CN114436019A - A conveying and leveling device and system for printing textile fabrics - Google Patents

A conveying and leveling device and system for printing textile fabrics Download PDF

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CN114436019A
CN114436019A CN202210251755.3A CN202210251755A CN114436019A CN 114436019 A CN114436019 A CN 114436019A CN 202210251755 A CN202210251755 A CN 202210251755A CN 114436019 A CN114436019 A CN 114436019A
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fabric
water
module
conveying
fixedly connected
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CN114436019B (en
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罗明军
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Foshan Heshun Textile Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • B65H18/103Reel-to-reel type web winding and unwinding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials
    • G01N15/082Investigating permeability by forcing a fluid through a sample
    • G01N15/0826Investigating permeability by forcing a fluid through a sample and measuring fluid flow rate, i.e. permeation rate or pressure change

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a conveying and leveling device and a system for printed textile fabric, which comprises a detection device and an intelligent fabric conveying system, wherein the detection device comprises a base, two groups of side plates are fixedly connected to the left side and the right side of the base, upper shafts are respectively connected to the middles of the upper ends of the two groups of side plates in a bearing manner, a motor is fixedly connected to the upper end of one side plate, the upper shaft is fixedly connected with an output shaft of the motor, upper wheels are respectively fixedly connected to the front-end excircles of the two groups of upper shafts, lower shafts are respectively connected to the middles of the lower ends of the two groups of side plates in a bearing manner, lower wheels are respectively fixedly connected to the front-end excircles of the lower shafts in a bearing manner, a discharging roller is fixedly connected to the middle of the left lower wheel, a receiving roller is fixedly connected to the middle of the right lower wheel, a plurality of telescopic rods are respectively arranged on the excircles of the two lower wheels, and matching wheels are respectively connected to the inner bearings of the telescopic rods, according to the invention, the waterproof performance and grading function of the fabric can be intelligently detected conveniently and efficiently.

Description

一种用于印花纺织面料的输送整平装置及系统A conveying and leveling device and system for printing textile fabrics

技术领域technical field

本发明应用于纺织品输送背景,名称是一种用于印花纺织面料的输送整平装置及系统。The invention is applied to the background of textile conveying, and the name is a conveying and leveling device and system for printing textile fabrics.

背景技术Background technique

防水面料是一种新型的纺织面料,其成份由的高分子防水透气材料加上布料复合面料而成,当防水面料碰到水时不会湿,同时也不会与水产生化学反应的面料,通常防水面料运用与湿气较大,雨水较多等容易和水接触的地方,用防水面料制成的衣服不但可以免洗,也能在雨天省去携带雨伞的麻烦。Waterproof fabric is a new type of textile fabric. Its composition is made of high polymer waterproof and breathable material plus fabric composite fabric. When the waterproof fabric encounters water, it will not get wet, and it will not chemically react with water. Usually waterproof fabrics are used in places that are prone to contact with water, such as high humidity and rain. Clothes made of waterproof fabrics can not only be wash-free, but also save the trouble of carrying umbrellas in rainy days.

然而现有市场上的防水面料鱼龙混杂,防水效果无法达到预期效果,主要是因为现有的检测方法均是抽样检测,无法做到整体检测,而面料的防水性能存在很多的不确定性。However, the existing waterproof fabrics on the market are mixed, and the waterproof effect cannot achieve the expected effect, mainly because the existing testing methods are sampling testing, which cannot be tested as a whole, and there are many uncertainties in the waterproof performance of the fabric.

故,有必要提供一种用于印花纺织面料的输送整平装置及系统,可以达到智能检测面料防水性并分级的作用。Therefore, it is necessary to provide a conveying and leveling device and system for printing textile fabrics, which can achieve the function of intelligently detecting and classifying the waterproofness of fabrics.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种用于印花纺织面料的输送整平装置及系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a conveying and leveling device and system for printing textile fabrics, so as to solve the above-mentioned problems in the background art.

为了解决上述技术问题,本发明提供如下技术方案:一种用于印花纺织面料的输送整平装置及系统,包含检测装置和智能面料传送系统,所述检测装置包括底座,所述底座左右两侧固定连接有两组侧板,两组所述侧板的上端中间均轴承连接有上轴,一侧所述侧板的上端固定连接有电机,一侧所述上轴与电机的输出轴固定连接,两组所述上轴的前端外圆均固定连接有上轮,两组所述侧板的下端中间均轴承连接有下轴,所述下轴的前端外圆均固定连接有下轮,左侧所述下轮的中间固定连接有放料辊,右侧所述下轮的中间固定连接有收料辊,两处所述下轮的外圆均设置有多组伸缩杆,所述伸缩杆的内侧轴承连接有配合轮,所述配合轮与上轮皮带连接。In order to solve the above technical problems, the present invention provides the following technical solutions: a conveying and leveling device and system for printing textile fabrics, including a detection device and an intelligent fabric conveying system, the detection device includes a base, the left and right sides of the base are Two sets of side plates are fixedly connected, the upper ends of the two sets of side plates are both connected with an upper shaft by a bearing, the upper end of the side plates on one side is fixedly connected with a motor, and the upper shaft on one side is fixedly connected with the output shaft of the motor. , the outer circles of the front ends of the upper shafts of the two groups are fixedly connected with the upper wheels, the lower ends of the two groups of the side plates are all connected to the lower shafts with bearings, and the outer circles of the front ends of the lower shafts are fixedly connected with the lower wheels. The middle of the lower wheel on the side is fixedly connected with a feeding roller, and the middle of the lower wheel on the right side is fixedly connected with a receiving roller. The outer circles of the two lower wheels are provided with a plurality of sets of telescopic rods. The telescopic rods A matching wheel is connected with the inner bearing of the upper wheel, and the matching wheel is connected with the upper wheel belt.

在一个实施例中,所述上轴的中间均固定连接有皮带轮,两组所述皮带轮通过皮带连接,所述皮带的外侧等距固定连接有圆筒,所述圆筒为中空结构,所述圆筒贯穿皮带且为可伸缩结构,所述圆筒的下端设置有压力传感器,所述底座的上端中间固定连接有支架,所述支架的上端中间固定连接有喷头,所述喷头与水源管道连接,所述喷头与水源的连接管道内设置有阀门,所述支架的侧面设置有摄像头,所述支架的右侧设置有安装架,所述安装架的上端固定连接有风机,所述底座的右侧设置有小板,所述小板的上端固定连接有感应弹簧,所述感应弹簧的上端固定连接有集水箱,所述集水箱的右侧设置有放水管,所述放水管的尾端设置有水泵。In one embodiment, a pulley is fixedly connected to the middle of the upper shaft, the two sets of pulleys are connected by a belt, and the outer side of the belt is fixedly connected with a cylinder at an equal distance, the cylinder is a hollow structure, and the The cylinder runs through the belt and is a retractable structure, the lower end of the cylinder is provided with a pressure sensor, the upper end of the base is fixedly connected with a bracket, the upper end of the bracket is fixedly connected with a spray head, and the spray head is connected to the water source pipeline , a valve is arranged in the connecting pipe between the nozzle and the water source, a camera is arranged on the side of the bracket, a mounting bracket is arranged on the right side of the bracket, the upper end of the installation bracket is fixedly connected with a fan, and the right side of the base is provided with a fan. The side is provided with a small plate, the upper end of the small plate is fixedly connected with an induction spring, the upper end of the induction spring is fixedly connected with a water collecting tank, the right side of the water collecting tank is provided with a water discharge pipe, and the tail end of the water discharge pipe is provided with There is a water pump.

在一个实施例中,所述智能面料传送系统包括智能控制模块、智能检测模块和智能运行模块,所述智能控制模块、智能检测模块和智能运行模块通过无线电连接;In one embodiment, the intelligent fabric conveying system includes an intelligent control module, an intelligent detection module and an intelligent operation module, and the intelligent control module, the intelligent detection module and the intelligent operation module are connected by radio;

所述智能控制模块包括数据记录模块、数据运算模块、逻辑判断模块和时间控制模块,所述智能检测模块包括张力检测模块、漏水检测模块和水量检测模块,所述智能运行模块包括排水模块、喷水模块、输送模块、风干模块和伸缩模块,所述输送模块包括面料输送单元、圆筒输送单元和调整单元;The intelligent control module includes a data recording module, a data operation module, a logic judgment module and a time control module, the intelligent detection module includes a tension detection module, a water leakage detection module and a water quantity detection module, and the intelligent operation module includes a drainage module, a spray a water module, a conveying module, an air-drying module and a telescopic module, the conveying module includes a fabric conveying unit, a cylinder conveying unit and an adjustment unit;

所述张力检测模块与压力传感器电连接,所述漏水检测模块与摄像头电连接,所述水量检测模块与感应弹簧电连接,所述排水模块与水泵电连接,所述喷水模块与喷头电连接,所述面料输送单元和圆筒输送单元与电机电连接,所述调整单元与伸缩杆电连接,所述风干模块与风机电连接,所述伸缩模块与圆筒电连接。The tension detection module is electrically connected with the pressure sensor, the water leakage detection module is electrically connected with the camera, the water volume detection module is electrically connected with the induction spring, the drainage module is electrically connected with the water pump, and the water spray module is electrically connected with the spray head , the fabric conveying unit and the cylinder conveying unit are electrically connected with the motor, the adjusting unit is electrically connected with the telescopic rod, the air drying module is electrically connected with the fan, and the telescopic module is electrically connected with the cylinder.

在一个实施例中,所述智能面料传送系统的运行包含以下步骤:In one embodiment, the operation of the intelligent fabric conveying system includes the following steps:

S1、把收卷完成的面料放置在放料辊的位置,并拉出一段与收料辊固定,然后启动智能面料传送系统,在面料进行分段收卷的同时,对面料进行防水性能检测;S1. Place the finished fabric at the position of the unwinding roller, pull out a section to fix it with the receiving roller, and then start the intelligent fabric conveying system to test the waterproof performance of the fabric while the fabric is being wound in sections;

S2、利用张力检测模实时采集面料的张力信息,利用漏水检测模块采集面料的漏水状态信息,水量检测模块采集集水箱中水的增加量信息,连同智能面料传送系统的预设值,一起存储在数据记录模块中;S2. Use the tension detection module to collect the tension information of the fabric in real time, use the water leakage detection module to collect the water leakage status information of the fabric, and the water volume detection module to collect the increase information of the water in the water collecting tank, together with the preset value of the intelligent fabric conveying system, and store it in the in the data logging module;

S3、根据采集的数据,分段对面料的防水性能进行检测和评估,并根据评估的结果进行分级,用特定的标号标记在对应的位置;S3. According to the collected data, test and evaluate the waterproof performance of the fabric in stages, and grade according to the evaluation results, and mark the corresponding position with a specific label;

S4、在面料检测的同时,利用数据运算模块进行计算,确定面料张力调整的策略,并通过调整单元对面料传输的张力进行调整;S4. At the same time of fabric detection, use the data operation module to calculate, determine the fabric tension adjustment strategy, and adjust the fabric transmission tension through the adjustment unit;

S5、重复S2-S4,完成面料的防水性等级标记和收卷过程中张力控制。S5. Repeat S2-S4 to complete the marking of the waterproofness level of the fabric and the tension control during the winding process.

与现有技术相比,本发明所达到的有益效果是:本发明通过设置检测装置和智能面料传送系统,可以通过观察滴水状态和剩余水量的多少,完成对面料的防水性能检测和评级标记,并在检测的同时,利用下轮的直径变化,调整放料辊和收料辊的速度,从而达到保证面料传输稳定的目的。Compared with the prior art, the beneficial effects achieved by the present invention are: the present invention can complete the waterproof performance detection and rating marking of the fabric by observing the dripping state and the amount of remaining water by setting the detection device and the intelligent fabric conveying system, At the same time of detection, the diameter of the lower wheel is used to adjust the speed of the unwinding roller and the receiving roller, so as to achieve the purpose of ensuring the stable transmission of the fabric.

附图说明Description of drawings

下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solutions and other beneficial effects of the present application will be apparent through the detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings.

在附图中:In the attached image:

图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2是本发明的正面结构示意图;Fig. 2 is the front structure schematic diagram of the present invention;

图3是本发明的下轮局部结构示意图;Fig. 3 is the partial structure schematic diagram of the lower wheel of the present invention;

图4是本发明的系统模块相互关系示意图;Fig. 4 is the schematic diagram of the mutual relationship of the system modules of the present invention;

图中:1、底座;2、侧板;3、上轴;4、皮带轮;5、下轴;6、放料辊; 7、收料辊;8、下轮;9、上轮;10、皮带;11、圆筒;12、支架;13、喷头; 14、小板;15、集水箱;16、放水管;17、水泵;18、感应弹簧;19、风机;20、摄像头;21、伸缩杆;22、配合轮;23、电机;24、安装架。In the picture: 1. Base; 2. Side plate; 3. Upper shaft; 4. Pulley; 5. Lower shaft; 6. Unwinding roller; 7. Receiving roller; 8. Lower wheel; 9. Upper wheel; 10, Belt; 11, cylinder; 12, bracket; 13, nozzle; 14, small plate; 15, water collecting tank; 16, water discharge pipe; 17, water pump; 18, induction spring; 19, fan; 20, camera; 21, telescopic Rod; 22. Matching wheel; 23. Motor; 24. Mounting frame.

具体实施方式Detailed ways

下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the application. Furthermore, this application may repeat reference numerals and/or reference letters in different instances for the purpose of simplicity and clarity, and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, this application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.

请参阅图1-4,本发明提供技术方案:一种用于印花纺织面料的输送整平装置及系统,包含检测装置和智能面料传送系统,其特征在于:检测装置包括底座1,底座1左右两侧固定连接有两组侧板2,两组侧板2的上端中间均轴承连接有上轴3,一侧侧板2的上端固定连接有电机23,一侧上轴3与电机23的输出轴固定连接,两组上轴3的前端外圆均固定连接有上轮9,两组侧板2的下端中间均轴承连接有下轴5,下轴5的前端外圆均固定连接有下轮8,左侧下轮8的中间固定连接有放料辊6,右侧下轮8的中间固定连接有收料辊7,两处下轮8的外圆均设置有多组伸缩杆21,伸缩杆21的内侧轴承连接有配合轮22,配合轮22与上轮9皮带连接,上轴3的中间均固定连接有皮带轮4,两组皮带轮4通过皮带10连接,皮带10的外侧等距固定连接有圆筒11,圆筒11为中空结构,圆筒11贯穿皮带10且为可伸缩结构,圆筒11的下端设置有压力传感器,底座1的上端中间固定连接有支架12,支架12的上端中间固定连接有喷头13,喷头13与水源管道连接,喷头13 与水源的连接管道内设置有阀门,支架12的侧面设置有摄像头20,支架12 的右侧设置有安装架24,安装架24的上端固定连接有风机19,底座1的右侧设置有小板14,小板14的上端固定连接有感应弹簧18,感应弹簧18的上端固定连接有集水箱15,集水箱15的右侧设置有放水管16,放水管16的尾端设置有水泵17,通过设置检测装置和智能面料传送系统,可以通过观察滴水状态和剩余水量的多少,完成对面料的防水性能检测和评级标记,并在检测的同时,利用下轮8的直径变化,调整放料辊6和收料辊7的速度,从而达到保证面料传输稳定的目的;1-4, the present invention provides technical solutions: a conveying and leveling device and system for printing textile fabrics, including a detection device and an intelligent fabric conveying system, characterized in that the detection device includes a base 1, and the base 1 is about Two sets of side plates 2 are fixedly connected on both sides. The upper ends of the two sets of side plates 2 are both connected with an upper shaft 3 by bearings. The upper end of one side plate 2 is fixedly connected with a motor 23, and the output of the upper shaft 3 and the motor 23 is fixed on one side. The shafts are fixedly connected, the outer circles of the front ends of the two sets of upper shafts 3 are fixedly connected with the upper wheels 9, the middle of the lower ends of the two sets of side plates 2 are both connected with the lower shafts 5, and the outer circles of the front ends of the lower shafts 5 are fixedly connected with the lower wheels. 8. The middle of the left lower wheel 8 is fixedly connected with the feeding roller 6, the middle of the right lower wheel 8 is fixedly connected with the receiving roller 7, and the outer circles of the two lower wheels 8 are provided with multiple sets of telescopic rods 21, which can be stretched and retracted. The inner bearing of the rod 21 is connected with a matching wheel 22. The matching wheel 22 is connected with the belt of the upper wheel 9. The middle of the upper shaft 3 is fixedly connected with a pulley 4. There is a cylinder 11, the cylinder 11 is a hollow structure, the cylinder 11 penetrates the belt 10 and is a retractable structure, the lower end of the cylinder 11 is provided with a pressure sensor, the middle of the upper end of the base 1 is fixedly connected with a bracket 12, and the middle of the upper end of the bracket 12 A nozzle 13 is fixedly connected, the nozzle 13 is connected with the water source pipeline, a valve is arranged in the connecting pipeline between the nozzle 13 and the water source, a camera 20 is arranged on the side of the bracket 12, a mounting frame 24 is arranged on the right side of the bracket 12, and the upper end of the mounting bracket 24 is arranged A fan 19 is fixedly connected, a small plate 14 is arranged on the right side of the base 1, an induction spring 18 is fixedly connected to the upper end of the small plate 14, a water collecting tank 15 is fixedly connected to the upper end of the induction spring 18, and a water collecting tank 15 is arranged on the right side of the water collecting tank 15. The water pipe 16 and the end of the water discharge pipe 16 are provided with a water pump 17. By setting the detection device and the intelligent fabric conveying system, the waterproof performance detection and rating mark of the fabric can be completed by observing the dripping state and the amount of remaining water. At the same time, the diameter of the lower wheel 8 is used to adjust the speed of the unwinding roller 6 and the receiving roller 7, so as to achieve the purpose of ensuring the stable transmission of the fabric;

智能面料传送系统包括智能控制模块、智能检测模块和智能运行模块,智能控制模块、智能检测模块和智能运行模块通过无线电连接;The intelligent fabric conveying system includes an intelligent control module, an intelligent detection module and an intelligent operation module, and the intelligent control module, the intelligent detection module and the intelligent operation module are connected by radio;

智能控制模块包括数据记录模块、数据运算模块、逻辑判断模块和时间控制模块,智能检测模块包括张力检测模块、漏水检测模块和水量检测模块,智能运行模块包括排水模块、喷水模块、输送模块、风干模块和伸缩模块,输送模块包括面料输送单元、圆筒输送单元和调整单元;The intelligent control module includes a data recording module, a data operation module, a logic judgment module and a time control module. The intelligent detection module includes a tension detection module, a water leakage detection module and a water quantity detection module. The intelligent operation module includes a drainage module, a water spray module, a conveying module, Air-drying module and telescopic module, the conveying module includes fabric conveying unit, cylinder conveying unit and adjustment unit;

张力检测模块与压力传感器电连接,漏水检测模块与摄像头20电连接,水量检测模块与感应弹簧18电连接,排水模块与水泵17电连接,喷水模块与喷头13电连接,面料输送单元和圆筒输送单元与电机23电连接,调整单元与伸缩杆21电连接,风干模块与风机19电连接,伸缩模块与圆筒11电连接;The tension detection module is electrically connected with the pressure sensor, the water leakage detection module is electrically connected with the camera 20, the water volume detection module is electrically connected with the induction spring 18, the drainage module is electrically connected with the water pump 17, the water spray module is electrically connected with the spray head 13, the fabric conveying unit is electrically connected with the circular The cylinder conveying unit is electrically connected with the motor 23, the adjusting unit is electrically connected with the telescopic rod 21, the air drying module is electrically connected with the fan 19, and the telescopic module is electrically connected with the cylinder 11;

数据记录模块用于记录实时采集的各种数据,包括智能面料传送系统的预设值,数据运算模块用于对记录数据进行计算,逻辑判断模块用于对计算结果的分析判断,确定调节和分级的策略,时间控制模块用于控制系统各个动作的时间参数,张力检测模块用于实时采集面料的张力信息,漏水检测模块用于采集面料的漏水状态信息,水量检测模块用于采集集水箱15中水的增加量信息,排水模块用于排出集水箱15的水,喷水模块用于向面料喷水,输送模块用于控制面料和圆筒11的输送,并使两者匹配,风干模块用于对面料的风干操作,伸缩模块用于使圆筒11与面料接触;The data recording module is used to record various data collected in real time, including the preset values of the intelligent fabric conveying system, the data operation module is used to calculate the recorded data, and the logic judgment module is used to analyze and judge the calculation results, and determine the adjustment and classification. The time control module is used to control the time parameters of each action of the system, the tension detection module is used to collect the tension information of the fabric in real time, the water leakage detection module is used to collect the water leakage status information of the fabric, and the water quantity detection module is used to collect the information in the water collecting tank 15. Information on the increase of water, the drainage module is used to discharge the water in the water collecting tank 15, the water spray module is used to spray water to the fabric, the conveying module is used to control the conveying of the fabric and the cylinder 11 and make them match, and the air drying module is used to For the air-drying operation of the fabric, the telescopic module is used to make the cylinder 11 contact the fabric;

智能面料传送系统的运行包含以下步骤:The operation of the intelligent fabric conveying system consists of the following steps:

S1、把收卷完成的面料放置在放料辊6的位置,并拉出一段与收料辊7 固定,然后启动智能面料传送系统,在面料进行分段收卷的同时,对面料进行防水性能检测;S1. Place the wound fabric at the position of the unwinding roller 6, and pull out a section to fix it with the receiving roller 7, and then start the intelligent fabric conveying system to perform waterproof performance on the fabric while the fabric is being wound in sections. detection;

S2、利用张力检测模实时采集面料的张力信息,利用漏水检测模块采集面料的漏水状态信息,水量检测模块采集集水箱15中水的增加量信息,连同智能面料传送系统的预设值,一起存储在数据记录模块中;S2. Use the tension detection module to collect the tension information of the fabric in real time, use the water leakage detection module to collect the water leakage state information of the fabric, and the water volume detection module to collect the water increase information in the water collecting tank 15, and store it together with the preset value of the intelligent fabric conveying system in the data logging module;

S3、根据采集的数据,分段对面料的防水性能进行检测和评估,并根据评估的结果进行分级,用特定的标号标记在对应的位置;S3. According to the collected data, test and evaluate the waterproof performance of the fabric in stages, and grade according to the evaluation results, and mark the corresponding position with a specific label;

S4、在面料检测的同时,利用数据运算模块进行计算,确定面料张力调整的策略,并通过调整单元对面料传输的张力进行调整;S4. At the same time of fabric detection, use the data operation module to calculate, determine the fabric tension adjustment strategy, and adjust the fabric transmission tension through the adjustment unit;

S5、重复S2-S4,完成面料的防水性等级标记和收卷过程中张力控制;S5. Repeat S2-S4 to complete the marking of the waterproofness level of the fabric and the tension control during the winding process;

S2中数据采集的方法如下:The method of data collection in S2 is as follows:

S21、在电机的带动下,皮带10按照一定的节拍等距等速传输;S21. Driven by the motor, the belt 10 is transmitted at equal distances and at a constant speed according to a certain rhythm;

S22、面料的初始传输速度与皮带10相同;S22, the initial transmission speed of the fabric is the same as that of the belt 10;

S23、在皮带10与面料同步传输的同时,皮带10下端的圆筒11伸长与面料紧密接触,且每次伸长的高度相等;S23, while the belt 10 and the fabric are transmitted synchronously, the cylinder 11 at the lower end of the belt 10 is stretched in close contact with the fabric, and the height of each stretch is equal;

S24、当圆筒11移动到喷头13下方时,利用喷头13对圆筒11注入定量的水M,在注水的同时,利用摄像头20观察是否有水滴落,设定注水时间为T,该时间即为面料分段传输的间隔时间;S24. When the cylinder 11 moves below the spray head 13, use the spray head 13 to inject a quantitative amount of water M water into the cylinder 11, and use the camera 20 to observe whether there are water drops while injecting water, and set the water injection time as T, the time It is the interval time of fabric segmented transmission;

S25、注水完成后面料传输至下一工位,利用风机19对面料的下端进行风干;S25. After the water injection is completed, the fabric is transferred to the next station, and the lower end of the fabric is air-dried by the fan 19;

S26、面料继续传输并被收料辊7收集,该段面料上的剩余水分会进入到集水箱15中,同时利用感应弹簧18采集质量数据,且每隔T时间清空一次集水箱15,设定集水箱15的质量为M0S26, the fabric continues to be transported and collected by the take-up roller 7, the remaining moisture on the fabric will enter the water collection tank 15, and the quality data is collected by the induction spring 18, and the water collection tank 15 is emptied every T time, setting The mass of the collecting tank 15 is M 0 ;

通过对采集数据参数的设定,方便后续计算和分析的量化;By setting the parameters of the collected data, it is convenient to quantify the subsequent calculation and analysis;

S3中面料防水性能分级和标记的方法如下:The method of grading and marking the waterproof performance of fabrics in S3 is as follows:

S31、在S24中,当有水滴落时,判定面料不合格,当无水滴落时,判定面料合格,并根据后续的检测结果进行等级评估;S31. In S24, when there is water dripping, it is determined that the fabric is unqualified, and when there is no water dripping, it is determined that the fabric is qualified, and a grade evaluation is performed according to the subsequent test results;

S32、在S26中,设定集水箱15实时采集的质量为M,则:S32, in S26, set the quality collected in real time by the water collecting tank 15 as M, then:

当M=M0+M,则说明面料不渗水,判定为A级;When M=M 0 +M water , it means that the fabric is impervious to water, and it is judged to be grade A;

Figure RE-GDA0003587275330000071
时,说明渗水较少,判定为B级;when
Figure RE-GDA0003587275330000071
, it means that there is less water seepage, and it is judged as grade B;

Figure RE-GDA0003587275330000072
时,说明渗水较多,判定为C级;when
Figure RE-GDA0003587275330000072
When it shows that there is more water seepage, it is judged as C grade;

根据检测结果对面料的防水性能进行分级并标记,方便后续面料的分类使用;According to the test results, the waterproof performance of the fabric is graded and marked, which is convenient for the subsequent classification and use of the fabric;

S4中面料张力调整时机如下:The timing of fabric tension adjustment in S4 is as follows:

在面料传输的过程中,放料辊6上面料卷的直径慢慢变小,而收料辊7 上面料卷的直径慢慢变大,且两者的旋转角速度一致,导致面料的张力逐渐增加,从而使压力传感器采集的数值增加,设定压力传感器t时刻采集的平均数值为Ft,则:In the process of fabric transmission, the diameter of the fabric roll on the unwinding roller 6 gradually decreases, while the diameter of the fabric roll on the take-up roller 7 gradually increases, and the rotational angular speed of the two is the same, resulting in a gradual increase in the tension of the fabric , so that the value collected by the pressure sensor increases, and the average value collected by the pressure sensor at time t is set as F t , then:

Figure RE-GDA0003587275330000073
Figure RE-GDA0003587275330000073

其中

Figure RE-GDA0003587275330000074
表示t时刻第i个压力传感器采集的数值,n表示压力传感器的数量,同时设定初始状态下的采集的数值均为F0,则:in
Figure RE-GDA0003587275330000074
represents the value collected by the i-th pressure sensor at time t, n represents the number of pressure sensors, and set the value collected in the initial state to be F 0 , then:

当95%F0≤Ft≤105%F0时,面料的张力不需要调整;When 95%F 0 ≤F t ≤105%F 0 , the tension of the fabric does not need to be adjusted;

当Ft>105%F0时,面料的张力需要调整,并在停止传输时,通过改变两侧下轮8的直径进行调整;When F t >105%F 0 , the tension of the fabric needs to be adjusted, and when the transmission is stopped, it is adjusted by changing the diameter of the lower wheels 8 on both sides;

根据面料的传输情况确定面料张力调整的时机,保证面料顺利传输;Determine the timing of fabric tension adjustment according to the transmission situation of the fabric to ensure the smooth transmission of the fabric;

S4面料张力调整幅度的确定方法如下:The method for determining the adjustment range of S4 fabric tension is as follows:

随着面料收卷的进行,放料辊6上面料卷直径减小的速度变快,而收料辊7上面料卷直径增大的速度变慢,且收卷时间越长,两者差别越大,根据 T时间内,张力的变化幅度进行精确调整,设定T时间内压力感应器数据的变化为ΔF,则:With the progress of fabric winding, the diameter of the fabric roll on the unwinding roller 6 decreases faster, while the increase in the diameter of the fabric roll on the take-up roller 7 becomes slower, and the longer the winding time, the greater the difference between the two. is large, according to the change range of the tension within the T time, it is precisely adjusted, and the change of the pressure sensor data within the T time is set as ΔF, then:

当0≤ΔF≤0.5%F0时,说明T时间内张力变化小,调整时,左侧下轮8 调整一档,右侧下轮8调整一档;When 0≤ΔF≤0.5%F 0 , it means that the tension change is small within T time. When adjusting, the left lower wheel 8 is adjusted to the first gear, and the right lower wheel 8 is adjusted to the first gear;

当0.5%F0<ΔF<1%F0时,说明T时间内张力变化中等,调整时,左侧下轮8调整两档,右侧下轮8调整一档;When 0.5%F 0 <ΔF < 1% F 0 , it means that the tension change within T time is moderate. During adjustment, the left lower wheel 8 is adjusted to two gears, and the right lower wheel 8 is adjusted to one gear;

当ΔF>1%F0时,说明T时间内张力变化小,调整时,左侧下轮8调整两档,右侧下轮8调整两档;When ΔF>1%F 0 , it means that the tension change is small within T time. When adjusting, the left lower wheel 8 is adjusted by two gears, and the right lower wheel 8 is adjusted by two gears;

根据单位时间内面料张力的变化情况,在调整时采取不同的策略,保证面料顺利输送的同时,调整次数最少;According to the change of fabric tension per unit time, different strategies are adopted during adjustment, so as to ensure the smooth conveying of the fabric and the minimum adjustment times;

S4中张力调整的方法如下:The method of tension adjustment in S4 is as follows:

通过伸缩杆21的伸长和缩短,控制配合轮22的外扩和内缩,从而改变下轮8与皮带的配合直径,进而达到改变放料辊6和收料辊7的旋转速度,控制面料张力的目的,设定左侧的下轮8具有直径减小调整功能,右侧的下轮8具有直径增加的调整功能,同时两侧的下轮8每次调整一档,张力改变2.5%F0Through the extension and shortening of the telescopic rod 21, the outer expansion and inner contraction of the matching wheel 22 are controlled, thereby changing the matching diameter of the lower wheel 8 and the belt, thereby changing the rotation speed of the unwinding roller 6 and the receiving roller 7, and controlling the fabric For the purpose of tension, set the lower wheel 8 on the left to have a diameter reduction adjustment function, and the right lower wheel 8 to have an adjustment function of increasing diameter. At the same time, the lower wheels 8 on both sides are adjusted by one gear each time, and the tension is changed by 2.5%F 0 .

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection or can communicate with each other; can be directly connected, can be the internal communication of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the above-mentioned terms in this application can be understood according to specific circumstances.

以上对本申请实施例所提供的一种清洗装置进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。A cleaning device provided by the embodiments of the present application has been introduced in detail above. The principles and implementations of the present application are described in this article by using specific examples. The descriptions of the above embodiments are only used to help understand the technical solutions of the present application. and its core idea; those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or replacements do not make the corresponding The essence of the technical solutions deviates from the scope of the technical solutions of the embodiments of the present application.

Claims (9)

1.一种用于印花纺织面料的输送整平装置,包含检测装置,其特征在于:所述检测装置包括底座(1),所述底座(1)左右两侧固定连接有两组侧板(2),两组所述侧板(2)的上端中间均轴承连接有上轴(3),一侧所述侧板(2)的上端固定连接有电机(23),一侧所述上轴(3)与电机(23)的输出轴固定连接,两组所述上轴(3)的前端外圆均固定连接有上轮(9),两组所述侧板(2)的下端中间均轴承连接有下轴(5),所述下轴(5)的前端外圆均固定连接有下轮(8),左侧所述下轮(8)的中间固定连接有放料辊(6),右侧所述下轮(8)的中间固定连接有收料辊(7),两处所述下轮(8)的外圆均设置有多组伸缩杆(21),所述伸缩杆(21)的内侧轴承连接有配合轮(22),所述配合轮(22)与上轮(9)皮带连接。1. A conveying and leveling device for printing textile fabrics, comprising a detection device, characterized in that: the detection device comprises a base (1), and the left and right sides of the base (1) are fixedly connected with two groups of side plates ( 2), the upper ends of the two sets of side plates (2) are all bearing connected with the upper shaft (3) in the middle, the upper end of the side plates (2) on one side is fixedly connected with the motor (23), and the upper shaft on the one side is fixedly connected with the motor (23). (3) It is fixedly connected with the output shaft of the motor (23), the outer circles of the front ends of the two sets of the upper shafts (3) are fixedly connected with the upper wheels (9), and the middle of the lower ends of the two sets of the side plates (2) are fixedly connected. The bearing is connected with a lower shaft (5), the outer circle of the front end of the lower shaft (5) is fixedly connected with a lower wheel (8), and the middle of the lower wheel (8) on the left side is fixedly connected with a feeding roller (6) , the middle of the lower wheel (8) on the right side is fixedly connected with a receiving roller (7), and the outer circles of the lower wheels (8) at two places are provided with multiple sets of telescopic rods (21), the telescopic rods ( The inner bearing of 21) is connected with a matching wheel (22), and the matching wheel (22) is connected with the belt of the upper wheel (9). 2.根据权利要求1所述的一种用于印花纺织面料的输送整平装置,其特征在于:所述上轴(3)的中间均固定连接有皮带轮(4),两组所述皮带轮(4)通过皮带(10)连接,所述皮带(10)的外侧等距固定连接有圆筒(11),所述圆筒(11)为中空结构,所述圆筒(11)贯穿皮带(10)且为可伸缩结构,所述圆筒(11)的下端设置有压力传感器,所述底座(1)的上端中间固定连接有支架(12),所述支架(12)的上端中间固定连接有喷头(13),所述喷头(13)与水源管道连接,所述喷头(13)与水源的连接管道内设置有阀门,所述支架(12)的侧面设置有摄像头(20),所述支架(12)的右侧设置有安装架(24),所述安装架(24)的上端固定连接有风机(19),所述底座(1)的右侧设置有小板(14),所述小板(14)的上端固定连接有感应弹簧(18),所述感应弹簧(18)的上端固定连接有集水箱(15),所述集水箱(15)的右侧设置有放水管(16),所述放水管(16)的尾端设置有水泵(17)。2. A conveying and leveling device for printing textile fabrics according to claim 1, characterized in that: the middle of the upper shaft (3) is fixedly connected with a pulley (4), and two sets of the pulleys ( 4) Connected by a belt (10), the outer side of the belt (10) is fixedly connected with a cylinder (11) at equal distances, the cylinder (11) is a hollow structure, and the cylinder (11) penetrates the belt (10) ) and is a retractable structure, a pressure sensor is arranged at the lower end of the cylinder (11), a bracket (12) is fixedly connected in the middle of the upper end of the base (1), and a bracket (12) is fixedly connected in the middle of the upper end of the bracket (12). A spray head (13), the spray head (13) is connected with a water source pipeline, a valve is provided in the connecting pipe between the spray head (13) and the water source, a camera (20) is provided on the side of the bracket (12), and the support The right side of (12) is provided with a mounting frame (24), the upper end of the mounting frame (24) is fixedly connected with the fan (19), the right side of the base (1) is provided with a small plate (14), the The upper end of the small plate (14) is fixedly connected with an induction spring (18), the upper end of the induction spring (18) is fixedly connected with a water collection tank (15), and a water discharge pipe (16) is arranged on the right side of the water collection tank (15). ), a water pump (17) is provided at the rear end of the water discharge pipe (16). 3.根据权利要求2所述的一种用于印花纺织面料的输送整平系统,包括智能面料传送系统,其特征在于:所述智能面料传送系统包括智能控制模块、智能检测模块和智能运行模块,所述智能控制模块、智能检测模块和智能运行模块通过无线电连接;3. A conveying and leveling system for printing textile fabrics according to claim 2, comprising an intelligent fabric conveying system, characterized in that: the intelligent fabric conveying system comprises an intelligent control module, an intelligent detection module and an intelligent operation module , the intelligent control module, intelligent detection module and intelligent operation module are connected by radio; 所述智能控制模块包括数据记录模块、数据运算模块、逻辑判断模块和时间控制模块,所述智能检测模块包括张力检测模块、漏水检测模块和水量检测模块,所述智能运行模块包括排水模块、喷水模块、输送模块、风干模块和伸缩模块,所述输送模块包括面料输送单元、圆筒输送单元和调整单元;The intelligent control module includes a data recording module, a data operation module, a logic judgment module and a time control module, the intelligent detection module includes a tension detection module, a water leakage detection module and a water quantity detection module, and the intelligent operation module includes a drainage module, a spray a water module, a conveying module, an air-drying module and a telescopic module, the conveying module includes a fabric conveying unit, a cylinder conveying unit and an adjustment unit; 所述张力检测模块与压力传感器电连接,所述漏水检测模块与摄像头(20)电连接,所述水量检测模块与感应弹簧(18)电连接,所述排水模块与水泵(17)电连接,所述喷水模块与喷头(13)电连接,所述面料输送单元和圆筒输送单元与电机(23)电连接,所述调整单元与伸缩杆(21)电连接,所述风干模块与风机(19)电连接,所述伸缩模块与圆筒(11)电连接。The tension detection module is electrically connected to the pressure sensor, the water leakage detection module is electrically connected to the camera (20), the water volume detection module is electrically connected to the induction spring (18), and the drainage module is electrically connected to the water pump (17), The water spray module is electrically connected to the spray head (13), the fabric conveying unit and the cylinder conveying unit are electrically connected to the motor (23), the adjustment unit is electrically connected to the telescopic rod (21), and the air drying module is electrically connected to the fan (19) Electrical connection, the telescopic module is electrically connected with the cylinder (11). 4.根据权利要求3所述的一种用于印花纺织面料的输送整平系统,其特征在于:所述智能面料传送系统的运行包含以下步骤:4. A conveying and leveling system for printing textile fabrics according to claim 3, characterized in that: the operation of the intelligent fabric conveying system comprises the following steps: S1、把收卷完成的面料放置在放料辊(6)的位置,并拉出一段与收料辊(7)固定,然后启动智能面料传送系统,在面料进行分段收卷的同时,对面料进行防水性能检测;S1. Place the finished fabric at the position of the unwinding roller (6), pull out a section to fix it with the take-up roller (7), and then start the intelligent fabric conveying system, while the fabric is being wound in sections, the The fabric is tested for waterproof performance; S2、利用张力检测模实时采集面料的张力信息,利用漏水检测模块采集面料的漏水状态信息,水量检测模块采集集水箱(15)中水的增加量信息,连同智能面料传送系统的预设值,一起存储在数据记录模块中;S2. Use the tension detection module to collect the tension information of the fabric in real time, use the water leakage detection module to collect the water leakage state information of the fabric, and the water quantity detection module to collect the information of the increase of water in the water collecting tank (15), together with the preset value of the intelligent fabric conveying system, are stored together in the data logging module; S3、根据采集的数据,分段对面料的防水性能进行检测和评估,并根据评估的结果进行分级,用特定的标号标记在对应的位置;S3. According to the collected data, test and evaluate the waterproof performance of the fabric in stages, and grade according to the evaluation results, and mark the corresponding position with a specific label; S4、在面料检测的同时,利用数据运算模块进行计算,确定面料张力调整的策略,并通过调整单元对面料传输的张力进行调整;S4. At the same time of fabric detection, use the data operation module to calculate, determine the fabric tension adjustment strategy, and adjust the fabric transmission tension through the adjustment unit; S5、重复S2-S4,完成面料的防水性等级标记和收卷过程中张力控制。S5. Repeat S2-S4 to complete the marking of the waterproofness level of the fabric and the tension control during the winding process. 5.根据权利要求4所述的一种用于印花纺织面料的输送整平系统,其特征在于:所述S2中数据采集的方法如下:5. a kind of conveying and leveling system for printing textile fabrics according to claim 4, is characterized in that: the method for data collection in described S2 is as follows: S21、在电机的带动下,皮带(10)按照一定的节拍等距等速传输;S21. Driven by the motor, the belt (10) is transmitted at a constant distance and at a constant speed according to a certain rhythm; S22、面料的初始传输速度与皮带(10)相同;S22, the initial transmission speed of the fabric is the same as that of the belt (10); S23、在皮带(10)与面料同步传输的同时,皮带(10)下端的圆筒(11)伸长与面料紧密接触,且每次伸长的高度相等;S23. While the belt (10) and the fabric are synchronously transported, the cylinder (11) at the lower end of the belt (10) is stretched in close contact with the fabric, and the heights of each stretch are equal; S24、当圆筒(11)移动到喷头(13)下方时,利用喷头(13)对圆筒(11)注入定量的水M,在注水的同时,利用摄像头(20)观察是否有水滴落,设定注水时间为T,该时间即为面料分段传输的间隔时间;S24. When the cylinder (11) moves below the nozzle (13), use the nozzle (13) to inject a quantitative amount of water M into the cylinder (11), and use the camera (20) to observe whether there is water dripping while the water is being injected , set the water injection time as T, which is the interval time of the fabric segmented transmission; S25、注水完成后面料传输至下一工位,利用风机(19)对面料的下端进行风干;S25. After the water injection is completed, the fabric is transferred to the next station, and the lower end of the fabric is air-dried by the fan (19); S26、面料继续传输并被收料辊(7)收集,该段面料上的剩余水分会进入到集水箱(15)中,同时利用感应弹簧(18)采集质量数据,且每隔T时间清空一次集水箱(15),设定集水箱(15)的质量为M0S26, the fabric continues to be transported and collected by the take-up roller (7), the remaining moisture on the fabric will enter the water collecting tank (15), at the same time use the induction spring (18) to collect quality data, and empty it every T time the water collection tank (15), the mass of the water collection tank (15) is set to be M 0 ; 通过对采集数据参数的设定,方便后续计算和分析的量化。By setting the parameters of the collected data, it is convenient for the quantification of subsequent calculation and analysis. 6.根据权利要求5所述的一种用于印花纺织面料的输送整平系统,其特征在于:所述S3中面料防水性能分级和标记的方法如下:6. a kind of conveying and leveling system for printing textile fabrics according to claim 5, is characterized in that: the method for fabric waterproof performance grading and marking in described S3 is as follows: S31、在S24中,当有水滴落时,判定面料不合格,当无水滴落时,判定面料合格,并根据后续的检测结果进行等级评估;S31. In S24, when there is water dripping, it is determined that the fabric is unqualified, and when there is no water dripping, it is determined that the fabric is qualified, and a grade evaluation is performed according to the subsequent test results; S32、在S26中,设定集水箱(15)实时采集的质量为M,则:S32, in S26, set the quality collected in real time by the water collecting tank (15) as M, then: 当M=M0+M,则说明面料不渗水,判定为A级;When M=M 0 +M water , it means that the fabric is impervious to water, and it is judged to be grade A;
Figure FDA0003547211950000041
时,说明渗水较少,判定为B级;
when
Figure FDA0003547211950000041
, it means that there is less water seepage, and it is judged as grade B;
Figure FDA0003547211950000042
时,说明渗水较多,判定为C级;
when
Figure FDA0003547211950000042
When it shows that there is more water seepage, it is judged as C grade;
根据检测结果对面料的防水性能进行分级并标记,方便后续面料的分类使用。According to the test results, the waterproof performance of the fabric is graded and marked, which is convenient for the subsequent classification and use of the fabric.
7.根据权利要求6所述的一种用于印花纺织面料的输送整平系统,其特征在于:所述S4中面料张力调整时机如下:7. a kind of conveying and leveling system for printing textile fabrics according to claim 6, is characterized in that: in described S4, fabric tension adjustment timing is as follows: 在面料传输的过程中,放料辊(6)上面料卷的直径慢慢变小,而收料辊(7)上面料卷的直径慢慢变大,且两者的旋转角速度一致,导致面料的张力逐渐增加,从而使压力传感器采集的数值增加,设定压力传感器t时刻采集的平均数值为Ft,则:In the process of fabric conveying, the diameter of the fabric roll on the unwinding roller (6) gradually decreases, while the diameter of the fabric roll on the take-up roller (7) gradually increases, and the rotational angular speed of the two is the same, resulting in the fabric The tension increases gradually, so that the value collected by the pressure sensor increases, and the average value collected by the pressure sensor at time t is set as F t , then:
Figure FDA0003547211950000043
Figure FDA0003547211950000043
其中
Figure FDA0003547211950000044
表示t时刻第i个压力传感器采集的数值,n表示压力传感器的数量,同时设定初始状态下的采集的数值均为F0,则:
in
Figure FDA0003547211950000044
represents the value collected by the i-th pressure sensor at time t, n represents the number of pressure sensors, and set the value collected in the initial state to be F 0 , then:
当95%F0≤Ft≤105%F0时,面料的张力不需要调整;When 95%F 0 ≤F t ≤105%F 0 , the tension of the fabric does not need to be adjusted; 当Ft>105%F0时,面料的张力需要调整,并在停止传输时,通过改变两侧下轮(8)的直径进行调整;When F t >105%F 0 , the tension of the fabric needs to be adjusted, and when the transmission is stopped, it is adjusted by changing the diameter of the lower wheels (8) on both sides; 根据面料的传输情况确定面料张力调整的时机,保证面料顺利传输。Determine the timing of fabric tension adjustment according to the transmission situation of the fabric to ensure the smooth transmission of the fabric.
8.根据权利要求7所述的一种用于印花纺织面料的输送整平系统,其特征在于:所述S4面料张力调整幅度的确定方法如下:8. a kind of conveying and leveling system for printing textile fabrics according to claim 7, is characterized in that: the determination method of described S4 fabric tension adjustment range is as follows: 随着面料收卷的进行,放料辊(6)上面料卷直径减小的速度变快,而收料辊(7)上面料卷直径增大的速度变慢,且收卷时间越长,两者差别越大,根据T时间内,张力的变化幅度进行精确调整,设定T时间内压力感应器数据的变化为ΔF,则:As the material is wound, the diameter of the material roll on the unwinding roll (6) decreases faster, while the diameter of the material roll on the take-up roll (7) increases at a slower rate, and the longer the winding time, The greater the difference between the two, the precise adjustment is made according to the change range of the tension within the time T, and the change of the pressure sensor data within the time T is set as ΔF, then: 当0≤ΔF≤0.5%F0时,说明T时间内张力变化小,调整时,左侧下轮(8)调整一档,右侧下轮(8)调整一档;When 0≤ΔF≤0.5%F 0 , it means that the tension change is small within the time T. When adjusting, the left lower wheel (8) is adjusted to the first gear, and the right lower wheel (8) is adjusted to the first gear; 当0.5%F0<ΔF<1%F0时,说明T时间内张力变化中等,调整时,左侧下轮(8)调整两档,右侧下轮(8)调整一档;When 0.5%F 0 <ΔF < 1%F 0 , it means that the tension change is moderate within T time. When adjusting, the left lower wheel (8) is adjusted to two gears, and the right lower wheel (8) is adjusted to one gear; 当ΔF>1%F0时,说明T时间内张力变化小,调整时,左侧下轮(8)调整两档,右侧下轮(8)调整两档;When ΔF>1%F 0 , it means that the tension change is small within T time. When adjusting, the left lower wheel (8) is adjusted by two gears, and the right lower wheel (8) is adjusted by two gears; 根据单位时间内面料张力的变化情况,在调整时采取不同的策略,保证面料顺利输送的同时,调整次数最少。According to the change of fabric tension per unit time, different strategies are adopted during adjustment, so as to ensure the smooth conveying of the fabric and the minimum number of adjustments. 9.根据权利要求8所述的一种用于印花纺织面料的输送整平系统,其特征在于:所述S4中张力调整的方法如下:9. a kind of conveying and leveling system for printing textile fabrics according to claim 8, is characterized in that: the method for tension adjustment in described S4 is as follows: 通过伸缩杆(21)的伸长和缩短,控制配合轮(22)的外扩和内缩,从而改变下轮(8)与皮带的配合直径,进而达到改变放料辊(6)和收料辊(7)的旋转速度,控制面料张力的目的,设定左侧的下轮(8)具有直径减小调整功能,右侧的下轮(8)具有直径增加的调整功能,同时两侧的下轮(8)每次调整一档,张力改变2.5%F0Through the extension and shortening of the telescopic rod (21), the outer expansion and inner contraction of the matching wheel (22) are controlled, so as to change the matching diameter of the lower wheel (8) and the belt, thereby changing the feeding roller (6) and the material receiving. The rotation speed of the roller (7), for the purpose of controlling the tension of the fabric, set the lower wheel (8) on the left to have a diameter reduction adjustment function, and the right lower wheel (8) to have an adjustment function to increase the diameter. Each time the lower wheel (8) is adjusted by one gear, the tension is changed by 2.5%F 0 .
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