CN114437615A - Environment-friendly thermosetting powder coating and preparation method thereof - Google Patents

Environment-friendly thermosetting powder coating and preparation method thereof Download PDF

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Publication number
CN114437615A
CN114437615A CN202210247326.9A CN202210247326A CN114437615A CN 114437615 A CN114437615 A CN 114437615A CN 202210247326 A CN202210247326 A CN 202210247326A CN 114437615 A CN114437615 A CN 114437615A
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parts
powder coating
thermosetting powder
benzoin
environment
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吴国兵
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Langfang Taiming Metal Coating Material Co ltd
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Langfang Taiming Metal Coating Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/221Oxides; Hydroxides of metals of rare earth metal

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to the technical field of coating production and preparation, in particular to an environment-friendly thermosetting powder coating and a preparation method thereof, wherein the thermosetting powder coating comprises the following raw materials in parts by mass: 650 parts of polyester resin mixture 550-650 parts, 40-50 parts of curing agent, 5-10 parts of benzoin, 8-12 parts of flatting agent, 3-7 parts of brightener, 95-105 parts of titanium dioxide, 244 parts of precipitated barium 230-5 parts, 1-5 parts of benzoin resin and 7-13 parts of corrosion-resistant additive. And the preparation method comprises the following steps: s1, sequentially adding the polyester resin mixture, the curing agent, benzoin, the brightener, titanium dioxide, precipitated barium, benzoin resin and the corrosion-resistant additive into a reaction kettle, and stirring and uniformly mixing to obtain a mixed material; and S2, extruding the mixed material through a single-screw extruder, and cooling by a fan to obtain the semi-finished coating. The invention not only can reduce the yellowing degree of the coating during baking, but also can effectively improve the corrosion resistance of the coating after film forming.

Description

Environment-friendly thermosetting powder coating and preparation method thereof
Technical Field
The invention relates to the technical field of paint production and preparation, in particular to an environment-friendly thermosetting powder paint and a preparation method thereof.
Background
The powder coating is a completely different form from general coating materials, and it is present in a state of fine powder, and is called a powder coating material because it does not use a solvent. The powder coating is mainly characterized in that: has the characteristics of harmlessness, high efficiency, resource saving and environmental protection. Powder coatings can be divided into two broad categories: thermoplastic powder coatings and thermosetting powder coatings.
Firstly, the powder coating is thermoplastic or thermosetting, the curing temperature is between 180 ℃ and 200 ℃, and the curing time is long, so that the powder coating is limited to be only used for some heat-resistant base materials such as metal, and the curing agent of the polyester resin is commonly TGIC, although no volatile matter is emitted during curing and crosslinking, the curing agent is expensive and has high toxicity, so the selection of the curing agent and the problems possibly caused after the selection are needed to be researched; secondly, the conventional thermosetting powder coating is slightly insufficient in corrosion resistance, and cannot be applied to a corrosive environment. Therefore, we propose an environmentally friendly thermosetting powder coating and a method for preparing the same to solve the above problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an environment-friendly thermosetting powder coating and a preparation method thereof.
An environment-friendly thermosetting powder coating comprises the following raw materials in parts by mass: 650 parts of polyester resin mixture 550-650 parts, 40-50 parts of curing agent, 5-10 parts of benzoin, 8-12 parts of flatting agent, 3-7 parts of brightener, 95-105 parts of titanium dioxide, 244 parts of precipitated barium 230-5 parts, 1-5 parts of benzoin resin and 7-13 parts of corrosion-resistant additive.
Preferably, the model of the leveling agent is F388, the model of the brightener is 701, and the model of titanium dioxide is R818.
Preferably, the curing agent is bis (N, N-dihydroxyethyl) adipamide.
Preferably, the mass ratio of the benzoin to the curing agent is 1: 6.
Preferably, the raw materials of the corrosion-resistant additive comprise polyaniline, montmorillonite, yttrium oxide and epoxy resin, wherein the mass ratio of the polyaniline to the montmorillonite to the epoxy resin is 3:2:1: 4.
Preferably, the preparation method of the corrosion-resistant additive comprises the following steps: stirring and mixing the polyaniline, the montmorillonite, the yttrium oxide and the epoxy resin at the temperature of 65-75 ℃, and cooling to obtain the corrosion-resistant additive.
A preparation method of an environment-friendly thermosetting powder coating comprises the following steps:
s1, sequentially adding the polyester resin mixture, the curing agent, benzoin, the brightener, titanium dioxide, precipitated barium, benzoin resin and the corrosion-resistant additive into a reaction kettle, and stirring and uniformly mixing to obtain a mixed material;
s2, extruding the mixed material through a single-screw extruder, and cooling by a fan to obtain a semi-finished coating;
s3, placing the obtained semi-finished paint into an ultrasonic dispersion machine, adding a leveling agent, setting parameters of the ultrasonic dispersion machine for operation, and collecting a product after the operation is finished;
s4, crushing the collected product by a grinder, separating by a cyclone separator, sieving, inspecting and packaging to obtain the environment-friendly thermosetting powder coating.
Preferably, the working parameters of the ultrasonic dispersion machine are as follows: the power is 150-170W, the temperature is 35-40 ℃, and the working time is 1-1.5 hours.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the nontoxic and nonirritating bis (N, N-dihydroxyethyl) adipamide is used as the curing agent, which is in sharp contrast with the conventional TGIC curing agent, and meanwhile, the curing speed of the powder coating can be effectively improved, and the yellowing degree of the coating during baking can be reduced by matching with a small amount of benzoin.
2. In the invention, polyaniline, montmorillonite, yttrium oxide and epoxy resin are used as raw materials, the corrosion-resistant additive is prepared by heating and stirring, and the additive is added into the powder coating according to the proportion, so that the corrosion resistance of the coating after film formation can be effectively improved.
In conclusion, the invention not only can reduce the yellowing degree of the coating during baking, but also can effectively improve the corrosion resistance of the coating after film forming.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Example 1:
an environment-friendly thermosetting powder coating comprises the following raw materials in parts by mass: 550 parts of polyester resin mixture, 42 parts of bis (N, N-dihydroxyethyl) hexanediamide, 7 parts of benzoin, 8 parts of leveling agent, 3 parts of brightener, 95 parts of titanium dioxide, 230 parts of precipitated barium, 1 part of benzoin resin and 7 parts of corrosion-resistant additive.
Example 2:
an environment-friendly thermosetting powder coating comprises the following raw materials in parts by mass: 600 parts of polyester resin mixture, 45 parts of bis (N, N-dihydroxyethyl) adipamide, 7.5 parts of benzoin, 10 parts of leveling agent, 5 parts of brightener, 100 parts of titanium dioxide, 237 parts of precipitated barium, 3 parts of benzoin resin and 10 parts of corrosion-resistant additive.
Example 3:
an environment-friendly thermosetting powder coating comprises the following raw materials in parts by mass: 650 parts of polyester resin mixture, 48 parts of bis (N, N-dihydroxyethyl) adipamide, 8 parts of benzoin, 12 parts of leveling agent, 7 parts of brightener, 105 parts of titanium dioxide, 244 parts of precipitated barium, 5 parts of benzoin resin and 13 parts of corrosion-resistant additive.
In the above examples 1 to 3, the polyester resin mixture was composed of polyester resin a of type 6310 and polyester resin B of type 9010 mixed in a mass ratio of 1: 1; the model of the flatting agent is F388; the type of the brightener is 701; the type of the titanium dioxide is R818;
the raw materials of the corrosion-resistant additive comprise polyaniline, montmorillonite, yttrium oxide and epoxy resin, wherein the mass ratio of the polyaniline to the montmorillonite to the epoxy resin is 3:2:1:4, and the preparation method of the corrosion-resistant additive comprises the following steps: stirring and mixing polyaniline, montmorillonite, yttrium oxide and epoxy resin at the temperature of 75 ℃, and cooling to obtain the corrosion-resistant additive.
The above examples 1-3 were all prepared by the following procedure:
s1, sequentially adding the polyester resin mixture, bis (N, N-dihydroxyethyl) adipamide, benzoin, a brightener, titanium dioxide, precipitated barium, benzoin resin and a corrosion-resistant additive into a reaction kettle, and stirring and uniformly mixing to obtain a mixed material;
s2, extruding the mixed material through a single-screw extruder, and cooling by a fan to obtain a semi-finished coating;
s3, placing the obtained semi-finished paint into an ultrasonic dispersion machine, adding a leveling agent, setting parameters (working power 180W, working temperature 35 ℃ and working time 45 minutes) of the ultrasonic dispersion machine for operation, and collecting a product after the operation is finished;
s4, crushing the collected product by a grinder, separating by a cyclone separator, sieving, inspecting and packaging to obtain the environment-friendly thermosetting powder coating.
Test one: comparison of curing efficiency
The TGIC curative was used as a replacement for the curative in example 1, and the following control examples were set up:
comparative example: compared with example 1, except that the bis (N, N-dihydroxyethyl) adipamide and benzoin are changed into TGIC curing agent, the other raw materials are not changed;
compared with the preparation method of the embodiment 1, the preparation method of the comparative example is changed into the steps of adding the polyester resin mixture, the TGIC curing agent, the brightener, the titanium dioxide, the precipitated barium, the benzoin resin and the corrosion-resistant additive into a reaction kettle in sequence, stirring and uniformly mixing to obtain a mixed material except the step S1, and the other steps are consistent;
test subjects: the coatings in example 1 and comparative example 1;
the test method comprises the following steps: detecting on a 1.0mm aluminum plate by adopting a high-voltage electrostatic spraying method, controlling the thickness of a coating film to be 60-80 mu m, detecting and recording the time for curing and film-forming at different baking temperatures;
and (3) test results:
Figure BDA0003545557200000051
from the above test results, it can be seen that the film-forming curing efficiency of the coating material in example 1 is higher than that of the comparative example in comparison with the case where bis (N, N-dihydroxyethyl) adipamide is used as the curing agent and TGIC is used as the curing agent in the comparative example, and thus the curing speed of the powder coating material can be effectively increased by using bis (N, N-dihydroxyethyl) adipamide as the curing agent.
And (2) test II: degree of yellowing of coating when baked
Comparative example 1: compared with the example 1, the raw materials are consistent except that the raw materials do not contain benzoin;
comparative example 2: compared with the example 2, the raw materials are consistent except that the raw materials do not contain benzoin;
comparative example 3: compared with the example 3, the raw materials are consistent except that the raw materials do not contain benzoin;
compared with the preparation methods of examples 1 to 3, the preparation methods of comparative examples 1 to 3 do not change except that the step of S1 is changed into the steps of adding the polyester resin mixture, bis (N, N-dihydroxyethyl) adipamide, the brightener, titanium dioxide, precipitated barium, benzoin resin and the corrosion-resistant additive into a reaction kettle in sequence, and obtaining a mixed material after uniformly stirring.
Test subjects: the coatings in examples 1-3 and comparative examples 1-3;
the test method comprises the following steps: detecting a 1.0mm test plate by adopting a high-voltage electrostatic spraying method, controlling the thickness of a coating film to be 60-80 mu m, hanging the test plate in a pre-heated oven for baking under the baking condition of 200 ℃/10min, taking out the test plate from the oven after baking, and recording the yellowing degree of a coating film on the test plate;
and (3) test results:
Figure BDA0003545557200000061
Figure BDA0003545557200000071
from the above test results, it is found that when bis (N, N-dihydroxyethyl) adipamide is used as a curing agent in a coating material, yellowing is very likely to occur on a formed coating film after baking without adding benzoin, and such yellowing can be effectively improved with the addition of benzoin.
And (3) test III: determination of Corrosion resistance
Comparative example 4: compared with the example 1, the raw materials are consistent except that the corrosion-resistant additive is not added;
comparative example 5: compared with the example 2, the raw materials are consistent except that the corrosion-resistant additive is not added;
comparative example 6: compared with the example 3, the raw materials are consistent except that the corrosion-resistant additive is not added;
compared with the preparation methods of examples 1 to 3, the preparation methods of comparative examples 4 to 6 do not change except that the step of S1 is changed into the steps of adding the polyester resin mixture, bis (N, N-dihydroxyethyl) adipamide, benzoin, the gloss enhancer, titanium dioxide, precipitated barium and benzoin resin into a reaction kettle in sequence, and obtaining a mixed material after stirring and uniformly mixing.
Test subjects: the coatings in examples 1-3 and comparative examples 4-6;
the test method comprises the following steps: detecting on a 1.0mm test board by adopting a high-voltage electrostatic spraying method, controlling the thickness of a coating film to be 60-80 mu m, then suspending the test board in an oven for heat treatment to enable the coating on the test board to form a film, respectively carrying out corrosion resistance tests according to an artificial atmosphere corrosion test salt spray test (acetate salt spray) method disclosed in GB/T10125-;
and (3) test results:
Figure BDA0003545557200000081
as can be seen from the test results in the above table, the coatings of examples 1-3 have good corrosion resistance, while the coatings of comparative examples 4-6 have relatively poor corrosion resistance, and the examples and comparative examples are distinguished by the presence or absence of the corrosion-resistant additive in each test group, so that the corrosion-resistant performance of the coatings after film formation can be effectively improved by the added corrosion-resistant additive.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. The environment-friendly thermosetting powder coating is characterized by comprising the following raw materials in parts by mass: 650 parts of polyester resin mixture 550-650 parts, 40-50 parts of curing agent, 5-10 parts of benzoin, 8-12 parts of flatting agent, 3-7 parts of brightener, 95-105 parts of titanium dioxide, 244 parts of precipitated barium 230-5 parts, 1-5 parts of benzoin resin and 7-13 parts of corrosion-resistant additive.
2. The environment-friendly thermosetting powder coating as claimed in claim 1, wherein the polyester resin mixture is formed by mixing 6310 type polyester resin A and 9010 type polyester resin B in a mass ratio of 1: 1.
3. The environmentally friendly thermosetting powder coating of claim 1, wherein the curing agent is bis (N, N-dihydroxyethyl) adipamide.
4. The environment-friendly thermosetting powder coating as claimed in claim 1, wherein the mass ratio of benzoin to the curing agent is 1: 6.
5. The environment-friendly thermosetting powder coating as claimed in claim 1, wherein the raw materials of the corrosion-resistant additive comprise polyaniline, montmorillonite, yttrium oxide and epoxy resin, wherein the mass ratio of the polyaniline to the montmorillonite to the epoxy resin is 3:2:1: 4.
6. The environment-friendly thermosetting powder coating according to claim 5, wherein the corrosion-resistant additive is prepared by the following steps: stirring and mixing the polyaniline, the montmorillonite, the yttrium oxide and the epoxy resin at the temperature of 65-75 ℃, and cooling to obtain the corrosion-resistant additive.
7. The method for preparing the environment-friendly thermosetting powder coating according to any one of claims 1 to 6, comprising the following steps:
s1, sequentially adding the polyester resin mixture, the curing agent, benzoin, the brightener, titanium dioxide, precipitated barium, benzoin resin and the corrosion-resistant additive into a reaction kettle, and stirring and uniformly mixing to obtain a mixed material;
s2, extruding the mixed material through a single-screw extruder, and cooling by a fan to obtain a semi-finished coating;
s3, placing the obtained semi-finished paint into an ultrasonic dispersion machine, adding a leveling agent, setting parameters of the ultrasonic dispersion machine for operation, and collecting a product after the operation is finished;
s4, crushing the collected product by a grinder, separating by a cyclone separator, sieving, inspecting and packaging to obtain the environment-friendly thermosetting powder coating.
8. The method for preparing the environment-friendly thermosetting powder coating according to claim 7, wherein the working parameters of the ultrasonic disperser are as follows: the power is 150-170W, the temperature is 35-40 ℃, and the working time is 1-1.5 hours.
CN202210247326.9A 2022-03-14 2022-03-14 Environment-friendly thermosetting powder coating and preparation method thereof Pending CN114437615A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102634276A (en) * 2012-04-25 2012-08-15 厦门大学 Heavy-duty anticorrosive polyaniline coating and preparation method thereof
CN108178970A (en) * 2017-12-01 2018-06-19 成都信达高分子材料有限公司 A kind of extra-weather-proof β hydroxyalkyl amides curing type powdery paints

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102634276A (en) * 2012-04-25 2012-08-15 厦门大学 Heavy-duty anticorrosive polyaniline coating and preparation method thereof
CN108178970A (en) * 2017-12-01 2018-06-19 成都信达高分子材料有限公司 A kind of extra-weather-proof β hydroxyalkyl amides curing type powdery paints

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