Method for preparing gasoline by coupling synthesis gas with naphtha
Technical Field
The invention relates to a method for preparing gasoline by coupling synthesis gas with naphtha, in particular to a method for preparing high-octane gasoline by coupling synthesis gas with naphtha.
Background
With the development of society and the increase of economic level, the demand for clean liquid fuels has also increased year by year. For the current situation of the shortage of petroleum resources in China, the technical route for converting the synthetic gas into the liquid fuel has important economic significance and strategic significance. China is rich in coal resources, and synthesis gas (CO and H) is obtained by gasifying coal2) The product obtained by the synthesis gas through the Fischer-Tropsch synthesis route follows Anderson-Schulz-Flory (ASF) distribution, the carbon number distribution is wide, the selectivity of gasoline fraction and diesel oil fraction is not high, and the application of the product has great limitation. The synthesis gas is reacted with a catalyst to obtain methanolThe dimethyl ether is prepared by dehydration, then the gasoline is prepared by the dimethyl ether, and the technical route of preparing the gasoline by two-stage reaction of the synthesis gas has higher cost. The technology for directly preparing gasoline by one-stage reaction of synthesis gas can greatly simplify the process flow, reduce the investment and improve the reaction efficiency of raw materials, and has great research significance and application prospect.
Patent CN200710061506.3 discloses a process for co-producing aromatic hydrocarbon by synthesizing gasoline with synthetic gas, which comprises mixing methanol synthesis and methanol dehydration catalyst, loading into a slurry bed reactor, loading ZSM-5 catalyst into a fixed bed reactor, and introducing diluted hydrogen (H) under normal pressure2/N2) Carrying out temperature programmed reduction on the catalyst in the slurry bed, preheating the fixed bed catalyst by the reduction tail gas, and introducing H into the slurry bed after the catalyst in the slurry bed is reduced2CO 1-5:1, at 3.0-7.0MPa, reaction temperature in slurry bed: 260 ℃ to 300 ℃, gas space velocity: 30000h-1-120000h-1Reaction, the reaction product enters a fixed bed with equal pressure, the reaction temperature of the fixed bed is 300-400 ℃, and the gas space velocity is 10000h-1-40000 h-1The synthesis reaction is carried out under the conditions of (1).
Patent CN201710407761.2 discloses a method for preparing liquid fuel and co-producing low-carbon olefins by directly converting catalyst and synthesis gas. The synthesis gas is used as a reaction raw material, and the reaction is carried out on a fixed bed or a moving bed, wherein the catalyst contains a component A and a component B, the component A is an active metal oxide, and the component B is a molecular sieve with a CDO structure; the mass ratio of the catalyst A to the catalyst B is 0.1-20. The pressure of the synthesis gas is 0.1-10Mpa, the reaction temperature is 300--1。
It is known that the octane number of gasoline is one of the important indexes for measuring the quality of gasoline performance, however, the octane number of the gasoline fraction synthesized by the above method is not high generally.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a method for preparing gasoline by coupling synthesis gas with naphtha, which can obviously improve the octane number of the naphtha.
A method for preparing gasoline by coupling synthesis gas with naphtha comprises the steps of enabling the synthesis gas to enter a first reaction zone to carry out methanol synthesis reaction, enabling an effluent of the first reaction zone and naphtha to be mixed and then enter a second reaction zone to carry out aromatization reaction, and separating the effluent of the second reaction zone to obtain a gasoline product.
In the above method, the reaction conditions of the methanol synthesis reaction are as follows: the reaction temperature is 300-700 ℃, and preferably 200-400 ℃; the reaction pressure is 0.1-5Mpa, preferably 1-3 Mpa; synthetic gas integral volume space velocity 5000--1Preferably 10000--1。
In the method, the catalyst used in the methanol synthesis reaction is a Cu-based catalyst for preparing methanol from synthesis gas, the catalyst is a supported catalyst, the carrier is one or more of silicon dioxide, activated carbon, alumina, amorphous silica-alumina, titanium oxide, a Y molecular sieve and an A-type molecular sieve, preferably alumina, the catalyst can contain an auxiliary agent, and the auxiliary agent is one or more of K, Li, Na, Rh, Zn, B, Zr and oxides thereof, preferably Zn; based on the weight of the final catalyst, Cu is 20-70wt%, preferably 30-50 wt%, calculated by oxide, auxiliary Zn is 10-50 wt%, preferably 20-30 wt%, and the balance is carrier.
In the above method, the reaction conditions of the aromatization reaction are as follows: the reaction temperature is 300-600 ℃, preferably 300-450 ℃; the reaction pressure is 0.1-5Mpa, preferably 0.2-0.5 Mpa; the space velocity of the feeding of the naphtha liquid is 0.1 to 10h-1Preferably 0.5 to 1h-1。
In the method, the catalyst used for aromatization contains a ZSM-5 molecular sieve, the content of the ZSM-5 molecular sieve in the catalyst is 30% -100%, preferably 40% -90%, further preferably 50% -80%, further preferably 60% -70%, the catalyst optionally further contains one or more of molecular sieves such as SAPO-11, SAPO-34, ZSM-11, Silicalite-2, ZSM-35, Silicalite-1, TS-1, ZSM-12, ZSM-22 and the like, preferably contains one or more of SAPO-11, ZSM-12 and ZSM-35, the content of the optional molecular sieve in the catalyst is 0.1 to 40% by weight, preferably 1 to 30% by weight, and more preferably 5 to 20% by weight; and/or optionally contains one or more elements of IIIA, IVA, IIA, IVB, VIIIB, VIA and VA, and the content of the elements in the catalyst is 0.1-20 percent, preferably 1-10 percent calculated by oxide; the element is preferably one or more of B, P, Al, Si, Mg, Zr and Ni; and/or optionally contains one or more elements in VIIA, wherein the content of the elements in the catalyst is 0.01-20%, preferably 0.1-15%, and further preferably 0.5-5% calculated by simple substances, and the elements are preferably F.
In the method, before entering the second reaction zone, the molar ratio of hydrogen to carbon monoxide is controlled to be 5-100, preferably 10-50, by adding part of hydrogen, and the volume content of hydrogen is 0.1-30%, preferably 5-10%, before entering the second reaction zone. The hydrogen and the carbon monoxide in the effluent of the first reaction zone improve the gas phase gas partial pressure, inhibit the generation of dry gas in aromatization reaction and improve the liquid yield of gasoline components, and in addition, the improvement of the hydrogen entering the second reaction zone can inhibit the generation of coke on the catalyst, greatly improve the reaction operation period and prolong the service life of the catalyst.
In some embodiments of the present invention, the proportion of acid content > 350 ℃ of the ZSM-5 containing molecular sieve catalyst used at 450 ℃ to the total acid content below is less than 15%, preferably less than 10%, more preferably less than 5%, even more preferably 0.5% to 5%, and specifically may be 1%, 2%, 3%, 4%, and the catalyst may be selected from commercially available products or prepared by a method comprising the steps of: (1) selecting or self-making an aromatization catalyst; (2) treating the aromatization catalyst of step (1) to make the acidic sites in the catalyst adsorb compounds containing basic sites; (3) and (3) carrying out selective desorption on the material in the step (2) to restore partial acid sites, and optionally drying and roasting to obtain the final aromatization catalyst.
Compared with the prior art, the method for preparing the gasoline by coupling the synthesis gas with the naphtha can obviously improve the liquid yield and the octane number of the gasoline.
Detailed Description
The action and effect of the method of the present invention will be specifically described below with reference to examples, but the following examples are not intended to limit the method of the present invention. In the present application, unless otherwise specified,% is mass percent, and if the catalyst composition does not satisfy 100%, the balance is binder alumina.
Example 1
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: the reaction temperature is 200 ℃, the reaction pressure is 1Mpa, and the synthesis gas feeding space velocity is 10000h-1The catalyst composition is as follows: the content of copper oxide is 30 percent, the content of zinc is 20 percent, the effluent of the first reaction zone and naphtha are mixed and then enter a second reaction zone for aromatization reaction, and the reaction conditions are as follows: the reaction temperature is 300 ℃, the reaction pressure is 0.2Mpa, and the feeding space velocity of the effluent of the first reaction zone is 5h-1The space velocity of naphtha feeding is 0.5h-1The catalyst composition is as follows: 60% of ZSM-5, 5% of SAPO-11, 1% of P2O5 and 0.5% of F, and separating the effluent of the second reaction zone to obtain a gasoline product, wherein the gasoline performance is shown in Table 1.
Example 2
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: the reaction temperature is 400 ℃, the reaction pressure is 3Mpa, and the synthetic gas feeding airspeed is 30000h-1The catalyst comprises the following components of 50% of copper oxide and 30% of zinc, and the effluent of the first reaction zone and naphtha are mixed and then enter the second reaction zone for aromatization reaction under the following reaction conditions: the reaction temperature is 450 ℃, the reaction pressure is 0.5Mpa, and the feeding space velocity of the effluent of the first reaction zone is 10h-1The space velocity of naphtha feeding is 1h-1The catalyst comprises the following components of 70% of ZSM-5, 20% of SAPO-11, 10% of P2O5 and 5% of F, and the effluent of the second reaction zone is separated to obtain a gasoline product, wherein the gasoline performance is shown in Table 1.
Example 3
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: the reaction temperature is 300 ℃, the reaction pressure is 2Mpa, and the synthetic gas feeding airspeed is 20000h-1The catalyst comprises the following components of 40% of copper oxide and 25% of zinc, and the effluent of the first reaction zone and naphtha are mixed and then enter the second reaction zone for aromatization reaction under the following reaction conditions: the reaction temperature is 400 ℃, the reaction pressure is 0.3Mpa, and the feeding space velocity of the effluent of the first reaction zone is 8h-1Naphtha of petroleumThe feeding airspeed is 0.7h-1The catalyst comprises 65% of ZSM-5, 15% of SAPO-11, 5% of P2O5 and 2% of F, and the effluent of the second reaction zone is separated to obtain a gasoline product, wherein the gasoline performance is shown in Table 1.
Example 4
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: the reaction temperature is 200 ℃, the reaction pressure is 1Mpa, and the synthesis gas feeding space velocity is 10000h-1The catalyst comprises the following components of 30 percent of copper oxide and 20 percent of zinc, and the components are controlled to be as follows before entering the second reaction zone: hydrogen/carbon monoxide =10, hydrogen content 5%; the effluent of the first reaction zone and naphtha are mixed and then enter a second reaction zone for aromatization reaction, wherein the reaction conditions are as follows: the reaction temperature is 300 ℃, the reaction pressure is 0.2Mpa, and the feeding space velocity of the effluent of the first reaction zone is 5h-1The space velocity of naphtha feeding is 0.5h-1The catalyst comprises 60% of ZSM-5, 5% of SAPO-11, 1% of P2O5 and 0.5% of F, and the effluent of the second reaction zone is separated to obtain a gasoline product, wherein the gasoline performance is shown in Table 1 (the outstanding octane number is high, the liquid yield is high, and the running period is long).
Example 5
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: the reaction temperature is 200 ℃, the reaction pressure is 1Mpa, and the synthesis gas feeding space velocity is 10000h-1The catalyst comprises the following components of 30% of copper oxide and 20% of zinc, and the composition of the effluent is controlled as the following components of hydrogen/carbon monoxide =50 and 10% of hydrogen; the effluent of the first reaction zone and naphtha are mixed and then enter a second reaction zone for aromatization reaction, wherein the reaction conditions are as follows: the reaction temperature is 300 ℃, the reaction pressure is 0.2Mpa, and the feeding space velocity of the effluent of the first reaction zone is 5h-1The space velocity of naphtha feeding is 0.5h-1The catalyst comprises 60% of ZSM-5, 5% of SAPO-11, 1% of P2O5 and 0.5% of F, and the effluent of the second reaction zone is separated to obtain a gasoline product, wherein the gasoline performance is shown in Table 1.
Example 6
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: reaction ofThe temperature is 200 ℃, the reaction pressure is 1Mpa, and the synthetic gas feeding space velocity is 10000h-1The catalyst comprises the following components of 30% of copper oxide and 20% of zinc, and the composition of the effluent is controlled to be hydrogen/carbon monoxide =10 and the hydrogen content is 5%; the effluent of the first reaction zone and naphtha are mixed and then enter a second reaction zone for aromatization reaction, the reaction conditions are that the reaction temperature is 300 ℃, the reaction pressure is 0.2Mpa, and the feeding airspeed of the effluent of the first reaction zone is 5h-1The space velocity of naphtha feeding is 0.5h-1The catalyst comprises 60 percent of ZSM-5, 5 percent of SAPO-11, 1 percent of P2O5 and 0.5 percent of F, the proportion of the acid content of the aromatization catalyst of the second reaction zone at the temperature of more than 350 ℃ to the total acid content below 450 ℃ is controlled to be 1 percent, and the effluent of the second reaction zone is separated to obtain a gasoline product, wherein the gasoline performance is shown in Table 1.
Example 7
The synthesis gas (H2/CO = 2) enters the first reaction zone to carry out methanol synthesis reaction under the following reaction conditions: the reaction temperature is 200 ℃, the reaction pressure is 1Mpa, and the synthesis gas feeding space velocity is 10000h-1The catalyst comprises the following components of 30% of copper oxide and 20% of zinc, and the composition of the effluent is controlled to be hydrogen/carbon monoxide =10 and the hydrogen content is 5%; the effluent of the first reaction zone and naphtha are mixed and then enter a second reaction zone for aromatization reaction, the reaction conditions are that the reaction temperature is 300 ℃, the reaction pressure is 0.2Mpa, and the feeding airspeed of the effluent of the first reaction zone is 5h-1The space velocity of naphtha feeding is 0.5h-1The catalyst comprises 60 percent of ZSM-5, 5 percent of SAPO-11, 1 percent of P2O5 and 0.5 percent of F, the proportion of the acid content of the aromatization catalyst of the second reaction zone at the temperature of more than 350 ℃ to the total acid content below 450 ℃ is controlled to be 4 percent, and the effluent of the second reaction zone is separated to obtain a gasoline product, wherein the gasoline performance is shown in Table 1.
Comparative example 1
Compared with example 1, naphtha was not introduced, and other process parameters and catalyst composition were the same as those described in example 1.
Comparative example 2
The synthesis gas and naphtha were fed directly to the second reaction zone and the other process parameters and catalyst composition were the same as described in example 1.
TABLE 1 Properties of the products