CN114455266A - Blanking device system and method for LCD (liquid crystal display) planar target - Google Patents
Blanking device system and method for LCD (liquid crystal display) planar target Download PDFInfo
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- CN114455266A CN114455266A CN202210237988.8A CN202210237988A CN114455266A CN 114455266 A CN114455266 A CN 114455266A CN 202210237988 A CN202210237988 A CN 202210237988A CN 114455266 A CN114455266 A CN 114455266A
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- blanking
- lcd
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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Abstract
The invention provides a device system and a method for blanking an LCD (liquid crystal display) planar target, wherein the device system for blanking the LCD planar target comprises an automatic assembly line provided with a pre-blanking area, a blanking transmission device and a blanking module, wherein the blanking module is used for lifting materials from the pre-blanking area and conveying the materials to the blanking transmission device, and the automatic assembly line is a roller-type assembly line; the method comprises the following steps: the blanking transmission device is placed at a fixed position beside the blanking system, and the initial state of the supporting arm is positioned in a pre-blanking area of the automatic assembly line; when the product is conveyed to the blanking area, the traveling rail and the connecting shaft drive the support arm to move to a blanking position, support the product and move to the blanking transmission device; the LCD plane target blanking device system makes full use of automatic production and manufacturing, improves the processing speed of the target, prolongs the processing time of a single target by more than 3 minutes, and simultaneously ensures the blanking safety of the target.
Description
Technical Field
The invention belongs to the technical field of photovoltaic modules, and particularly relates to a blanking device system and a method for an LCD (liquid crystal display) plane target.
Background
Various novel flat panel Display devices such as Liquid Crystal Displays (LCDs) are rapidly developed, the LCD is constructed by placing a Liquid Crystal cell between two parallel glass substrates, arranging a thin film transistor on the lower substrate glass, arranging a color filter on the upper substrate glass, and controlling the rotation direction of Liquid Crystal molecules by changing signals and voltages on the thin film transistor, so as to control whether polarized light of each pixel point is emitted or not to achieve the purpose of Display.
Generally speaking, in order to reduce cost, it is easy to find ways of increasing the size of the glass substrate, reducing the number of masks, increasing the yield of the base station and the yield of the product, and purchasing raw materials nearby, etc. by looking at the development process of the LCD, it is the direction of continuous efforts of many LCD production enterprises. Glass substrates are important raw materials for producing TFT-LCDs, with a cost of about 15-18% of the total LCD cost, and a short twenty-year period has elapsed from the first generation (300mm × 400mm) to the present tenth generation (2,850mm × 3,050 mm). However, because the requirements of the glass substrate for the LCD on chemical composition, performance and production process conditions are extremely high, and in order to break through monopoly, the local matching of the upstream raw materials of the production enterprise and the substantial reduction of the manufacturing cost are also the necessary ways for the development of the industry.
Therefore, the LCD plane target material is used as an upstream product of the liquid crystal display and has the characteristics of larger size and fragile material. Therefore, how to improve the efficiency on the premise of ensuring the product quality becomes a difficult point.
The LCD target backboard polishing technology always uses a manual lifting hydraulic vehicle to cooperate with manpower to carry blanking, the production and manufacturing rate of products is very low, the manual lifting hydraulic vehicle is poor in stability, and the danger coefficient is high during operation. The automatic feeding device can effectively solve the problems by matching an automatic assembly line with an automatic feeding module and using the support arm of the feeding module to support the product to be sent to a feeding trolley, so that the target polishing turnover rate, the labor efficiency and the personnel product safety rate are improved.
Disclosure of Invention
The invention provides a device system and a method for blanking a Liquid Crystal Display (LCD) planar target, which can improve the efficiency and safety of blanking of the planar target and simultaneously improve the integration and automation degree of the system, and aims to solve the problems that in the prior art, a manual lifting hydraulic vehicle is matched with manpower to carry blanking, the efficiency is low, the labor consumption is high, and the products cannot be guaranteed not to be damaged during blanking.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the invention provides an LCD planar target blanking device system, which includes an automatic assembly line provided with a pre-blanking area, a blanking transmission device, and a blanking module for lifting materials from the pre-blanking area and conveying the materials to the blanking transmission device.
Preferably, the automated line is a roll-to-roll line.
Preferably, the blanking module comprises at least two support arms with bottoms perpendicular to the running direction of the LCD plane target.
Preferably, at least two bracket arms are connected by a connecting rod.
Preferably, the connecting rod is perpendicular to the bracket arm.
Preferably, the bearing rod at the tail end of the bracket arm is perpendicular to the bracket arm main body.
Preferably, the dimensions of the support bar are (5-10) cm x (10-20) cm, and may be, for example, 5cm x 10cm, 5cm x 12cm, 5cm x 15cm, 5cm x 20cm, 7cm x 10cm, 10cm x 15cm or 10cm x 20cm, but are not limited to the recited values, and other values not recited in this range are equally applicable.
Preferably, the blanking module comprises a row rail with the top capable of moving along the direction parallel to the running direction of the LCD plane target.
Preferably, the running rail comprises at least two running rail rods arranged in parallel.
Preferably, the blanking module comprises a connecting shaft for connecting the bracket arm and the row rail.
Preferably, the connecting shaft is movably connected with the row rail in a direction parallel to the running direction of the LCD plane target.
Preferably, the connecting shaft is a movable shaft which can move up and down in the direction vertical to the ground.
Preferably, the size of the LCD planar target is (0.3-0.8) mx (1-2) m, and may be, for example, 0.3 mx 1m, 0.3 mx 1.5m, 0.3 mx 2m, 0.5 mx 1m, 0.5 mx 1.5m, 0.5 mx 2m, 0.8 mx 1.5m, or 0.8 mx 2m, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
Preferably, the mass of the LCD flat target in a single transport is 70-150kg, for example, 70kg, 80kg, 100kg, 120kg or 150kg, but is not limited to the recited values, and other values not recited in the range of values are also applicable.
In a second aspect, the present invention provides a method for blanking of the apparatus system for blanking of LCD planar target according to the first aspect, the method comprising the following steps:
the blanking transmission device is placed at a fixed position beside the blanking system, and the initial state of the supporting arm is positioned in a pre-blanking area of the automatic assembly line; when the product is conveyed to the blanking area, the traveling rail and the connecting shaft drive the supporting arm to move to the blanking position, support the product and move to the blanking transmission device.
As a preferred technical scheme of the invention, the moving speed is 140-160mm/s, for example, 140mm/s, 145mm/s, 150mm/s, 155mm/s or 160mm/s, but the moving speed is not limited to the values listed, and other values not listed in the range of the values are also applicable.
Preferably, the single blanking time is 10-15s, for example 10s, 11s, 12s, 13s, 14s or 15s, but is not limited to the values listed, and other values not listed in the range of values are equally applicable.
As a preferred embodiment of the present invention, the method comprises the steps of:
in an initial state, the blanking transmission device is placed at a fixed position beside a blanking system, and the support arm is positioned in a pre-blanking area of an automatic assembly line; when the LCD plane target product is conveyed to the blanking area, the support arm is driven by the row rail and the connecting shaft to move to the blanking position, the product is supported at 140 plus 160mm/s and moved to the blanking transmission device, the blanking process is completed, and the single blanking time is 10-15 s.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the device system for blanking the LCD plane target, the automatic roller line is matched with the blanking module to reduce the manual time, and the efficiency, the product percent of pass and the product polishing turnover rate are improved;
(2) according to the method for blanking the LCD plane target, the supporting arm runs at the speed of 140-.
Drawings
Fig. 1 is a schematic diagram of an apparatus system for blanking an LCD planar target according to an embodiment of the present invention.
Wherein, 1, a blanking module; 2. an automated assembly line; 3. a bracket arm; 4. a row rail; 5. and (7) connecting the shafts.
Detailed Description
For the purpose of facilitating an understanding of the present invention, the present invention will now be described by way of examples. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
It is to be understood that in the description of the present invention, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be taken as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
It should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In a specific embodiment, the invention provides an LCD planar target blanking device system, which includes an automatic assembly line 2 provided with a pre-blanking area, a blanking transmission device, and a blanking module 1 for lifting materials from the pre-blanking area and conveying the materials to the blanking transmission device; the blanking module 1 comprises at least two support arms 3, the bottoms of which are vertical to the running direction of the LCD plane target, the at least two support arms 3 are connected through a connecting rod, the connecting rod is vertical to the support arms 3, and a bearing rod at the tail end of each support arm 3 is vertical to a support arm main body; the blanking module 1 comprises a running rail 4, the top of which can move along the direction parallel to the running direction of the LCD plane target, and the running rail 4 comprises at least two running rail rods which are arranged in parallel; the blanking module 1 comprises a connecting shaft for connecting the support arm 3 and the row rail 4, the connecting shaft is movably connected with the row rail 4 in a direction parallel to the running direction of the LCD plane target, and the connecting shaft is a movable shaft capable of moving up and down in a direction vertical to the ground;
wherein the size of the bearing rod is (5-10) cm x (10-20) cm; the size of the LCD plane target is (0.3-0.8) mx (1-2) m; the mass of the LCD plane target material conveyed once is 70-150 kg.
In another embodiment, the present invention provides a method for blanking an LCD planar target, the method specifically comprising:
in an initial state, the blanking transmission device is placed at a fixed position beside a blanking system, and the support arm 3 is positioned in a pre-blanking area of the automatic assembly line 2; when the LCD plane target product is conveyed to the blanking area, the support arm 3 is driven by the row rail 4 and the connecting shaft to move to the blanking position, the product is supported at 140-160mm/s and moved to the blanking transmission device, the blanking process is completed, and the single blanking time is 10-15 s.
It is understood that processes or substitutions and variations of conventional data provided by embodiments of the present invention are within the scope and disclosure of the present invention.
Example 1
The embodiment provides a device system for blanking an LCD (liquid crystal display) planar target, which comprises a drum-type automatic assembly line provided with a pre-blanking area, a blanking transmission device and a blanking module, wherein the blanking module is used for lifting materials from the pre-blanking area and conveying the materials to the blanking transmission device; the blanking module comprises at least two support arms, the bottoms of the support arms are perpendicular to the running direction of the LCD plane target, the at least two support arms are connected through a connecting rod, the connecting rod is perpendicular to the support arms, and a bearing rod at the tail end of each support arm is perpendicular to a support arm main body; the blanking module 1 comprises a running rail, the top of which can move along the direction parallel to the running direction of the LCD plane target, and the running rail comprises at least two running rail rods which are arranged in parallel; the blanking module comprises a connecting shaft for connecting the support arm and the row rail, the connecting shaft is movably connected with the row rail in a direction parallel to the running direction of the LCD plane target, and the connecting shaft is a movable shaft capable of moving up and down in a direction vertical to the ground;
wherein the size of the bearing rod is 7.5cm multiplied by 15 cm; the size of the LCD plane target is 0.5m multiplied by 1.5 m; the mass of the LCD plane target material conveyed once is 100 kg.
The embodiment also provides a method for blanking the LCD planar target, which specifically comprises the following steps:
in an initial state, the blanking transmission device is placed at a fixed position beside a blanking system, and the support arm is positioned in a pre-blanking area of an automatic assembly line; when the LCD plane target product is conveyed to the blanking area, the traveling rail and the connecting shaft drive the supporting arm to move to the blanking position, the product is supported at 150mm/s and moved to the blanking conveying device, the blanking process is completed, and the single blanking time is 13 s.
Example 2
The embodiment provides a device system for blanking an LCD (liquid crystal display) planar target, which comprises a drum-type automatic assembly line provided with a pre-blanking area, a blanking transmission device and a blanking module, wherein the blanking module is used for lifting materials from the pre-blanking area and conveying the materials to the blanking transmission device; the blanking module comprises at least two support arms, the bottoms of the support arms are perpendicular to the running direction of the LCD plane target, the at least two support arms are connected through a connecting rod, the connecting rod is perpendicular to the support arms, and a bearing rod at the tail end of each support arm is perpendicular to a support arm main body; the blanking module 1 comprises a running rail, the top of which can move along the direction parallel to the running direction of the LCD plane target, and the running rail comprises at least two running rail rods which are arranged in parallel; the blanking module comprises a connecting shaft for connecting the support arm and the row rail, the connecting shaft is movably connected with the row rail in a direction parallel to the running direction of the LCD plane target, and the connecting shaft is a movable shaft capable of moving up and down in a direction vertical to the ground;
wherein the size of the bearing rod is 10cm multiplied by 20 cm; the size of the LCD plane target is 0.8m multiplied by 2 m; the mass of the LCD plane target material conveyed once is 150 kg.
The embodiment also provides a method for blanking the LCD planar target, which specifically comprises the following steps:
in an initial state, the blanking transmission device is placed at a fixed position beside a blanking system, and the support arm is positioned in a pre-blanking area of an automatic assembly line; when the LCD plane target product is conveyed to the blanking area, the traveling rail and the connecting shaft drive the supporting arm to move to the blanking position, the product is supported at 140mm/s and moved to the blanking conveying device, the blanking process is completed, and the single blanking time is 15 s.
Example 3
The embodiment provides a device system for blanking an LCD (liquid crystal display) planar target, which comprises a drum-type automatic assembly line provided with a pre-blanking area, a blanking transmission device and a blanking module, wherein the blanking module is used for lifting materials from the pre-blanking area and conveying the materials to the blanking transmission device; the blanking module comprises at least two support arms, the bottoms of the support arms are perpendicular to the running direction of the LCD plane target, the at least two support arms are connected through a connecting rod, the connecting rod is perpendicular to the support arms, and a bearing rod at the tail end of each support arm is perpendicular to a support arm main body; the blanking module 1 comprises a running rail, the top of which can move along the direction parallel to the running direction of the LCD plane target, and the running rail comprises at least two running rail rods which are arranged in parallel; the blanking module comprises a connecting shaft for connecting the support arm and the row rail, the connecting shaft is movably connected with the row rail in a direction parallel to the running direction of the LCD plane target, and the connecting shaft is a movable shaft capable of moving up and down in a direction vertical to the ground;
wherein the size of the bearing rod is 5cm multiplied by 10 cm; the size of the LCD plane target is 0.3m multiplied by 1 m; the mass of the LCD plane target material conveyed once is 70 kg.
The embodiment also provides a method for blanking the LCD planar target, which specifically comprises the following steps:
in an initial state, the blanking transmission device is placed at a fixed position beside a blanking system, and the support arm is positioned in a pre-blanking area of an automatic assembly line; when the LCD plane target product is conveyed to the blanking area, the traveling rail and the connecting shaft drive the supporting arm to move to the blanking position, the product is supported at 160mm/s and moved to the blanking conveying device, the blanking process is completed, and the single blanking time is 10 s.
Comparative example 1
The method comprises the steps of conveying the LCD plane target to a blanking area by using a manual lifting hydraulic vehicle, and blanking the target to a blanking conveying device by matching with manual carrying. The size of the LCD plane target is 0.5m multiplied by 1.5 m; the mass of the LCD plane target material conveyed once is 100 kg.
The production and manufacturing rate of the product is very low, 2-4 people are consumed in single transportation, the blanking time of each product is about 3min, the stability of the manual lifting hydraulic vehicle is poor, and the danger coefficient is high during operation.
In summary, according to the LCD planar target blanking system and method provided by the invention, the automatic assembly line is matched with the automatic blanking module, and the supporting arm of the blanking module is used to support the product to be sent to the blanking trolley, so as to improve the target polishing turnover rate, the labor efficiency and the personnel product safety rate, and the LCD planar target blanking system and method are suitable for industrial production.
The applicant declares that the above description is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and it should be understood by those skilled in the art that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are within the scope and disclosure of the present invention.
Claims (10)
1. The device system for blanking the LCD plane target is characterized by comprising an automatic assembly line provided with a pre-blanking area, a blanking transmission device and a blanking module, wherein the blanking module is used for supporting materials from the pre-blanking area and conveying the materials to the blanking transmission device.
2. The device system of claim 1, wherein the automated line is a roll-to-roll line.
3. The device system according to claim 1 or 2, wherein the blanking module comprises at least two support arms with bottoms perpendicular to the running direction of the LCD plane target;
preferably, at least two supporting arms are connected through a connecting rod;
preferably, the connecting rod is perpendicular to the supporting arm;
preferably, the bearing rod at the tail end of the supporting arm is perpendicular to the supporting arm main body;
preferably, the dimensions of the load-bearing bar are (5-10) cm x (10-20) cm.
4. The apparatus system of any of claims 1-3, wherein the blanking module comprises a row rail having a top movable in a direction parallel to a direction of travel of the LCD planar target;
preferably, the running rail comprises at least two running rail rods arranged in parallel.
5. The device system according to any one of claims 1 to 4, wherein the blanking module comprises a connecting shaft connecting the bracket arm and the traveling rail;
preferably, the connecting shaft is movably connected with the row rail in a direction parallel to the running direction of the LCD plane target.
6. The device system according to any one of claims 1 to 5, wherein the connecting shaft is a movable shaft that can move up and down in a direction perpendicular to the ground.
7. The device system of any of claims 1-6, wherein the LCD planar target has dimensions of (0.3-0.8) mx (1-2) m;
preferably, the mass of the LCD plane target material in a single handling is 70-150 kg.
8. A method of blanking in an apparatus system for blanking LCD flat targets according to any of claims 1-7, said method comprising the steps of:
the blanking transmission device is placed at a fixed position beside the blanking system, and the initial state of the supporting arm is positioned in a pre-blanking area of the automatic assembly line; when the product is conveyed to the blanking area, the traveling rail and the connecting shaft drive the supporting arm to move to the blanking position, support the product and move to the blanking transmission device.
9. The method as claimed in claim 8, wherein the moving speed is 140-160 mm/s;
preferably, the single blanking time is 10-15 s.
10. Method according to claim 8 or 9, characterized in that it comprises the following steps:
in an initial state, the blanking transmission device is placed at a fixed position beside a blanking system, and the support arm is positioned in a pre-blanking area of an automatic assembly line; when the LCD plane target product is conveyed to the blanking area, the support arm is driven by the row rail and the connecting shaft to move to the blanking position, the product is supported at 140-160mm/s and moved to the blanking transmission device, the blanking process is completed, and the single blanking time is 10-15 s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210237988.8A CN114455266A (en) | 2022-03-11 | 2022-03-11 | Blanking device system and method for LCD (liquid crystal display) planar target |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210237988.8A CN114455266A (en) | 2022-03-11 | 2022-03-11 | Blanking device system and method for LCD (liquid crystal display) planar target |
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| CN202210237988.8A Pending CN114455266A (en) | 2022-03-11 | 2022-03-11 | Blanking device system and method for LCD (liquid crystal display) planar target |
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