CN114439884A - Output shaft phase adjusting device of homodromous synchronous double-output speed reducer - Google Patents
Output shaft phase adjusting device of homodromous synchronous double-output speed reducer Download PDFInfo
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- CN114439884A CN114439884A CN202111610833.6A CN202111610833A CN114439884A CN 114439884 A CN114439884 A CN 114439884A CN 202111610833 A CN202111610833 A CN 202111610833A CN 114439884 A CN114439884 A CN 114439884A
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- Prior art keywords
- output shaft
- gear
- transition gear
- long
- shaft
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 14
- 230000007704 transition Effects 0.000 claims abstract description 55
- 230000009977 dual effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 3
- 230000007774 longterm Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/20—Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members
- F16H1/22—Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
- F16H57/022—Adjustment of gear shafts or bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Transmission (AREA)
Abstract
The invention provides a phase adjusting device for output shafts of a speed reducer with homodromous synchronization and double output, and belongs to the technical field of speed reducer design. The device includes a shaft, a long output shaft gear, a long output shaft spline, a short output shaft gear, a short output shaft spline, and a transition gear. According to the invention, through the rectangular arrangement of the gear sets and the selection of a reasonable tooth number matching mode, synchronous and equidirectional double output and phase adjustment of two output shafts are realized, so that the use requirements of the extruder screw are ensured. The invention has the advantages of reasonable space utilization, high gear strength, strong bearing capacity, convenient installation and simple and accurate phase adjustment of the output shaft; the long-term continuous and stable operation of the speed reducer can be ensured.
Description
Technical Field
The invention belongs to the technical field of reducer design, and particularly relates to a phase adjusting device for output shafts of a homodromous synchronous double-output reducer.
Background
The synchronous double-output speed reducer in the same direction is one of main speed reducers of large extrusion granulator sets for producing polypropylene and polyethylene particles in petrochemical industry, is a pipe fitting part of a double-screw extrusion granulator set in the same direction, and is used for driving screws to rotate to extrude and convey materials. The synchronous rotation type multi-shaft transmission mechanism is characterized in that the center distance of the output shafts is small, the output torque is large, synchronous rotation is achieved, and initial installation phase requirements are met for splines at the front ends of the two output shafts.
The existing mode used at home and abroad is mainly that a transition gear shaft is used between a long output shaft and a short output shaft to transmit torque in a triangular or linear arrangement mode, and the number of mutually meshed gear teeth is reasonably selected and distributed so as to realize synchronous and same-direction rotation of the long output shaft and the short output shaft. The two output shafts are mainly adjusted in the following ways: phase matching is a method for ensuring the phase requirements of two output shafts through processing; the transition gear is pressed and adjusted, namely the transition gear and the transmission shaft are in interference fit, and an oil groove is designed on a joint surface to expand the inner diameter of the transition gear by pumping pressure oil so as to realize free rotation adjustment of the transition gear and the transmission shaft.
The invention adopts the rectangular arrangement of gears, and realizes synchronous equidirectional rotation of the long output shaft and the short output shaft through transmission of multiple transition shafts. Through the reasonable setting of the number of the gear teeth, the adjustment of the phases of the two output shafts is realized through the transformation of the mutually meshed teeth between the gears, and the use requirement is met.
Disclosure of Invention
The invention aims to provide a design method of a double-output speed reducer gear arrangement structure, which realizes synchronous and equidirectional double output and phase adjustment of two output shafts by rectangular arrangement of gear sets and selection of a reasonable tooth number matching mode, thereby ensuring the use requirement of an extruder screw.
The technical scheme of the invention is as follows:
a phase adjusting device for output shafts of a speed reducer with double outputs synchronized in the same direction comprises shafts I-V, a long output shaft gear g1, a long output shaft spline s1, a short output shaft gear g6, a short output shaft spline s2 and a transition gear.
The long output shaft gear g1 and the long output shaft spline s1 are arranged at two ends of a shaft I, the short output shaft gear g6 and the short output shaft spline s2 are arranged at two ends of a shaft II, the transition gear Ag2 and the transition gear Bg3 are arranged at two ends of a shaft III, the transition gear Cg4 is arranged on a shaft IV, and the transition gear Dg5 is arranged on a shaft V. The long output shaft gear g1 is meshed with the transition gear Ag2, the transition gear Bg3 is meshed with the transition gear Cg4, the transition gear Cg4 is meshed with the transition gear Dg5, and the transition gear Dg5 is meshed with the short output shaft gear g6, so that the synchronous rotation of the shaft I and the shaft II in the same direction is realized.
For convenience in designing and adjusting output shaft spline phases, the number of teeth of the long output shaft gear g1 is the same as that of the transition gear Ag2, the number of teeth of the transition gear Bg3 is the same as that of the short output shaft gear g6, the number of teeth of the transition gear Cg4 is the same as that of the transition gear Dg5, and the number of teeth of the long output shaft spline s1 is the same as that of the short output shaft spline s 2.
The invention has the beneficial effects that: the invention has the advantages of reasonable space utilization, high gear strength, strong bearing capacity, convenient installation and simple and accurate phase adjustment of the output shaft; the long-term continuous and stable operation of the speed reducer can be ensured.
Drawings
Figure 1 is an axial view of the gear arrangement of the present invention.
Figure 2 is a schematic cross-sectional view of a gear arrangement split plane of the present invention.
FIG. 3 is a two output shaft spline phase diagram of the present invention.
In the figure: g1 long output shaft gear; g2 transition gear A; g3 transition gear B; g4 transition gear C; g5 transition gear D; g6 short output shaft gear; s1 long output shaft spline; s2 short output shaft spline.
Detailed Description
The technical solution of the present invention will be further described with reference to specific examples.
As shown in fig. 1 and 2, the long output shaft gear g1 and the long output shaft spline s1 are respectively mounted on both ends of the shaft i, the short output shaft gear g6 and the short output shaft spline s2 are respectively mounted on both ends of the shaft ii, the transition gear Ag2 and the transition gear Bg3 are respectively mounted on both ends of the shaft iii, the transition gear Cg4 is mounted on the shaft iv, and the transition gear Dg5 is mounted on the shaft v. Wherein, the long output shaft gear g1 is meshed with the transition gear Ag2, the transition gear Bg3 is meshed with the transition gear Cg4, the transition gear Cg4 is meshed with the transition gear Dg5, and the transition gear Dg5 is meshed with the short output shaft gear g 6; the synchronous rotation of the shaft I and the shaft II in the same direction is realized.
In the aspect of tooth number selection, in order to conveniently design and adjust the output shaft spline phase, the tooth numbers of the long output shaft gear g1 and the transition gear Ag2 are the same, the tooth numbers of the transition gear Bg3 and the short output shaft gear g6 are the same, the tooth numbers of the transition gear Cg4 and the transition gear Dg5 are the same, and the tooth numbers of the long output shaft spline s1 and the short output shaft spline s2 are the same. The phase precision is related to the number of teeth of the gears g1(g2), g6(g3) and the spline s1(s2), for example, in one design, the long output shaft gear g1 has the number of teeth 41, the short output shaft gear g6 has the number of teeth 28, and the long output shaft spline s1 has the number of teeth 38, the theoretical minimum value of adjustable phase of the long output shaft spline s1 and the short output shaft spline s2 is 0.0165 degrees through calculation, and integral multiple degrees of 0.0165 degrees can be adjusted, so that the design precision requirement and the use requirement are met. The ideal output shaft spline phase relationship is shown in figure 3.
Claims (2)
1. A homodromous synchronous dual output speed reducer output shaft phase adjusting device is characterized by comprising shafts I-V, a long output shaft gear (g1), a long output shaft spline (s1), a short output shaft gear (g6), a short output shaft spline (s2) and a transition gear;
the long output shaft gear (g1) and the long output shaft spline (s1) are arranged at two ends of a shaft I, the short output shaft gear (g6) and the short output shaft spline (s2) are arranged at two ends of a shaft II, the transition gear A (g2) and the transition gear B (g3) are arranged at two ends of a shaft III, the transition gear C (g4) is arranged on a shaft IV, and the transition gear D (g5) is arranged on a shaft V;
the long output shaft gear (g1) is meshed with the transition gear A (g2), the transition gear B (g3) is meshed with the transition gear C (g4), the transition gear C (g4) is meshed with the transition gear D (g5), and the transition gear D (g5) is meshed with the short output shaft gear (g6) so that the shaft I and the shaft II synchronously rotate in the same direction.
2. The output shaft phase adjusting device for the syntropy synchronous double-output speed reducer as claimed in claim 1, wherein the long output shaft gear (g1) has the same number of teeth as the transition gear A (g2), the transition gear B (g3) has the same number of teeth as the short output shaft gear (g6), the transition gear C (g4) has the same number of teeth as the transition gear D (g5), and the long output shaft spline (s1) has the same number of teeth as the short output shaft spline (s 2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111610833.6A CN114439884A (en) | 2021-12-27 | 2021-12-27 | Output shaft phase adjusting device of homodromous synchronous double-output speed reducer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111610833.6A CN114439884A (en) | 2021-12-27 | 2021-12-27 | Output shaft phase adjusting device of homodromous synchronous double-output speed reducer |
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CN114439884A true CN114439884A (en) | 2022-05-06 |
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CN202111610833.6A Pending CN114439884A (en) | 2021-12-27 | 2021-12-27 | Output shaft phase adjusting device of homodromous synchronous double-output speed reducer |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0639899A (en) * | 1992-07-27 | 1994-02-15 | Kobe Steel Ltd | Drive transmission apparatus for biaxial extruder |
US6318202B1 (en) * | 1998-10-09 | 2001-11-20 | E. Eisenbeiss Söhne Maschinen- und Präzisionszahnräderfabrik GmbH | Transmission for driving the screws of a twin-screw extruder |
CN1854389A (en) * | 2005-04-27 | 2006-11-01 | 天津科技大学 | Transmission case of parallel rotary spiral paste mill |
CN108253089A (en) * | 2018-03-28 | 2018-07-06 | 南京杰恩特机电有限公司 | The gear transmission structure of anisotropic parallel twin-screw extruding machine |
CN208778656U (en) * | 2018-08-03 | 2019-04-23 | 南京金格尔齿轮箱有限公司 | Double screw extruder output shaft spline same-phase adjusts device |
CN112032260A (en) * | 2020-08-24 | 2020-12-04 | 郑州机械研究所有限公司 | Method for assembling and phase adjusting equidirectional output structure |
-
2021
- 2021-12-27 CN CN202111610833.6A patent/CN114439884A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0639899A (en) * | 1992-07-27 | 1994-02-15 | Kobe Steel Ltd | Drive transmission apparatus for biaxial extruder |
US6318202B1 (en) * | 1998-10-09 | 2001-11-20 | E. Eisenbeiss Söhne Maschinen- und Präzisionszahnräderfabrik GmbH | Transmission for driving the screws of a twin-screw extruder |
CN1854389A (en) * | 2005-04-27 | 2006-11-01 | 天津科技大学 | Transmission case of parallel rotary spiral paste mill |
CN108253089A (en) * | 2018-03-28 | 2018-07-06 | 南京杰恩特机电有限公司 | The gear transmission structure of anisotropic parallel twin-screw extruding machine |
CN208778656U (en) * | 2018-08-03 | 2019-04-23 | 南京金格尔齿轮箱有限公司 | Double screw extruder output shaft spline same-phase adjusts device |
CN112032260A (en) * | 2020-08-24 | 2020-12-04 | 郑州机械研究所有限公司 | Method for assembling and phase adjusting equidirectional output structure |
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Application publication date: 20220506 |
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