CN114455622B - Preparation method of super-dispersed functional calcium carbonate - Google Patents

Preparation method of super-dispersed functional calcium carbonate Download PDF

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CN114455622B
CN114455622B CN202210167541.8A CN202210167541A CN114455622B CN 114455622 B CN114455622 B CN 114455622B CN 202210167541 A CN202210167541 A CN 202210167541A CN 114455622 B CN114455622 B CN 114455622B
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calcium carbonate
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calcium hydroxide
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CN114455622A (en
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许会成
赵章
李冠韬
杜宇
花婷
许坤
董德英
张马利
陈志勇
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Hebei Lixin New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • C01F11/182Preparation of calcium carbonate by carbonation of aqueous solutions and characterised by an additive other than CaCO3-seeds
    • C01F11/183Preparation of calcium carbonate by carbonation of aqueous solutions and characterised by an additive other than CaCO3-seeds the additive being an organic compound
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • C01F11/181Preparation of calcium carbonate by carbonation of aqueous solutions and characterised by control of the carbonation conditions
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/38Particle morphology extending in three dimensions cube-like
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock

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  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The invention provides a preparation method of super-dispersed functional calcium carbonate, which belongs to the technical field of nano material preparation, and comprises the steps of taking calcium oxide and water to perform digestion reaction, performing magnetic separation and enrichment on the obtained slurry through a magnetic separator, collecting the outflow calcium hydroxide slurry, performing aging reaction, sieving, and adding water to dilute to obtain calcium hydroxide suspension; and adding 2-amino-2-methylpropanol into the calcium hydroxide suspension, introducing carbon dioxide gas to carry out carbonization reaction, stopping carbonization reaction when the pH value of a reaction system is reduced to 6.5-7.0, and dehydrating, drying, crushing and screening the obtained calcium carbonate slurry to obtain the super-dispersed functional calcium carbonate. According to the invention, 2-amino-2-methylpropanol is added to prepare the cubic super-dispersed functional calcium carbonate, so that the specific surface area is large, the dispersibility is good, the agglomeration is difficult to occur, and the oil absorption value is low.

Description

Preparation method of super-dispersed functional calcium carbonate
Technical Field
The invention relates to a preparation method of calcium carbonate, in particular to a preparation method of super-dispersed functional calcium carbonate.
Background
The light calcium carbonate has various shapes such as cubic, spindle-shaped, chain-shaped, needle-shaped, flaky, spherical and the like, and the preparation methods of the calcium carbonate with different shapes and crystal forms are different, and the corresponding application fields and functions are also different. The light calcium carbonate has the advantages of high whiteness, high purity, good dispersibility, high compatibility and rheological property, and the like, and can partially replace semi-reinforcing carbon black and white carbon black products. The nano calcium carbonate is used as filler of plastics, rubber and paper, has semi-reinforcing effect, has better dispersibility after surface treatment, and has higher cost performance when used for filler.
The nano calcium carbonate is used as an excellent plastic product additive, so that the plastic volume can be increased, and the product cost can be reduced; the dimensional stability, hardness and rigidity of the plastic are improved, and the plastic plays a role of a framework; improving the processability of the plastic, controlling the viscosity, and improving the properties of the product such as bending strength, bending elastic modulus, heat distortion temperature and the like. And when calcium carbonate with different morphologies is used as a plastic additive, the effect achieved is different. Wherein, the cubic nano calcium carbonate particles have good dispersibility and good affinity with high polymers, and are most suitable for preparing high-end plastic products.
Disclosure of Invention
Aiming at the problems, the invention provides a preparation method of the super-dispersed functional calcium carbonate.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the preparation method of the super-dispersed functional calcium carbonate comprises the following steps in sequence:
1) Taking calcium oxide and water to perform digestion reaction, performing magnetic separation and enrichment on the obtained slurry through a magnetic separator, and collecting the outflow calcium hydroxide slurry;
2) Taking calcium hydroxide slurry, carrying out aging reaction, sieving, and diluting with water to obtain calcium hydroxide suspension;
3) Adding calcium hydroxide suspension into a reactor, adding 2-amino-2-methylpropanol, introducing carbon dioxide gas for carbonization reaction, and stopping carbonization reaction when the pH value of a reaction system is reduced to 6.5-7.0 to obtain calcium carbonate slurry;
4) And (3) dehydrating, drying, crushing and screening the calcium carbonate slurry to obtain the super-dispersed functional calcium carbonate.
Further, in step 1), the magnetic separation and enrichment includes the following steps:
opening exciting current, adjusting the magnetic separation intensity of the magnetic separator to 140-160 mT, and starting to inject slurry for magnetic separation and enrichment;
and (3) after the slurry is subjected to magnetic separation and enrichment, collecting the effluent, and injecting the effluent into a magnetic separator again for repeated magnetic separation, and collecting the effluent subjected to repeated magnetic separation for more than 2 times to obtain the calcium hydroxide slurry.
Further, the slurry injection rate is 30 to 40mL/s.
Further, in step 3), 2-amino-2-methylpropanol is added in an amount of 0.7 to 1.2wt% based on the weight of calcium hydroxide in the calcium hydroxide suspension.
Further, in the step 3), the temperature of the carbonization reaction is 35 to 40 ℃.
Further, in step 3), turbine stirring is adopted in the carbonization reaction process.
Further, the rotational speed of the turbine stirring is 480-500 r/min.
Further, in the step 3), the volume content of the carbon dioxide gas in the reactor is 25 to 30%.
Further, in step 2), the concentration of calcium hydroxide in the calcium hydroxide suspension is 12 to 15wt%.
Further, in the step 1), the weight-volume ratio of the calcium oxide to the water is 1: 7-8;
the temperature of digestion reaction is 80-85 ℃;
in the step 2), the time of the aging reaction is 9-10 hours;
the sieve pore diameter of the sieve is 180-200 meshes.
The preparation method of the super-dispersed functional calcium carbonate has the beneficial effects that:
the invention takes 2-amino-2-methylpropanol as a crystal form control agent, and has two groups of hydroxyl and amino in the structural formula, wherein the hydroxyl can have strong electrostatic matching effect with calcium ions, and is combined with the calcium ions to occupy the active center of calcium carbonate crystal growth, thereby inhibiting the growth of calcium carbonate particles; meanwhile, the amino group has stronger chelation effect, can be chelated with calcium carbonate particles, and increases the steric hindrance of the calcium carbonate particles, thereby inhibiting the growth of the calcium carbonate particles; according to the invention, 2-amino-2-methylpropanol is added to prepare the cubic super-dispersed functional calcium carbonate, so that the specific surface area is large, the dispersibility is good, the agglomeration is not easy to occur, and the oil absorption value is low;
according to the invention, the magnesium, iron, manganese and other elements in the slurry are adsorbed by adopting a magnetic separation enrichment method, so that metal elements in the calcium hydroxide slurry are fundamentally removed, the metal content in the prepared super-dispersed functional calcium carbonate is effectively reduced, the whiteness of the calcium carbonate is improved, and meanwhile, the formation of a cubic crystal form of the calcium carbonate is facilitated;
according to the invention, through selecting proper technological parameters, the formation of cubic calcium carbonate is effectively controlled, and the preparation method has good dispersibility; when the cube-shaped calcium carbonate prepared by the invention is used as a filler to prepare plastics, the cube-shaped calcium carbonate can be well dispersed in the plastics and can be used as stress concentration points to induce a large number of silver marks, so that impact energy is absorbed, and the toughness of the composite material is increased; meanwhile, the cubic calcium carbonate can also play a role of a crosslinking point, and when the cubic calcium carbonate is subjected to tensile stress, the crosslinking point has a balance effect of stress concentration and stress radiation, and can play a role of uniformly distributing stress by absorbing external energy and radiation energy, so that the tensile strength of the composite material is kept from being reduced.
Drawings
FIG. 1 is a structural representation of the ultra-dispersed functional calcium carbonate prepared in example 1 of the present invention.
Detailed Description
The following description of the technical solution in the embodiments of the present invention is clear and complete. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Example 1 preparation method of ultra-dispersed functional calcium carbonate
The embodiment is a preparation method of super-dispersed functional calcium carbonate, and the specific preparation process comprises the following steps in sequence:
1) Adding 1kg of calcium oxide into 7kg of water with the temperature of 85 ℃ for digestion reaction to obtain slurry;
opening exciting current, adjusting the magnetic separation intensity of the magnetic separator to 150mT, and starting to inject slurry for magnetic separation;
after the slurry is magnetically separated, collecting the effluent, and then injecting the effluent into a magnetic separator for repeated magnetic separation, and collecting the effluent (the embodiment is magnetically separated for 2 times) with repeated magnetic separation for more than 2 times, namely the calcium hydroxide slurry.
After most elements such as magnesium, iron, manganese and the like are effectively adsorbed by the magnetic separator under specific magnetic separation strength, the obtained calcium hydroxide slurry almost has no metal elements, is favorable for the formation of the crystal form of the follow-up cubic calcium carbonate, and can reduce the metal content in the prepared calcium carbonate and improve the whiteness of the calcium carbonate.
2) Directly standing and ageing the calcium hydroxide slurry for 9 hours (without heating in the standing and ageing process, naturally cooling to room temperature), filtering by a 200-mesh sieve to remove insoluble impurities and agglomerated particles so as to avoid influencing the formation of cubic calcium carbonate crystals, and adding water to prepare the calcium hydroxide suspension with the concentration of 14 wt%.
3) Adding the calcium hydroxide suspension into a reaction kiln, heating to 35 ℃, starting turbine stirring at the rotating speed of 500r/min, adding 1.0wt% of 2-amino-2-methylpropanol (the addition amount of the 2-amino-2-methylpropanol is 1.0wt% of the weight of calcium hydroxide in the calcium hydroxide suspension), then introducing carbon dioxide gas, keeping the volume content of carbon dioxide in the reaction kiln at 28%, continuing stirring at the rotating speed of 500r/min at the temperature of 35 ℃, and stopping carbonization reaction when the pH value of the reaction system is reduced to 6.5, thus obtaining calcium carbonate slurry;
in the reaction process, a turbine stirring method is adopted, so that the fluid in the reaction kiln can be ensured to be in a radial popular flowing state, the circulation rate is high, and calcium hydroxide and carbon dioxide can be conveniently and fully contacted to form a cubic calcium carbonate crystal.
4) Taking out the calcium carbonate slurry, dehydrating, drying, crushing and screening to obtain the super-dispersed functional calcium carbonate, wherein the N1 is marked as the structural characterization chart of the super-dispersed functional calcium carbonate, and the structural characterization chart is shown in figure 1.
According to general Industrial precipitated calcium carbonate (HG/T2226-20)10 The ultra-dispersed functional calcium carbonate prepared in this example was measured to have a specific surface area of 38.2m 2 The whiteness per gram is 95.3, the iron content is 0.001%, the manganese content is 0.001%, the lead content is 0.0003%, the chromium content is 0.0002%, and the oil absorption value is 15.7%.
Examples 2 to 6 Process for the preparation of ultra-dispersed functional calcium carbonate
Examples 2 to 6 are a preparation method of ultra-dispersed functional calcium carbonate, respectively, and the steps are basically the same as those of example 1, except that the raw material consumption and the process parameters are different, and the specific details are shown in table 1:
table 1 list of process parameters in examples 2 to 6
The other parts of examples 2 to 6 are the same as in example 1.
Experimental example 1 determination of Property of ultra-dispersed functional calcium carbonate
Comparative examples 1 to 4 are comparative tests of the process for preparing ultra-dispersed functional calcium carbonate in example 1, differing only in that:
comparative example 1 without addition of 2-amino-2-methylpropanol, the resulting super-dispersed functional calcium carbonate was labeled DN1 and had a specific surface area of 10.7m 2 The whiteness is 95.2, the iron content is 0.001%, the manganese content is 0.002%, the lead content is 0.0002%, the chromium content is 0.0001%, and the oil absorption value is 54.9%;
in comparative example 2, the aging reaction was directly carried out without magnetic separation and enrichment, the obtained super-dispersed functional calcium carbonate was labeled as DN2, and the specific surface area was 35.2m 2 The whiteness per gram is 93.9, the iron content is 0.07%, the manganese content is 0.008%, the lead content is 0.0010%, the chromium content is 0.0005%, and the oil absorption value is 25.7%.
The co-operation units were commissioned to prepare polypropylene plastics by using the ultra-dispersed functional calcium carbonates N1 to N6, DN1 to DN2 and commercial nano calcium carbonate prepared in examples 1 to 6 and comparative examples 1 to 2 as additives (the addition amount is 7 wt%), and the corresponding polypropylene plastics were tested for performance according to the polypropylene (PP) resin (GB/T12670-2008), and specific test results were as follows:
TABLE 2 list of rubber product Performance test results
Group of Impact Strength (kJ/m) 2 ) Flexural modulus (MPa) Tensile Strength (MPa)
Example 1 16.23 989.21 34.13
Example 2 15.74 976.31 33.87
Example 3 15.21 962.94 34.21
Example 4 15.98 981.52 33.17
Example 5 16.02 973.96 33.62
Example 6 15.73 969.41 34.06
Comparative example 1 11.24 762.14 27.73
Comparative example 2 14.47 924.92 31.89
Commercial nano calcium carbonate 11.83 798.24 28.01
As can be seen from Table 2, the ultra-dispersed functional calcium carbonate prepared by the invention can obviously improve the impact strength, bending model and tensile strength of polypropylene plastics.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Claims (7)

1. The preparation method of the ultra-dispersed functional cubic calcium carbonate is characterized by comprising the following steps of:
1) Taking calcium oxide and water to perform digestion reaction, performing magnetic separation and enrichment on the obtained slurry through a magnetic separator, and collecting the outflow calcium hydroxide slurry;
in step 1), the magnetic separation and enrichment comprises the following steps:
opening exciting current, adjusting the magnetic separation intensity of the magnetic separator to 140-160 mT, and starting to inject slurry for magnetic separation and enrichment;
after the slurry is subjected to magnetic separation and enrichment, collecting effluent, and then injecting the effluent into a magnetic separator again for repeated magnetic separation, and collecting the effluent subjected to repeated magnetic separation for more than 2 times to obtain calcium hydroxide slurry;
2) Taking calcium hydroxide slurry, carrying out aging reaction, sieving, and diluting with water to obtain calcium hydroxide suspension; the aperture diameter of the screened sieve holes is 180-200 meshes;
3) Adding calcium hydroxide suspension into a reactor, adding 2-amino-2-methylpropanol, introducing carbon dioxide gas for carbonization reaction, and stopping carbonization reaction when the pH value of a reaction system is reduced to 6.5-7.0 to obtain calcium carbonate slurry; the addition amount of the 2-amino-2-methylpropanol is 0.7-1.2wt% of the weight of the calcium hydroxide in the calcium hydroxide suspension; the temperature of the carbonization reaction is 35-40 ℃;
4) And (3) dehydrating, drying, crushing and screening the calcium carbonate slurry to obtain the super-dispersed functional cubic calcium carbonate.
2. The method for producing a super-dispersed functional cubic calcium carbonate according to claim 1, wherein the slurry is injected at a rate of 30 to 40ml/s.
3. The method for preparing the ultra-dispersed functional cubic calcium carbonate according to claim 1 or 2, wherein in the step 3), turbine stirring is adopted in the carbonization reaction process.
4. The method for preparing the ultra-dispersed functional cubic calcium carbonate according to claim 3, wherein the rotational speed of turbine stirring is 480-500 r/min.
5. The method for producing a super-dispersed functional cubic calcium carbonate according to claim 1, 2 or 4, wherein the volume content of carbon dioxide gas in the reactor in step 3) is 25 to 30%.
6. The method for producing a super-dispersed functional cubic calcium carbonate according to claim 1, 2 or 4, wherein the concentration of calcium hydroxide in the calcium hydroxide suspension in step 2) is 12 to 15wt%.
7. The method for producing a super-dispersed functional cubic calcium carbonate according to claim 1, 2 or 4,
in the step 1), the weight-volume ratio of the calcium oxide to the water is 1: 7-8;
the temperature of the digestion reaction is 80-85 ℃;
in the step 2), the aging reaction time is 9-10 h.
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CN112299464A (en) * 2020-10-10 2021-02-02 浙江省建德市正发药业有限公司 Preparation method of multipurpose calcium carbonate superfine powder
CN113955789A (en) * 2021-11-22 2022-01-21 广西东泰实业有限责任公司 Preparation method of cubic ultrafine light calcium carbonate

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CN107021515A (en) * 2017-04-25 2017-08-08 井陉县天顺钙业有限公司 Control precipitated calcium carbonate length of particle than method
CN108017079A (en) * 2017-12-26 2018-05-11 新疆兵团现代绿色氯碱化工工程研究中心(有限公司) A kind of method of lime foam production calcite
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CN112299464A (en) * 2020-10-10 2021-02-02 浙江省建德市正发药业有限公司 Preparation method of multipurpose calcium carbonate superfine powder
CN113955789A (en) * 2021-11-22 2022-01-21 广西东泰实业有限责任公司 Preparation method of cubic ultrafine light calcium carbonate

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