CN114436236A - Method for purifying and by-producing fluorosilicic acid by cracking carbon black - Google Patents
Method for purifying and by-producing fluorosilicic acid by cracking carbon black Download PDFInfo
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- CN114436236A CN114436236A CN202011231767.7A CN202011231767A CN114436236A CN 114436236 A CN114436236 A CN 114436236A CN 202011231767 A CN202011231767 A CN 202011231767A CN 114436236 A CN114436236 A CN 114436236A
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- carbon black
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- 239000002253 acid Substances 0.000 title claims abstract description 131
- 239000006229 carbon black Substances 0.000 title claims abstract description 126
- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000005336 cracking Methods 0.000 title claims abstract description 8
- 239000000706 filtrate Substances 0.000 claims abstract description 32
- 150000003377 silicon compounds Chemical class 0.000 claims abstract description 15
- 238000000926 separation method Methods 0.000 claims abstract description 13
- 239000006227 byproduct Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 8
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 42
- 238000000197 pyrolysis Methods 0.000 claims description 37
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 28
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 21
- 239000002699 waste material Substances 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 17
- -1 calcium fluorosilicate Chemical compound 0.000 claims description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Substances [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 13
- 239000004094 surface-active agent Substances 0.000 claims description 13
- QEWYKACRFQMRMB-UHFFFAOYSA-N fluoroacetic acid Chemical compound OC(=O)CF QEWYKACRFQMRMB-UHFFFAOYSA-N 0.000 claims description 12
- 229940104869 fluorosilicate Drugs 0.000 claims description 12
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 11
- 229910052731 fluorine Inorganic materials 0.000 claims description 11
- 239000011737 fluorine Substances 0.000 claims description 11
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 10
- 238000000227 grinding Methods 0.000 claims description 10
- 239000010920 waste tyre Substances 0.000 claims description 9
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 8
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000002686 phosphate fertilizer Substances 0.000 claims description 7
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 238000003763 carbonization Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 229910017604 nitric acid Inorganic materials 0.000 claims description 6
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 5
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 claims description 5
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- PBWZKZYHONABLN-UHFFFAOYSA-N difluoroacetic acid Chemical compound OC(=O)C(F)F PBWZKZYHONABLN-UHFFFAOYSA-N 0.000 claims description 4
- 229910000037 hydrogen sulfide Inorganic materials 0.000 claims description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 4
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 239000012298 atmosphere Substances 0.000 claims description 3
- 239000000084 colloidal system Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 2
- 239000012190 activator Substances 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- CCIVGXIOQKPBKL-UHFFFAOYSA-N ethanesulfonic acid Chemical compound CCS(O)(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-N 0.000 claims description 2
- 235000019253 formic acid Nutrition 0.000 claims description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims 1
- 238000004064 recycling Methods 0.000 abstract description 7
- 239000002910 solid waste Substances 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 51
- 238000006243 chemical reaction Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- 238000005406 washing Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000001914 filtration Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000005554 pickling Methods 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 229910052984 zinc sulfide Inorganic materials 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 239000012065 filter cake Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 229910052570 clay Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000000053 physical method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000005083 Zinc sulfide Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 238000007885 magnetic separation Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229910052950 sphalerite Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 2
- DEXFNLNNUZKHNO-UHFFFAOYSA-N 6-[3-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-3-oxopropyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)C(CCC1=CC2=C(NC(O2)=O)C=C1)=O DEXFNLNNUZKHNO-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010668 complexation reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000013401 experimental design Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010763 heavy fuel oil Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009419 refurbishment Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000006235 reinforcing carbon black Substances 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/08—Compounds containing halogen
- C01B33/10—Compounds containing silicon, fluorine, and other elements
- C01B33/103—Fluosilicic acid; Salts thereof
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明涉及固废资源利用技术领域,具体涉及一种裂解炭黑提纯并副产氟硅酸的方法。The invention relates to the technical field of solid waste resource utilization, in particular to a method for purifying pyrolysis carbon black and by-producing fluorosilicic acid.
背景技术Background technique
随着我国社会经济的快速发展,极大促进了人们对汽车消费的快速增长和大量普及。据统计,2019年上半年机动车保有量已达到3.4亿辆,其中2018年我国新注册的民用车辆达2652万辆。轮胎作为汽车与地面接触的唯一消耗性部件,它的生产消费量与汽车工业密切相关。在全球轮胎TOP 75企业中,我国涌现了朝阳、玲珑、三角等一批民族工业,占有45%的席位,是名副其实的轮胎大国。通常一条轿车轮胎的寿命为5-8年或者6-8万里程,这些报废的轮胎中含有大量的橡胶、钢丝、白炭黑和炭黑,以及有机促进剂、硫化锌、氧化铝、碳酸钙和陶土等添加剂。我国废旧轮胎每年产量达1300多万吨,并且仍以每年8%-10%的速度增长。随着废旧轮胎的报废量日益增加,处理压力越来越大。目前对废旧轮胎的处理方法主要有四种,分别为翻修、再生、焚烧和热解,其中前两种方法在处置过程中受到轮胎自身状态的影响,导致翻新轮胎或者再生胶粉存在质量不稳定的情况,第三种类型在焚烧过程中容易产生有毒的尾气,导致二次污染,未能从根本上解决废旧轮胎的污染问题。相应地,第四种热解方法是一种在缺氧条件下对轮胎中的有机成分进行热处理的方法,具有能耗低、污染小、经济效益高等特点,有利于轮胎资源的规模化再生。With the rapid development of my country's social economy, it has greatly promoted the rapid growth and popularization of people's automobile consumption. According to statistics, in the first half of 2019, the number of motor vehicles has reached 340 million, of which 26.52 million were newly registered civilian vehicles in my country in 2018. As the only consumable part of the car in contact with the ground, the production and consumption of tires are closely related to the automobile industry. Among the top 75 tire companies in the world, a number of national industries such as Chaoyang, Linglong and Triangle have emerged in my country, accounting for 45% of the seats, making China a veritable tire country. Usually the life of a car tire is 5-8 years or 60,000-80,000 miles. These scrapped tires contain a lot of rubber, steel wire, silica and carbon black, as well as organic accelerators, zinc sulfide, alumina, calcium carbonate and additives such as clay. The annual output of waste tires in my country reaches more than 13 million tons, and it is still growing at an annual rate of 8%-10%. With the increasing amount of scrap tires scrapped, the processing pressure is increasing. At present, there are four main treatment methods for waste tires, namely refurbishment, regeneration, incineration and pyrolysis. The first two methods are affected by the state of the tire itself during the disposal process, resulting in unstable quality of retreaded tires or reclaimed rubber powder. In the case of the third type, it is easy to produce toxic exhaust gas during the incineration process, which leads to secondary pollution and fails to fundamentally solve the pollution problem of waste tires. Correspondingly, the fourth pyrolysis method is a method of heat-treating organic components in tires under anoxic conditions.
轮胎的热解过程工艺是指将废轮胎切割成3-5cm的小块,然后放入密封的隧道窑里在400-460℃下进行热处理半小时,使废旧轮胎块转化为热解气、热解油、热解炭(也称裂解炭黑)和钢丝四个部分。热解得到热解气通常直接回炉作为轮胎热解所需的燃料。热解油可直接或进一步加工成为重油、燃料油或其它化学品;钢丝经磁选分离后可回收利用。裂解炭黑主要含有多种牌号的补强炭黑、填料炭黑和热解过程中有机物分解产生的其它炭黑,以及轮胎中添加的多种助剂,如润滑剂、防老剂、促进剂、白炭黑(二氧化硅)、硫化锌、碳酸钙和陶土等,导致裂解炭黑中的灰分含量较高,一般灰分在11%-19%,远高于橡胶用商品炭黑国家标准(GB3778-2011)0.7%的规定。这些灰分的存在不仅遮盖了炭黑的活性位点,严重影响炭黑的结构强度,大大降低了其补强性能。因此,开发高效、简单、环保的裂解炭黑提纯方法,减少原油低温燃烧制备商品炭黑的石油消耗量,提高再生炭黑的补强性能显得尤为必要。The pyrolysis process of tires refers to cutting waste tires into small pieces of 3-5cm, and then putting them into a sealed tunnel kiln for heat treatment at 400-460 ° C for half an hour, so that the waste tire blocks are converted into pyrolysis gas, heat It consists of four parts: oil solution, pyrolysis carbon (also known as cracked carbon black) and steel wire. The pyrolysis gas obtained by pyrolysis is usually directly returned to the furnace as the fuel required for tire pyrolysis. The pyrolysis oil can be directly or further processed into heavy oil, fuel oil or other chemicals; the steel wire can be recycled after being separated by magnetic separation. Pyrolysis carbon black mainly contains various grades of reinforcing carbon black, filler carbon black and other carbon black produced by the decomposition of organic matter during pyrolysis, as well as various additives added in tires, such as lubricants, antioxidants, accelerators, Silica (silicon dioxide), zinc sulfide, calcium carbonate and clay, etc., lead to high ash content in cracked carbon black, generally 11%-19%, much higher than the national standard for commercial carbon black for rubber (GB3778 -2011) 0.7% regulation. The existence of these ash not only covers the active sites of carbon black, but also seriously affects the structural strength of carbon black and greatly reduces its reinforcing properties. Therefore, it is particularly necessary to develop an efficient, simple and environmentally friendly method for purifying pyrolysis carbon black, to reduce the oil consumption of commercial carbon black prepared by low-temperature combustion of crude oil, and to improve the reinforcing properties of regenerated carbon black.
目前裂解炭黑的提纯方法主要有物理法和化学法。物理法通常采用重选、风选或者浮选等方法对炭黑杂质进行分离。典型例子如专利申请CN201810947728.3采用物理法进行脱灰,工艺相对复杂,且灰分的降低并不明显。专利申请CN201911291634.6报道了通过烘干、冷却、磁选、磨粉等物理步骤降低了炭黑中的油分含量,但灰分含量变化未说明。相对来说,化学法具有更显著的除杂效果。现有方法主要分为两种,酸洗和酸-碱联洗,酸洗过程产生的废酸和废碱容易产生二次污染和排放问题。例如专利申请CN201110293482.0报道了采用稀硝酸-碱联合洗涤来除去炭黑中的氧化锌、碳酸钙和硫化物的方法提纯炭黑,使其灰分从18.7%降低至2.6%,距商品炭黑0.7%灰分标准仍较远,其主要原因可能是灰分中部分二氧化硅在稀碱液中没有完全溶解除去;专利申请CN202010154056.8采用有机弱酸络合和酸溶液溶解浸出的方法提纯炭黑,但未涉及到废酸的循环利用;青岛科技大学课题组分别采用盐酸、硫酸和硝酸对裂解炭黑进行处理,灰分含量分别从14.226%降低至6.342%、9.264%和6.102%,仍显著高于国家商品炭黑标准;太原理工大学课题组分别采用盐酸/氢氟酸和盐酸/氢氧化钠在超声波辅助下对裂解炭黑进行提纯处理,前者可将裂解炭黑灰分从13.98%降低至0.24%,除灰效果显著,后者灰分含量从13.98%降低至0.91%,接近商品炭黑标准,但原料中氢氟酸对人的危害较大,且整个实验设计未涉及废酸液的后处理和资源的循环回收利用。At present, the purification methods of cracked carbon black mainly include physical method and chemical method. The physical method usually adopts methods such as gravity separation, air separation or flotation to separate carbon black impurities. A typical example such as patent application CN201810947728.3 adopts physical method to deash, the process is relatively complicated, and the reduction of ash content is not obvious. Patent application CN201911291634.6 reported that the oil content in carbon black was reduced by physical steps such as drying, cooling, magnetic separation, and milling, but the change in ash content was not explained. Relatively speaking, the chemical method has a more significant impurity removal effect. Existing methods are mainly divided into two types, pickling and acid-alkali combined washing. The waste acid and waste alkali generated in the pickling process are prone to secondary pollution and discharge problems. For example, patent application CN201110293482.0 reported the method of removing zinc oxide, calcium carbonate and sulfide in carbon black by using dilute nitric acid-alkali combined washing to purify carbon black and reduce its ash content from 18.7% to 2.6%, which is less than commercial carbon black. The 0.7% ash standard is still far away, and the main reason may be that part of the silica in the ash is not completely dissolved and removed in the dilute alkali solution; the patent application CN202010154056.8 adopts the method of organic weak acid complexation and acid solution dissolution and leaching to purify carbon black, However, the recycling of waste acid is not involved; the research group of Qingdao University of Science and Technology used hydrochloric acid, sulfuric acid and nitric acid to treat the cracked carbon black respectively, and the ash content was reduced from 14.226% to 6.342%, 9.264% and 6.102%, which were still significantly higher than National commercial carbon black standard; the research group of Taiyuan University of Technology used hydrochloric acid/hydrofluoric acid and hydrochloric acid/sodium hydroxide to purify cracked carbon black with the aid of ultrasonic waves, the former can reduce the ash content of cracked carbon black from 13.98% to 0.24% , the ash removal effect is remarkable, the ash content of the latter is reduced from 13.98% to 0.91%, which is close to the standard of commercial carbon black, but the hydrofluoric acid in the raw material is more harmful to human beings, and the whole experimental design does not involve the post-treatment and treatment of waste acid solution. Recycling and recycling of resources.
因此,亟需开发一种有效降低裂解炭黑中灰分含量,且能够实现资源有效回收利用的方法。Therefore, there is an urgent need to develop a method that effectively reduces the ash content in pyrolysis carbon black and can realize effective resource recycling.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术存在的上述问题,提供一种裂解炭黑提纯并副产氟硅酸的方法,该方法能够在降低裂解炭黑中灰分含量的同时,生产氟硅酸副产品,充分实现资源的有效利用。The purpose of the present invention is to overcome the above-mentioned problems existing in the prior art, and provide a method for purifying pyrolysis carbon black and by-producing fluorosilicic acid, which can produce fluorosilicic acid by-product while reducing the ash content in the pyrolysis carbon black. , to fully realize the effective use of resources.
为了实现上述目的,本发明提供一种裂解炭黑提纯并副产氟硅酸的方法,该方法包括以下步骤:In order to achieve the above object, the present invention provides a method for purifying and by-producing fluorosilicic acid by cracking carbon black, the method comprising the following steps:
(1)将裂解炭黑和酸溶液进行第一接触,然后进行固液分离得到第一滤液和含有硅化合物的第一炭黑;(1) cracking carbon black and acid solution are carried out first contact, then carry out solid-liquid separation to obtain the first filtrate and the first carbon black containing silicon compound;
(2)将所述含有硅化合物的第一炭黑和含有氟硅酸的溶液进行第二接触,然后进行固液分离得到第二炭黑和第二滤液;(2) carrying out the second contact with the first carbon black containing the silicon compound and the solution containing fluorosilicic acid, and then carrying out solid-liquid separation to obtain the second carbon black and the second filtrate;
(3)将所述第二滤液进行纯化得到氟硅酸。(3) purifying the second filtrate to obtain fluorosilicic acid.
优选地,步骤(1)所述酸包括第一酸和第二酸,所述第一酸为盐酸和/或硝酸,所述第二酸为乙酸、氢氟酸、甲基磺酸、氨基磺酸和氟硅酸中的至少一种。Preferably, the acid in step (1) includes a first acid and a second acid, the first acid is hydrochloric acid and/or nitric acid, and the second acid is acetic acid, hydrofluoric acid, methanesulfonic acid, sulfamic acid At least one of acid and fluorosilicic acid.
优选地,所述含有氟硅酸的溶液中还含有氢氟酸,进一步优选地,至少部分所述含有氟硅酸的溶液由磷肥生产过程得到的含氟废酸溶液提供。Preferably, the fluorosilicic acid-containing solution further contains hydrofluoric acid, and further preferably, at least part of the fluorosilicic acid-containing solution is provided from a fluorine-containing waste acid solution obtained during the production of phosphate fertilizer.
与现有技术相比,本发明的优势在于:Compared with the prior art, the advantages of the present invention are:
(1)本发明采用了两步酸洗步骤,分别对裂解炭黑中的金属元素和硅元素进行针对性分离,获得较高纯度的裂解炭黑,大大提高了其附加值,对于改善我国废旧轮胎资源浪费和造成的环境污染等问题起到了积极正面的作用;(1) The present invention adopts two-step pickling steps to separate metal elements and silicon elements in the cracked carbon black in a targeted manner to obtain a relatively high-purity cracked carbon black, which greatly improves its added value, and is useful for improving my country's waste The waste of tire resources and the resulting environmental pollution have played a positive role;
(2)本发明工艺过程简单,经济环保,易于实现大规模生产,具有较好的发展前景。(2) The process of the invention is simple, economical and environmentally friendly, easy to realize large-scale production, and has a good development prospect.
具体实施方式Detailed ways
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
本发明提供一种裂解炭黑提纯并副产氟硅酸的方法,该方法包括以下步骤:The invention provides a method for purifying and by-producing fluorosilicic acid by cracking carbon black, the method comprises the following steps:
(1)将裂解炭黑和酸溶液进行第一接触,然后进行固液分离得到第一滤液和含有硅化合物的第一炭黑;(1) cracking carbon black and acid solution are carried out first contact, then carry out solid-liquid separation to obtain the first filtrate and the first carbon black containing silicon compound;
(2)将所述含有硅化合物的第一炭黑和含有氟硅酸的溶液进行第二接触,然后进行固液分离得到第二炭黑和第二滤液;(2) carrying out the second contact with the first carbon black containing the silicon compound and the solution containing fluorosilicic acid, and then carrying out solid-liquid separation to obtain the second carbon black and the second filtrate;
(3)将所述第二滤液进行纯化得到氟硅酸。(3) purifying the second filtrate to obtain fluorosilicic acid.
根据本发明,优选地,步骤(1)所述酸选自盐酸、甲酸、乙酸、硝酸、硫酸、磷酸、氢氟酸、甲基磺酸、氨基磺酸、氟硅酸、乙基磺酸和高氯酸中的至少一种。According to the present invention, preferably, the acid in step (1) is selected from hydrochloric acid, formic acid, acetic acid, nitric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, methanesulfonic acid, sulfamic acid, fluorosilicic acid, ethylsulfonic acid and At least one of perchloric acid.
根据本发明的一种优选实施方式,步骤(1)所述酸包括第一酸和第二酸,所述第一酸为盐酸和/或硝酸,所述第二酸为乙酸、氢氟酸、甲基磺酸、氨基磺酸和氟硅酸中的至少一种。本发明的发明人在研究过程中发现,采用上述优选实施方式中的第一酸和第二酸配合更有利于金属离子的浸出。According to a preferred embodiment of the present invention, the acid in step (1) includes a first acid and a second acid, the first acid is hydrochloric acid and/or nitric acid, and the second acid is acetic acid, hydrofluoric acid, At least one of methanesulfonic acid, sulfamic acid and fluorosilicic acid. The inventors of the present invention found in the research process that the use of the first acid and the second acid in the above preferred embodiment is more favorable for the leaching of metal ions.
优选地,所述第一酸和第二酸的摩尔比为2-100:1,进一步优选为9-50:1。Preferably, the molar ratio of the first acid and the second acid is 2-100:1, more preferably 9-50:1.
根据本发明,优选地,步骤(1)所述酸溶液的浓度为0.1-15mol·L-1,进一步优选为0.5-6mol·L-1。当所述酸包括第一酸和第二酸时,所述酸溶液的浓度指的是二者的总浓度。本发明中,所述酸溶液的溶质为酸,所述酸溶液的浓度是指酸的摩尔浓度。According to the present invention, preferably, the concentration of the acid solution in step (1) is 0.1-15 mol·L -1 , more preferably 0.5-6 mol·L -1 . When the acid includes a first acid and a second acid, the concentration of the acid solution refers to the total concentration of both. In the present invention, the solute of the acid solution is acid, and the concentration of the acid solution refers to the molar concentration of the acid.
根据本发明,优选地,相对于1g的所述裂解炭黑,步骤(1)所述酸溶液的用量为5-20mL,进一步优选为10-15mL。According to the present invention, preferably, relative to 1 g of the pyrolysis carbon black, the amount of the acid solution in step (1) is 5-20 mL, more preferably 10-15 mL.
本发明对步骤(1)所述第一接触的条件选择范围较宽,只要使得裂解炭黑和酸溶液充分反应即可,优选地,步骤(1)所述第一接触的条件包括:温度为20-80℃,时间为10-600min;优选地,温度为40-60℃,时间为60-300min。The present invention has a wide range of conditions for the first contact in step (1), as long as the pyrolysis carbon black and the acid solution are fully reacted. Preferably, the conditions for the first contact in step (1) include: a temperature of 20-80°C, time is 10-600min; preferably, temperature is 40-60°C, time is 60-300min.
为了使得裂解炭黑和酸溶液反应更加均匀,优选地,步骤(1)所述第一接触在搅拌条件下进行,进一步优选地,搅拌速度为50-1000rpm,优选为200-800rpm。In order to make the reaction between the cracked carbon black and the acid solution more uniform, preferably, the first contact in step (1) is carried out under stirring conditions, further preferably, the stirring speed is 50-1000 rpm, preferably 200-800 rpm.
步骤(1)所述第一接触发生的反应主要有:The reaction that the described first contact of step (1) occurs mainly includes:
2H++ZnS→Zn2++H2S↑ (1)2H + +ZnS→Zn 2+ +H 2 S↑ (1)
2H++ZnO→Zn2++H2O (2)2H + +ZnO→Zn 2+ +H 2 O (2)
2H++CaCO3→Ca2++CO2↑+H2O (3)2H + +CaCO 3 →Ca 2+ +CO 2 ↑+H 2 O (3)
由于裂解炭黑中硫含量较高,步骤(1)中产生的废气主要为硫化氢,因此可以采用碱液或碱石灰对硫化氢气体进行有效回收。Since the sulfur content in the cracked carbon black is relatively high, the waste gas produced in step (1) is mainly hydrogen sulfide, so lye or soda lime can be used to effectively recover the hydrogen sulfide gas.
优选地,该方法还包括:将步骤(1)所述第一接触产生的硫化氢废气采用碱液和/或碱石灰进行回收。优选地,碱液主要成分为氢氧化钠和/或氢氧化钾。所述回收主要发生的反应包括但不限于:Preferably, the method further comprises: recovering the hydrogen sulfide waste gas produced by the first contact in step (1) using lye and/or soda lime. Preferably, the main components of the lye are sodium hydroxide and/or potassium hydroxide. The reaction that the recovery mainly occurs includes but is not limited to:
H2S+2NaOH→Na2S+2H2O (4)H 2 S+2NaOH→Na 2 S+2H 2 O (4)
H2S+2KOH→K2S+2H2O (5)H 2 S+2KOH→K 2 S+2H 2 O (5)
H2S+CaO→CaS+H2O (6)H 2 S+CaO→CaS+H 2 O (6)
本发明对于所述回收的具体操作和条件没有特别的限定。本领域技术人员在上述公开的基础上,知晓如何进行具体地回收操作。The present invention does not specifically limit the specific operation and conditions of the recovery. Those skilled in the art will know how to perform specific recovery operations on the basis of the above disclosure.
由于裂解炭黑和酸溶液两组分极性相差较大,为进一步促进两组分充分接触,优选第一接触中还引入有炭黑表面活化剂。根据本发明,优选地,步骤(1)所述第一接触中还引入有炭黑表面活化剂。Since the polarities of the two components, the cracked carbon black and the acid solution, are quite different, in order to further promote the full contact of the two components, it is preferable that a carbon black surfactant is also introduced into the first contact. According to the present invention, preferably, carbon black surfactant is also introduced into the first contact in step (1).
本发明对所述炭黑表面活化剂的种类选择范围较宽,只要能够使裂解炭黑和酸溶液充分接触即可,优选地,所述炭黑表面活化剂选自一氟乙酸、二氟乙酸、三氟乙酸、过氧化氢和氧气中的至少一种。The present invention has a wide selection range for the types of the carbon black surfactant, as long as the cracked carbon black and the acid solution can be fully contacted, preferably, the carbon black surfactant is selected from monofluoroacetic acid, difluoroacetic acid , at least one of trifluoroacetic acid, hydrogen peroxide and oxygen.
优选地,所述炭黑表面活化剂选自一氟乙酸、二氟乙酸、三氟乙酸和过氧化氢中的至少一种,相对于100重量份的所述裂解炭黑,所述炭黑表面活化剂的加入量为0.5-6重量份,优选为1-4重量份。Preferably, the carbon black surfactant is selected from at least one of monofluoroacetic acid, difluoroacetic acid, trifluoroacetic acid and hydrogen peroxide, and relative to 100 parts by weight of the cracked carbon black, the carbon black surface The addition amount of the activator is 0.5-6 parts by weight, preferably 1-4 parts by weight.
优选地,所述炭黑表面活化剂为氧气,相对于100g的所述裂解炭黑,所述氧气的通入流量为10-1000mL/min,优选为30-500mL/min。Preferably, the carbon black surfactant is oxygen, and relative to 100 g of the pyrolysis carbon black, the oxygen flow rate is 10-1000 mL/min, preferably 30-500 mL/min.
根据本发明,所述第一滤液可以通过回收后作为下一次的酸洗母液进行循环利用。According to the present invention, the first filtrate can be recycled as the next pickling mother liquor after recovery.
根据本发明,优选地,该方法还包括:将所述含有硅化合物的第一炭黑进行洗涤,然后进行任选地干燥。所述洗涤用剂可以为去离子水,所述洗涤的次数可以为2-3次。优选地,所述干燥的条件包括:干燥温度为80-180℃,干燥时间为1-24h,优选为2-14h。According to the present invention, preferably, the method further comprises: washing the first carbon black containing the silicon compound, and then optionally drying. The washing agent can be deionized water, and the washing times can be 2-3 times. Preferably, the drying conditions include: a drying temperature of 80-180° C. and a drying time of 1-24 h, preferably 2-14 h.
本发明中,所述硅化合物为含有硅元素的化合物,例如可以为二氧化硅,也可以为硅酸盐或含硅的其他形式,本发明对此没有任何限制。In the present invention, the silicon compound is a compound containing silicon element, such as silicon dioxide, silicate or other forms containing silicon, which is not limited in the present invention.
根据本发明,优选地,所述含有氟硅酸的溶液的浓度为0.5-60重量%,优选为5-35重量%。According to the present invention, preferably, the concentration of the solution containing fluorosilicic acid is 0.5-60% by weight, preferably 5-35% by weight.
根据本发明,优选地,相对于1g的所述含有硅化合物的第一炭黑,步骤(2)所述含有氟硅酸的溶液的用量为5-20mL,进一步优选为10-15mL。According to the present invention, preferably, relative to 1 g of the first carbon black containing a silicon compound, the amount of the solution containing fluorosilicic acid in step (2) is 5-20 mL, more preferably 10-15 mL.
根据本发明,优选地,步骤(2)所述第二接触的条件包括:温度为20-80℃,时间为10-600min;进一步优选地,温度为50-60℃,时间为60-480min。According to the present invention, preferably, the conditions of the second contact in step (2) include: the temperature is 20-80° C. and the time is 10-600 min; further preferably, the temperature is 50-60° C. and the time is 60-480 min.
根据本发明,优选地,步骤(2)所述第二接触在搅拌条件下进行,进一步优选地,搅拌速度为50-1000rpm,优选为300-800rpm。According to the present invention, preferably, the second contact in step (2) is carried out under stirring conditions, further preferably, the stirring speed is 50-1000 rpm, preferably 300-800 rpm.
上述优选地第二接触的条件更有利于含有硅化合物的第一炭黑与含有氟硅酸的溶液进行充分反应。The above-mentioned preferably second contacting conditions are more favorable for the sufficient reaction of the first carbon black containing the silicon compound and the solution containing fluorosilicic acid.
根据本发明的一种优选实施方式,所述含有氟硅酸的溶液中还含有氢氟酸,氢氟酸与所述含硅化合物反应生成氟硅酸。采用该种优选实施方式更有利于显著降低灰分,同时更利于提升氟硅酸浓度和除硅效率。该优选方案下,步骤(2)所述第二接触发生的反应主要有:According to a preferred embodiment of the present invention, the solution containing fluorosilicic acid further contains hydrofluoric acid, and the hydrofluoric acid reacts with the silicon-containing compound to generate fluorosilicic acid. Adopting this preferred embodiment is more conducive to significantly reducing the ash content, and at the same time, it is more conducive to improving the concentration of fluosilicic acid and the efficiency of silicon removal. Under this preferred scheme, the reaction that the second contact described in step (2) occurs mainly includes:
SiO2+6HF→H2SiF6+2H2O (8)SiO 2 +6HF→H 2 SiF 6 +2H 2 O (8)
SiO2+2H2SiF6→2SiF4+2H2O (9)SiO 2 +2H 2 SiF 6 →2SiF 4 +2H 2 O (9)
根据本发明,优选地,所述含有氟硅酸的溶液中,氟硅酸的含量为15-50重量%,氢氟酸的含量为1-20重量%;进一步优选地,氟硅酸的含量为20-35重量%,氢氟酸的含量为2-15重量%。According to the present invention, preferably, in the solution containing fluorosilicic acid, the content of fluorosilicic acid is 15-50 wt %, and the content of hydrofluoric acid is 1-20 wt %; more preferably, the content of fluorosilicic acid is 20-35% by weight, and the content of hydrofluoric acid is 2-15% by weight.
本发明对所述含有氟硅酸的溶液的来源没有特别的限定,但为了进一步降低成本,从资源回收利用角度考虑,优选地,至少部分所述含有氟硅酸的溶液由磷肥生产过程得到的含氟废酸溶液提供。磷肥生产过程得到的含氟废The source of the solution containing fluorosilicic acid is not particularly limited in the present invention, but in order to further reduce costs, from the perspective of resource recycling, preferably, at least part of the solution containing fluorosilicic acid is obtained from the production process of phosphate fertilizer Fluorinated waste acid solution is provided. Fluorine-containing waste obtained during the production of phosphate fertilizers
酸溶液中含有氟硅酸和氢氟酸,本发明的发明人在研究过程中发现,将其作为含有氟硅酸的溶液用于步骤(2)特别有利于废弃资源的循环再利用。The acid solution contains fluorosilicic acid and hydrofluoric acid, and the inventors of the present invention found in the research process that using it as a solution containing fluorosilicic acid in step (2) is particularly beneficial to the recycling of waste resources.
磷肥生产中,普钙是主要产品,其制备反应为:In the production of phosphate fertilizer, ordinary calcium is the main product, and its preparation reaction is:
2Ca5(PO4)3F+7H2SO4+3H2O→3Ca(H2PO4)2·H2O+7CaSO4+2HF↑ (7)。2Ca 5 (PO 4 ) 3 F+7H 2 SO 4 +3H 2 O→3Ca(H 2 PO 4 ) 2 ·H 2 O+7CaSO 4 +2HF↑ (7).
经混合化成后,逸出以SiF4为主的含氟混合气体,用水吸收即得到含氟废酸溶液。After being mixed and formed, the fluorine-containing mixed gas mainly composed of SiF 4 escapes, and the fluorine-containing waste acid solution is obtained by absorbing it with water.
可以理解的是,当磷肥生产过程得到的含氟废酸溶液中氟硅酸和氢氟酸的含量不能满足上述优选要求时,可以采用稀释、浓缩、加入氟硅酸或者加入氢氟酸的方式进行处理。It can be understood that, when the content of fluorosilicic acid and hydrofluoric acid in the fluorine-containing waste acid solution obtained in the phosphate fertilizer production process cannot meet the above-mentioned preferred requirements, the methods of dilution, concentration, addition of fluorosilicic acid or addition of hydrofluoric acid can be adopted. to be processed.
根据本发明,优选地,该方法还包括:将所述第二炭黑进行洗涤,然后进行任选地干燥。所述洗涤用剂可以为去离子水,所述洗涤的次数可以为3-5次。优选地,所述干燥的条件包括:干燥温度为80-120℃,干燥时间为12-24h。According to the present invention, preferably, the method further comprises: washing the second carbon black and then optionally drying. The washing agent can be deionized water, and the washing times can be 3-5 times. Preferably, the drying conditions include: a drying temperature of 80-120° C. and a drying time of 12-24 h.
根据本发明,对步骤(3)所述纯化包括:将所述第二滤液与氟硅酸铅和氟硅酸钙混合以除去第二滤液中的硫酸根离子和氟离子。本发明对将所述第二滤液与氟硅酸铅和氟硅酸钙混合的具体方式没有特别的限定,可以是将所述第二滤液与氟硅酸铅和氟硅酸钙同时混合,也可以是将所述第二滤液与氟硅酸铅和氟硅酸钙中的一种物质进行混合,然后加入另一种物质。According to the present invention, the purification in step (3) includes: mixing the second filtrate with lead fluorosilicate and calcium fluorosilicate to remove sulfate ions and fluoride ions in the second filtrate. The present invention does not specifically limit the specific manner of mixing the second filtrate with lead fluorosilicate and calcium fluorosilicate, and the second filtrate may be mixed with lead fluorosilicate and calcium fluorosilicate It may be that the second filtrate is mixed with one of lead fluorosilicate and calcium fluorosilicate, and then the other is added.
本发明对所述氟硅酸铅和氟硅酸钙的加量没有特别的限定,以能够除去第二滤液中的硫酸根离子和氟离子为准。例如,氟硅酸铅的加入量可以为所述第二滤液的5-10重量%;氟硅酸钙的加入量可以为所述第二滤液的2-8重量%。The present invention has no particular limitation on the addition amount of the lead fluorosilicate and calcium fluorosilicate, as long as the sulfate ions and fluoride ions in the second filtrate can be removed. For example, the addition amount of lead fluorosilicate may be 5-10% by weight of the second filtrate; the addition amount of calcium fluorosilicate may be 2-8% by weight of the second filtrate.
本发明对于将所述第二滤液与氟硅酸铅和氟硅酸钙混合的条件没有特别的限定,例如,可以为将反应温度控制在25-60℃。In the present invention, the conditions for mixing the second filtrate with lead fluorosilicate and calcium fluorosilicate are not particularly limited, for example, the reaction temperature can be controlled at 25-60°C.
上述步骤(3)中发生的具体反应主要包括:The concrete reaction that takes place in the above-mentioned steps (3) mainly comprises:
本发明对所述裂解炭黑的来源没有特别的限定,优选地,所述裂解炭黑通过废旧轮胎经热解处理得到。一般情况下,所述裂解炭黑的灰分为11-19重量%。所述裂解炭黑中主要含有SiO2、CaCO3、ZnS、ZnO、陶土。以所述裂解炭黑的总量为基准,SiO2、CaCO3、ZnS、ZnO、陶土重量百分比为(6-9.5):(1-2):(1-2):(1.5-3):(1.5-2.5)。The source of the pyrolysis carbon black is not particularly limited in the present invention. Preferably, the pyrolysis carbon black is obtained by pyrolysis of waste tires. In general, the ash content of the pyrolysis carbon black is 11-19% by weight. The pyrolysis carbon black mainly contains SiO 2 , CaCO 3 , ZnS, ZnO, and clay. Based on the total amount of the cracked carbon black, the weight percentages of SiO 2 , CaCO 3 , ZnS, ZnO and clay are (6-9.5): (1-2): (1-2): (1.5-3): (1.5-2.5).
根据本发明,优选地,该方法还包括:在步骤(1)之前,将所述裂解炭黑进行除胶质层预处理。进一步优选地,所述除胶质层预处理包括:According to the present invention, preferably, the method further includes: before step (1), pre-processing the cracked carbon black to remove the colloid layer. Further preferably, the pretreatment of the decolloid layer includes:
1)将所述裂解炭黑进行研磨;1) grinding the pyrolysis carbon black;
2)将研磨得到的裂解炭黑进行高温碳化。该优选方案下,更利于进一步降低灰分含量,同时生产氟硅酸副产品。2) The pyrolysis carbon black obtained by grinding is subjected to high temperature carbonization. Under this preferred solution, it is more favorable to further reduce the ash content and simultaneously produce fluorosilicic acid by-products.
根据本发明,优选地,所述研磨时间为0.1-1.5h。According to the present invention, preferably, the grinding time is 0.1-1.5h.
根据本发明,优选地,研磨得到的裂解炭黑的粒径为160-500目。According to the present invention, preferably, the particle size of the cracked carbon black obtained by grinding is 160-500 mesh.
优选地,所述高温碳化的条件包括:在惰性气氛下进行,温度为600-800℃,时间为0.1-3h。所述惰性气氛由惰性气体提供,所述惰性气体包括但不限于氦气、氖气、氩气和氮气中的至少一种。Preferably, the conditions for the high-temperature carbonization include: in an inert atmosphere, the temperature is 600-800° C., and the time is 0.1-3 h. The inert atmosphere is provided by an inert gas including, but not limited to, at least one of helium, neon, argon, and nitrogen.
以下将通过实施例对本发明进行详细描述。以下实施例中,裂解炭黑通过废旧轮胎经热解处理得到,所述裂解炭黑的灰分为18.6重量%。裂解炭黑灰分参数通过GB/T3780.10-2017方法测得;原料为中策橡胶公司的初级产品。The present invention will be described in detail below by means of examples. In the following examples, pyrolysis carbon black is obtained by pyrolysis of waste tires, and the ash content of the pyrolysis carbon black is 18.6% by weight. The ash content parameters of pyrolysis carbon black are measured by the method of GB/T3780.10-2017; the raw material is the primary product of Zhongce Rubber Company.
实施例1Example 1
(1)将0.35公斤裂解炭黑与3.5L盐酸溶液(5mol·L-1)放置于5L反应釜中,控制反应温度为60℃,搅拌时间为3h,搅拌速度为500rpm;待反应完毕后,进行过滤分离得到第一滤液和含有硅化合物的第一炭黑(可循环用于下次酸洗液)。(1) 0.35 kg of cracked carbon black and 3.5 L of hydrochloric acid solution (5 mol L-1) were placed in a 5 L reactor, the control reaction temperature was 60 ° C, the stirring time was 3 h, and the stirring speed was 500 rpm; after the reaction was completed, Carry out filtration and separation to obtain the first filtrate and the first carbon black containing the silicon compound (which can be recycled for the next pickling solution).
(2)将步骤(1)得到的第一炭黑和含有氟硅酸的溶液(含有25重量%的氟硅酸和3重量%的氢氟酸,该含有氟硅酸的溶液通过将由磷肥生产过程得到的含氟废酸溶液与去离子水混合稀释得到,其中含氟废酸溶液与去离子水的重量比例为1:1)加入第二反应釜中,控制反应温度为60℃,搅拌时间为6h,搅拌速度为600rpm;待反应完毕后,经过滤分离得到炭黑滤饼和第二滤液。将炭黑滤饼用去离子水洗涤4次至中性,然后在120℃下干燥24h,得到炭黑产品。(2) The first carbon black obtained in step (1) and the solution containing fluorosilicic acid (containing 25% by weight of fluorosilicic acid and 3% by weight of hydrofluoric acid, the solution containing fluorosilicic acid produced from phosphate fertilizer by The fluorine-containing waste acid solution obtained in the process is obtained by mixing and diluting with deionized water, wherein the weight ratio of the fluorine-containing waste acid solution and deionized water is 1:1). After the reaction is completed, the carbon black filter cake and the second filtrate are obtained by filtration and separation. The carbon black filter cake was washed 4 times with deionized water until neutral, and then dried at 120 °C for 24 h to obtain the carbon black product.
(3)向第二滤液中加入氟硅酸铅和氟硅酸钙,加入量分别为第二滤液重量的10%和5%,于30℃下搅拌1h后过滤,得到氟硅酸副产品。(3) adding lead fluorosilicate and calcium fluorosilicate to the second filtrate in an amount of 10% and 5% of the weight of the second filtrate, stirring at 30° C. for 1 hour and filtering to obtain a by-product of fluorosilicate.
实施例2-5Example 2-5
按照实施例1的方法进行,不同的是,各步骤的具体条件列于下表1中。According to the method of Example 1, the difference is that the specific conditions of each step are listed in Table 1 below.
表1Table 1
注:步骤(1)和步骤(3)中酸溶液的用量分别为相对于1g的所述裂解炭黑和步骤(1)酸洗后的炭黑的用量;氟硅酸和氢氟酸的含量是指含有氟硅酸的溶液中的含量。Note: The consumption of acid solution in step (1) and step (3) is respectively relative to the consumption of 1 g of the cracked carbon black and the carbon black after acid washing in step (1); the content of fluorosilicic acid and hydrofluoric acid Refers to the content in the solution containing fluorosilicic acid.
实施例6Example 6
按照实施例1的方法,不同的是,将步骤(1)中的5mol·L-1 3.5L盐酸溶液替换为3.5L含有第一酸(盐酸)和第二酸(乙酸)的混合液,两组份的浓度分别为4.9mol·L-1和0.1mol·L-1。According to the method of Example 1, the difference is that the 5mol·L -1 3.5L hydrochloric acid solution in step (1) is replaced by 3.5L of the mixed solution containing the first acid (hydrochloric acid) and the second acid (acetic acid), and the two The concentrations of the components were 4.9 mol·L -1 and 0.1 mol·L -1 , respectively.
实施例7Example 7
按照实施例1的方法,不同的是,将步骤(1)中的5mol·L-1 3.5L盐酸溶液替换为3.5L含有第一酸(盐酸)和第二酸(乙酸)的混合液,两组份的浓度分别为4.5mol·L-1和0.5mol·L-1 According to the method of embodiment 1, the difference is that the 5mol·L -1 3.5L hydrochloric acid solution in step (1) is replaced by 3.5L of the mixed solution containing the first acid (hydrochloric acid) and the second acid (acetic acid), and the two The concentrations of the components were 4.5 mol·L -1 and 0.5 mol·L -1 , respectively
实施例8Example 8
按照实施例1的方法,不同的是,步骤(1)还包括向所述反应釜通入氧气,相对于100g的所述裂解炭黑,所述氧气的通入流量为400mL/min。According to the method of embodiment 1, the difference is that step (1) also includes feeding oxygen into the reaction kettle, and relative to 100 g of the cracked carbon black, the feeding flow of the oxygen is 400 mL/min.
实施例9Example 9
按照实施例1的方法,不同的是,步骤(1)还包括向所述反应釜中引入炭黑表面活化剂一氟乙酸(即将一氟乙酸和所述裂解炭黑共同引入所述三口烧瓶中),相对于100重量份的所述裂解炭黑,所述炭黑表面活化剂的加入量为3重量份。According to the method of embodiment 1, the difference is that step (1) also includes introducing carbon black surfactant monofluoroacetic acid into the reaction kettle (that is, monofluoroacetic acid and the cracked carbon black are jointly introduced into the three-necked flask ), relative to 100 parts by weight of the pyrolysis carbon black, the amount of the carbon black surfactant added is 3 parts by weight.
实施例10Example 10
按照实施例1的方法,不同的是,该方法还包括:在进行步骤(1)之前,先将所述裂解炭黑进行除胶质层预处理,所述除胶质层预处理包括:According to the method of Embodiment 1, the difference is that the method further comprises: before performing step (1), the pyrolysis carbon black is subjected to a colloid-removing layer pretreatment, and the colloid-removing layer pretreatment includes:
1)将所述裂解炭黑研磨1h,使得裂解炭黑的粒径为230-500目;1) grinding the cracked carbon black for 1h, so that the particle size of the cracked carbon black is 230-500 mesh;
2)将研磨得到的裂解炭黑进行高温碳化;所述高温碳化的条件包括:在氮气气氛下进行,温度为700℃,时间为2h。2) High-temperature carbonization is performed on the cracked carbon black obtained by grinding; the conditions for the high-temperature carbonization include: carrying out in a nitrogen atmosphere, the temperature is 700° C., and the time is 2 hours.
实施例11Example 11
(1)将0.35公斤裂解炭黑于5L反应器中,反应温度控制在25℃,然后加入1.5L盐酸溶液(0.05mol·L-1),搅拌时间为3h,搅拌速度为500rpm;待反应完毕后,进行过滤分离得到第一滤液和含有硅化合物的第一炭黑。(1) 0.35 kg of cracked carbon black was placed in a 5L reactor, and the reaction temperature was controlled at 25°C, then 1.5L of hydrochloric acid solution (0.05mol·L -1 ) was added, and the stirring time was 3h, and the stirring speed was 500rpm; After that, filtration and separation are performed to obtain the first filtrate and the first carbon black containing the silicon compound.
(2)将步骤(1)得到的第一炭黑和含有氟硅酸的溶液(含有10重量%的氟硅酸和0.5重量%的氢氟酸,该含有氟硅酸的溶液通过将由磷肥生产过程得到的含氟废酸溶液与去离子水混合稀释得到,其中含氟废酸溶液与去离子水的重量比例为1:1)加入第二反应釜中,相对于1g的步骤(1)得到的第一炭黑,所述含有氟硅酸的溶液的用量为12mL,控制反应温度为25℃,然后开启搅拌,搅拌时间为6h,搅拌速度设置为600rpm;待反应完毕后,经过滤分离得到炭黑滤饼和第二滤液。将炭黑滤饼用去离子水洗涤4次至中性,然后在120℃下干燥24h,得到炭黑产品。(2) The first carbon black obtained in step (1) and a solution containing fluorosilicic acid (containing 10% by weight of fluorosilicic acid and 0.5% by weight of hydrofluoric acid, the solution containing fluorosilicic acid produced by phosphate fertilizer by The fluorine-containing waste acid solution obtained in the process is obtained by mixing and diluting with deionized water, wherein the weight ratio of the fluorine-containing waste acid solution and deionized water is 1:1) adding in the second reaction kettle, and obtaining with respect to the step (1) of 1g The amount of the first carbon black containing fluorosilicic acid was 12 mL, the reaction temperature was controlled to be 25 ° C, and then the stirring was started, the stirring time was 6 h, and the stirring speed was set to 600 rpm; Carbon black filter cake and second filtrate. The carbon black filter cake was washed 4 times with deionized water until neutral, and then dried at 120 °C for 24 h to obtain the carbon black product.
(3)向第二滤液中加入氟硅酸铅和氟硅酸钙,加入量分别为第二滤液重量的10%和5%,30℃下搅拌1h后过滤,得到氟硅酸副产品。(3) adding lead fluorosilicate and calcium fluorosilicate to the second filtrate in an amount of 10% and 5% of the weight of the second filtrate respectively, stirring at 30° C. for 1 h and filtering to obtain a by-product of fluorosilicate.
将上述实施例1-11得到的炭黑产品和氟硅酸副产品进行含量分析,炭黑产品中灰分含量以及氟硅酸副产品中氟硅酸含量结果列于下表2中。The carbon black products and fluorosilicic acid by-products obtained in the above examples 1-11 were analyzed for content, and the results of the ash content in the carbon black products and the fluorosilicic acid content in the fluorosilicic acid by-products are listed in Table 2 below.
表2Table 2
通过表2的结果可以看出,采用本发明的方法能够在降低裂解炭黑中灰分含量的同时,生产氟硅酸副产品,充分实现资源的有效利用。进一步地,在本发明优选实施方式下,在复合酸(实施例6和实施例7)帮助下,其灰分含量分别为0.45%、0.42%,明显优于实施例1的效果。另外我们也从实施例9中看到,在废酸中加入炭黑表面活化剂,可以促进炭黑纯度的提高。对比实施例1和实施例10可以看到,采用本发明含有预处理步骤的优选方案,更利于进一步降低灰分含量,同时生产氟硅酸副产品。对比实施例1和实施例11可以看到,采用本发明的优选特定工艺参数(例如酸的量和对应的接触温度)的优选方案,更利于显著降低灰分含量,同时生产氟硅酸副产品。It can be seen from the results in Table 2 that the method of the present invention can reduce the ash content in the pyrolysis carbon black, and at the same time produce the by-product of fluorosilicic acid, and fully realize the effective utilization of resources. Further, under the preferred embodiment of the present invention, with the help of the composite acid (Example 6 and Example 7), the ash content is 0.45% and 0.42%, respectively, which is obviously better than the effect of Example 1. In addition, we can also see from Example 9 that adding carbon black surfactant to waste acid can promote the improvement of carbon black purity. Comparing Example 1 and Example 10, it can be seen that using the preferred solution of the present invention including the pretreatment step is more conducive to further reducing the ash content and simultaneously producing fluorosilicic acid by-products. Comparing Example 1 and Example 11, it can be seen that the preferred solution of the preferred specific process parameters (such as the amount of acid and the corresponding contact temperature) of the present invention is more conducive to significantly reducing the ash content and producing fluosilicic acid by-products.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including combining various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.
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