CN114455648A - Preparation method of double-layer composite low-cost lithium-rich manganese-based precursor - Google Patents

Preparation method of double-layer composite low-cost lithium-rich manganese-based precursor Download PDF

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CN114455648A
CN114455648A CN202210155173.5A CN202210155173A CN114455648A CN 114455648 A CN114455648 A CN 114455648A CN 202210155173 A CN202210155173 A CN 202210155173A CN 114455648 A CN114455648 A CN 114455648A
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许益伟
曹栋强
龚丽锋
方明
郝培栋
曹天福
苏方哲
李晓升
邓明
曾启亮
丁何磊
陈艳芬
柴冠鹏
张旭
王博
周忍朋
郑红
韩宇航
张伟伟
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Zhejiang Gepai Cobalt Industry New Material Co ltd
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Abstract

A preparation method of a double-layer composite low-cost lithium-rich manganese-based precursor belongs to the technical field of lithium battery material preparation. The general formula of the lithium-rich manganese-based precursor is (Ni)xMn(1‑x))OH2@CO3X is more than or equal to 0.1 and less than or equal to 0.3. Preparing a nickel-manganese mixed solution and adding a complexing agent with a certain concentration; preparing a mixed alkali solution of sodium hydroxide and sodium carbonate; adding a buffer solution into the reaction kettle as a base solution; the first stage reaction: adding the nickel-manganese mixed solution, ammonia water and sodium hydroxide solution into a reaction kettle in a concurrent flow manner, and carrying out a coprecipitation reaction; and (3) second-stage reaction: when the granularity grows to 5 microns, replacing the sodium hydroxide solution with the mixed alkali solution prepared in the step (1), and closing ammonia water;continuing the reaction; controlling the temperature, the stirring speed and the feed liquid flow in the reaction process to be constant, and introducing nitrogen in the whole reaction process; the invention solves the problems of uncontrollable ph and easy oxidation in the reaction process, and the obtained lithium-rich manganese-based precursor has high sphericity, high tap density and narrow particle size distribution.

Description

Preparation method of double-layer composite low-cost lithium-rich manganese-based precursor
Technical Field
The invention relates to the technical field of lithium ion battery preparation, in particular to a preparation method of a double-layer composite low-cost lithium-rich manganese-based precursor.
Background
The development of novel electrode cathode materials with high performance and low cost is always the hot research direction of lithium ion batteries. Although LiCoO was early 19912The positive electrode material has been commercially used, but its reversible capacity is low and its price is expensive; therefore, researchers have focused on LiCoO2Alternative materials. Among the layered cathode materials, the lithium-rich manganese-based layered cathode material has received much attention due to its high reversible specific capacity, high operating voltage, and excellent storage performance at room temperature, is a key electrode material for lithium batteries with energy density exceeding 400 Wh/kg, and is considered as the most promising cathode material.
The coprecipitation method is the most common method for synthesizing the lithium-rich manganese-based precursor, and comprises the steps of enabling a metal salt solution, a precipitator and a complexing agent to flow into a reaction kettle containing a base solution in a parallel mode, and controlling process parameters in the reaction process to obtain a coprecipitation product; because the coprecipitation method is that after the liquids are uniformly mixed, a coprecipitation reaction occurs, and atomic-level mixing can be achieved; the selection of the reaction ph, the precipitating agent and the complexing agent is strictly controlled in the reaction process; the patent CN202010875186.0 introduces a method for mass production of a single crystal cobalt-free lithium-rich manganese-based binary material precursor, sodium hydroxide is used as a precipitator, ammonia water is used as a complexing agent, the obtained precursor has poor particle sphericity, and the tap density is indirectly low. And the lithium-rich manganese-based precursor is cobalt-free, and has lower cost compared with the existing low-cobalt lithium-rich manganese-based precursor.
Disclosure of Invention
The invention provides a preparation method of a double-layer composite low-cost lithium-rich manganese-based precursor. The method provided by the invention solves the problems of uncontrollable ph and easy oxidation in the reaction process, and the obtained lithium-rich manganese-based precursor has high sphericity, high tap density, narrow particle size distribution and general formula (Ni)xMn(1-x))OH2@CO3(0.1≤x≤0.3)。
The preparation method comprises the following specific process steps:
a preparation method of a double-layer composite low-cost lithium-rich manganese-based precursor is disclosed, wherein the general formula of the lithium-rich manganese-based precursor is (Ni)xMn(1-x))OH2@CO3And x is more than or equal to 0.1 and less than or equal to 0.3, and the specific preparation method comprises the following steps:
(1) preparing a mixed metal salt solution containing nickel salt and manganese salt according to the molar ratio of nickel to manganese in the molecular formula of the lithium-rich manganese-based precursor; adding a certain amount of complexing agent into the mixed metal salt solution; preparing a mixed alkali solution of sodium hydroxide and sodium carbonate;
(2) preparing a buffer solution containing a complexing agent, a precipitator and a reducing agent in a reaction kettle as a base solution;
(3) adding the metal salt solution, ammonia water and sodium hydroxide solution in the step (1) into the reaction kettle in the step (2) at the same time, carrying out coprecipitation reaction, adjusting ph, changing the sodium hydroxide solution into the mixed alkali solution prepared in the step (1) when the granularity grows to 5 micrometers, closing the ammonia water, adjusting ph, and continuing the reaction; controlling the temperature, the stirring speed and the feed liquid flow in the reaction process to be constant, and introducing nitrogen in the whole reaction process; and after the reaction is finished, performing post-treatment to obtain the lithium-rich manganese-based precursor.
The complexing agent added into the metal salt solution in the step (1) is one or more of EDTA, EDTA disodium and citric acid.
The concentration of the complexing agent added into the metal salt solution in the step (1) is 1-10 g/L.
The molar ratio of sodium hydroxide to sodium carbonate in the mixed alkali solution in the step (1) is 1: 20-1: 50.
the buffer solution in the step (2) contains one or more of ammonia water, sodium carbonate, sodium bicarbonate, ammonium bicarbonate, sodium hydroxide, hydrazine hydrate or ascorbic acid.
Step (3) maintaining ph11-12 when the grain size growth is less than 5 microns, and step (3) maintaining ph7-9 when the grain size growth is more than 5 microns.
And (4) stopping feeding when the grain size growth reaches 8 microns in the step (3).
The temperature of the reaction process in the step (3) is 50-60 ℃.
The post-treatment in the step (3) comprises the following steps: transferring the slurry in the reaction kettle to an aging kettle, adding a sodium hydroxide solution and hot water at 70 ℃, stirring for 1h, then carrying out solid-liquid separation, carrying out forced air drying at 105 ℃, and carrying out screening and iron removal.
The design principle and the effect of the invention are as follows:
1. because the manganese content in the precursor is more than 70 percent, the total specific surface area of the particles is large at the initial stage of reaction, oxidation slurry is oxidized, the particles grow slowly, and the production efficiency is reduced; according to the invention, by adding a proper amount of antioxidant into the base solution, the oxidation of the slurry in the earlier stage is effectively avoided, and the product quality and the production efficiency are improved.
2. The first stage of the reaction is carried out in a buffer solution, so that the initial nucleation speed is slowed down, and the generated hydroxide crystal nucleus has high dispersity and is more compact; in the second stage of the reaction, ammonia water is removed, and a mixed alkali solution with low ph and mainly containing sodium carbonate is used as a precipitator, so that the generated carbonate shell grows more uniformly, primary crystal grains are finer, and the sphericity is high;
the method provided by the technology of the invention not only solves the problems of poor sphericity of a carbonate system and low tap density of a hydroxyl system, but also can avoid oxidation and slow down the precipitation speed by preparing the buffer solution containing the antioxidant in the first stage, effectively avoid early-stage agglomeration, obtain the lithium-rich manganese-based precursor with high sphericity, high tap density and narrow particle size distribution, and the general formula is (Ni)xMn(1-x))OH2@CO3
Drawings
FIG. 1 is a scanning electron micrograph of a lithium-rich manganese-based precursor prepared in example 1;
fig. 2 is a particle size distribution diagram of the lithium-rich manganese-based precursor prepared in example 1.
Fig. 3 is an XRD pattern of the lithium-rich manganese-based precursor prepared in examples 1-4.
Detailed Description
In order to more clearly illustrate the invention, the invention is further described below in connection with preferred embodiments.
Example 1
Dissolving soluble nickel-manganese sulfate according to the weight ratio of 1:3 (the ratio of the nickel element to the manganese element is 1: 3) to prepare a mixed solution with the concentration of 1.6 mol/L; adding citric acid with the concentration of 1.5g/L into the mixed solution, and preparing a mixture with the molar ratio of sodium hydroxide to sodium carbonate being 1: 40 of mixed alkali solution; adding 35L of pure water into a 50L reaction kettle, and adding 3.5g of ascorbic acid, 2L of ammonia water and 400ml of sodium hydroxide solution to prepare a base solution; heating to 50 ℃, introducing nitrogen for 2h, and reacting in a first stage when the temperature and the rotating speed are constant: allowing a sodium hydroxide solution, ammonia water and a metal salt solution to flow into a reaction kettle; the particle size is stably increased to 5 microns by adjusting the flow of the sodium hydroxide solution and the ph to be about 11.8; and (3) a second reaction stage: stopping feeding ammonia water, replacing the sodium hydroxide solution with the mixed alkali solution, slowly reducing the ph to about 8.0, continuing the reaction, stopping feeding when the granularity reaches 8 micrometers, stirring for 30min to fully react the materials, transferring the slurry in the reaction kettle to an aging kettle, adding the sodium hydroxide solution and hot water at 70 ℃, stirring for 1h, then performing solid-liquid separation, performing blast drying at 105 ℃, screening and removing iron to obtain a lithium-rich manganese-based precursor (Ni is a lithium-rich manganese-based precursor)0.25Mn0.75)OH2@CO3
Example 2
Dissolving soluble nickel-manganese sulfate according to the weight ratio of 1:3, preparing a mixed solution with the concentration of 1.8 mol/L; adding citric acid with the concentration of 2.0g/L into the mixed solution, and preparing a mixture with the molar ratio of sodium hydroxide to sodium carbonate being 1: 30 of mixed alkali solution; adding 35L of pure water into a 50L reaction kettle, and adding 3.5g of ascorbic acid, 2L of ammonia water and 400ml of sodium hydroxide solution to prepare a base solution; heating to 55 ℃, introducing nitrogen for 2h, and reacting in a first stage when the temperature and the rotating speed are constant: allowing a sodium hydroxide solution, ammonia water and a metal salt solution to flow into a reaction kettle; the particle size is stably increased to 5 microns by adjusting the flow of the sodium hydroxide solution and the ph to be about 11.6; and (3) a second reaction stage: stopping feeding ammonia water, replacing the sodium hydroxide solution with the mixed alkali solution, slowly reducing pH to about 8.5, continuing to react until the particle size reaches 8 microns, stopping feeding, stirring for 30min to fully react the materials, transferring the slurry in the reaction kettle to an aging kettle, adding the sodium hydroxide solution and 70 DEG CHot water, stirring for 1h, performing solid-liquid separation, drying by blowing at 105 ℃, sieving, and removing iron to obtain lithium-rich manganese-based precursor (Ni)0.25Mn0.75)OH2@CO3
Example 3
Dissolving soluble nickel-manganese sulfate according to the weight ratio of 1:3, preparing a mixed solution with the concentration of 1.8 mol/L; adding citric acid with the concentration of 2.0g/L into the mixed solution, and preparing a mixture with the molar ratio of sodium hydroxide to sodium carbonate being 1: 20 of mixed alkali solution; adding 35L of pure water into a 50L reaction kettle, and adding 3.5g of ascorbic acid, 2L of ammonia water and 400ml of sodium hydroxide solution to prepare a base solution; heating to 55 ℃, introducing nitrogen for 2h, and reacting in a first stage when the temperature and the rotating speed are constant: allowing a sodium hydroxide solution, ammonia water and a metal salt solution to flow into a reaction kettle; the particle size is stably increased to 5 microns by adjusting the flow of the sodium hydroxide solution and the ph to be about 11.4; and (3) a second reaction stage: stopping feeding ammonia water, replacing the sodium hydroxide solution with the mixed alkali solution, slowly reducing the ph to about 9.0, continuing the reaction, stopping feeding when the granularity reaches 8 microns, stirring for 30min to fully react the materials, transferring the slurry in the reaction kettle to an aging kettle, adding the sodium hydroxide solution and hot water at 70 ℃, stirring for 1h, then performing solid-liquid separation, performing blast drying at 105 ℃, screening and removing iron to obtain a lithium-rich manganese-based precursor (Ni-rich manganese-based precursor)0.25Mn0.75)OH2@CO3
Example 4
Dissolving soluble nickel-manganese sulfate according to the weight ratio of 1:3, preparing a mixed solution with the concentration of 1.8 mol/L; adding citric acid with the concentration of 2.0g/L into the mixed solution, and preparing a mixture with the molar ratio of sodium hydroxide to sodium carbonate being 1: 40 of mixed alkali solution; adding 35L of pure water into a 50L reaction kettle, and adding 3.5g of ascorbic acid, 2L of ammonia water and 400ml of sodium hydroxide solution to prepare a base solution; heating to 60 ℃, introducing nitrogen for 2h, and reacting in a first stage when the temperature and the rotating speed are constant: allowing a sodium hydroxide solution, ammonia water and a metal salt solution to flow into a reaction kettle; the particle size is stably increased to 5 microns by adjusting the flow of the sodium hydroxide solution and the ph to be about 11.6; and (3) a second reaction stage: stopping feeding ammonia water, and dissolving sodium hydroxideChanging the solution into the mixed alkali solution, slowly reducing the pH to about 8.3, continuing the reaction, stopping feeding when the granularity reaches 8 microns, stirring for 30min to fully react the materials, transferring the slurry in the reaction kettle to an aging kettle, adding a sodium hydroxide solution and hot water at 70 ℃, stirring for 1h, then performing solid-liquid separation, performing blast drying at 105 ℃, screening and removing iron to obtain a lithium-rich manganese-based precursor (Ni)0.25Mn0.75)OH2@CO3
The precursors prepared in examples 1 to 4 were subjected to physicochemical analysis, and some indexes were as follows:
Figure DEST_PATH_IMAGE001
the invention has been described in detail with reference to specific embodiments and illustrative examples, but the description is not intended to be construed in a limiting sense. Those skilled in the art will appreciate that various equivalent substitutions, modifications or improvements may be made to the technical solution of the present invention and its embodiments without departing from the spirit and scope of the present invention, which fall within the scope of the present invention.

Claims (9)

1. A preparation method of a double-layer composite low-cost lithium-rich manganese-based precursor is characterized by comprising the following steps: the general formula of the lithium-rich manganese-based precursor is (Ni)xMn(1-x))OH2@CO3And x is more than or equal to 0.1 and less than or equal to 0.3, and the specific preparation method comprises the following steps:
(1) preparing a mixed metal salt solution containing nickel salt and manganese salt according to the molar ratio of nickel to manganese in the molecular formula of the lithium-rich manganese-based precursor; adding a certain amount of complexing agent into the mixed metal salt solution; preparing a mixed alkali solution of sodium hydroxide and sodium carbonate;
(2) preparing a buffer solution containing a complexing agent, a precipitator and a reducing agent in a reaction kettle as a base solution;
(3) simultaneously adding the metal salt solution, ammonia water and sodium hydroxide solution in the step (1) into the reaction kettle in the step (2), carrying out coprecipitation reaction, adjusting ph, changing the sodium hydroxide solution into the mixed alkali solution prepared in the step (1) when the granularity grows to 5 micrometers, closing the ammonia water, adjusting ph, and continuing the reaction; controlling the temperature, the stirring speed and the feed liquid flow in the reaction process to be constant, and introducing nitrogen in the whole reaction process; and after the reaction is finished, performing post-treatment to obtain the lithium-rich manganese-based precursor.
2. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: the complexing agent added into the metal salt solution in the step (1) is one or more of EDTA, EDTA disodium and citric acid.
3. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: the concentration of the complexing agent added into the metal salt solution in the step (1) is 1-10 g/L.
4. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: the molar ratio of sodium hydroxide to sodium carbonate in the mixed alkali solution in the step (1) is 1: 20-1: 50.
5. the method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: the buffer solution in the step (2) contains one or more of ammonia water, sodium carbonate, sodium bicarbonate, ammonium bicarbonate, sodium hydroxide, hydrazine hydrate or ascorbic acid.
6. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: step (3) maintaining ph11-12 when the grain size growth is less than 5 microns, and step (3) maintaining ph7-9 when the grain size growth is more than 5 microns.
7. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: and (4) stopping feeding when the grain size growth reaches 8 microns in the step (3).
8. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, characterized in that: the temperature of the reaction process in the step (3) is 50-60 ℃.
9. The method for preparing the double-layer composite low-cost lithium-rich manganese-based precursor according to claim 1, wherein the post-treatment of step (3) comprises the steps of: transferring the slurry in the reaction kettle to an aging kettle, adding a sodium hydroxide solution and hot water at 70 ℃, stirring for 1h, then carrying out solid-liquid separation, carrying out forced air drying at 105 ℃, and carrying out screening and iron removal.
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