmission gear 68 is fixedly arranged at the end part of the fixed rod 67, the second transmission gear 68 is positioned right above the rear side of the first transmission gear 66, and the lifting rod 69 is positioned at the top of the support 61 and is connected with the telescopic rod 71 through the extension mechanism 7.
In summary, after the annular suction cup 65 adsorbs and fixes the honey outer packaging barrel 5 under the action of the negative pressure adsorption mechanism 8, when the subsequent bracket 61 drives the honey outer packaging barrel 5 to rise, the first transmission gear 66 contacts with the second transmission gear 68, and the honey outer packaging barrel 5 is turned over under the driving of the second transmission gear 68, so that the honey outer packaging barrel 5 is in an inverted state.
As shown in fig. 4, the extension mechanism 7 includes a telescopic rod 71, an end plate 72, and an extension spring 73.
More specifically, the telescopic rod 71 is fixedly arranged at the top of the bracket 61, the end plate 72 is fixedly arranged at the top end of the telescopic rod 71 and fixedly connected with the lifting rod 69, the extension spring 73 is sleeved outside the telescopic rod 71, and one end of the extension spring is fixedly connected with the telescopic rod 71 and the other end of the extension spring is fixedly connected with the end plate 72.
As can be seen from the above, when the hanging inversion mechanism 6 drives the honey outer packaging barrel 5 to rise, the end plate 72 limits the support 61 under the action of the inner wall of the breaking chamber 1, so that the support 61 cannot rise continuously, and the telescopic rod 71 and the end plate 72 extend when the support 61 is pressed down by the subsequent dual driving mechanism 9.
As shown in fig. 2 and 4, the negative pressure suction mechanism 8 includes a suction branch pipe 81, a suction main pipe 82, and an air pump 83.
More specifically, one end of the adsorption branch pipe 81 is connected with the right end of the hollow pipe 63 through a rotary joint, the other end of the adsorption branch pipe penetrates through the lifting rod 69 and is connected with the adsorption main pipe 82, and the output end of the adsorption main pipe 82 is connected with the input end of the air pump 83.
As can be seen from the above, when the air pump 83 is started, the air pump 83 sucks the air inside the suction branch pipe 81 through the suction main pipe 82, and then the suction branch pipe 81 sucks the air inside the annular suction cup 65 through the hollow pipe 63.
As shown in fig. 5, the dual driving mechanism 9 includes a driving motor 91, a screw 92, a lifting collar 93, a connecting spring 94, a lifting plate 95, a driving bevel gear 96, a driven bevel gear 97, a driven shaft 98, and an eccentric 99.
More specifically, the driving motor 91 is fixedly arranged on the inner wall of the crystal breaking chamber 1, the screw rod 92 is arranged at the top of the driving motor 91 in a transmission way, the lifting lantern ring 93 is sleeved on the outer side of the screw rod 92 and is in threaded connection with the screw rod 92, the connecting spring 94 and the lifting plate 95 are both in sliding sleeved connection with the outer side of the screw rod 92, one end of the connecting spring 94 is fixedly connected with the lifting lantern ring 93 and the other end of the connecting spring 94 is fixedly connected with the lifting plate 95, a plurality of lifting rods 69 are both penetrated through the inner wall of the crystal breaking chamber 1 and extend to the top of the crystal breaking chamber 1 and are fixedly connected with the lifting plate 95, the top end of the longitudinal rack 47 is penetrated through the inner wall of the crystal breaking chamber 1 and extends to the top of the crystal breaking chamber 1 and is fixedly connected with the lifting plate 95, the air pump 83 is fixedly arranged at the top of the lifting plate 95, the driving bevel gear 96 is fixedly sleeved on the outer side of the bottom of the screw rod 92, the driven bevel gear 97 is meshed with one side of the driving bevel gear 96, the driven shaft 98 is fixedly connected with the driven bevel gear 97, a plurality of eccentric gears 99 are uniformly and fixedly sleeved on the outer side of the driven shaft 98.
As can be seen from the above, when the driving motor 91 drives the screw rod 92 to rotate, the lifting collar 93 drives the lifting plate 95 to lift through the connecting spring 94, and the screw rod 92 drives the driven bevel gear 97 to rotate through the driving bevel gear 96, so that the driven bevel gear 97 drives the eccentric gears 99 to rotate through the driven shaft 98.
Example 2
The application also provides a honey decrystallization method, which is realized by using the honey decrystallization device, and specifically comprises the following steps:
s1, in an initial state, a lifting lantern ring 93 is positioned at a high position outside a screw rod 92, at the moment, a bracket 61 is positioned at a high position inside a crystal breaking chamber 1, a containing type bearing mechanism 4 is in a vertical containing state under the drive of a torsion spring 43, an operator pulls a bearing plate 44 to enable the bearing plate 44 to be in a horizontal state, at the moment, a limiting plate 45 supports and limits the bearing plate 44, a plurality of honey outer packaging barrels 5 are uniformly placed at the top of the bearing plate 44 from left to right, and a sealing cover at the top of the honey outer packaging barrels 5 is removed;
s2, enabling the driving motor 91 to drive the screw rod 92 to rotate, enabling the lifting lantern ring 93 to drive the lifting plate 95 to descend through the connecting spring 94, enabling the lifting plate 95 to drive the support 61 to descend through the lifting rods 69, and enabling the support 61 to drive the hanging rings 64 to be sleeved on the outer sides of the honey outer packaging barrels 5;
s3, starting an air pump 83, sucking air in the adsorption branch pipe 81 through the adsorption main pipe 82 after the air pump 83 is started, sucking air in the annular sucking disc 65 through the hollow pipe 63 by the adsorption branch pipe 81, and adsorbing and fixing the honey packaging barrel 5 through the annular sucking disc 65;
s4, enabling the driving motor 91 to drive the screw rod 92 to reversely rotate, further enabling the lifting lantern ring 93 to drive the lifting plate 95 to ascend through the connecting spring 94, enabling the lifting plate 95 to drive the support 61 to ascend through the lifting rods 69, enabling the support 61 to drive the honey outer packaging barrel 5 to ascend through the annular sucking disc 65, enabling the lifting plate 95 to drive the longitudinal rack 47 to synchronously ascend along with continuous ascending of the support 61, enabling the bearing plate 44 to be attached to the inner wall of the crystal breaking chamber 1 under the driving of the torsion spring 43 when the longitudinal rack 47 is separated from the reset gear 46, and further completing storage;
s5, along with the continuous rising of the bracket 61, the first transmission gear 66 starts to be meshed with the second transmission gear 68 and rotates under the action of the second transmission gear 68, and then the suspension ring 64 and the annular sucker 65 drive the honey outer packaging barrel 5 to rotate, so that the honey outer packaging barrel 5 is inverted, and then the honey outer packaging barrel 5 keeps an inverted state and is continuously lifted;
s6, when the top of the end plate 72 contacts the top of the inner cavity of the crystal breaking chamber 1, the support 61 cannot continuously ascend, the lifting lantern ring 93 starts to pull the connecting spring 94 when continuously ascend, so that the connecting spring 94 stretches, at the moment, the driven shaft 98 continuously drives the eccentric wheel 99 to rotate under the drive of the drive bevel gear 96, the eccentric wheel 99 repeatedly presses down the top of the support 61, so that the telescopic rod 71 and the stretching spring 73 repeatedly stretch and shorten, and meanwhile, the support 61 drives the honey outer packaging barrel 5 to continuously ascend and descend, so that the outflow of honey on the inner wall of the honey outer packaging barrel 5 is accelerated;
s7, starting the gas jet impact mechanism 3 at the moment, continuously blowing the repeatedly lifted honey outer packaging barrel 5 by the gas jet impact mechanism 3, further carrying out crystal breaking treatment on honey, enabling separation flowing out of the honey outer packaging barrel 5 to fall at the bottom of the inner cavity of the crystal breaking chamber 1, enabling the honey to flow into the crystal melting assembly through the output channel 2 for crystal melting treatment, and outputting the honey for use after crystal melting is finished;
s8, after the honey crystal breaking treatment inside the honey outer packaging barrel 5 is finished, the driving motor 91 drives the screw rod 92 to rotate, the lifting plate 95 drives the support 61 to descend, in the descending process of the support 61, the first transmission gear 66 is contacted with the second transmission gear 68 again, the honey outer packaging barrel 5 is further restored to the original state, simultaneously, along with the descending of the lifting plate 95, the longitudinal rack 47 starts to be contacted with the reset gear 46, the reset gear 46 is driven to be restored to the horizontal state, at the moment, the empty honey outer packaging barrel 5 falls to the top of the bearing plate 44, then the air pump 83 is stopped, the annular sucker 65 does not adsorb the honey outer packaging barrel 5 any more, then the driving motor 91 drives the screw rod 92 to reversely rotate, and the lifting plate 95 drives the support 61 to ascend, and then the empty honey outer packaging barrel 5 is taken down.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present application, and although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present application.
Claims (2)
1. The utility model provides a device of honey crystallization, includes broken brilliant subassembly and melts brilliant subassembly, broken brilliant subassembly includes broken brilliant room (1), broken brilliant room (1) bottom is connected with output channel (2), broken brilliant room (1) are connected with melting brilliant subassembly through output channel (2), its characterized in that: the honey packaging machine is characterized in that a gas jet impact mechanism (3) is arranged in the middle of an inner cavity of the crystal breaking chamber (1), the gas jet impact mechanism (3) is fixedly arranged on the inner wall of the crystal breaking chamber (1), a containing type bearing mechanism (4) is arranged at the bottom of the inner cavity of the crystal breaking chamber (1), a plurality of honey packaging barrels (5) are arranged at the top of the containing type bearing mechanism (4), a hanging inversion mechanism (6) is sleeved outside the honey packaging barrels (5), an extension mechanism (7) is arranged on the hanging inversion mechanism (6), a plurality of negative pressure adsorption mechanisms (8) are connected to the hanging inversion mechanism (6) together, the hanging inversion mechanism (6) is matched with the negative pressure adsorption mechanism (8) to adsorb and fix the honey packaging barrels (5), a double driving mechanism (9) is jointly arranged at the top of the inner cavity of the crystal breaking chamber (1), and the double driving mechanism (9) drives the plurality of hanging inversion mechanisms (6) to lift, and simultaneously enables the honey packaging barrels (5) to rotate in the lifting process of the hanging inversion mechanism (6);
the accommodating type bearing mechanism (4) comprises a mounting plate (41), a rotating shaft (42), a torsion spring (43), a bearing plate (44), a limiting plate (45), a reset gear (46) and a longitudinal rack (47);
the device comprises a mounting plate (41) and a crystal breaking chamber (1), wherein the mounting plate (41) is fixedly connected with the inner wall of the crystal breaking chamber (1), a rotating shaft (42) is rotatably nested on the right side of the mounting plate (41) through a bearing, a torsion spring (43) is sleeved on the outer side of the rotating shaft (42), a bearing plate (44) is fixedly arranged at the right end of the rotating shaft (42), one end of the torsion spring (43) is fixedly connected with the mounting plate (41) and the other end of the torsion spring is fixedly connected with the bearing plate (44), a limiting plate (45) is positioned at the bottom of the rotating shaft (42) and is fixedly connected with the inner wall of the crystal breaking chamber (1), a reset gear (46) is fixedly arranged at the right end of the bearing plate (44), and a longitudinal rack (47) is positioned at the front side of the reset gear (46) and meshed with the reset gear (46);
the hanging inversion mechanism (6) comprises a bracket (61), a transmission shaft (62), a hollow tube (63), a hanging ring (64), an annular sucker (65), a first transmission gear (66), a fixed rod (67), a second transmission gear (68) and a lifting rod (69);
the honey packaging barrel comprises a support (61), a transmission shaft (62), a hollow tube (63), a hanging ring (64), a first transmission gear (66), a second transmission gear (68), a lifting rod (69), an extension mechanism (7) and a telescopic rod (71), wherein the support (61) is positioned on the outer side of a honey packaging barrel (5), the transmission shaft (62) is rotatably and rotatably arranged at the left side bottom of the support (61) through a bearing, the hollow tube (63) is rotatably and rotatably arranged at the right side bottom of the support (61) through a bearing, the hanging ring (64) is fixedly arranged between the transmission shaft (62) and the hollow tube (63), the annular sucker (65) is adhered to the inner side of the hanging ring (64) and is connected with the hollow tube (63), the first transmission gear (66) is fixedly arranged at the left end of the transmission shaft (62), the fixing rod (67) is fixedly connected with the inner wall of a crystal breaking chamber (1), the second transmission gear (68) is fixedly arranged at the end of the fixing rod (67), the second transmission gear (68) is positioned right above the rear side of the first transmission gear (66), and the lifting rod (69) is positioned at the top of the support (61) and is connected with the telescopic rod (71) through the extension mechanism (7).
The extension mechanism (7) comprises a telescopic rod (71), an end plate (72) and an extension spring (73), wherein the telescopic rod (71) is fixedly arranged at the top of the bracket (61), the end plate (72) is fixedly arranged at the top end of the telescopic rod (71) and is fixedly connected with the lifting rod (69), the extension spring (73) is sleeved on the outer side of the telescopic rod (71), one end of the extension spring is fixedly connected with the telescopic rod (71), and the other end of the extension spring is fixedly connected with the end plate (72);
the negative pressure adsorption mechanism (8) comprises an adsorption branch pipe (81), an adsorption main pipe (82) and an air pump (83), one end of the adsorption branch pipe (81) is connected with the right end of the hollow pipe (63) through a rotary joint, the other end of the adsorption branch pipe penetrates through the lifting rod (69) and is connected with the adsorption main pipe (82), and the output end of the adsorption main pipe (82) is connected with the input end of the air pump (83);
the double driving mechanism (9) comprises a driving motor (91), a screw rod (92), a lifting collar (93), a connecting spring (94), a lifting plate (95), a driving bevel gear (96), a driven bevel gear (97), a driven shaft (98) and an eccentric wheel (99);
the utility model provides a drive motor (91) is fixed to be set up on broken brilliant room (1) inner wall, lead screw (92) transmission sets up in drive motor (91) top, lift lantern ring (93) cup joint set up in lead screw (92) outside and with lead screw (92) threaded connection, connecting spring (94) all slide cup joint set up in lead screw (92) outside with lifter (95), connecting spring (94) one end and lift lantern ring (93) fixed connection and other end and lifter (95) fixed connection, a plurality of lifter (69) all run through broken brilliant room (1) inner wall and extend to broken brilliant room (1) top and lifter (95) fixed connection, vertical rack (47) top run through broken brilliant room (1) inner wall and extend to broken brilliant room (1) top and lifter (95) fixed connection, air pump (83) fixed set up in lifter (95) top, initiative bevel gear (96) fixed cup joint set up in lead screw (92) outside bottom, initiative bevel gear (97) meshing in initiative bevel gear (98) one side and extension, driven bevel gear (98) and driven shaft (99) fixed connection have a plurality of eccentric bevel gears (99) to be set up evenly.
2. A method for the decrystallization of honey, which is realized by using the device for the decrystallization of honey according to claim 1, and is characterized by comprising the following steps:
s1, in an initial state, a lifting lantern ring (93) is positioned at a high position outside a screw rod (92), at the moment, a bracket (61) is positioned at a high position inside a crystal breaking chamber (1), a containing type bearing mechanism (4) is in a vertical containing state under the drive of a torsion spring (43), an operator pulls a bearing plate (44) at first to enable the bearing plate (44) to be in a horizontal state, at the moment, a limiting plate (45) supports and limits the bearing plate (44), a plurality of honey outer packing barrels (5) are uniformly placed at the top of the bearing plate (44) from left to right, and a sealing cover at the top of the honey outer packing barrels (5) is removed;
s2, enabling the driving motor (91) to drive the screw rod (92) to rotate, further enabling the lifting lantern ring (93) to drive the lifting plate (95) to descend through the connecting spring (94), enabling the lifting plate (95) to drive the support (61) to descend through the lifting rods (69), and further enabling the support (61) to drive the hanging rings (64) to be sleeved on the outer sides of the honey outer packaging barrels (5);
s3, starting an air pump (83), sucking air inside the adsorption branch pipe (81) through the adsorption main pipe (82) after the air pump (83) is started, sucking air inside the annular sucking disc (65) through the hollow pipe (63) by the adsorption branch pipe (81), and adsorbing and fixing the honey outer packaging barrel (5) through the annular sucking disc (65);
s4, enabling the driving motor (91) to drive the screw rod (92) to reversely rotate, further enabling the lifting lantern ring (93) to drive the lifting plate (95) to ascend through the connecting spring (94), enabling the lifting plate (95) to drive the support (61) to ascend through the lifting rods (69), enabling the support (61) to drive the honey packaging barrel (5) to ascend through the annular sucker (65), enabling the lifting plate (95) to drive the longitudinal rack (47) to synchronously ascend along with continuous ascending of the support (61), and enabling the bearing plate (44) to be attached to the inner wall of the crystal breaking chamber (1) under the driving of the torsion spring (43) when the longitudinal rack (47) is separated from the reset gear (46), and further completing storage;
s5, along with the continuous rising of the bracket (61), the first transmission gear (66) starts to be meshed with the second transmission gear (68) and rotates under the action of the second transmission gear (68), and then the honey outer packaging barrel (5) is driven to rotate through the suspension ring (64) and the annular sucker (65), so that the honey outer packaging barrel (5) is inverted, and then the honey outer packaging barrel (5) keeps being continuously lifted in an inverted state;
s6, when the top of the end plate (72) contacts the top of the inner cavity of the crystal breaking chamber (1), the support (61) cannot continuously ascend, the lifting lantern ring (93) starts to pull the connecting spring (94) when continuously ascend, the connecting spring (94) is further stretched, at the moment, the driven shaft (98) continuously drives the eccentric wheel (99) to rotate under the driving of the driving bevel gear (96), the eccentric wheel (99) repeatedly presses the top of the support (61), the telescopic rod (71) and the stretching spring (73) repeatedly stretch and shorten the operation, and meanwhile, the support (61) drives the honey outer packaging barrel (5) to continuously ascend and descend, and accordingly outflow of honey on the inner wall of the honey outer packaging barrel (5) is quickened;
s7, starting a gas jet impact mechanism (3) at the moment, continuously blowing a repeatedly-lifted honey outer packaging barrel (5) by the gas jet impact mechanism (3), further carrying out crystal breaking treatment on honey, enabling the honey flowing out of the honey outer packaging barrel (5) to fall at the bottom of the inner cavity of the crystal breaking chamber (1), and then enabling the honey to flow into the crystal melting assembly through an output channel (2) to carry out crystal melting treatment, and outputting the honey for use after crystal melting is finished;
s8, after the honey crystal breaking treatment inside the honey outer packaging barrel (5) is finished, the driving motor (91) drives the screw rod (92) to rotate, then the lifting plate (95) drives the support (61) to descend, in the descending process of the support (61), the first transmission gear (66) is in contact with the second transmission gear (68) again, then the honey outer packaging barrel (5) is restored to the original state, simultaneously, along with the descending of the lifting plate (95), the longitudinal rack (47) starts to be in contact with the reset gear (46), and drives the reset gear (46) to restore to the horizontal state, at the moment, the empty honey outer packaging barrel (5) falls to the top of the bearing plate (44), then the air pump (83) is stopped, then the annular sucker (65) is enabled not to adsorb the honey outer packaging barrel (5), then the driving motor (91) drives the screw rod (92) to reversely rotate, and then the lifting plate (95) drives the support (61) to ascend, and then the empty honey outer packaging barrel (5) is taken down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210265615.1A CN114468257B (en) | 2022-03-17 | 2022-03-17 | Honey decrystallization method and device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210265615.1A CN114468257B (en) | 2022-03-17 | 2022-03-17 | Honey decrystallization method and device |
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| Publication Number | Publication Date |
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| CN114468257A CN114468257A (en) | 2022-05-13 |
| CN114468257B true CN114468257B (en) | 2023-12-08 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105495071A (en) * | 2014-10-14 | 2016-04-20 | 中国农业科学院蜜蜂研究所 | Honey decrystallization method and device |
| CN207534946U (en) * | 2017-11-23 | 2018-06-26 | 苏州创佳电子材料有限公司 | A kind of high molecular material perforating device |
| CN211109975U (en) * | 2019-09-24 | 2020-07-28 | 钟德海 | Hacking machine that possesses limit function |
| CN212433292U (en) * | 2020-04-13 | 2021-01-29 | 深圳市信丰伟业科技有限公司 | High-efficient detection device is used in mifi production |
| CN212468583U (en) * | 2020-05-07 | 2021-02-05 | 滁州政通中小企业服务中心有限公司 | Spraying device is used in bottle lid production |
-
2022
- 2022-03-17 CN CN202210265615.1A patent/CN114468257B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105495071A (en) * | 2014-10-14 | 2016-04-20 | 中国农业科学院蜜蜂研究所 | Honey decrystallization method and device |
| CN207534946U (en) * | 2017-11-23 | 2018-06-26 | 苏州创佳电子材料有限公司 | A kind of high molecular material perforating device |
| CN211109975U (en) * | 2019-09-24 | 2020-07-28 | 钟德海 | Hacking machine that possesses limit function |
| CN212433292U (en) * | 2020-04-13 | 2021-01-29 | 深圳市信丰伟业科技有限公司 | High-efficient detection device is used in mifi production |
| CN212468583U (en) * | 2020-05-07 | 2021-02-05 | 滁州政通中小企业服务中心有限公司 | Spraying device is used in bottle lid production |
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| CN114468257A (en) | 2022-05-13 |
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