CN114459739A - Optical fiber curing light power detection device and detection method - Google Patents
Optical fiber curing light power detection device and detection method Download PDFInfo
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Abstract
本发明提供一种光纤固化光功率检测装置及检测方法,光纤固化光功率检测装置包括:箱体、石英玻璃管、光源模块以及第一光功率探测模块;石英玻璃管和光源模块均设于箱体内,光源模块用于将光入射至石英玻璃管;石英玻璃管具有第一通孔,第一光功率探测模块具有第二通孔,第二通孔与第一通孔同轴设置,第一通孔和第二通孔用于光纤穿设;第一光功率探测模块的一端与石英玻璃管的一端相贴合,用于根据接收到的由石英玻璃管传导的第一光信号,确定第一光功率。本发明的光纤固化光功率检测装置,在光纤固化的同时可以实时获取第一光信号的第一光功率,由此实现对箱体内光源模块的整体光功率的实时检测,有利于保障光纤的固化质量。
The invention provides an optical fiber curing optical power detection device and a detection method. The optical fiber curing optical power detection device includes: a box, a quartz glass tube, a light source module and a first optical power detection module; the quartz glass tube and the light source module are both arranged in the box In the body, the light source module is used to inject light into the quartz glass tube; the quartz glass tube has a first through hole, the first optical power detection module has a second through hole, the second through hole is coaxial with the first through hole, and the first The through hole and the second through hole are used for the optical fiber to pass through; one end of the first optical power detection module is attached to one end of the quartz glass tube, and is used to determine the first optical signal according to the received first optical signal conducted by the quartz glass tube. an optical power. The optical fiber curing optical power detection device of the present invention can acquire the first optical power of the first optical signal in real time while the optical fiber is curing, thereby realizing real-time detection of the overall optical power of the light source module in the box, which is conducive to ensuring the curing of the optical fiber quality.
Description
技术领域technical field
本发明涉及光纤技术领域,尤其涉及一种光纤固化光功率检测装置及检测方法。The invention relates to the technical field of optical fibers, and in particular, to an optical fiber curing light power detection device and a detection method.
背景技术Background technique
光纤主要包括玻璃部分和涂层部分,其中涂层的主要作用是为玻璃部分提供机械保护,保障光纤寿命,因此光纤涂层的质量极为重要。光纤固化时,当固化功率过高时,涂层材料会呈现过固化现象,涂层与玻璃部分黏附过紧,难以剥离并且会影响光纤的弯曲性能。而当固化功率过低时,涂层会呈现不完全固化的现象,比如涂层易脱落,易损伤,涂层表面发粘等现象。The optical fiber mainly includes a glass part and a coating part. The main function of the coating is to provide mechanical protection for the glass part and ensure the life of the optical fiber. Therefore, the quality of the optical fiber coating is extremely important. When the optical fiber is cured, when the curing power is too high, the coating material will be over-cured, and the coating and the glass part will adhere too tightly, making it difficult to peel off and affecting the bending performance of the optical fiber. When the curing power is too low, the coating will show incomplete curing, such as the coating is easy to fall off, easy to damage, and the surface of the coating is sticky.
光纤涂层的固化过程主要采用紫外灯进行固化,因此紫外固化灯的光功率直接影响光纤的涂层质量。在光纤的生产过程中需要监测固化灯的整体光功率,以确保光纤涂层的固化质量。The curing process of the optical fiber coating mainly adopts the ultraviolet lamp to cure, so the optical power of the ultraviolet curing lamp directly affects the coating quality of the optical fiber. The overall optical power of the curing lamp needs to be monitored during the production of the optical fiber to ensure the curing quality of the optical fiber coating.
现有的紫外光功率探测器大多数采用扁平圆柱式的结构设计,紫外光功率探测器的探头只能监控小范围内的光功率,无法检测固化灯箱内部的整体光功率。Most of the existing UV light power detectors are designed with a flat cylindrical structure. The probe of the UV light power detector can only monitor the light power in a small range, but cannot detect the overall light power inside the curing light box.
发明内容SUMMARY OF THE INVENTION
本发明提供一种光纤固化光功率检测装置及检测方法,用以解决现有的光功率检测装置不能检测固化装置内部的整体光功率,导致光纤固化质量不佳的问题。The invention provides an optical fiber curing optical power detection device and a detection method, which are used to solve the problem that the existing optical power detection device cannot detect the overall optical power inside the curing device, resulting in poor optical fiber curing quality.
第一方面,本发明提供一种光纤固化光功率检测装置,包括:箱体、石英玻璃管、光源模块以及第一光功率探测模块;In a first aspect, the present invention provides an optical fiber curing optical power detection device, including: a box, a quartz glass tube, a light source module, and a first optical power detection module;
所述石英玻璃管和所述光源模块均设于所述箱体内,所述光源模块用于将光入射至所述石英玻璃管;The quartz glass tube and the light source module are both arranged in the box, and the light source module is used to inject light into the quartz glass tube;
所述石英玻璃管具有第一通孔,所述第一光功率探测模块具有第二通孔,所述第二通孔与所述第一通孔同轴设置,所述第一通孔和所述第二通孔用于光纤穿设;所述第一光功率探测模块的一端与所述石英玻璃管的一端相贴合,用于根据接收到的由所述石英玻璃管传导的第一光信号,确定第一光功率。The quartz glass tube has a first through hole, the first optical power detection module has a second through hole, the second through hole is coaxial with the first through hole, and the first through hole is connected to the first through hole. The second through hole is used for passing through the optical fiber; one end of the first optical power detection module is attached to one end of the quartz glass tube, and is used for receiving the first light transmitted by the quartz glass tube according to the received first light. signal to determine the first optical power.
根据本发明提供的一种光纤固化光功率检测装置,所述光纤固化光功率检测装置还包括盖体;According to an optical fiber curing optical power detection device provided by the present invention, the optical fiber curing optical power detection device further comprises a cover;
所述盖体与所述第二通孔相适配,所述盖体用于封堵所述第二通孔。The cover body is adapted to the second through hole, and the cover body is used to block the second through hole.
根据本发明提供的一种光纤固化光功率检测装置,所述光纤固化光功率检测装置还包括石英玻璃棒;According to an optical fiber curing optical power detection device provided by the present invention, the optical fiber curing optical power detection device further comprises a quartz glass rod;
在所述石英玻璃管与所述箱体分离的情况下,所述石英玻璃棒设于所述箱体内,所述光源模块用于将光入射至所述石英玻璃棒。When the quartz glass tube is separated from the box body, the quartz glass rod is provided in the box body, and the light source module is used to inject light into the quartz glass rod.
根据本发明提供的一种光纤固化光功率检测装置,所述光纤固化光功率检测装置还包括第二光功率探测模块;According to an optical fiber curing optical power detection device provided by the present invention, the optical fiber curing optical power detection device further comprises a second optical power detection module;
所述第二光功率探测模块为实心结构,所述第二光功率探测模块的一端与所述石英玻璃棒的一端相贴合,用于根据接收到的由所述石英玻璃棒传导的第二光信号,确定第二光功率。The second optical power detection module is a solid structure, and one end of the second optical power detection module is attached to one end of the quartz glass rod, and is used for receiving the second optical power conducted by the quartz glass rod according to the received second optical power. The optical signal determines the second optical power.
根据本发明提供的一种光纤固化光功率检测装置,所述石英玻璃棒呈柱状。According to the optical fiber curing light power detection device provided by the present invention, the quartz glass rod is cylindrical.
根据本发明提供的一种光纤固化光功率检测装置,所述光纤固化光功率检测装置还包括环状固定件;According to the optical fiber curing optical power detection device provided by the present invention, the optical fiber curing optical power detection device further comprises a ring-shaped fixing member;
所述环状固定件套设于所述石英玻璃管延伸至所述箱体外的部分,所述环状固定件夹设于所述箱体的顶端和所述第一光功率探测模块之间。The annular fixing member is sleeved on the part of the quartz glass tube extending to the outside of the box, and the annular fixing member is sandwiched between the top of the box and the first optical power detection module .
根据本发明提供的一种光纤固化光功率检测装置,所述光纤固化光功率检测装置还包括光功率显示模块;According to the optical fiber curing optical power detection device provided by the present invention, the optical fiber curing optical power detection device further comprises an optical power display module;
所述光功率显示模块与所述第一光功率探测模块连接,用于显示所述第一光信号的第一光功率值。The optical power display module is connected to the first optical power detection module, and is used for displaying the first optical power value of the first optical signal.
根据本发明提供的一种光纤固化光功率检测装置,所述石英玻璃管呈柱状。According to the optical fiber curing light power detection device provided by the present invention, the quartz glass tube is cylindrical.
第二方面,本发明提供一种光纤固化光功率检测装置的检测方法,包括:In a second aspect, the present invention provides a detection method for an optical fiber curing optical power detection device, comprising:
石英玻璃管和光源模块设于箱体内,所述石英玻璃管的第一通孔与第一光功率探测模块的第二通孔同轴,所述第一光功率探测模块的一端与所述石英玻璃管的一端相贴合;The quartz glass tube and the light source module are arranged in the box, the first through hole of the quartz glass tube is coaxial with the second through hole of the first optical power detection module, and one end of the first optical power detection module is connected to the quartz glass tube. One end of the glass tube fits together;
所述光源模块将光入射至所述石英玻璃管,光纤穿设所述第一通孔和所述第二通孔;the light source module injects light into the quartz glass tube, and the optical fiber passes through the first through hole and the second through hole;
所述第一光功率探测模块根据接收到的由所述石英玻璃管传导的第一光信号,确定第一光功率。The first optical power detection module determines the first optical power according to the received first optical signal conducted by the quartz glass tube.
根据本发明提供的一种光纤固化光功率检测装置的检测方法,还包括:According to the detection method of the optical fiber curing light power detection device provided by the present invention, it further comprises:
石英玻璃棒设于箱体内,第二光功率探测模块的一端与所述石英玻璃棒的一端相贴合,所述光源模块将光入射至所述石英玻璃棒;The quartz glass rod is arranged in the box, one end of the second optical power detection module is attached to one end of the quartz glass rod, and the light source module injects light into the quartz glass rod;
所述第二光功率探测模块根据接收到的由所述石英玻璃棒传导的第二光信号,确定第二光功率。The second optical power detection module determines the second optical power according to the received second optical signal conducted by the quartz glass rod.
本发明提供的光纤固化光功率检测装置及光功率检测方法,石英玻璃管位于箱体内,石英玻璃管的第一通孔和第一光功率探测模块的第二通孔同轴,第一光功率探测模块的一个端面与石英玻璃管的一个端面相贴合,在光纤固化的同时可以实时获取第一光信号的第一光功率,由此实现对箱体内光源模块的整体光功率的实时检测,有利于保障光纤的固化质量。In the optical fiber curing optical power detection device and optical power detection method provided by the invention, the quartz glass tube is located in the box, the first through hole of the quartz glass tube and the second through hole of the first optical power detection module are coaxial, and the first optical power One end face of the detection module is attached to one end face of the quartz glass tube, and the first optical power of the first optical signal can be acquired in real time while the optical fiber is curing, thereby realizing real-time detection of the overall optical power of the light source module in the box, It is beneficial to ensure the curing quality of the optical fiber.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明提供的光纤固化光功率检测装置的结构示意图之一;Fig. 1 is one of the structural representations of the optical fiber curing optical power detection device provided by the present invention;
图2是本发明提供的光纤固化光功率检测装置的结构示意图之二;Fig. 2 is the second structural schematic diagram of the optical fiber curing optical power detection device provided by the present invention;
图3是本发明提供的光纤固化光功率检测装置的检测方法的流程图;Fig. 3 is the flow chart of the detection method of the optical fiber curing light power detection device provided by the present invention;
附图标记:Reference number:
1:箱体;2:光源模块;3:拉丝通道;4:石英玻璃管;5:固定件;6:第一光功率探测模块;7:光功率显示模块;8:石英玻璃棒;9:第二光功率探测模块。1: Box; 2: Light source module; 3: Drawing channel; 4: Quartz glass tube; 5: Fixing part; 6: First optical power detection module; 7: Optical power display module; 8: Quartz glass rod; 9: The second optical power detection module.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面结合图1至图2描述本发明实施例的光纤固化光功率检测装置。The following describes the optical fiber curing light power detection device according to the embodiment of the present invention with reference to FIG. 1 to FIG. 2 .
如图1所示,本发明实施例提供的光纤固化光功率检测装置,包括:箱体1、石英玻璃管4、光源模块2以及第一光功率探测模块6;石英玻璃管4和光源模块2均设于箱体1内,光源模块2用于将光入射至石英玻璃管4;石英玻璃管4具有第一通孔,第一光功率探测模块6具有第二通孔,第二通孔与第一通孔同轴设置,第一通孔和第二通孔用于光纤穿设;第一光功率探测模块6的一端与石英玻璃管4的一端相贴合,用于根据接收到的由石英玻璃管4传导的第一光信号,确定第一光功率。As shown in FIG. 1 , the optical fiber curing optical power detection device provided by the embodiment of the present invention includes: a box 1, a
具体地,箱体1的形状不做具体限制,箱体1的顶板设有上开口,箱体1的底板设有下开口,上开口和下开口同轴设置,上开口、下开口及箱体1内部形成有用于光纤固化的拉丝通道3,石英玻璃管4固定于拉丝通道3处,可以在箱体1内部设置固定夹,将石英玻璃管4固定于拉丝通道3处,也可以在箱体1的顶部或者底部设置固定件,将石英玻璃管4固定于拉丝通道3处。Specifically, the shape of the box body 1 is not specifically limited, the top plate of the box body 1 is provided with an upper opening, the bottom plate of the box body 1 is provided with a lower opening, the upper opening and the lower opening are coaxially arranged, and the upper opening, the lower opening and the box body 1. A wire drawing channel 3 for fiber curing is formed inside, and the
沿石英玻璃管4的长度方向设有第一通孔,第一通孔构成光纤固化时用于光纤穿设的固化通道。可以理解的是固化通道的两端分别与箱体1的上开口和下开口连通。第一光功率探测模块6具有第二通孔,第一通孔的孔径尺寸和第二通孔的孔径尺寸相同。第一光功率探测模块6用于接收石英玻璃管4的端面传导出来的光信号,将第一光功率探测模块6接收的光信号定义为第一光信号。第一光功率探测模块6与处理模块连接,处理模块对第一光信号进行处理,将第一光信号转换为数字信号、图形信号或声音信号等,获取与第一光信号相对应的第一光功率。A first through hole is provided along the length direction of the
石英玻璃管4采用高纯度石英玻璃制作,高纯度石英玻璃具有较佳的透光性,高纯度石英玻璃可以充分接收箱体1内的紫外光的光强度,并且起到传输作用,同时高纯度石英玻璃可以减少光束在传输过程中的能量损失。石英玻璃管4的表面可以是磨砂面,也可以是光滑的表面,优选石英玻璃管4的表面为光滑的表面。The
光源模块2包括紫外灯,可以理解的是箱体1内还设有反射罩,紫外灯的灯管发射紫外光,经反射罩反射聚焦在石英玻璃管4上,最大限度的将紫外光集中照射。The light source module 2 includes an ultraviolet lamp. It can be understood that the box body 1 is also provided with a reflector. The lamp tube of the ultraviolet lamp emits ultraviolet light, which is reflected and focused on the
在光纤固化光功率检测装置处于生产模式时,即涂覆涂层后的光纤需要进行固化作业时,将石英玻璃管4固定于箱体1内的拉丝通道3处,石英玻璃管4的一端位于箱体1的外部,第一光功率探测模块6的一个端面和石英玻璃管4位于箱体1外的一个端面相贴合,第一通孔的孔径尺寸和第二通孔的孔径尺寸相同,第一通孔和第二通孔同轴,第一通孔和第二通孔所围成的腔体构成光纤涂覆涂层后进行固化时的固化通道,涂覆涂层后的光纤依次穿过第二通孔和第一通孔。在光纤进行固化的同时,第一光功率探测模块6接收由石英玻璃管4的端面传导出来的第一光信号,获取第一光信号的第一光功率,石英玻璃管4传导出来的第一光功率与箱体1内光源模块2的整体光功率基本相同。When the optical fiber curing optical power detection device is in the production mode, that is, when the coated optical fiber needs to be cured, the
由此可以实时检测箱体1内光源模块2的整体光功率,根据第一光功率,可以实时调节紫外灯的光强度,确保箱体1内光源模块2的整体光功率与目标光功率一致,保障光纤固化的一致性,确保光纤的固化质量。目标光功率为光纤穿设固化通道进行固化时能够使涂层获得最佳固化效果的光功率。In this way, the overall optical power of the light source module 2 in the box 1 can be detected in real time, and according to the first optical power, the light intensity of the ultraviolet lamp can be adjusted in real time to ensure that the overall optical power of the light source module 2 in the box 1 is consistent with the target optical power, Ensure the consistency of optical fiber curing and ensure the curing quality of optical fibers. The target optical power is the optical power that can make the coating obtain the best curing effect when the optical fiber is passed through the curing channel for curing.
在本发明实施例中,石英玻璃管4位于箱体1内,石英玻璃管4的第一通孔和第一光功率探测模块6的第二通孔同轴,第一光功率探测模块6的一个端面与石英玻璃管4的一个端面相贴合,在光纤固化的同时可以实时准确获取第一光信号的第一光功率,由此实现对箱体1内光源模块2的整体光功率的实时检测,有利于保障光纤的固化质量。In the embodiment of the present invention, the
在可选的实施例中,光纤固化光功率检测装置还包括盖体;盖体与第二通孔相适配,盖体用于封堵第二通孔。In an optional embodiment, the optical fiber curing light power detection device further includes a cover body; the cover body is adapted to the second through hole, and the cover body is used to block the second through hole.
具体地,盖体的外壁与第二通孔的孔壁相贴合,在光纤固化光功率检测装置处于停产模式时,即涂覆涂层后的光纤已全部完成固化,此时将盖体塞入第二通孔内,对第二通孔进行封堵,避免箱体1内的光从第二通孔处逸出。Specifically, the outer wall of the cover body is in contact with the hole wall of the second through hole. When the optical fiber curing optical power detection device is in the shutdown mode, that is, the optical fiber after coating has been completely cured, and the cover body is plugged at this time. into the second through hole, and the second through hole is blocked to prevent light in the box 1 from escaping from the second through hole.
此时,可以将光源模块2开启一段时间,在光源模块2开启的时间段内,第一光功率探测模块6还可以接收由石英玻璃管4的端面传导出来的光信号,石英玻璃管4传导出来的光功率与箱体1内光源模块2的整体光功率基本相同,由此实现对停产模式下箱体1内的光功率的检测,可以在后续光纤固化生产前提供箱体1内的光功率信息。At this time, the light source module 2 can be turned on for a period of time. During the time period when the light source module 2 is turned on, the first optical
在本发明实施例中,光纤固化完成后,通过盖体将第二通孔进行封堵,第一光功率探测模块6接收由石英玻璃管4的端面传导出来的光信号,可实现停产模式下箱体1内光源模块2的整体光功率的检测。In the embodiment of the present invention, after the optical fiber is cured, the second through hole is blocked by the cover, and the first optical
如图2所示,在可选的实施例中,光纤固化光功率检测装置还包括石英玻璃棒8;在石英玻璃管4与箱体1分离的情况下,石英玻璃棒8设于箱体1内,光源模块2用于将光入射至石英玻璃棒8。As shown in FIG. 2 , in an optional embodiment, the optical fiber curing light power detection device further includes a
具体地,石英玻璃棒8采用高纯度石英玻璃制作,石英玻璃棒8可以充分吸收箱体1内的紫外光的光强度,并且起到传输作用,石英玻璃棒8的表面可以是磨砂面,也可以是光滑的表面,优选石英玻璃棒8的表面为光滑的表面。Specifically, the
在光纤固化光功率检测装置处于停产模式时,移除第一光功率探测模块6,将石英玻璃管4从拉丝通道3中取出,再将石英玻璃棒8固定于拉丝通道3处,石英玻璃棒8的一端位于箱体1的外部,第一光功率探测模块6的一个端面与石英玻璃棒8的一个端面相贴合,将盖体塞入第二通孔内,对第二通孔进行封堵。将光源模块2开启一段时间,在光源模块2开启的时间段内,第一光功率探测模块6接收由石英玻璃棒8的端面传导出来的光信号,获取与光信号相应的光功率,石英玻璃棒8为实心结构,石英玻璃棒8传导出来的光功率与箱体1内光源模块2的整体光功率基本相同,由此实现对停产模式下箱体1内光源模块2的整体光功率的检测,可以在后续光纤固化生产前提供箱体1内的光功率信息。When the optical fiber curing optical power detection device is in the shutdown mode, the first optical
如图2所示,在可选的实施例中,光纤固化光功率检测装置还包括第二光功率探测模块9;第二光功率探测模块9为实心结构,第二光功率探测模块9的一端与石英玻璃棒8的一端相贴合,用于根据接收到的由石英玻璃棒8传导的第二光信号,确定第二光功率。As shown in FIG. 2, in an optional embodiment, the optical fiber curing optical power detection device further includes a second optical power detection module 9; the second optical power detection module 9 is a solid structure, and one end of the second optical power detection module 9 It is attached to one end of the
具体地,第二光功率探测模块9为实心结构,第二光功率探测模块9用于接收石英玻璃棒8传导出来的光信号,将第二光功率探测模块9接收的光信号定义为第二光信号。第二光功率探测模块9与处理模块连接,处理模块对第二光信号进行处理,将第二光信号转换为数字信号、图形信号或声音信号等,获取与第二光信号相对应的第二光功率。Specifically, the second optical power detection module 9 is a solid structure, and the second optical power detection module 9 is used to receive the optical signal conducted by the
在光纤固化光功率检测装置处于停产模式时,移除第一光功率探测模块6,将石英玻璃管4从拉丝通道3中取出,再将石英玻璃棒8固定于拉丝通道3处,石英玻璃棒8的一端位于箱体1的外部,将第二光功率探测模块9的一个端面与石英玻璃棒8的一个端面相贴合。将光源模块2开启一段时间,在光源模块2开启的时间段内,第二光功率探测模块9接收由石英玻璃棒8的端面传导出来的第二光信号,获取与第二光信号相对应的第二光功率,石英玻璃棒8和第二光功率探测模块9均为实心结构,有利于提高第二光信号的准确性,有利于准确获取箱体1内光源模块2的整体光功率。When the optical fiber curing optical power detection device is in the shutdown mode, the first optical
在本发明实施例中,在石英玻璃管4位于箱体1内时,第一光功率探测模块6的一个端面与石英玻璃管4的一个端面相贴合,在光纤固化的同时,通过第一光功率探测模块6实时准确获取第一光功率;在石英玻璃棒8位于箱体1内时,第二光功率探测模块9的一个端面与石英玻璃棒8的一个端面相贴合,通过第二光功率探测模块9准确获取第二光功率,通过生产模式下对箱体1内光源模块2的整体光功率的实时检测以及停产模式下对箱体1内光源模块2的整体光功率的检测,有利于保障光纤的固化质量。In the embodiment of the present invention, when the
如图1和图2所示,在可选的实施例中,光纤固化光功率检测装置还包括环状固定件5;环状固定件5套设于石英玻璃管8延伸至箱体外的部分,环状固定件5夹设于箱体1的顶端和第一光功率探测模块6之间。As shown in FIG. 1 and FIG. 2 , in an optional embodiment, the optical fiber curing light power detection device further includes an
具体地,环状固定件5与箱体1的顶板连接,环状固定件5可以采用橡胶制作,环状固定件5可以通过沉头螺钉与箱体1的顶板连接,环状固定件5设有贯通孔,贯通孔的孔径尺寸和石英玻璃管4的外径尺寸以及石英玻璃棒8的外径尺寸相适配。Specifically, the
在石英玻璃管4的外径尺寸与石英玻璃棒8的外径尺寸相等的情况下,石英玻璃管4和石英玻璃棒8可以通过同一环状固定件5固定于拉丝通道3处。在石英玻璃管4的外径尺寸与石英玻璃棒8的外径尺寸不相等的情况下,环状固定件5包括第一环状固定件和第二环状固定件,第一环状固定件设有第一贯通孔,第一贯通孔的孔径尺寸和石英玻璃管4的外径尺寸相适配,石英玻璃管4可以通过第一环状固定件固定于拉丝通道3处;第二环状固定件设有第二贯通孔,第二贯通孔的孔径尺寸和石英玻璃棒8的外径尺寸相适配,石英玻璃棒8可以通过第二环状固定件固定于拉丝通道3处。When the outer diameter of the
环状固定件5安装于箱体1的顶板上,石英玻璃管4穿设贯通孔后,石英玻璃管4背离箱体1底部的一端与环状固定件5连接,第一光功率探测模块6的一个端面与石英玻璃管4背离箱体1底部的端面相贴合,由此可进行生产模式下箱体1内的光功率的检测。光纤固化光功率检测装置由生产模式向停产模式切换,移开第一光功率探测模块6,将石英玻璃管4从箱体1内取出,将石英玻璃棒8沿箱体1的上开口插入箱体1内,石英玻璃棒8背离箱体1底部的一端与固定件5连接,再将第二光功率探测模块9的一个端面与石英玻璃棒8背离箱体1底部的端面相贴合,由此可进行停产模式下箱体1内的光功率的检测。环状固定件5安装于箱体1的顶板上,可以便捷地实现石英玻璃管4或者石英玻璃棒8与环状固定件5的连接,有利于安装及拆卸的便捷性。The
在本发明实施例中,环状固定件5安装于箱体1的顶板上,环状固定件5设有贯通孔,石英玻璃管4或者石英玻璃棒8穿设贯通孔后与环状固定件5连接,有利于安装及拆卸的便捷性。In the embodiment of the present invention, the
如图1和图2所示,在可选的实施例中,光纤固化光功率检测装置还包括光功率显示模块7;光功率显示模块7与第一光功率探测模块6连接,用于显示第一光信号的第一光功率值。As shown in FIG. 1 and FIG. 2, in an optional embodiment, the optical fiber curing optical power detection device further includes an optical power display module 7; the optical power display module 7 is connected to the first optical
具体地,第一光功率探测模块6和第二光功率探测模块9均与光功率显示模块7连接,第一光功率探测模块6接收由石英玻璃管4传导出来的第一光信号,获取第一光功率,光功率显示模块7可以显示第一光信号的第一光功率值,由此可以实时准确显示生产模式下箱体1内的光功率值,操作人员可以根据第一光功率值及时调节紫外灯的光强度,确保第一光功率值与目标光功率值一致,保障光纤固化的一致性,确保光纤的固化质量。目标光功率值为光纤穿设固化通道进行固化时能够使涂层获得最佳固化效果的光功率值。Specifically, the first optical
第二光功率探测模块9接收由石英玻璃棒8传导出来的第二光信号,获取第二光功率,光功率显示模块7可以显示第二光信号的第二光功率值,由此可以准确显示停产模式下箱体1内的光功率值。The second optical power detection module 9 receives the second optical signal conducted by the
光功率显示模块7用于显示第一光功率值和第二光功率值,通过第一光功率值和第二光功率值,操作人员可以快速地对紫外灯的光强度进行调整,使得箱体1内的光功率满足光纤固化的需求。The optical power display module 7 is used to display the first optical power value and the second optical power value. Through the first optical power value and the second optical power value, the operator can quickly adjust the light intensity of the ultraviolet lamp, so that the box body The optical power in 1 meets the needs of fiber curing.
如图1所示,在可选的实施例中,石英玻璃管4呈柱状。As shown in FIG. 1 , in an optional embodiment, the
石英玻璃管4的横截面可以呈圆环形、四边形或者多边形等,优选石英玻璃管4为中空圆柱体,便于装配,同时有利于均匀接收箱体1内的光强度,石英玻璃管4的热量分布均匀,有利于保障光纤的固化质量。石英玻璃管4的两个端面为平整的端面,便于与第一光功率探测模块6的端面相贴合,有利于与第一光功率探测模块6进行光能量的传输,保障第一光功率探测模块6能够完整接收到由石英玻璃管4传导出的第一光信号。The cross-section of the
石英玻璃管4的内径尺寸以及壁厚尺寸根据实际需求设置,不做具体限制。例如箱体1顶板上设置的上开口的直径为20~30mm,箱体1底板上设置的下开口的直径为20~30mm,石英玻璃管4的内径为10~20mm,壁厚为2~8mm。The size of the inner diameter and the size of the wall thickness of the
进一步地,第一光功率探测模块6的外径尺寸大于等于石英玻璃管4的外径尺寸。第一光功率探测模块6的外径尺寸大于或者等于石英玻璃管4的外径尺寸,第一光功率探测模块6能够完全覆盖石英玻璃管4背离箱体1底部的一个端面,将石英玻璃管4背离箱体1底部的一个端面定义为石英玻璃管4的第一端面,传导至石英玻璃管4的第一端面的光可以完全被第一光功率探测模块6接收,有利于检测到的第一光信号的准确性,进一步有利于保障第一光功率值的准确性。Further, the outer diameter of the first optical
在本发明实施例中,石英玻璃管4呈柱状,有利于均匀接收箱体1内的光强度,有利于保障光纤的固化质量。In the embodiment of the present invention, the
如图2所示,石英玻璃棒8也呈柱状。石英玻璃棒8的横截面可以呈圆形、四边形或者多边形等,优选石英玻璃棒8的形状为圆柱体,便于装配,同时有利于均匀接收箱体1内的光强度。石英玻璃棒8的两个端面为平整的端面,便于与第二光功率探测模块9的端面相贴合,有利于与第二光功率探测模块9进行光能量的传输,保障第二光功率探测模块9能够完整接收到由石英玻璃棒8的端面传导出的第二光信号。As shown in FIG. 2, the
石英玻璃棒8的尺寸根据实际需求设置,例如箱体1顶板上设置的上开口的直径为20~30mm,箱体1底板上设置的下开口的直径为20~30mm,石英玻璃棒8的直径为20~30mm,例如石英玻璃棒8的直径为25mm,第二光功率探测模块9的直径尺寸为30~40mm,第二光功率探测模块9的外径尺寸大于等于石英玻璃棒8的外径尺寸,第二光功率探测模块9能够完全覆盖石英玻璃棒8背离箱体1底部的一个端面,将石英玻璃棒8背离箱体1底部的一个端面定义为石英玻璃棒8的第一端面,传导至石英玻璃棒8的第一端面的光可以完全被第二接收端接收,有利于检测到的第二光信号的准确性,进一步有利于保障第二光功率值的准确性。The size of the
如图1和图2所示,在可选的实施例中,光源模块2包括紫外灯,紫外灯发射的紫外光,经反射罩反射聚焦在石英玻璃管4上。As shown in FIG. 1 and FIG. 2 , in an optional embodiment, the light source module 2 includes an ultraviolet lamp, and the ultraviolet light emitted by the ultraviolet lamp is reflected and focused on the
具体地,紫外灯包括多个紫外灯单元,多个紫外灯单元阵列排布于拉丝通道3的一侧,多个紫外灯单元发射的紫外线,经反射罩的不断反射,紫外光聚焦在石英玻璃管4上。可以单独控制每个紫外灯单元的关闭与开启,通过控制紫外灯单元开启的数量来调节箱体1内的光强度。Specifically, the ultraviolet lamp includes a plurality of ultraviolet lamp units. The array of the plurality of ultraviolet lamp units is arranged on one side of the wire drawing channel 3. The ultraviolet light emitted by the plurality of ultraviolet lamp units is continuously reflected by the reflector, and the ultraviolet light is focused on the quartz glass. on
在光纤固化光功率检测装置处于生产模式时,通过第一光功率值与目标光功率值的比较,调节箱体1内的光强度,例如第一光功率值大于目标光功率值,可以减小紫外灯单元开启的数量,来降低箱体1内的光强度;或者第一光功率值小于目标光功率值,可以增加紫外灯单元开启的数量,来提高箱体1内的光强度,最终使得第一光功率值与目标光功率值一致,保障光纤固化过程中,箱体1内光功率的一致性,保障光纤的固化质量。When the optical fiber curing optical power detection device is in the production mode, the light intensity in the box 1 is adjusted by comparing the first optical power value with the target optical power value. For example, if the first optical power value is greater than the target optical power value, it can be reduced The number of UV lamp units turned on can reduce the light intensity in the cabinet 1; or the first optical power value is less than the target optical power value, you can increase the number of UV lamp units turned on to increase the light intensity in the cabinet 1, and finally make the The first optical power value is consistent with the target optical power value, which ensures the consistency of the optical power in the box 1 during the curing process of the optical fiber, and ensures the curing quality of the optical fiber.
如图3所示,本发明实施例提供的光纤固化光功率检测装置的检测方法,包括:As shown in FIG. 3 , the detection method of the optical fiber curing optical power detection device provided by the embodiment of the present invention includes:
步骤100,石英玻璃管4和光源模块2设于箱体1内,石英玻璃管4的第一通孔与第一光功率探测模块6的第二通孔同轴,第一光功率探测模块6的一端与石英玻璃管4的一端相贴合;
步骤200,光源模块2将光入射至石英玻璃管4,光纤穿设第一通孔和第二通孔;
步骤300,第一光功率探测模块6根据接收到的由石英玻璃管4传导的第一光信号,确定第一光功率。
具体地,在光纤固化光功率检测装置处于生产模式时,石英玻璃管4固定于拉丝通道3处,石英玻璃管4的一端位于箱体1的外部,第一光功率探测模块6的一个端面和石英玻璃管4的一个端面相贴合,第一通孔的孔径尺寸和第二通孔的孔径尺寸相同,第一通孔和第二通孔同轴,第一通孔和第二通孔所围成的腔体构成光纤涂覆涂层后进行固化时的固化通道。光源模块2将光入射至石英玻璃管4上,涂覆涂层后的光纤依次穿过第二通孔和第一通孔。在光纤进行固化的同时,第一光功率探测模块6接收由石英玻璃管4的端面传导出来的第一光信号,获取第一光信号的第一光功率,石英玻璃管4传导出来的光功率与箱体1内的光功率基本相同,由此实现在固化的同时对箱体1内光源模块2的整体光功率的实时检测,有利于保障光纤的固化质量。Specifically, when the optical fiber curing optical power detection device is in the production mode, the
在可选的实施例中,本发明实施例提供的光纤固化光功率检测装置的检测方法,还包括:In an optional embodiment, the detection method of the optical fiber curing optical power detection device provided by the embodiment of the present invention further includes:
石英玻璃棒8设于箱体1内,第二光功率探测模块9的一端与所述石英玻璃棒8的一端相贴合,光源模块2将光入射至石英玻璃棒8;The
第二光功率探测模块9根据接收到的由石英玻璃棒8传导的第二光信号,确定第二光功率。The second optical power detection module 9 determines the second optical power according to the received second optical signal conducted by the
在光纤固化光功率检测装置处于停产模式时,将石英玻璃棒8固定于拉丝通道3处,石英玻璃棒8的一端位于箱体1的外部,将第二光功率探测模块9的一个端面与石英玻璃棒8的一个端面相贴合,第二光功率探测模块9接收由石英玻璃棒8的端面传导出来的第二光信号,获取第二光信号的第二光功率,由此实现在停产模式时对箱体1内光源模块2的整体光功率的检测,可以在后续光纤固化生产前提供箱体1内的光功率信息。When the optical fiber curing optical power detection device is in the shutdown mode, fix the
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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