CN114454448A

CN114454448A - Manufacturing process and intelligent manufacturing equipment of color base film based on multidirectional stretching

Info

Publication number: CN114454448A
Application number: CN202111534051.9A
Authority: CN
Inventors: 喻世华; 马茂辉; 刘超
Original assignee: Suqian Gettel Plastic Industry Co ltd
Current assignee: Suqian Gettel Plastic Industry Co ltd
Priority date: 2021-12-15
Filing date: 2021-12-15
Publication date: 2022-05-10

Abstract

The invention relates to the technical field of base film production, in particular to a manufacturing process of a color base film based on multidirectional stretching and intelligent manufacturing equipment, wherein the equipment comprises a bracket, a stirring rod is arranged inside a mixing bin, a user adds raw materials into the raw material bin, the raw materials are quantified through a material fixing bin, then enter the interior of a material collecting piece through a second electromagnetic valve, enter the interior of the mixing bin through a third electromagnetic valve, the mixing bin can rotate through a third motor, and simultaneously the raw materials can be mixed inside the mixing bin through the second motor and the stirring rod, so that the raw materials can be fully mixed, the device can improve the mixing effect of the raw materials, improve the quality of a solution, improve the quality of the base film and reduce the production cost of the user, when the mixing bin and the stirring rod mix the raw materials, the user can configure the next group of raw materials and then store the next group of raw materials in the material collecting piece, therefore, the working time of the user can be saved, and the working efficiency of the user is improved.

Description

Manufacturing process and intelligent manufacturing equipment of color base film based on multidirectional stretching

Technical Field

The invention relates to the technical field of base film production, in particular to a manufacturing process and intelligent manufacturing equipment of a color base film based on multidirectional stretching.

Background

The base film is a professional alkali-resistant, moisture-proof and mildew-proof wall surface treatment material, can effectively prevent moisture and water and alkaline substances of a construction base surface from seeping outwards, and avoids wall decoration materials: such as the wall paper, bad damage such as getting damp, going moldy and blackening of the coating layer, plywood, decorative board, the professional moisture barrier is developed and made of the high-tech material of aquosity, harmless to the human body, does not have bad gas volatilization to the environment, compared with using the traditional oily alkyd varnish, has protected the indoor environment effectively, and compared with oily alkyd varnish service life extension three to five times, wherein the moisture barrier has adopted the elastic molecular material even more, can also appear under the situation of microcrack in the wall body, protect the wall effectively, the manufacturing process of the basal lamina is numerous;

present quantitative mixing device of partial base film raw materials uses, and the mixing effect is relatively poor, leads to multiple raw materials inhomogeneous when mixing to make the raw materials poor in the solution quality after the melting, and then the quality of reduction base film, increase user's use cost.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides a manufacturing process of a color base film based on multi-directional stretching and an intelligent manufacturing device.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent manufacturing device of a color base film based on multidirectional stretching comprises a support, wherein a fixed sleeve is fixedly connected to the top end of the support, a material collecting part is fixedly connected to the top end of the fixed sleeve, a material fixing box is arranged at the top end of the material collecting part, side plates are fixedly connected to two ends of the material fixing box, the bottom ends of the side plates are fixedly connected with the material collecting part, a raw material bin is uniformly arranged at the top end of the material fixing box, a material fixing bin is uniformly arranged in the material fixing box, a first electromagnetic valve is arranged at the bottom end of the material fixing bin, the bottom end of the first electromagnetic valve is connected with the material fixing bin, a second electromagnetic valve is arranged at the bottom end of the material fixing bin, the bottom end of the second electromagnetic valve is positioned in the material collecting part, a third electromagnetic valve is arranged at the bottom end of the material collecting part, a material mixing bin is arranged in the fixed sleeve, rotary grooves are formed in the inner walls of the support and the fixed sleeve, the utility model discloses a rotary trough, including a rotating groove, a support, a protective shell, a stirring rod, a gear ring, a gear ring, a gear ring, a gear ring, a gear ring, a gear, and a gear, and a gear, a gear.

Preferably, it is a set of one side of curb plate is provided with first motor, the output fixedly connected with of first motor prevents stifled pole, and prevents that the one end of stifled pole passes a set of curb plate and is connected through the bearing with another group curb plate, prevent all running through former feed bin of stifled pole, make things convenient for the inside raw materials jam in former feed bin.

Preferably, the bottom of support is provided with the extruder main part, the one end of extruder main part is provided with the coarse filter, the one end of coarse filter is provided with the smart filter, be provided with the measuring pump between coarse filter and the smart filter, and the one end of measuring pump is connected with the coarse filter, the other end of measuring pump is connected with the smart filter, the one end of smart filter is provided with the sheet casting machine, the one end of sheet casting machine is provided with vertical stretcher, the one end of vertical stretcher is provided with horizontal stretcher, the one end of horizontal stretcher is provided with pulls the bead cutter, the one end of pulling the bead cutter is provided with the rolling machine, the one end of rolling machine is provided with the cutting machine, the one end of cutting machine is provided with the baling press.

Preferably, the bottom of second solenoid valve all is located the inside of collecting, the bottom of third solenoid valve is located the inside of blending bunker, prevents that the raw materials from spilling hourglass.

Preferably, the control end of the first electromagnetic valve is electrically connected with an external power supply through an external switch, the control end of the second electromagnetic valve is electrically connected with the external power supply through an external switch, the control end of the third electromagnetic valve is electrically connected with the external power supply through an external switch, the control end of the fourth electromagnetic valve is electrically connected with the external power supply through an external switch, the control end of the first motor is electrically connected with the external power supply through an external switch, the control end of the second motor is electrically connected with the external power supply through an external switch, and the control end of the third motor is electrically connected with the external power supply through an external switch, so that a user can conveniently control the device to work.

Preferably, the control end of the extruder main body is electrically connected with an external power supply through an external switch, the control end of the coarse filter is electrically connected with the external power supply through the external switch, the control end of the metering pump is electrically connected with the external power supply through the external switch, the control end of the fine filter is electrically connected with the external power supply through the external switch, the control end of the casting machine is electrically connected with the external power supply through the external switch, the control end of the longitudinal stretcher is electrically connected with the external power supply through the external switch, the control end of the transverse stretcher is electrically connected with the external power supply through the external switch, the control end of the traction edge cutter is electrically connected with the external power supply through the external switch, the control end of the winding machine is electrically connected with the external power supply through the external switch, and the control end of the splitting machine is electrically connected with the external power supply through the external switch, the control end of the packaging machine is electrically connected with an external power supply through an external switch, so that a user can conveniently control the device to work.

Further, the invention also discloses a manufacturing process of the color base film based on multidirectional stretching, which comprises the following process flows:

s1, feeding system: different raw materials in the raw material bin are released in the fixed material bin through a first electromagnetic valve, are quantified through the fixed material bin, are stored in the aggregate part in a centralized manner, are discharged into the mixing bin through a third electromagnetic valve, are mixed through the mixing bin and a stirring rod, and then enter the extruder main body through a fourth electromagnetic valve;

s2, melt extrusion: plasticizing and melting the mixed raw materials through an extruder main body to enable the raw materials to be changed into a solution, discharging air and moisture in the extruder main body in a vacuum mode through a vacuum pump in the extruder main body, then roughly filtering the solution through a rough filter, enabling the solution to enter the fine filter through a metering pump to be finely filtered, and enabling the fine filter to enter a sheet casting machine;

s3, casting: the melt is uniformly distributed into three layers in a sheet casting machine and flows out, and the flowing melt is processed into thick sheets in the sheet casting machine;

s4, longitudinal stretching: placing the preheated thick sheet into a longitudinal stretcher, longitudinally stretching the thick sheet by the longitudinal stretcher, stretching the thick sheet into a thin film, and then shaping;

s5, transverse stretching: after the heated film is placed in a transverse stretching machine, the film is transversely stretched by the transverse stretching machine, and after stretching, the film is subjected to qualitative determination and cooling;

s6, traction trimming: the film at the transverse drawing outlet enters a traction edge trimmer, the edge of the film is trimmed by the traction edge trimmer, film fragments can be collected and enter a feeding system for secondary utilization, the trimmed film is subjected to corona treatment by a corona treatment device and then is drawn to a winding machine;

s7, rolling: the film can be wound through a winding machine;

s8, slitting; the film is pulled to a splitting machine from a winding machine, the tension and the flattening of the film are ensured in the process, the film is split into required specifications through the splitting machine, and then the split film is wound;

s9, finished product: and packaging, weighing and warehousing the rolled finished product.

Compared with the prior art, the invention has the beneficial effects that:

the user adds the raw materials to inside the former feed bin, carry out the ration through deciding the feed bin, then it is inside to get into the material collecting part through the second solenoid valve, get into the inside of blending bunker through the third solenoid valve, can make the blending bunker rotation through the third motor, simultaneously can make the raw materials mix in the inside of blending bunker through second motor and poking bar, thereby can make the abundant mixture of raw materials, this device can improve the mixed effect of raw materials, improve the quality of solution, thereby improve the quality of base film, reduce user's manufacturing cost, when blending bunker mixes the raw materials with poking bar, the user can dispose next set of raw materials, then be depositing the inside of material collecting part in, thereby user's operating time can be practiced thrift, user's work efficiency is improved.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a perspective view of the bracket, the collecting member and the raw material bin of the present invention;

FIG. 3 is a schematic sectional perspective view of a collecting member, a raw material bin and a fixed material bin according to the present invention;

FIG. 4 is a schematic sectional perspective view of the bracket, the retaining sleeve and the collecting member of the present invention;

FIG. 5 is an exploded perspective view of the collecting member, the raw material bin and the anti-blocking rod of the present invention;

FIG. 6 is an exploded perspective view of the collecting member, the ring gear and the second motor of the present invention;

fig. 7 is a perspective view of the present invention.

In the figure: 1. a support; 2. fixing a sleeve; 3. a collecting member; 4. a material fixing box; 5. a side plate; 6. a raw material bin; 7. a material dosing bin; 8. a first solenoid valve; 9. a first motor; 10. an anti-blocking rod; 11. a second solenoid valve; 12. a third electromagnetic valve; 13. a mixing bin; 14. rotating the groove; 15. rotating the ring; 16. a fourth solenoid valve; 17. a protective shell; 18. a second motor; 19. a stirring rod; 20. a toothed ring; 21. a third motor; 22. a gear; 23. an extruder body; 24. a coarse filter; 25. a metering pump; 26. a fine filter; 27. a sheet casting machine; 28. a longitudinal stretcher; 29. a transverse stretcher; 30. drawing the edge trimmer; 31. a winding machine; 32. splitting machine; a packer (33) and a packer.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1-7, the present embodiment relates to an intelligent manufacturing apparatus for a color base film based on multidirectional stretching, which includes a support 1, a fixed sleeve 2 fixedly connected to a top end of the support 1, a collecting member 3 fixedly connected to a top end of the fixed sleeve 2, a material fixing box 4 disposed at a top end of the collecting member 3, side plates 5 fixedly connected to two ends of the material fixing box 4, bottom ends of the side plates 5 fixedly connected to the collecting member 3, raw material bins 6 uniformly disposed at a top end of the material fixing box 4, material fixing bins 7 uniformly disposed inside the material fixing box 4, first electromagnetic valves 8 disposed at bottom ends of the material fixing bins 7, bottom ends of the first electromagnetic valves 8 connected to the material fixing bins 7, second electromagnetic valves 11 disposed at bottom ends of the material fixing bins 7, bottom ends of the second electromagnetic valves 11 disposed inside the material collecting member 3, a third electromagnetic valve 12 disposed at bottom end of the material fixing box 3, and a material mixing bin 13 disposed inside the fixed sleeve 2, the inner walls of the support 1 and the fixed sleeve 2 are both provided with a rotating groove 14, the inside of the rotating groove 14 is connected with a rotating ring 15 in a sliding manner, the inner wall of the rotating ring 15 is fixedly connected with a mixing bin 13, the bottom end of the mixing bin 13 is uniformly provided with a fourth electromagnetic valve 16, the middle part of the support 1 is fixedly connected with a protective shell 17, the inside of the protective shell 17 is provided with a second motor 18, the inside of the mixing bin 13 is provided with a stirring rod 19, the bottom end of the stirring rod 19 penetrates through the mixing bin 13 and extends into the protective shell 17, the bottom end of the stirring rod 19 is fixedly connected with the output end of the second motor 18, the bottom end of the stirring rod 19 is rotatably connected with the mixing bin 13, the middle part of the mixing bin 13 is fixedly connected with a toothed ring 20, the bottom end of the fixed sleeve 2 is fixedly connected with a third motor 21, the output end of the third motor 21 is fixedly connected with a gear 22, and the gear 22 is meshed with the toothed ring 20;

further, an extruder main body 23 is arranged at the bottom end of the bracket 1, a coarse filter 24 is arranged at one end of the extruder main body 23, a fine filter 26 is arranged at one end of the coarse filter 24, a metering pump 25 is arranged between the coarse filter 24 and the fine filter 26, one end of the metering pump 25 is connected with the coarse filter 24, the other end of the metering pump 25 is connected with the fine filter 26, a sheet casting machine 27 is arranged at one end of the fine filter 26, a longitudinal stretching machine 28 is arranged at one end of the sheet casting machine 27, a transverse stretching machine 29 is arranged at one end of the longitudinal stretching machine 28, a traction edge trimmer 30 is arranged at one end of the transverse stretching machine 29, a winding machine 31 is arranged at one end of the winding machine 31, a splitting machine 32 is arranged at one end of the dividing machine 32, a packing machine 33 is arranged at one end of the dividing machine 32, and the mixed raw materials are plasticized and melted through the extruder main body 23, so that the raw materials become a solution, vacuum-pumping the air and water in the extruder main body 23 by a vacuum pump, coarse-filtering the melt by a coarse filter 24, fine-filtering the melt by a metering pump 25 in a fine filter 26, casting the melt in a sheet casting machine 27 into three layers, flowing out the melt, processing the melt into thick sheets in the sheet casting machine 27, placing the thick sheets into a longitudinal stretcher 28 after preheating, longitudinally stretching the thick sheets by the longitudinal stretcher 28, stretching the thick sheets into thin films, shaping, placing the heated thin films into a transverse stretcher 29, transversely stretching the thin films by the transverse stretcher 29, performing qualitative and cooling after stretching, feeding the thin films at the transverse stretching outlet into a traction edge trimmer 30, trimming the edges of the thin films by the traction edge trimmer 30, the film fragments can be collected to enter a feeding system for secondary utilization, the trimmed film is subjected to corona treatment through a corona treatment device and then is drawn to a winding machine 31, the film can be wound through the winding machine 31 and is drawn to a splitting machine 32 from the winding machine 31, the tension and the flattening of the film are ensured in the process, the film is split into required specifications through the splitting machine 32, then the cut film is wound, finally the wound finished product is packaged, weighed and put in storage, the control end of an extruder main body 23 is electrically connected with an external power supply through an external switch, the control end of a coarse filter 24 is electrically connected with the external power supply through the external switch, the control end of a metering pump 25 is electrically connected with the external power supply through the external switch, the control end of a fine filter 26 is electrically connected with the external power supply through the external switch, and the control end of a casting machine 27 is electrically connected with the external power supply through the external switch, the control end of the longitudinal stretcher 28 is electrically connected with an external power supply through an external switch, the control end of the transverse stretcher 29 is electrically connected with the external power supply through an external switch, the control end of the traction edge trimmer 30 is electrically connected with the external power supply through an external switch, the control end of the winding machine 31 is electrically connected with the external power supply through an external switch, the control end of the splitting machine 32 is electrically connected with the external power supply through an external switch, the control end of the packing machine 33 is electrically connected with the external power supply through an external switch, so that a user can conveniently control the device to work, the control end of the first electromagnetic valve 8 is electrically connected with the external power supply through an external switch, the control end of the second electromagnetic valve 11 is electrically connected with the external power supply through an external switch, the control end of the third electromagnetic valve 12 is electrically connected with the external power supply through an external switch, and the control end of the fourth electromagnetic valve 16 is electrically connected with the external power supply through an external switch, the control end of a first motor 9 is electrically connected with an external power supply through an external switch, the control end of a second motor 18 is electrically connected with the external power supply through an external switch, the control end of a third motor 21 is electrically connected with the external power supply through an external switch, a user can conveniently control the equipment to work, one side of one group of side plates 5 is provided with the first motor 9, the output end of the first motor 9 is fixedly connected with an anti-blocking rod 10, one end of the anti-blocking rod 10 penetrates through one group of side plates 5 and is connected with the other group of side plates 5 through a bearing, the anti-blocking rods 10 all penetrate through a raw material bin 6, the user controls the first motor 9 to work through a switch, the output end of the first motor 9 drives the anti-blocking rod 10 to rotate, the rotating anti-blocking rod 10 can avoid the raw material blockage in the raw material bin 6, so that the raw material in the raw material bin 6 can be conveniently blocked, the bottom end of a second electromagnetic valve 11 is positioned in a material collecting piece 3, the bottom end of the third electromagnetic valve 12 is positioned inside the mixing bin 13 to prevent the raw materials from scattering and leaking;

example 2:

the embodiment discloses a manufacturing process of a color base film based on multidirectional stretching, which comprises the following steps:

s1, feeding system: different raw materials in the raw material bin 6 are released in the material fixing bin 7 through the first electromagnetic valve 8, are quantified through the material fixing bin 7 and then are stored in the material collecting piece 3 in a centralized mode, the raw materials are discharged into the mixing bin 13 through the third electromagnetic valve 12, are mixed through the mixing bin 13 and the stirring rod 19, and then enter the extruder main body 23 through the fourth electromagnetic valve 16;

s2, melt extrusion: plasticizing and melting the mixed raw materials through the extruder main body 23 to make the raw materials into a solution, discharging air and moisture in the extruder main body 23 through a vacuum pump inside the extruder main body in a vacuum manner, then performing coarse filtration on the solution through the coarse filter 24, entering the fine filter 26 through the metering pump 25 for fine filtration, and then entering the flaker 27;

s3, casting: the melt is evenly distributed into three layers in the sheet casting machine 27 and flows out, and the flowing melt is processed into thick sheets in the sheet casting machine 27;

s4, longitudinal stretching: placing the preheated thick sheet into a longitudinal stretcher 28, longitudinally stretching the thick sheet through the longitudinal stretcher 28 to form a thin film, and then shaping;

s5, transverse stretching: after the heated film is placed in a transverse stretching machine 29, the film is transversely stretched by the transverse stretching machine 29 and is subjected to qualitative and cooling after being stretched;

s6, drawing and trimming: the film at the transverse drawing outlet enters a traction edge trimmer 30, the edge of the film is trimmed by the traction edge trimmer 30, film fragments can be collected to enter a feeding system for secondary utilization, the trimmed film is subjected to corona treatment by a corona treatment device and then is drawn to a winding machine 31;

s7, rolling: the film can be wound by the winding machine 31;

s8, slitting; the film is drawn from the winding machine 31 to the splitting machine 32, the tension and the flattening of the film are ensured in the process, the film is split into required specifications through the splitting machine 32, and then the split film is wound;

s9, finished product: packaging, weighing and warehousing the rolled finished product;

example 3:

the embodiment discloses a use method of intelligent manufacturing equipment of a color base film based on multidirectional stretching, which specifically comprises the following steps:

the method comprises the following steps: firstly, a user respectively adds raw materials into the raw material bin 6, the user controls the first motor 9 to work through a switch, the output end of the first motor 9 drives the anti-blocking rod 10 to rotate, the rotating anti-blocking rod 10 can avoid the blockage of the raw materials in the raw material bin 6, so that the falling of the raw materials is facilitated, the user controls the first electromagnetic valve 8 to work through the switch, the raw materials in the raw material bin 6 fall into the fixed material bin 7 through the first electromagnetic valve 8, the fixed material bin 7 is used for quantification, and the quantified raw materials are discharged into the aggregate part 3 through the second electromagnetic valve 11 for storage;

step two: then, the user discharges the raw materials inside the collecting member 3 to the interior of the mixing bin 13 through the third electromagnetic valve 12, at this time, the second motor 18 and the third motor 21 work, the output end of the second motor 18 drives the stirring rod 19 to rotate, the raw materials can be mixed through the stirring rod 19, the output end of the third motor 21 drives the gear 22 to rotate, the gear 22 can drive the toothed ring 20 to rotate, the toothed ring 20 drives the mixing bin 13 to rotate, the mixing bin 13 can drive the rotating ring 15 to rotate inside the rotating groove 14, at this time, the direction of the mixing bin 13 is opposite to the direction of the stirring rod 19, so that the raw materials can be better mixed, the user can also quantitatively prepare the raw materials while mixing, thereby saving the working time of the user and improving the working efficiency of the user, after the raw materials are completely mixed, the user turns off the third motor 21, the stirring rod 19 is controlled to slowly rotate through the second motor 18, the user can discharge the mixed raw materials in the mixing bin 13 by opening the fourth electromagnetic valve 16;

step three: finally, the mixed raw materials are dropped into the extruder body 23 through the bracket 1, the mixed raw materials are plasticized and melted through the extruder body 23 to be changed into a melt, air and moisture in the mixed raw materials are discharged in vacuum through a vacuum pump in the extruder body 23, then the melt is subjected to coarse filtration through a coarse filter 24, enters the fine filter 26 through a metering pump 25 to be subjected to fine filtration, and then enters a sheet casting machine 27, the melt is uniformly distributed into three layers in the sheet casting machine 27 to flow out, the flowing-out melt is processed into a thick sheet in the sheet casting machine 27, the preheated thick sheet is placed in a longitudinal stretcher 28, the thick sheet can be longitudinally stretched through the longitudinal stretcher 28 to be stretched into a thin film, then the thick sheet is shaped, the heated thin film is placed in a transverse stretcher 29 to be transversely stretched through the transverse stretcher 29, after stretching, the film at the outlet is subjected to qualitative and cooling, the film at the transverse drawing port enters a traction edge trimmer 30, the edge of the film is trimmed by the traction edge trimmer 30, film fragments can be collected to enter a feeding system for secondary utilization, the trimmed film is subjected to corona treatment by a corona treatment device and then is drawn to a winding machine 31, the film can be wound by the winding machine 31, the film is drawn from the winding machine 31 to a splitting machine 32, the tension and the flattening of the film are ensured in the process, the film is split into required specifications by the splitting machine 32, then the cut film is wound, and finally the wound finished product is packaged, weighed and put in storage.

The working principle is as follows: the user adds the raw materials into the interior of the raw material bin 6 respectively, the user controls the first motor 9 to work through the switch, the output end of the first motor 9 drives the anti-blocking rod 10 to rotate, the rotating anti-blocking rod 10 can avoid the raw material in the raw material bin 6 from being blocked, thereby facilitating the falling of the raw materials, the user controls the first electromagnetic valve 8 to work through the switch, the raw materials in the raw material bin 6 fall into the interior of the material fixing bin 7 through the first electromagnetic valve 8, the raw materials are quantified through the material fixing bin 7, the quantified raw materials are discharged into the interior of the material collecting piece 3 through the second electromagnetic valve 11 to be stored, the user discharges the raw materials in the interior of the material collecting piece 3 into the interior of the mixing bin 13 through the third electromagnetic valve 12, at the moment, the second motor 18 and the third motor 21 work, the output end of the second motor 18 drives the stirring rod 19 to rotate, the raw materials can be mixed through the stirring rod 19, and the output end of the third motor 21 drives the gear 22 to rotate, the gear ring 20 can be driven to rotate through the gear 22, the gear ring 20 drives the mixing bin 13 to rotate, the mixing bin 13 can drive the rotating ring 15 to rotate inside the rotating groove 14, at the moment, the direction of the mixing bin 13 is opposite to that of the stirring rod 19, so that raw materials can be better mixed, a user can quantitatively prepare raw materials while mixing, the working time of the user is saved, the working efficiency of the user is improved, after the raw materials are completely mixed, the user closes the third motor 21, controls the stirring rod 19 to slowly rotate through the second motor 18, can discharge the mixed raw materials inside the mixing bin 13 by opening the fourth electromagnetic valve 16, the mixed raw materials fall into the extruder main body 23 through the bracket 1, the mixed raw materials are plasticized and melted through the extruder main body 23, so that the raw materials are changed into a solution, and the air and water inside the extruder main body 23 are discharged in a vacuum mode through the vacuum pump inside the extruder main body 23, then the melt is roughly filtered by a rough filter 24, enters the interior of a fine filter 26 for fine filtration by a metering pump 25, then enters a sheet casting machine 27, the melt is uniformly distributed into three layers and flows out in the sheet casting machine 27, the flowing-out melt is processed into thick sheets in the sheet casting machine 27, the preheated thick sheets are placed in a longitudinal stretcher 28, the thick sheets can be longitudinally stretched by the longitudinal stretcher 28, the thick sheets are stretched into thin films, then the thick sheets are shaped, the heated thin films are placed in a transverse stretcher 29 and transversely stretched by a transverse stretcher 29, after stretching, the thin films are qualitative and cooled, the thin films at the transverse stretching outlet enter a traction edge trimmer 30, the edges of the thin films are trimmed by the traction edge trimmer 30, the thin film fragments can be collected in a feeding system for secondary utilization, the trimmed thin films are corona treated by a corona treatment device, then the film is drawn to a winding machine 31, the film can be wound through the winding machine 31, the film is drawn from the winding machine 31 to a splitting machine 32, the tension and the flattening of the film are ensured in the process, the film is cut into required specifications through the splitting machine 32, then the cut film is wound, and finally the wound finished product is packaged, weighed and put in storage.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The intelligent manufacturing equipment based on the multidirectional stretching colored base film is characterized by comprising a support (1), wherein the top end of the support (1) is fixedly connected with a fixing sleeve (2), the top end of the fixing sleeve (2) is fixedly connected with a material collecting part (3), the top end of the material collecting part (3) is provided with a material fixing box (4), two ends of the material fixing box (4) are fixedly connected with side plates (5), the bottom ends of the side plates (5) are fixedly connected with the material collecting part (3), the top end of the material fixing box (4) is uniformly provided with a raw material bin (6), the inside of the material fixing box (4) is uniformly provided with a material fixing bin (7), the bottom end of the material fixing bin (7) is provided with a first electromagnetic valve (8), the bottom end of the first electromagnetic valve (8) is connected with the material fixing bin (7), the bottom end of the material fixing bin (7) is provided with a second electromagnetic valve (11), the bottom end of the material collecting part (3) is provided with a third electromagnetic valve (12), the inner part of the fixed sleeve (2) is provided with a mixing bin (13), the inner walls of the bracket (1) and the fixed sleeve (2) are provided with rotating grooves (14), the inner parts of the rotating grooves (14) are connected with rotating rings (15) in a sliding manner, the inner walls of the rotating rings (15) are fixedly connected with the mixing bin (13), the bottom end of the mixing bin (13) is uniformly provided with fourth electromagnetic valves (16), the middle part of the bracket (1) is fixedly connected with a protective shell (17), the inner part of the protective shell (17) is provided with a second motor (18), the inner part of the mixing bin (13) is provided with a stirring rod (19), the bottom end of the stirring rod (19) penetrates through the mixing bin (13) and extends to the inner part of the protective shell (17), the bottom end of the stirring rod (19) is fixedly connected with the output end of the second motor (18), the bottom and the feed mixing bin (13) of puddler (19) rotate to be connected, the middle part fixedly connected with ring gear (20) of feed mixing bin (13), the bottom fixedly connected with third motor (21) of fixed cover (2), the output fixedly connected with gear (22) of third motor (21), and gear (22) and ring gear (20) mesh mutually.

2. The intelligent manufacturing equipment of color base film based on multi-directional stretching according to claim 1, characterized in that: one side of curb plate (5) is provided with first motor (9), the output fixedly connected with of first motor (9) prevents stifled pole (10), and prevents that the one end of stifled pole (10) passes a set of curb plate (5) and is connected through the bearing with another group curb plate (5), prevent all running through former feed bin (6) of stifled pole (10).

3. The intelligent manufacturing equipment of color base film based on multi-directional stretching according to claim 1 or 2, characterized in that: the bottom of support (1) is provided with extruder main part (23), the one end of extruder main part (23) is provided with coarse filter (24), the one end of coarse filter (24) is provided with fine filter (26), be provided with between coarse filter (24) and fine filter (26) measuring pump (25), and the one end of measuring pump (25) is connected with coarse filter (24), the other end of measuring pump (25) is connected with fine filter (26), the one end of fine filter (26) is provided with sheet casting machine (27), the one end of sheet casting machine (27) is provided with vertical stretcher (28), the one end of vertical stretcher (28) is provided with horizontal stretcher (29), the one end of horizontal stretcher (29) is provided with pulls bead cutter (30), the one end of pulling bead cutter (30) is provided with rolling machine (31), one end of the winding machine (31) is provided with a splitting machine (32), and one end of the splitting machine (32) is provided with a packaging machine (33).

4. The intelligent manufacturing equipment of color base film based on multi-directional stretching according to any one of claims 1-3, characterized in that: the bottom ends of the second electromagnetic valves (11) are all located inside the collecting part (3), and the bottom end of the third electromagnetic valve (12) is located inside the mixing bin (13).

5. The intelligent manufacturing equipment of color base film based on multi-directional stretching according to any one of claims 1-4, characterized in that: the control end of first solenoid valve (8) passes through external switch and external power electric connection, the control end of second solenoid valve (11) passes through external switch and external power electric connection, the control end of third solenoid valve (12) passes through external switch and external power electric connection, the control end of fourth solenoid valve (16) passes through external switch and external power electric connection, the control end of first motor (9) passes through external switch and external power electric connection, the control end of second motor (18) passes through external switch and external power electric connection, the control end of third motor (21) passes through external switch and external power electric connection.

6. The intelligent manufacturing equipment of color base film based on multi-directional stretching according to any one of claims 1-5, characterized in that: the control end of the extruder main body (23) is electrically connected with an external power supply through an external switch, the control end of the coarse filter (24) is electrically connected with the external power supply through an external switch, the control end of the metering pump (25) is electrically connected with the external power supply through an external switch, the control end of the fine filter (26) is electrically connected with the external power supply through an external switch, the control end of the die casting machine (27) is electrically connected with the external power supply through an external switch, the control end of the longitudinal stretcher (28) is electrically connected with the external power supply through an external switch, the control end of the transverse stretcher (29) is electrically connected with the external power supply through an external switch, the control end of the traction edge cutter (30) is electrically connected with the external power supply through an external switch, and the control end of the winding machine (31) is electrically connected with the external power supply through an external switch, the control end of the splitting machine (32) is electrically connected with an external power supply through an external switch, and the control end of the packaging machine (33) is electrically connected with the external power supply through the external switch.

7. A manufacturing process for the intelligent manufacturing equipment of color base film based on multi-directional stretching of any one of claims 1 to 6, characterized by: the process flow comprises the following steps:

s1, feeding system: different raw materials in a raw material bin (6) are released in a material fixing bin (7) through a first electromagnetic valve (8), are quantified through the material fixing bin (7), are stored in a concentrated mode in a material collecting piece (3), are discharged into a mixing bin (13) through a third electromagnetic valve (12), are mixed through the mixing bin (13) and a stirring rod (19), and then enter the interior of an extruder main body (23) through a fourth electromagnetic valve (16);

s2, melt extrusion: plasticizing and melting the mixed raw materials through an extruder main body (23) to enable the raw materials to become a solution, discharging air and moisture in the extruder main body (23) in a vacuum mode through a vacuum pump in the extruder main body, performing coarse filtration on the solution through a coarse filter (24), performing fine filtration through a metering pump (25) in a fine filter (26), and then feeding the solution into a casting machine (27);

s3, casting: the melt is uniformly distributed into three layers in a sheet casting machine (27) and flows out, and the flowing melt is processed into thick sheets in the sheet casting machine (27);

s4, longitudinal stretching: placing the preheated thick sheet into a longitudinal stretching machine (28), longitudinally stretching the thick sheet through the longitudinal stretching machine (28), stretching the thick sheet into a thin film, and then shaping;

s5, transverse stretching: placing the heated film into a transverse stretching machine (29), transversely stretching the heated film by the transverse stretching machine (29), and performing qualitative and cooling after stretching;

s6, traction trimming: the film at the transverse drawing outlet enters a traction edge trimmer (30), the edge of the film is trimmed by the traction edge trimmer (30), film fragments can be collected and enter a feeding system for secondary utilization, the trimmed film is subjected to corona treatment by a corona treatment device and then is drawn to a winding machine (31);

s7, rolling: the film can be wound through a winding machine (31);

s8, slitting; the film is drawn to a splitting machine (32) from a winding machine (31), the tension and the flattening of the film are ensured in the process, the film is split into required specifications through the splitting machine (32), and then the split film is wound;

8. Use of an intelligent manufacturing apparatus for multi-direction stretch based colored base film according to any of claims 1-6, characterized in that: the method specifically comprises the following steps:

the method comprises the following steps: firstly, a user adds raw materials into the raw material bin (6) respectively, the user controls the first motor (9) to work through a switch, the output end of the first motor (9) drives the anti-blocking rod (10) to rotate, the rotating anti-blocking rod (10) can avoid the blockage of the raw materials in the raw material bin (6), so that the raw materials can fall conveniently, the user controls the first electromagnetic valve (8) to work through the switch, the raw materials in the raw material bin (6) fall into the fixed material bin (7) through the first electromagnetic valve (8), the fixed material bin (7) is used for quantifying, and the quantified raw materials are discharged into the collecting piece (3) through the second electromagnetic valve (11) to be stored;

step two: then, the user discharges the raw materials in the collecting part (3) to the interior of the mixing bin (13) through the third electromagnetic valve (12), at the moment, the second motor (18) and the third motor (21) work, the output end of the second motor (18) drives the stirring rod (19) to rotate, the raw materials can be mixed through the stirring rod (19), the output end of the third motor (21) drives the gear (22) to rotate, the gear ring (20) can be driven to rotate through the gear (22), the gear ring (20) drives the mixing bin (13) to rotate, the mixing bin (13) can drive the rotating ring (15) to rotate in the interior of the rotating groove (14), at the moment, the rotation direction of the mixing bin (13) is opposite to that of the stirring rod (19), so that the raw materials can be better mixed, and the user can also quantitatively prepare the raw materials while mixing, thereby saving the working time of the user and improving the working efficiency of the user, after the raw materials are mixed, a user closes the third motor (21), controls the stirring rod (19) to slowly rotate through the second motor (18), and can discharge the mixed raw materials in the mixing bin (13) by opening the fourth electromagnetic valve (16);

step three: finally, the mixed raw materials fall into the interior of an extruder main body (23) through a bracket (1), the mixed raw materials are plasticized and melted through the extruder main body (23) so that the raw materials become a solution, air and moisture in the extruder main body (23) are discharged in vacuum through a vacuum pump, then the solution is subjected to coarse filtration through a coarse filter (24), enters the interior of a fine filter (26) through a metering pump (25) for fine filtration, then enters a sheet casting machine (27), the solution is uniformly distributed into three layers in the sheet casting machine (27) and flows out, the flowing melt is processed into a thick sheet in the sheet casting machine (27), the preheated thick sheet is placed in a longitudinal stretching machine (28), the thick sheet can be longitudinally stretched through the longitudinal stretching machine (28), the thick sheet is stretched into a thin film, and then the thin film is shaped, the method comprises the steps of putting a heated film into a transverse stretching machine (29), transversely stretching the heated film through the transverse stretching machine (29), performing qualitative and cooling after stretching, enabling the film at a transverse stretching outlet to enter a traction edge trimmer (30), trimming the edge of the film through the traction edge trimmer (30), collecting film fragments to enter a feeding system for secondary utilization, enabling the trimmed film to be subjected to corona treatment through a corona treatment device, then drawing the film to a winding machine (31), enabling the film to be wound through the winding machine (31), drawing the film from the winding machine (31) to a splitting machine (32), ensuring the tension of the film and flattening the film in the process, cutting the film into required specifications through the splitting machine (32), then winding the cut film, and finally packaging, weighing and warehousing the wound finished product.