CN114456897A - Single-energy-utilization type alcohol distillation extraction system - Google Patents
Single-energy-utilization type alcohol distillation extraction system Download PDFInfo
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- CN114456897A CN114456897A CN202210130890.2A CN202210130890A CN114456897A CN 114456897 A CN114456897 A CN 114456897A CN 202210130890 A CN202210130890 A CN 202210130890A CN 114456897 A CN114456897 A CN 114456897A
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- retort
- fermented grains
- extraction system
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- 238000004821 distillation Methods 0.000 title claims abstract description 59
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 238000000605 extraction Methods 0.000 title claims abstract description 20
- 238000009499 grossing Methods 0.000 claims abstract description 62
- 239000007787 solid Substances 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims 3
- 239000002245 particle Substances 0.000 claims 1
- 238000009833 condensation Methods 0.000 abstract description 24
- 230000005494 condensation Effects 0.000 abstract description 24
- 238000010408 sweeping Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 10
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 10
- 230000009471 action Effects 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000012216 screening Methods 0.000 description 5
- 230000005465 channeling Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005201 scrubbing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H6/00—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages
- C12H6/02—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages by distillation
Abstract
The invention belongs to the technical field of alcohol distillation, and particularly relates to a single-energy utilization type alcohol distillation extraction system which comprises a wine retort, wherein the bottom of the wine retort is provided with a water inlet pipeline and a water outlet pipeline; the retort cover is movably arranged at the top of the wine retort and is used for conveying steam in the wine retort into the conveying pipeline; the steam permeable plate is movably arranged in the wine retort and is used for containing solid fermented grains; the smoothing mechanism is clamped on the steam permeable plate and used for sorting the solid-state vinasse on the steam permeable plate and flattening the solid-state vinasse; the other end of the conveying pipeline is fixedly provided with a condensing device, and a cleaning mechanism is rotatably connected inside the condensing device; the device is simple in structure, the problem of uneven material distribution of the solid fermented grains during distillation is solved by the aid of the flattening frame and the stirring rod on the flattening mechanism through the arrangement of the flattening mechanism, and scales are often adhered to the outer wall of the condensation pipe and are cleaned by the aid of the cleaning mechanism through the arrangement of the rotating wheel I on the cleaning mechanism driving the rotating wheel II and the sweeping roller.
Description
Technical Field
The invention belongs to the technical field of alcohol distillation, and particularly relates to a single-energy utilization type alcohol distillation extraction system.
Background
The brewing principle of the distilled liquor is that fermented brewing raw materials are distilled once or for multiple times to extract liquor with high alcohol content; the distilled liquor is prepared by extracting high-purity liquor by vaporizing alcohol according to physical properties of alcohol.
Distillation is an important operation stage for brewing white spirit, and attention is paid to the taken materials when the materials are put into a screening barrel: the method has the advantages that the method needs to be loose in loading and screening, light and fast in action, uniform in steam feeding, not too thick in screening and smooth in screening, and accurate in covering; when some workshops carry out the distillation operation of bulk white spirit, when materials are filled into a screening barrel, fermented grains are not paved in time and lumps in the fermented grains are not scattered, so that when the fermented grains are subjected to the distillation operation, water vapor surrounds the periphery of the lumps and cannot completely coagulate the lumps to carry out the distillation operation, and meanwhile, due to the fact that the scattered fermented grains are not uniform, the water vapor is not uniformly dispersed in the fermented grains, so that the distilled over-ripening of one part of the fermented grains is caused, and the distilled over-ripening of the other part of the fermented grains is not completely steamed, so that the liquor yield of the fermented grains is reduced during the distillation.
In view of the above, the present invention provides a single energy utilization type alcohol distillation and extraction system, which solves the above technical problems.
Disclosure of Invention
In order to make up the defects of the prior art and solve the problems of uneven dispersion of fermented grains and scaling on the outer wall of a condensing pipe during feeding, the invention provides a single-energy utilization type alcohol distillation and extraction system.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a single-energy-source utilization type alcohol distillation extraction system, which comprises
The wine retort is characterized in that a water inlet pipeline and a water outlet pipeline are mounted at the bottom of the wine retort;
the retort cover covers the top of the wine retort during distillation, a transmission pipeline is fixedly arranged at the top of the retort cover, and the retort cover is used for transmitting steam in the wine retort to the transmission pipeline;
the steam permeable plate is movably arranged inside the wine retort, a clamping hole is formed in the center of the steam permeable plate, and the steam permeable plate is used for containing solid fermented grains;
and the smoothing mechanism is clamped on the steam permeable plate and used for arranging the solid fermented grains on the steam permeable plate and flattening the solid fermented grains.
Preferably, the smoothing mechanism includes:
the tail of the threaded rod is clamped with the clamping hole, a convex groove is formed in the outer wall of the threaded rod, and a movable block is slidably mounted inside the convex groove;
the smoothing frame is in threaded connection with the outer wall of the threaded rod, a cavity is formed in the smoothing frame, a coil spring is fixedly mounted in the smoothing frame, and one end, far away from the cavity, of the coil spring is fixedly connected with the movable block.
Preferably, the smoothing frame is cross-shaped, and a stirring rod is fixedly mounted on one side, facing the steam-permeable plate, of the cross rod on the smoothing frame.
Preferably, the threaded rod is of a hollow design, and first steam holes are distributed in the outer wall of the threaded rod.
Preferably, the threaded rod has two forms, wherein the diameter of a first steam hole on the outer wall of one of the two forms is larger than or equal to that of solid fermented grains, and a steam permeable net is fixedly arranged inside the first steam hole; and the diameter of the first steam hole on the outer wall of the other threaded rod is smaller than that of solid fermented grains.
Preferably, the inner wall of the wine retort is provided with uniformly distributed steam transmission channels, the air inlets of the steam transmission channels are positioned above the steam permeable plate, the steam transmission channels are provided with uniformly distributed steam holes II, and the steam holes II are positioned above the steam permeable plate.
Preferably, the upper surface of the steam-permeable plate is provided with steam-permeable holes, and the steam-permeable holes are in a horn shape with a thin upper part and a thick lower part.
Preferably, the top of the retort cover is rotatably provided with a pneumatic wind wheel, the outer wall of the pneumatic wind wheel is fixedly provided with a scraping blade, and the scraping blade is attached to the inner wall of the retort cover.
Preferably, the other end fixed mounting of transfer line has condensing equipment, condensing equipment includes the casing, the inside fixed mounting of casing has the condenser pipe, the inlet of condenser pipe with transfer line's air supply mouth intercommunication, fixed mounting has cooling tube one on the outer wall of casing, fixed mounting has cooling tube two on the outer wall of casing, cooling tube one is located the below of cooling tube two, the inside rotation of casing is connected with clean mechanism, clean mechanism is used for the cleanness the outer wall of condenser pipe.
Preferably, the cleaning mechanism includes:
the first rotating wheel is rotatably connected to the bottom in the shell, a rotating blade is fixedly connected to the outer wall of the first rotating wheel, and the position of the rotating blade is flush with that of the first cooling pipe;
the second rotating wheel is rotatably connected to the top in the shell;
sweep the roller, the last fixed surface of runner one installs sweep the roller, sweep the brush on the roller with the outer wall of condenser pipe contacts, sweep the roller the other end with the lower fixed surface of runner two is connected.
The invention has the following beneficial effects:
1. according to the single-energy-utilization alcohol distillation and extraction system, the smoothing mechanism is arranged, when the smoothing mechanism is installed, the threaded rod is clamped through the clamping hole, then the smoothing frame is twisted towards the steam-permeable plate, when the bottom of the smoothing frame 42 is in contact with the upper surface of the steam-permeable plate 3, solid fermented grains are slowly added into the wine retort 1, meanwhile, the smoothing frame is loosened, the movable block is driven to slide upwards in the convex groove when the smoothing frame is spirally lifted back under the action of the internal coil spring, the solid fermented grains are smoothed when the smoothing frame is spirally lifted back, steam is uniformly dispersed in the solid fermented grains when the solid fermented grains are poured in distillation, and the problem that the solid fermented grains cannot be completely distilled due to non-uniform dispersion of the steam in the distillation process of the solid fermented grains is reduced.
2. According to the single-energy-utilization type alcohol distillation and extraction system, the cleaning mechanism is arranged, when ethanol-water vapor enters the condensation pipe through the conveying pipeline, cold water is injected into the shell through the cooling pipe I, the position of the rotating blade is flush with the position of the cooling pipe I, so that the rotating blade on the rotating wheel I is pushed to drive the rotating wheel I to rotate by means of kinetic energy of water flow when the water flow enters the shell, the rotating wheel I drives the rotating wheel II to rotate through the sweeping roller, the sweeping roller cleans the pipe wall of the condensation pipe when the rotating wheel I rotates, and the phenomenon that the pipe wall of the condensation pipe is coated due to scaling is reduced, so that the condensation pipe cannot completely condense the ethanol-water vapor, and the wine yield is influenced.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a main body structure view of the present invention;
FIG. 2 is a block diagram of the present invention after filling with material;
FIG. 3 is a schematic view of the construction of the retort lid of the present invention;
FIG. 4 is a schematic view of a smoothing mechanism of the present invention;
FIG. 5 is a cross-sectional view taken at A-A of FIG. 4;
FIG. 6 is a schematic view of the construction of the vapor permeable panel of the present invention;
fig. 7 is a schematic view of the cleaning mechanism of the present invention.
In the figure: 1. carrying out wine retort; 2. a retort cover; 21. a pneumatic wind wheel; 23. a delivery conduit; 22. scraping a blade; 3. a vapor permeable panel; 4. a smoothing mechanism; 41. a threaded rod; 411. a clamping hole; 412. a convex groove; 413. a movable block; 42. a smoothing frame; 421. a coil spring; 422. a stirring rod; 423. a first steam hole; 5. a steam delivery channel; 51. a second steam hole; 6. a vapor vent; 7. a housing; 71. a condenser tube; 72. a first cooling pipe; 73. a second cooling pipe; 8. a cleaning mechanism; 81. a first rotating wheel; 811. rotating the blades; 82. a second rotating wheel; 83. and (4) sweeping the roller.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in FIGS. 1 to 7, the single energy utilization type alcohol distillation and extraction system of the present invention comprises
The wine retort 1 is characterized in that a water inlet pipeline and a water outlet pipeline are arranged at the bottom of the wine retort 1;
the retort cover 2 covers the top of the wine retort 1 during distillation, a conveying pipeline 23 is fixedly installed at the top of the retort cover 2, and the retort cover 2 is used for conveying steam in the wine retort 1 to the conveying pipeline 23;
the steam permeable plate 3 is movably installed inside the wine retort 1, a clamping hole 411 is formed in the center of the steam permeable plate 3, and the steam permeable plate 3 is used for containing solid fermented grains;
the smoothing mechanism 4 is clamped on the steam permeable plate 3 and used for trimming the solid fermented grains on the steam permeable plate 3 and flattening the solid fermented grains;
when the device works, firstly, during solid-state distillation, the wine retort 1 needs to be scrubbed, after scrubbing is finished, water is injected into the wine retort 1 through a water inlet pipeline, then the steam-permeable plate 3 is placed in the wine retort 1, a layer of gauze is laid on the steam-permeable plate 3, then the smoothing mechanism 4 is inserted into the clamping hole 411 on the steam-permeable plate 3 to enable the smoothing mechanism 4 to be clamped with the steam-permeable plate 3, then the smoothing mechanism 4 is rotated downwards to enable the smoothing mechanism 4 to be close to the upper surface of the steam-permeable plate 3, meanwhile, solid fermented grains are slowly poured onto the gauze of the steam-permeable plate 3, meanwhile, the smoothing mechanism 4 is loosened, the smoothing mechanism 4 is spirally lifted to smooth the solid fermented grains, so that steam of the solid fermented grains is uniformly dispersed in the solid fermented grains during distillation, the phenomenon that one part of the fermented grains are over-cooked during distillation and the other part of the fermented grains are not completely cooked during distillation to reduce the fermented grain yield during distillation due to uneven steam of the solid fermented grains, when the smoothing mechanism 4 rotates to the top of the wine retort 1, the retort cover 2 is arranged at the top of the wine retort 1, and then the wine retort can be fired for distillation.
As an embodiment of the present invention, the smoothing mechanism 4 includes:
the tail of the threaded rod 41 is clamped with the clamping hole 411, a convex groove 412 is formed in the outer wall of the threaded rod 41, and a movable block 413 is slidably mounted inside the convex groove 412;
the smoothing frame 42 is in threaded connection with the outer wall of the threaded rod 41, a cavity is formed in the smoothing frame 42, a coil spring 421 is fixedly installed in the smoothing frame 42, and one end, far away from the cavity, of the coil spring 421 is fixedly connected with the movable block 413;
when the smoothing mechanism 4 works, firstly, the threaded rod 41 is clamped with the clamping hole 411 when the smoothing mechanism 4 is installed, the threaded rod 41 extrudes gauze towards the center of the clamping hole 411 so that the gauze covers a gap between the threaded rod 41 and the clamping hole 411, grains of fermented grains are prevented from falling from the gap, then the smoothing frame 42 is twisted so that the smoothing frame 42 moves downwards under the action of the threads, when the bottom of the smoothing frame 42 is contacted with the upper surface of the steam-permeable plate 3, solid fermented grains are slowly added into the wine retort 1, meanwhile, the smoothing frame 42 is loosened, as the coil spring 421 is fixedly installed in the smoothing frame 42 and the other end of the coil spring 421 is fixedly connected with the movable block 413, when the smoothing frame 42 is loosened, the movable block 413 is driven to slide upwards in the groove 412 when the smoothing frame 42 is spirally lifted under the action of the internal coil spring 421, and the solid fermented grains slowly enter the wine retort 1 when the smoothing frame 42 is spirally overturned and convexly, the steam of the solid fermented grains is uniformly dispersed in the solid fermented grains during distillation, so that the reduction of the wine yield of the fermented grains during distillation due to over-mature distillation of one part of the fermented grains and incomplete distillation of the other part of the fermented grains caused by uneven dispersion of the steam during distillation of the solid fermented grains is reduced.
As an embodiment of the present invention, the leveling frame 42 is cross-shaped, and a stirring rod 422 is fixedly installed on one side of the cross bar on the leveling frame 42, which faces the steam turbine plate 3;
during operation, when the pacifying frame 42 spirals and rises, the stirring rod 422 on the pacifying frame 42 is driven to perform spiral rising movement, the stirring rod 422 breaks up lumps in the solid fermented grains when rising, so that the solid fermented grains become loose, the steam is more uniformly dispersed in the fermented grains, the steam can only be dispersed in the lumps when the solid fermented grains are distilled, and the inside of the lumps can not be entered into, so that the fermented grains in the lumps can not be completely distilled, and the liquor yield is reduced.
As an embodiment of the present invention, the threaded rod 41 is designed to be hollow, and first steam holes 423 are distributed on the outer wall of the threaded rod 41;
during operation, when distillation operation is carried out, because steam passes through the inside of vapor-permeable plate 3 entering threaded rod 41 from bottom to top, steam continues to move upwards and reaches the top of threaded rod 41, make threaded rod 41 internal pressure increase finally make steam spill over from steam hole one 423 outwards along with steam constantly gushes into threaded rod 41, thereby make steam get into the central point of solid-state fermented grains, make steam more even in the solid-state fermented grains dispersion, reduce because the solid-state fermented grains because the dispersion of steam is uneven when the distillation leads to the distillation of some fermented grains overcooked, the fermented grains of another part are not completely steamed and make the fermented grains play the yield when the distillation reduce.
As an embodiment of the invention, the threaded rod 41 has two forms, wherein the diameter of a first steam hole 423 on the outer wall of the threaded rod 41 is larger than or equal to the diameter of solid fermented grains, and a steam permeable net is fixedly arranged inside the first steam hole 423; the diameter of a first steam hole 423 on the outer wall of the other threaded rod 41 is smaller than that of solid fermented grains;
during operation, the ventilation net is arranged at the steam holes I423 to avoid the phenomenon that grains of solid fermented grains fall into clean water at the bottom of the wine retort 1 from the steam holes I423 to cause material leakage due to the fact that the grains of the solid fermented grains are smaller in the process of distilling the fermented grains, so that waste of grains is caused, and the wine yield is reduced; in addition, if fermented grains fall into clean water at the bottom of the wine retort 1 in the distillation process, the materials are boiled and gelatinized, so that a silting pot accident can be generated in serious cases, the distillation efficiency is reduced in light cases, and the distillation is forced to stop in heavy cases.
As an embodiment of the invention, the inner wall of the wine retort 1 is provided with a steam transmission channel 5 which is uniformly distributed, an air inlet of the steam transmission channel 5 is positioned above the steam permeable plate 3, the steam transmission channel 5 is provided with a second steam hole 51 which is uniformly distributed, and the second steam hole 51 is positioned above the steam permeable plate 3;
during operation, during distillation operation, water vapor at the bottom of the wine retort 1 is discharged from the second steam hole 51 through the transportation of the second steam transmission channel 5 to distill the periphery of the solid fermented grains, so that the phenomenon that the rising direction of the water vapor of the solid fermented grains is mainly concentrated in the central area of the wine retort 1 in the distillation process to cause uneven heating around the solid fermented grains on the inner wall of the wine retort 1 to reduce the distillation efficiency of the solid fermented grains is reduced, and the wine yield is influenced.
As an embodiment of the present invention, the upper surface of the steam-permeable plate 3 is provided with steam-permeable holes 6, and the steam-permeable holes 6 are in a horn shape with a thin upper part and a thick lower part;
when the wine distiller works, when solid fermented grains are spread on the steam-permeable plate 3, if the solid fermented grains are spread unevenly slightly or the leaked materials generate bridging in certain steam-permeable holes 6, when steam passes through a material layer, a unilateral or channeling phenomenon can be generated, namely, the steam is flushed out from an area with small resistance, and the steam hardly passes through other areas, the channeling can cause uneven heat transfer and distillation along the inner cross section of the wine distiller 1 to influence the wine yield, the steam-permeable holes 6 in a horn shape with thin upper parts and thick lower parts are adopted to compress the steam to a certain degree, the kinetic energy of the steam is increased, so that the bridged materials are ejected out of the steam-permeable holes 6, and the channeling phenomenon is reduced.
As an embodiment of the invention, a pneumatic wind wheel 21 is rotatably mounted at the top of the retort cover 2, a scraping blade 22 is fixedly mounted on the outer wall of the pneumatic wind wheel 21, and the scraping blade 22 is attached to the inner wall of the retort cover 2;
when the wine retort cover is in work, when water vapor reaches the joint of the retort cover 2 and the conveying pipeline 23, the pneumatic wind wheel 21 is driven to rotate due to the influence of ascending air flow, the pneumatic wind wheel 21 drives the scraping blade 22 when rotating, the scraping blade 22 scrapes condensed water drops on the retort cover 2, the condensed water drops fall into the wine retort 1, evaporation is continued, and waste and increase of wine yield are avoided.
As an embodiment of the present invention, a condensing device is fixedly installed at the other end of the conveying pipeline 23, the condensing device includes a housing 7, a condensing pipe 71 is fixedly installed inside the housing 7, a liquid inlet of the condensing pipe 71 is communicated with an air supply port of the conveying pipeline 23, a first cooling pipe 72 is fixedly installed on an outer wall of the housing 7, a second cooling pipe 73 is fixedly installed on an outer wall of the housing 7, the first cooling pipe 72 is located below the second cooling pipe 73, a cleaning mechanism 8 is rotatably connected inside the housing 7, and the cleaning mechanism 8 is used for cleaning the outer wall of the condensing pipe 71;
during operation, water vapor evaporated from the wine retort 1 passes through the solid fermented grains and leaves with alcohol in the solid fermented grains, so that the water vapor is converted into ethanol-water vapor, the ethanol-water vapor enters the condensation pipe 71 in the shell 7 through the conveying pipeline 23, cold water is injected into the shell 7 through the first cooling pipe 72 to condense the ethanol-water vapor into wine liquid in the condensation pipe 71, the wine liquid flows out of the condensation pipe 71 into a wine container, and meanwhile, water flows out of the second cooling pipe 73 after condensation operation is carried out on the condensation pipe 71; when cold water is injected into the shell 7 through the first cooling pipe 72, the water flow drives the cleaning mechanism 8 to rotate so as to clean the pipe wall of the condensation pipe 71, so that the phenomenon that the pipe wall of the condensation pipe 71 is scaled due to cold and hot alternation on the condensation pipe 71 in the shell 7 in long-term use is reduced, and the scale coats the pipe wall of the condensation pipe 71 so as not to completely condense ethanol-water vapor and influence the wine yield is avoided.
As an embodiment of the present invention, the cleaning mechanism 8 includes:
the first rotating wheel 81 is rotatably connected to the bottom in the shell 7, a rotating blade 811 is fixedly connected to the outer wall of the first rotating wheel 81, and the position of the rotating blade 811 is flush with the position of the first cooling pipe 72;
the second rotating wheel 82 is rotatably connected to the top in the shell 7;
the upper surface of the first rotating wheel 81 is fixedly provided with the sweeping roller 83, a brush on the sweeping roller 83 is contacted with the outer wall of the condensation pipe 71, and the other end of the sweeping roller 83 is fixedly connected with the lower surface of the second rotating wheel 82;
when the alcohol-water vapor condenser works, the condenser pipe 71 penetrates through the center of the first rotating wheel 81, when the alcohol-water vapor enters the condenser pipe 71 through the conveying pipeline 23, cold water is injected into the shell 7 through the first cooling pipe 72, the positions of the rotating blades 811 are flush with the positions of the first cooling pipe 72, so that when water flows into the shell 7, the rotating blades 811 on the first rotating wheel 81 are pushed by kinetic energy of the water flow to drive the first rotating wheel 81 to rotate, the first rotating wheel 81 drives the second rotating wheel 82 to rotate through the sweeping roller 83, when the first rotating wheel 81 rotates, the sweeping roller 83 cleans the pipe wall of the condenser pipe 71, and the problem that the pipe wall of the condenser pipe 71 is scaled so that the pipe wall of the condenser pipe 71 is coated to prevent the condenser pipe 71 from condensing the alcohol-water vapor completely and further influence the alcohol yield is reduced.
The specific working mode is as follows:
firstly, during solid-state distillation, a wine retort 1 needs to be scrubbed, after scrubbing is finished, water is injected into the wine retort 1 through a water inlet pipeline, a steam-permeable plate 3 is placed inside the wine retort 1, a layer of gauze is laid on the steam-permeable plate 3, a smoothing mechanism 4 is inserted into a clamping hole 411 on the steam-permeable plate 3, the smoothing mechanism 4 is clamped with the steam-permeable plate 3, then the smoothing mechanism 4 is rotated downwards to be close to the upper surface of the steam-permeable plate 3, meanwhile, solid fermented grains are slowly poured onto the gauze of the steam-permeable plate 3, the smoothing mechanism 4 is loosened, the smoothing mechanism 4 is screwed upwards to smooth the solid fermented grains, steam of the solid fermented grains is uniformly dispersed in the solid fermented grains during distillation, when the smoothing mechanism 4 rotates to the top of the wine retort 1, a retort cover 2 is installed at the top of the wine retort 1, and then the wine retort can be fired for distillation.
When the smoothing mechanism 4 is installed, the threaded rod 41 is firstly clamped with the clamping hole 411, the threaded rod 41 extrudes gauze towards the center of the clamping hole 411, so that the gauze covers the gap between the threaded rod 41 and the clamping hole 411, grains of fermented grains are prevented from falling from the gap, then the smoothing frame 42 is twisted to lead the smoothing frame 42 to move downwards under the action of screw threads, when the bottom of the smoothing frame 42 is contacted with the upper surface of the steam-permeable plate 3, solid fermented grains are slowly added into the wine retort 1, meanwhile, the smoothing frame 42 is loosened, since the coil spring 421 is fixedly installed inside the smoothing frame 42 and the other end of the coil spring 421 is fixedly connected with the movable block 413, when the smoothing frame 42 is loosened, the smoothing frame 42 drives the movable block 413 to slide upwards in the convex groove 412 when being screwed and lifted back under the action of the internal coil spring 421, and solid fermented grains slowly poured into the wine retort 1 are smoothed when the smoothing frame 42 is screwed and lifted back;
when the flattening frame 42 spirally rises, the stirring rod 422 on the flattening frame 42 is driven to spirally rise, and when the stirring rod 422 rises, the lumps in the solid fermented grains are broken up;
when distillation operation is carried out, as the water vapor enters the threaded rod 41 from bottom to top through the vapor permeable plate 3, the water vapor continues to move upwards to reach the top of the threaded rod 41, the pressure inside the threaded rod 41 is increased along with the continuous burst of the water vapor into the threaded rod 41, and finally the water vapor overflows outwards from the first steam hole 423, so that the water vapor enters the central position of the solid fermented grains;
when the water vapor reaches the interface between the retort cover 2 and the conveying pipeline 23, the pneumatic wind wheel 21 is driven to rotate due to the influence of ascending air flow, the pneumatic wind wheel 21 drives the scraping blade 22 when rotating, the scraping blade 22 scrapes condensed water drops on the retort cover 2, so that the water drops fall into the wine retort 1 and continue to evaporate;
after water vapor evaporated from the wine retort 1 passes through the solid fermented grains, the water vapor carrying alcohol in the solid fermented grains leaves to be converted into ethanol-water vapor, the ethanol-water vapor enters a condensation pipe 71 in the shell 7 through a conveying pipeline 23, cold water is injected into the shell 7 through a first cooling pipe 72 to condense the ethanol-water vapor into wine liquid in the condensation pipe 71, the wine liquid flows out of the condensation pipe 71 to a vessel containing the wine, and meanwhile, water flows out of a second cooling pipe 73 after condensation operation is carried out on the condensation pipe 71; when cold water is injected into the shell 7 through the first cooling pipe 72, the cleaning mechanism 8 is driven by water flow to rotate so as to clean the pipe wall of the condensation pipe 71;
the condensation pipe 71 penetrates through the center of the first rotating wheel 81, when the ethanol-water vapor enters the condensation pipe 71 through the conveying pipeline 23, cold water is injected into the shell 7 through the first cooling pipe 72, as the positions of the rotating blades 811 are flush with the positions of the first cooling pipe 72, when water flows enter the shell 7, the rotating blades 811 on the first rotating wheel 81 are pushed by kinetic energy of the water flows to drive the first rotating wheel 81 to rotate, the first rotating wheel 81 drives the second rotating wheel 82 to rotate through the sweeping roller 83, and when the first rotating wheel 81 rotates, the sweeping roller 83 cleans the pipe wall of the condensation pipe 71.
In the description of the present invention, it is to be understood that the terms "center", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A single energy utilization type alcohol distillation extraction system comprises
The wine retort (1), the bottom of the wine retort (1) is provided with a water inlet pipeline and a water outlet pipeline;
the retort cover (2) covers the top of the wine retort (1) during distillation, a conveying pipeline (23) is fixedly installed at the top of the retort cover (2), and the retort cover (2) is used for conveying steam in the wine retort (1) to the conveying pipeline (23);
the steam-permeable plate (3) is movably mounted inside the wine retort (1), a clamping hole (411) is formed in the center of the steam-permeable plate (3), and the steam-permeable plate (3) is used for containing solid fermented grains;
the method is characterized in that:
and the flattening mechanism (4) is clamped on the steam permeable plate (3) and used for arranging the solid fermented grains on the steam permeable plate (3) and flattening the solid fermented grains.
2. The single energy utilization alcohol distillation extraction system of claim 1, wherein: the smoothing mechanism (4) comprises:
the tail of the threaded rod (41) is clamped with the clamping hole (411), a convex groove (412) is formed in the outer wall of the threaded rod (41), and a movable block (413) is slidably mounted inside the convex groove (412);
the device comprises a smoothing frame (42), wherein the smoothing frame (42) is in threaded connection with the outer wall of the threaded rod (41), a cavity is formed in the smoothing frame (42), a coil spring (421) is fixedly mounted in the smoothing frame (42), and one end, far away from the cavity, of the coil spring (421) is fixedly connected with the movable block (413).
3. The single energy utilization alcohol distillation extraction system of claim 2, wherein: the steam turbine is characterized in that the smoothing frame (42) is cross-shaped, and a cross rod on the smoothing frame (42) faces one side of the steam turbine plate (3) and is fixedly provided with a stirring rod (422).
4. The single energy utilization alcohol distillation extraction system of claim 2, wherein: the threaded rod (41) is in a hollow design, and first steam holes (423) are distributed on the outer wall of the threaded rod (41).
5. The single energy utilization alcohol distillation extraction system of claim 2, wherein: the threaded rod (41) has two forms, wherein the diameter of a first steam hole (423) on the outer wall of one of the threaded rod (41) is larger than or equal to that of solid fermented grains, and a steam permeable net is fixedly arranged inside the first steam hole (423); and the diameter of a first steam hole (423) on the outer wall of the other threaded rod (41) is smaller than that of solid fermented grain particles.
6. The single energy utilization type alcohol distillation and extraction system according to claim 1, wherein: the inner wall of the wine retort (1) is provided with uniformly distributed steam transmission channels (5), the air inlets of the steam transmission channels (5) are positioned above the steam permeable plate (3), the steam transmission channels (5) are provided with uniformly distributed steam holes II (51), and the steam holes II (51) are positioned above the steam permeable plate (3).
7. The single energy utilization type alcohol distillation extraction system according to claim 6, wherein: the upper surface of the steam penetration plate (3) is provided with steam penetration holes (6), and the steam penetration holes (6) are in a horn shape with a thin upper part and a thick lower part.
8. The single energy utilization alcohol distillation extraction system of claim 1, wherein: the top of the steamer cover (2) is rotatably provided with a pneumatic wind wheel (21), the outer wall of the pneumatic wind wheel (21) is fixedly provided with a scraping blade (22), and the scraping blade (22) is attached to the inner wall of the steamer cover (2).
9. The single energy utilization alcohol distillation extraction system of claim 1, wherein: the other end fixed mounting of transfer line (23) has condensing equipment, condensing equipment includes casing (7), the inside fixed mounting of casing (7) has condenser pipe (71), the inlet of condenser pipe (71) with the air supply mouth intercommunication of transfer line (23), fixed mounting has cooling tube one (72) on the outer wall of casing (7), fixed mounting has cooling tube two (73) on the outer wall of casing (7), cooling tube one (72) are located the below of cooling tube two (73), casing (7) inside rotation is connected with clean mechanism (8), clean mechanism (8) are used for cleaning the outer wall of condenser pipe (71).
10. The single energy utilization alcohol distillation extraction system of claim 9, wherein: the cleaning mechanism (8) comprises:
the first rotating wheel (81) is rotatably connected to the bottom in the shell (7), a rotating blade (811) is fixedly connected to the outer wall of the first rotating wheel (81), and the position of the rotating blade (811) is flush with that of the first cooling pipe (72);
the second rotating wheel (82), the second rotating wheel (82) is rotatably connected to the top in the shell (7);
sweep roller (83), the last fixed surface of runner (81) installs sweep roller (83), sweep brush on roller (83) with the outer wall of condenser pipe (71) contacts, sweep the other end of roller (83) with the lower surface fixed connection of runner two (82).
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| CN202210130890.2A CN114456897A (en) | 2022-02-12 | 2022-02-12 | Single-energy-utilization type alcohol distillation extraction system |
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| CN116574580A (en) * | 2023-07-13 | 2023-08-11 | 庄臣酿酒（福建）有限公司 | Water recycling system for brewing distillation cooling |
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