CN114452799A - Efficient purification washing tower system based on acid-base waste gas treatment and working method thereof - Google Patents

Efficient purification washing tower system based on acid-base waste gas treatment and working method thereof Download PDF

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CN114452799A
CN114452799A CN202111600929.4A CN202111600929A CN114452799A CN 114452799 A CN114452799 A CN 114452799A CN 202111600929 A CN202111600929 A CN 202111600929A CN 114452799 A CN114452799 A CN 114452799A
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waste gas
gas
tower
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张宇
王炳和
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Taicang Yugemingye Environmental Protection Equipment Co ltd
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Taicang Yugemingye Environmental Protection Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/04Combinations of filters with settling tanks
    • B01D36/045Combination of filters with centrifugal separation devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • B01D47/021Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by bubbling the gas through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/265Drying gases or vapours by refrigeration (condensation)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/40Acidic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/42Basic components

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Abstract

The invention discloses an efficient purification washing tower system based on acid-base waste gas treatment, which comprises a waste gas treatment mechanism: the device comprises a first-stage washing tower and a second-stage washing tower, wherein a first-stage exhaust port of the first-stage washing tower is connected with a second-stage air inlet of the second-stage washing tower, a water storage tank, a packing layer, a spraying device and a demisting layer are sequentially arranged in the tower bodies of the first-stage washing tower and the second-stage washing tower from bottom to top, a water outlet of the water storage tank is connected with a centrifugal separator, a water outlet of the centrifugal separator is connected with a filtering device, a water outlet of the filtering device is connected with a water tank, and a sewage discharge port of the centrifugal separator and the filtering device is connected with a sludge treatment device; the dosing device comprises a reaction kettle and a dosing barrel, wherein a water inlet of the reaction kettle is connected with a water tank, a feed inlet is connected with the dosing barrel, and the reaction kettle is connected with a spraying device through a circulating pipeline. The efficient purification washing tower system based on acid-base waste gas treatment has a good waste gas purification effect, can reduce emission pollution, and is energy-saving and environment-friendly.

Description

Efficient purification washing tower system based on acid-base waste gas treatment and working method thereof
Technical Field
The invention belongs to the technical field of waste gas treatment, and particularly relates to an efficient purification washing tower system based on acid-base waste gas treatment. The invention also relates to a working method of the efficient purification washing tower system based on acid-base waste gas treatment.
Background
In chemical, mechanical, electronic and metallurgical industrial production, a large amount of acidic or alkaline gas is generated, the acidic or alkaline waste gas has a chronic toxic effect on human health, and the industrial waste gas specified in China must meet the national standard to be discharged.
The washing tower is a gas purification treatment device, which can adsorb various toxic and harmful substances in the waste gas through activated carbon filler or biological filler, and the like, thereby being widely applied to industrial waste gas purification in the industries of chemical industry, electronics, machinery, coal, metallurgy, and the like. The washing tower usually comprises a packing layer and a spraying group, waste gas enters the washing tower from the bottom, passes through the packing layer and the spraying group and is discharged from an outlet at the upper part, and the spraying group sprays atomized water, so that the adsorption of the packing layer can be promoted, and larger particles in the waste gas can be cleaned.
Current acid-base exhaust-gas treatment scrubbing tower is when handling acid-base waste gas, mostly only possessed exhaust-gas treatment mechanism, however exhaust-gas treatment mechanism is handling the in-process of waste gas, very easily drop exhaust-gas treatment mechanism's bottom after wetting impurity in the waste gas, cause secondary pollution to exhaust-gas treatment mechanism, and influence the exhaust-gas treatment effect in its later stage, and exhaust-gas treatment mechanism purifying effect is relatively poor, can't purify the acid-base thing in the waste gas fully, can seriously pollute the environment after discharging, the feature of environmental protection is relatively poor.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide the efficient purification washing tower system based on acid-base waste gas treatment, which has the advantages of simple and reasonable structure, good waste gas purification effect, energy conservation and environmental protection, and can reduce emission pollution.
The technical scheme is as follows: an efficient purification washing tower system based on acid-base waste gas treatment comprises a waste gas treatment mechanism, a waste water treatment mechanism and a dosing device, wherein the waste gas treatment mechanism comprises a first-stage washing tower and a second-stage washing tower, a first-stage air inlet is formed in the lower end of one side of the first-stage washing tower, a first-stage air outlet in the top of the first-stage washing tower is connected with a second-stage air inlet in the lower end of the second-stage washing tower, a second-stage air outlet is formed in the top of the second-stage washing tower, purified air in the second-stage air outlet is discharged into the air through a fan, the first-stage washing tower and the second-stage washing tower are identical in structure, a water storage tank, a packing layer, a spraying device and a demisting layer are sequentially arranged in a tower body from bottom to top, a water outlet is formed in the bottom of one side of the water storage tank, and the water outlets of the first-stage washing tower and the second-stage washing tower are connected with the waste water treatment mechanism through a water pump and a drainage pipe; the wastewater treatment mechanism comprises a centrifugal separator, a filtering device, a water tank and a sludge treatment device, wherein the centrifugal separator is used for carrying out solid-liquid separation on wastewater, a water outlet is connected with the filtering device, a liquid water outlet filtered by the filtering device is connected with the water tank, and sewage outlets of the centrifugal separator and the filtering device are connected with the sludge treatment device; the dosing device comprises a reaction kettle and a dosing barrel, wherein a water inlet and a feed inlet are formed in the reaction kettle, the water inlet is connected with a water tank, the feed inlet is connected with the dosing barrel, different washing liquids can be configured aiming at different pH values of waste gas in a washing tower, so that the washing effect of the washing liquids reaches the highest level, and the output port of the reaction kettle is connected with a spraying device through a circulating pipeline. Acid-base waste gas is taken through the first-stage washing, and second grade scrubbing tower second grade exhaust-gas treatment has improved the exhaust purification effect, and the washing liquid of every scrubbing tower is through different reation kettle configurations, and waste water after the washing can be recycled after waste water treatment mechanism handles, not only can improve the exhaust purification effect, and can reduce the emission pollution, has practiced thrift water and medicament, and is energy-concerving and environment-protective.
Furthermore, the packing layer of the efficient purification washing tower system based on acid-base waste gas treatment comprises a first packing layer and a second packing layer, wherein grid plates are arranged below the first packing layer and the second packing layer, and can uniformly distribute gas, slow down the rising speed of the gas and improve the treatment effect of the packing layer; the spraying device comprises a first-stage spraying device and a second-stage spraying device, wherein the first-stage spraying device is arranged above the first packing layer and below the second packing layer, and the second-stage spraying device is arranged above the second packing layer and below the defogging layer. Two packing layers and two opposite spraying layers are arranged in the washing tower, so that the purification effect is further improved.
Further, foretell high-efficient washing tower system that purifies based on acid-base exhaust-gas treatment, the one-level sprays to spray to be the same with the second grade spray structure, including spraying the person in charge, spray branch pipe and nozzle, spray the person in charge and locate tower body central point and put, one end and tower body inner wall connection, one end stretches out the tower body and is connected with the circulating line, it is equipped with the branch pipe that sprays that the symmetry set up to spray the person in charge both sides, it is equipped with a plurality ofly to spray the branch pipe, and sprays branch pipe one end and spray the person in charge intercommunication, one end and tower body internal connection, the nozzle is located and is sprayed on the person in charge and the branch pipe that sprays. The arrangement ensures that the spraying device has firm structure and the spraying nozzles are uniformly distributed.
Furthermore, according to the acid-base waste gas treatment-based efficient purification washing tower system, the nozzles are uniformly distributed on concentric circles concentric with the inner wall of the tower body, and the concentric circles are uniformly distributed along the radius direction of the tower body, so that the spray nozzles are fully and uniformly distributed in the tower body, and the best spray effect is achieved.
Further, foretell high efficiency purifies scrubbing tower system based on acid-base exhaust-gas treatment, primary air inlet department is equipped with ozone generator, ozone generator passes through the ozone air duct and is connected with primary air inlet, gets rid of the foul smell in the waste gas through ozone generator, disinfects the purification to the waste gas.
Further, foretell high-efficient purification scrubbing tower system based on acid-base exhaust-gas treatment, aqua storage tank one side is equipped with the washing mouth, the washing mouth passes through the pipeline and is connected with the pond, also can directly be connected with outside water source. When the deposited sludge in the water storage tank is more, water can be introduced into the water storage tank through the cleaning port to clean the water storage tank.
Further, foretell high-efficient washing tower system that purifies based on acid-base exhaust-gas treatment, the tower body outer wall is equipped with a plurality of observation windows, corresponds the setting in aqua storage tank upper portion, spray the district, remove the fog area, the condition in the observation tower of being convenient for.
Further, the efficient purification and washing tower system based on acid-base waste gas treatment further comprises a control system, and the control system is electrically connected with the waste gas treatment mechanism, the waste water treatment mechanism and the dosing device.
Further, foretell high-efficient purification scrubbing tower system based on acid-base exhaust-gas treatment, still be equipped with the PH value detector in the tower body of one-level scrubbing tower and second grade scrubbing tower, second grade gas vent department is equipped with air detector, PH value detector, air detector all are connected with control system electricity. The flow of the water tank and the dosing barrel can be controlled after the data analysis of the system is controlled through the numerical value detected by the PH value detector, the proportion of the washing liquid in the reaction kettle is set, and the washing liquid proportion corresponds to the waste gas condition in the first-stage washing tower and the second-stage washing tower respectively, so that the reasonable use of the medicament is ensured while the washing liquid achieves the optimal washing; the air detector detects air discharged from the secondary air outlet, purified air is discharged into the air after the air detector detects the air to be qualified, the air detector detects the air to be unqualified, and waste gas enters the second air inlet to be processed until the air detector reaches the emission standard.
The invention also provides a working method of the efficient purification washing tower system based on acid-base waste gas treatment, which comprises the following steps:
1) introducing the generated acid-base waste gas into a primary gas inlet, simultaneously starting an ozone generator, introducing ozone into the primary gas inlet through an ozone gas guide tube, removing odor in the waste gas, and disinfecting and purifying the waste gas;
2) waste gas enters a first-stage washing tower, gas is uniformly distributed through a grid plate, the rising speed of the gas is slowed down, then gas-liquid exchange is carried out through a first packing layer, fine particles in the waste gas are eluted, and part of gas dissolved in water is absorbed;
3) continuously rising waste gas is subjected to primary spray washing;
4) the waste gas after primary washing and absorption continuously rises, and is subjected to secondary treatment through the grid plate, the second filler layer and the secondary spraying, so that the treatment effect is ensured;
5) the gas after the secondary treatment rises to a demisting layer for condensation demisting;
6) the demisted gas is discharged from a primary exhaust port to finish primary waste gas treatment;
7) gas discharged from the first-stage gas outlet enters a second-stage washing tower from a second-stage gas inlet, the step 2-5 is repeated, and secondary waste gas treatment is carried out on the waste gas;
8) the gas treated by the secondary waste gas treatment is detected by an air detector at the secondary exhaust port, the detection is qualified, the purified air is discharged into the air from the secondary exhaust port, the detection is unqualified, the gas enters the secondary air inlet through an exhaust pipeline and then is subjected to secondary waste gas treatment until the detection is qualified, and the gas reaches the emission standard;
9) after the washing liquid wastewater in the water storage tanks of the first-stage washing tower and the second-stage washing tower is stored to a certain amount, the wastewater is discharged into a wastewater treatment mechanism through a water pump and a drainage pipeline for wastewater treatment;
10) the wastewater enters a centrifugal separator, solid-liquid separation is carried out on the wastewater through the centrifugal separator, the wastewater after preliminary purification enters a filtering device, the purified water after filtration by the filtering device is discharged into a water tank, and the water in the water tank can be recycled; meanwhile, the mud separated by the centrifugal separator and the solid impurities filtered by the filtering device are discharged into a sludge treatment device for sludge treatment;
11) during spraying, the PH value of waste gas in a detection tower of a PH detector is detected, a control system controls the flow of a water tank and a dosing barrel through a detection value, and the proportion of washing liquid in a reaction kettle is set, so that the spraying effect is optimal;
12) the washing liquid prepared in the reaction kettle is sent to a spraying device through a circulating pipeline for recycling.
The technical scheme shows that the invention has the following beneficial effects: according to the efficient purification washing tower system based on acid-base waste gas treatment, acid-base waste gas is subjected to primary washing tower and secondary waste gas treatment by the secondary washing tower, so that the waste gas purification effect is improved, the washing liquid of each washing tower is configured by different reaction kettles, and the washed waste water can be recycled after being treated by the waste water treatment mechanism, so that the waste gas purification effect can be improved, the emission pollution can be reduced, water and medicaments are saved, and the system is energy-saving and environment-friendly.
Drawings
FIG. 1 is a schematic structural diagram of a high-efficiency purification scrubber system based on acid-base waste gas treatment according to the present invention;
FIG. 2 is a schematic structural diagram of a spraying device of the high-efficiency purification scrubber system based on acid-base waste gas treatment according to the present invention;
in the figure: 1 first-stage washing tower, 11 first-stage air inlets, 12 first-stage air outlets, 13 tower bodies, 14 water outlets, 15 cleaning ports, 16 observation windows, 2 second-stage washing towers, 21 second-stage air inlets, 22 second-stage air outlets, 3 water storage tanks, 4 packing layers, 41 first packing layers, 42 second packing layers, 43 grid plates, 5 spraying devices, 51 first-stage spraying, 52 second-stage spraying, 53 spraying main pipes, 54 spraying branch pipes, 55 nozzles, 6 demisting layers, 7 water pumps, 8 wastewater treatment mechanisms, 81 centrifugal separators, 82 filtering devices, 83 water tanks, 84 sludge treatment devices, 9 dosing devices, 91 reaction kettles, 92 dosing barrels, 93 circulating pipelines and 10 ozone generators.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1
If shown in fig. 1-2, a high-efficient purification scrubbing tower system based on acid-base exhaust-gas treatment, includes exhaust-gas treatment mechanism, wastewater treatment mechanism 8 and charge device 9, exhaust-gas treatment mechanism includes one-level scrubbing tower 1 and second grade scrubbing tower 2, one-level scrubbing tower 1 one side lower extreme is equipped with one-level air inlet 11, the one-level gas vent 12 at one-level scrubbing tower 1 top is connected with second grade air inlet 21 of second grade scrubbing tower 2 lower extreme, be equipped with second grade gas vent 22 at second grade scrubbing tower 2 top, the air purification of second grade gas vent 22 is passed through the fan and is discharged into the air, one-level scrubbing tower 1 is the same with second grade scrubbing tower 2 structure, and tank 3, packing layer 4, spray set 5 and defogging layer 6 are equipped with from up down in proper order in the tower body 13, tank 3 one side bottom is equipped with outlet 14, the outlet 14 of one-level scrubbing tower 1 and second grade scrubbing tower 2 passes through water pump 7, water pump 7, The drainage pipelines are all connected with the wastewater treatment mechanism 8; the wastewater treatment mechanism 8 comprises a centrifugal separator 81, a filtering device 82, a water tank 83 and a sludge treatment device 84, the centrifugal separator 81 is used for carrying out solid-liquid separation on wastewater, a water outlet is connected with the filtering device 82, a liquid water outlet filtered by the filtering device 82 is connected with the water tank 83, and sewage outlets of the centrifugal separator 81 and the filtering device 82 are connected with the sludge treatment device 84; the first-stage washing tower 1 and the second-stage washing tower 2 are both provided with a dosing device 9, the dosing device 9 comprises a reaction kettle 91 and a dosing barrel 92, the reaction kettle 91 is provided with a water inlet and a feed inlet, the water inlet is connected with the water tank 83, the feed inlet is connected with the dosing barrel 92, different washing liquids can be configured aiming at different pH values of waste gas in the washing tower, so that the washing effect of the washing liquids can be optimal, and the output port of the reaction kettle 91 is connected with the spraying device 5 through a circulating pipeline 93; the device also comprises a control system, wherein the control system is electrically connected with the waste gas treatment mechanism, the waste water treatment mechanism 8 and the dosing device 9.
Acid-base waste gas takes 1, 2 second grade exhaust-gas treatment of second grade scrubbing tower through the one-level washing, has improved waste gas purification effect, and the washing liquid of every scrubbing tower is through different reation kettle 91 configurations, and waste water after the washing can be recycled after 8 processing of waste water treatment mechanism, not only can improve waste gas purification effect, and can reduce discharge pollution, has practiced thrift water and medicament, and is energy-concerving and environment-protective.
Example 2
If shown in fig. 1-2, a high-efficient purification scrubbing tower system based on acid-base exhaust-gas treatment, includes exhaust-gas treatment mechanism, wastewater treatment mechanism 8 and charge device 9, exhaust-gas treatment mechanism includes one-level scrubbing tower 1 and second grade scrubbing tower 2, one-level scrubbing tower 1 one side lower extreme is equipped with one-level air inlet 11, the one-level gas vent 12 at one-level scrubbing tower 1 top is connected with second grade air inlet 21 of second grade scrubbing tower 2 lower extreme, be equipped with second grade gas vent 22 at second grade scrubbing tower 2 top, the air purification of second grade gas vent 22 is passed through the fan and is discharged into the air, one-level scrubbing tower 1 is the same with second grade scrubbing tower 2 structure, and tank 3, packing layer 4, spray set 5 and defogging layer 6 are equipped with from up down in proper order in the tower body 13, tank 3 one side bottom is equipped with outlet 14, the outlet 14 of one-level scrubbing tower 1 and second grade scrubbing tower 2 passes through water pump 7, water pump 7, The drainage pipelines are all connected with the wastewater treatment mechanism 8; the wastewater treatment mechanism 8 comprises a centrifugal separator 81, a filtering device 82, a water tank 83 and a sludge treatment device 84, the centrifugal separator 81 is used for carrying out solid-liquid separation on wastewater, a water outlet is connected with the filtering device 82, a liquid water outlet filtered by the filtering device 82 is connected with the water tank 83, and sewage outlets of the centrifugal separator 81 and the filtering device 82 are connected with the sludge treatment device 84; the first-stage washing tower 1 and the second-stage washing tower 2 are both provided with a dosing device 9, the dosing device 9 comprises a reaction kettle 91 and a dosing barrel 92, the reaction kettle 91 is provided with a water inlet and a feed inlet, the water inlet is connected with the water tank 83, the feed inlet is connected with the dosing barrel 92, different washing liquids can be configured aiming at different pH values of waste gas in the washing tower, so that the washing effect of the washing liquids can be optimal, and the output port of the reaction kettle 91 is connected with the spraying device 5 through a circulating pipeline 93; the device also comprises a control system, wherein the control system is electrically connected with the waste gas treatment mechanism, the waste water treatment mechanism 8 and the dosing device 9.
If the packing layer 4 is shown in fig. 1, the first packing layer 41 and the second packing layer 42 are included, the grids 42 are arranged below the first packing layer 41 and the second packing layer 42, and the grids 43 can make the gas distributed uniformly, slow down the rising speed of the gas and improve the treatment effect of the packing layers; the spraying device 5 comprises a first-stage spraying device 51 and a second-stage spraying device 52, wherein the first-stage spraying device 51 is arranged above the first packing layer 41 and below the second packing layer 42, and the second-stage spraying device 52 is arranged above the second packing layer 52 and below the defogging layer 6. Two packing layers and two phase spraying layers are arranged in the washing tower, so that the purification effect is further improved.
If fig. 2 shows, the one-level sprays 51 and the second grade sprays 52 the structure the same, including spraying to be responsible for 53, spray branch pipe 54 and nozzle 55, spray to be responsible for 53 and locate tower body 13 central point and put, one end and tower body 13 inner wall connection, one end stretches out tower body 13 and is connected with circulating line 93, spray to be responsible for 53 both sides and be equipped with the spray branch pipe 54 that the symmetry set up, spray branch pipe 54 and be equipped with a plurality ofly, and spray branch pipe 54 one end and spray to be responsible for 53 intercommunication, one end and tower body 13 inner arm connection, nozzle 55 is located and is sprayed on being responsible for 53 and spray branch pipe 54, evenly arranges on the concentric circle with tower body 13 inner wall, and each concentric circle evenly arranges along tower body 13 direction of radius. The arrangement ensures that the spraying device 5 has firm structure and the spraying nozzles 55 are uniformly distributed, so that the spraying effect is optimal.
If shown in fig. 1, the primary air inlet 11 is provided with an ozone generator 10, the ozone generator 10 is connected with the primary air inlet 11 through an ozone air duct, and the ozone generator 10 removes the odor in the exhaust gas to disinfect and purify the exhaust gas.
The utility model discloses a water storage tank 3, including reservoir tank 3, the water storage tank 3 is equipped with washing mouth 15 on one side, washing mouth 15 passes through the pipeline and is connected with pond 83, also can directly be connected with outside water source, and when the sedimentary mud is more in the reservoir tank 3, accessible washing mouth 15 leads to water in to reservoir tank 3, washs reservoir tank 3.
The outer wall of the tower body 13 is provided with a plurality of observation windows 16 which are correspondingly arranged at the upper part of the water storage tank 3, the spraying area and the demisting area, so that the condition in the tower can be observed conveniently.
Still be equipped with the PH value detector in the tower body 13 of one-level scrubbing tower 1 and second grade scrubbing tower 2, second grade gas vent 22 department is equipped with the air detector, PH value detector, air detector all are connected with control system electricity. Through the numerical value that the PH value detector detected, control system data analysis back, steerable pond 83 and the flow of adding medicine bucket 92 set for the washing liquid proportion in reation kettle 91. The air detector detects air discharged from the secondary air outlet 22, purified air is discharged into the air after the air detector detects the air, the air detector does not detect the air, and waste gas enters the second air inlet 21 for reprocessing.
An operating method of an efficient purification washing tower system based on acid-base waste gas treatment comprises the following steps:
1) introducing the generated acid-base waste gas into a primary gas inlet 11, starting an ozone generator 10, introducing ozone into the primary gas inlet through an ozone gas guide tube, removing odor in the waste gas, and disinfecting and purifying the waste gas;
2) waste gas enters a first-stage washing tower 1, gas is uniformly distributed through a grid plate 43, the rising speed of the gas is slowed down, then gas-liquid exchange is carried out through a first packing layer 41, fine particles in the waste gas are eluted, and part of gas dissolved in water is absorbed;
3) the continuously rising waste gas is flushed by the primary spray 51;
4) the waste gas after the first-stage washing and absorption continuously rises and is subjected to secondary treatment through the grid plate 43, the second filler layer 42 and the second-stage spraying 52, so that the treatment effect is ensured;
5) the gas after the secondary treatment rises to the demisting layer 6 for condensation demisting;
6) the demisted gas is discharged from the primary exhaust port 12 to complete primary waste gas treatment;
7) gas discharged from the primary exhaust port 12 enters the secondary washing tower 2 from the secondary air inlet 21, the step 2-5 is repeated, and secondary waste gas treatment is carried out on the waste gas;
8) the gas treated by the secondary waste gas treatment is detected by an air detector at the secondary exhaust port 22, the detection is qualified, the purified air is discharged into the air from the secondary exhaust port 22, the detection is unqualified, the gas enters the secondary air inlet 21 through an exhaust pipeline and then is subjected to the secondary waste gas treatment until the detection is qualified, and the emission standard is reached;
9) after the washing liquid wastewater in the water storage tanks 3 of the first-stage washing tower 1 and the second-stage washing tower 2 is stored to a certain amount, the wastewater is discharged into a wastewater treatment mechanism 8 through a water pump 7 and a drainage pipeline for wastewater treatment;
10) the wastewater enters a centrifugal separator 81, solid-liquid separation is carried out through the centrifugal separator 81, the wastewater after primary purification enters a filtering device 82, the purified water after filtration through the filtering device 82 is discharged into a water tank 83, and the water in the water tank 83 can be recycled; simultaneously, the slurry separated by the centrifugal separator 81 and the solid impurities filtered by the filtering device 82 are discharged into a sludge treatment device 84 for sludge treatment;
11) during spraying, the control system controls the flow of the water tank 83 and the dosing barrel 92 through a detection value by detecting the PH value of the waste gas in the detection tower of the PH detector, and sets the proportion of the washing liquid in the reaction kettle 91, so that the spraying effect is optimal; 12) the cleaning solution prepared in the reaction kettle 91 is sent to the spraying device 5 through the circulating pipeline 93 for recycling.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.

Claims (10)

1. The utility model provides a high-efficient purification scrubbing tower system based on acid-base exhaust-gas treatment which characterized in that: including exhaust-gas treatment mechanism, waste water treatment mechanism (8) and charge device (9), exhaust-gas treatment mechanism includes one-level scrubbing tower (1) and second grade scrubbing tower (2), one-level scrubbing tower (1) one side lower extreme is equipped with one-level air inlet (11), one-level scrubbing tower (1) top one-level gas vent (12) are connected with second grade scrubbing tower lower extreme second grade air inlet (21), second grade scrubbing tower (2) top is equipped with second grade gas vent (22), and the air-purifying of second grade gas vent (22) is passed through the fan and is discharged into in the air, one-level scrubbing tower (1) and second grade scrubbing tower (2) structure are the same, from up being equipped with aqua storage tank (3), packing layer (4), spray set (5) and defogging layer (6) down in proper order in tower body (13), aqua storage tank (3) one side bottom is equipped with outlet (14), outlet (14) of one-level scrubbing tower (1) and second grade scrubbing tower (2) are through water pump (7), The drainage pipelines are all connected with a wastewater treatment mechanism (8); the wastewater treatment mechanism (8) comprises a centrifugal separator (81), a filtering device (82), a water tank (83) and a sludge treatment device (84), the centrifugal separator (81) is used for carrying out solid-liquid separation on wastewater, a water outlet is connected with the filtering device (82), the filtered water outlet of the filtering device (82) is connected with the water tank (83), and sewage outlets of the centrifugal separator (81) and the filtering device (82) are connected with the sludge treatment device (84); medicine device (9) include reation kettle (91), add medicine bucket (92), be equipped with water inlet and feed inlet on reation kettle (91), the water inlet is connected with pond (83), and the feed inlet is connected with medicine bucket (92), the delivery outlet of reation kettle (91) passes through circulating line (93) and is connected with spray set (5).
2. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 1, wherein: packing layer (4) includes first packing layer (41), second packing layer (42), first packing layer (41), second packing layer (42) below all are equipped with grid tray (43), spray set (5) spray (51), second grade including one-level spray (52), first packing layer (41) top is located in one-level spray (51), is located second packing layer (42) below, second packing layer (42) top is located in second grade spray (52), is located defogging layer (6) below.
3. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 2, wherein: the one-level sprays (51) and sprays (52) the structure the same with the second grade, including spraying and being responsible for (53), spray branch pipe (54) and nozzle (55), spray and be responsible for (53) and locate tower body (13) central point and put, one end and tower body (13) inner wall connection, one end stretches out tower body (13) and is connected with circulating line (93), spray branch pipe (54) that be responsible for (53) both sides and be equipped with the symmetry and set up, spray branch pipe (54) are equipped with a plurality ofly, and spray branch pipe (54) one end and spray and be responsible for (53) intercommunication, one end and tower body (13) inner wall connection, be responsible for nozzle (55) and locate and spray branch pipe (54) on spray branch pipe (53).
4. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 3, wherein: the nozzles (55) are uniformly distributed on concentric circles concentric with the inner wall of the tower body (13), and the concentric circles are uniformly distributed along the radius direction of the tower body (13).
5. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 1, wherein: the ozone generator (10) is arranged at the position of the primary air inlet (11), and the ozone generator (10) is connected with the primary air inlet (11) through an ozone air duct.
6. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 1, wherein: one side of the water storage tank (3) is provided with a cleaning opening (15), and the cleaning opening (15) is connected with a water tank (83) through a pipeline.
7. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 1, wherein: the outer wall of the tower body (13) is provided with a plurality of observation windows (16).
8. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 1, wherein: the device also comprises a control system, wherein the control system is electrically connected with the waste gas treatment mechanism, the waste water treatment mechanism (8) and the dosing device (9).
9. The high-efficiency purification scrubber system based on acid-base waste gas treatment as claimed in claim 8, wherein: still be equipped with the PH value detector in the tower body of one-level scrubbing tower (1) and second grade scrubbing tower (2), second grade gas vent (22) department is equipped with the air detector, PH value detector, air detector all are connected with control system electricity.
10. The operating method of the high-efficiency purification scrubber system based on acid-base waste gas treatment according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
1) introducing the generated acid-base waste gas into a primary gas inlet (11), starting an ozone generator (10), introducing ozone into the primary gas inlet (11) through an ozone gas guide tube, removing odor in the waste gas, and disinfecting and purifying the waste gas;
2) waste gas enters a first-stage washing tower (1), gas is uniformly distributed through a grid plate (43) to slow the rising speed of the gas, then gas-liquid exchange is carried out through a first packing layer (41), fine particles in the waste gas are eluted, and part of gas dissolved in water is absorbed;
3) the continuously rising waste gas is washed by primary spraying (51);
4) the waste gas after primary washing and absorption continuously rises, and is subjected to secondary treatment through a grid plate (43), a second filler layer (42) and a secondary spraying layer (52), so that the treatment effect is ensured;
5) the gas after the secondary treatment rises to the demisting layer (6) for condensation demisting;
6) the demisted gas is discharged from a primary exhaust port (12) to finish primary waste gas treatment;
7) gas exhausted from the primary exhaust port (12) enters the secondary washing tower (2) from the secondary air inlet (21), the step 2-5 is repeated, and secondary exhaust gas treatment is carried out on the exhaust gas;
8) the gas treated by the secondary waste gas treatment is detected by an air detector at the secondary exhaust port (22) and is qualified, the purified air is discharged into the air from the secondary exhaust port (22) and is unqualified, and the gas enters the secondary air inlet (21) through an exhaust pipeline and is subjected to secondary waste gas treatment until the gas is qualified and reaches the emission standard;
9) after the washing liquid wastewater in the water storage tanks (3) of the first-stage washing tower (1) and the second-stage washing tower (2) is stored to a certain amount, the wastewater is discharged into a wastewater treatment mechanism (8) through a water pump (7) and a drainage pipeline for wastewater treatment;
10) the wastewater enters a centrifugal separator (81), solid-liquid separation is carried out through the centrifugal separator (81), the wastewater after primary purification enters a filtering device (82), and the purified water after filtration through the filtering device (82) is discharged into a water tank (83); simultaneously, the mud separated by the centrifugal separator (81) and the solid impurities filtered by the filtering device (82) are discharged into a sludge treatment device (84) for sludge treatment;
11) during spraying, the PH value of the waste gas in the detection tower of the PH detector is used, the control system controls the flow of the water pool (83) and the dosing barrel (92) through the detection value, and the proportion of the washing liquid in the reaction kettle (91) is set, so that the spraying effect is optimal;
12) the cleaning solution prepared in the reaction kettle (91) is sent to the spraying device (5) for recycling through the circulating pipeline (93).
CN202111600929.4A 2021-12-24 2021-12-24 Efficient purification washing tower system based on acid-base waste gas treatment and working method thereof Withdrawn CN114452799A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114797388A (en) * 2022-06-02 2022-07-29 深圳市锐达环保科技有限公司 High concentration acid waste gas environmental protection processing apparatus of multistep
CN114973558A (en) * 2022-06-14 2022-08-30 深圳瑞科曼环保科技有限公司 Acid-base waste gas online monitoring system and method based on artificial intelligence
CN114950053A (en) * 2022-05-18 2022-08-30 鞍山科德轧辊表面处理有限公司 Chromium plating electroplating waste gas treatment device and method
CN114950114A (en) * 2022-06-14 2022-08-30 聊城鲁西聚碳酸酯有限公司 System and method for treating high-temperature waste gas after furnace

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114950053A (en) * 2022-05-18 2022-08-30 鞍山科德轧辊表面处理有限公司 Chromium plating electroplating waste gas treatment device and method
CN114797388A (en) * 2022-06-02 2022-07-29 深圳市锐达环保科技有限公司 High concentration acid waste gas environmental protection processing apparatus of multistep
CN114973558A (en) * 2022-06-14 2022-08-30 深圳瑞科曼环保科技有限公司 Acid-base waste gas online monitoring system and method based on artificial intelligence
CN114950114A (en) * 2022-06-14 2022-08-30 聊城鲁西聚碳酸酯有限公司 System and method for treating high-temperature waste gas after furnace
CN114973558B (en) * 2022-06-14 2023-08-04 深圳瑞科曼环保科技有限公司 Acid-base waste gas online monitoring system and method based on artificial intelligence

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Application publication date: 20220510