CN114452889A - Method for realizing accurate dilution through injection pump - Google Patents
Method for realizing accurate dilution through injection pump Download PDFInfo
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- CN114452889A CN114452889A CN202111669441.7A CN202111669441A CN114452889A CN 114452889 A CN114452889 A CN 114452889A CN 202111669441 A CN202111669441 A CN 202111669441A CN 114452889 A CN114452889 A CN 114452889A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a method for realizing accurate dilution through an injection pump, which is characterized by comprising the following steps of: the device adopted by the method comprises a raw material container, a dilution container, an injection pump, a multi-way pipeline, an electric control pipeline valve body assembly, a PLC (programmable logic controller), an atomizer, a temperature sensor, a viscosity sensor, a data processor and a wireless data transmitter. The beneficial effects are that: according to the invention, the temperature sensor, the viscosity sensor and the data processor are adopted, so that the controller can add a corresponding correction value, the accuracy of the injection amount of the solvent is further ensured, the solvent can be efficiently atomized by adopting the atomizer, the fusion effect of the solvent and the solute is improved, the dilution effect is further ensured, the controller can carry out real-time data transmission with the outside by adopting the wireless data transmitter, and meanwhile, the control and management of workers on the controller are more convenient.
Description
Technical Field
The invention relates to the technical field of accurate dilution methods, in particular to a method capable of realizing accurate dilution through an injection pump.
Background
The dilution refers to a process of adding more solvent into the existing solution to reduce the concentration of the solution, the concentration of the solution is reduced after the dilution, but the total amount of solute is not changed, and a syringe pump is often needed to increase the injection amount of the solvent in the dilution operation, but the existing method for realizing accurate dilution through the syringe pump mainly has the following problems:
1. the lack of the temperature and viscosity detection function results in the controller being unable to add corresponding correction values, thereby easily affecting the accuracy of the solvent injection amount.
2. Lack the atomization effect, make can't carry out the efficient atomizing to the solvent to easily influence the fusion effect of solvent and solute, and then influence the dilution effect.
3. Lack the data synchronization function, make the controller unable carry out real-time data transmission with the external world, cause the staff to be convenient inadequately to the management of controlling of controller simultaneously.
Disclosure of Invention
The present invention is directed to solving the above problems by providing a method for achieving accurate dilution by a syringe pump.
The invention realizes the purpose through the following technical scheme:
a method for realizing accurate dilution by an injection pump adopts a device comprising a raw material container, a dilution container, an injection pump, a multi-way pipeline, an electric control pipeline valve body assembly, a PLC (programmable logic controller), an atomizer, a temperature sensor, a viscosity sensor, a data processor and a wireless data transmitter; the method specifically comprises the following steps:
step 1: firstly, connecting the input end of the injection pump with the raw material container, and connecting the output end of the injection pump with the dilution container through the multi-way pipeline;
step 2: the electric control pipeline valve body assembly is arranged in the multi-way pipeline and is electrically connected with the PLC;
and step 3: the temperature sensor and the viscosity sensor are arranged at the joint of the multi-way pipeline and the injection pump, and are electrically connected with the data processor;
and 4, step 4: the atomizer is arranged at the joint of the multi-way pipeline and the dilution container;
and 5: the PLC is electrically connected with the injection pump, the data processor and the wireless data transmitter.
Further, the injection pump in step 1 may stably and accurately deliver the solvent in the raw material container to the dilution container through the multi-channel pipe.
Further, the PLC controller in step 2 may control the electronic control pipeline valve body assembly to flexibly open and close according to a set value.
Further, the multi-way pipe in the step 2 can be used with a plurality of dilution containers according to actual use requirements.
Furthermore, the temperature sensor and the viscosity sensor in the step 3 can detect the temperature and the viscosity of the solvent, and the data processor performs data operation, so that the PLC controller can add a correction value to the injection pump and the electric control pipeline valve body assembly in management and control, thereby further ensuring the accuracy of the injection amount of the solvent.
Further, the atomizer in the step 4 can atomize the solvent which is accurately quantified, so that the fusion of the solvent and the target liquid can be more sufficient.
Furthermore, the wireless data transmitter in the step 5 can enable the PLC controller to perform real-time data transmission with an external master controller, and enable a worker to perform more convenient and faster operation and control management on the PLC controller.
The invention has the beneficial effects that:
1. according to the invention, the temperature sensor, the viscosity sensor and the data processor are adopted, so that the controller can add corresponding correction values, and the accuracy of the injection amount of the solvent is further ensured;
2. according to the invention, the atomizer is adopted, so that the solvent can be efficiently atomized, the fusion effect of the solvent and the solute is improved, and the dilution effect is further ensured;
3. according to the invention, the wireless data transmitter is adopted, so that the controller can carry out real-time data transmission with the outside, and meanwhile, the control and management of workers on the controller are more convenient.
Detailed Description
A method for realizing accurate dilution by an injection pump adopts a device comprising a raw material container, a dilution container, an injection pump, a multi-way pipeline, an electric control pipeline valve body assembly, a PLC (programmable logic controller), an atomizer, a temperature sensor, a viscosity sensor, a data processor and a wireless data transmitter; the method specifically comprises the following steps:
step 1: firstly, connecting the input end of the injection pump with the raw material container, and connecting the output end of the injection pump with the dilution container through the multi-way pipeline;
step 2: the electric control pipeline valve body assembly is arranged in the multi-way pipeline and is electrically connected with the PLC;
and step 3: the temperature sensor and the viscosity sensor are arranged at the joint of the multi-way pipeline and the injection pump, and are electrically connected with the data processor;
and 4, step 4: the atomizer is arranged at the joint of the multi-way pipeline and the dilution container;
and 5: the PLC is electrically connected with the injection pump, the data processor and the wireless data transmitter.
In this embodiment, the injection pump in step 1 can stably and accurately convey the solvent in the raw material container to the dilution container through the multi-channel pipe.
In this embodiment, the PLC controller in step 2 may control the electronic control pipeline valve assembly to flexibly open and close according to a set value.
In this embodiment, the multi-way pipe in the step 2 may be used with a plurality of dilution containers according to actual use requirements.
In this embodiment, the temperature sensor and the viscosity sensor in step 3 can detect the temperature and viscosity of the solvent, and perform data operation through the data processor, so that the PLC controller can add a correction value to the injection pump and the electronic control pipeline valve body assembly management and control, thereby further ensuring the accuracy of the solvent injection amount.
In this embodiment, the atomizer in step 4 may atomize the solvent that has been accurately quantified, so as to ensure that the solvent and the target liquid can be more sufficiently fused.
In this embodiment, the wireless data transmitter in step 5 can enable the PLC controller to perform real-time data transmission with an external master controller, and enable a worker to perform control management on the PLC controller more conveniently and quickly.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A method of enabling accurate dilution by a syringe pump, characterized by: the device adopted by the method comprises a raw material container, a dilution container, an injection pump, a multi-way pipeline, an electric control pipeline valve body assembly, a PLC (programmable logic controller), an atomizer, a temperature sensor, a viscosity sensor, a data processor and a wireless data transmitter; the method specifically comprises the following steps:
step 1: firstly, connecting the input end of the injection pump with the raw material container, and connecting the output end of the injection pump with the dilution container through the multi-way pipeline;
step 2: the electric control pipeline valve body assembly is arranged in the multi-way pipeline and is electrically connected with the PLC;
and step 3: the temperature sensor and the viscosity sensor are arranged at the joint of the multi-way pipeline and the injection pump, and are electrically connected with the data processor;
and 4, step 4: the atomizer is arranged at the joint of the multi-way pipeline and the dilution container;
and 5: the PLC is electrically connected with the injection pump, the data processor and the wireless data transmitter.
2. A method of enabling accurate dilution by a syringe pump according to claim 1, wherein: the injection pump in the step 1 can stably and accurately convey the solvent in the raw material container to the dilution container through the multi-channel pipeline.
3. A method of enabling accurate dilution by a syringe pump according to claim 1, wherein: the PLC in the step 2 can control the electric control pipeline valve body assembly to flexibly open and close according to a set numerical value.
4. A method of enabling accurate dilution by a syringe pump according to claim 1, wherein: the multi-way pipeline in the step 2 can be matched with a plurality of dilution containers for use according to actual use requirements.
5. A method of enabling accurate dilution by a syringe pump according to claim 1, wherein: in the step 3, the temperature sensor and the viscosity sensor can detect the temperature and the viscosity of the solvent, and data operation is performed through the data processor, so that the PLC can add a correction value to the injection pump and the electric control pipeline valve body assembly in management and control, and the accuracy of the injection amount of the solvent is further ensured.
6. A method of enabling accurate dilution by a syringe pump according to claim 1, wherein: the atomizer in the step 4 can atomize the solvent which is accurately quantified, so that the fusion of the solvent and the target liquid can be more sufficient.
7. A method of enabling accurate dilution by a syringe pump according to claim 1, wherein: and in the step 5, the wireless data transmitter can enable the PLC to carry out real-time data transmission with an external master controller, and enables a worker to more conveniently and rapidly manage the control of the PLC.
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CN202111669441.7A CN114452889B (en) | 2021-12-31 | 2021-12-31 | Method for realizing accurate dilution through injection pump |
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CN202111669441.7A CN114452889B (en) | 2021-12-31 | 2021-12-31 | Method for realizing accurate dilution through injection pump |
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2021
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