CN114434970B - 晶圆结构 - Google Patents
晶圆结构 Download PDFInfo
- Publication number
- CN114434970B CN114434970B CN202110902170.9A CN202110902170A CN114434970B CN 114434970 B CN114434970 B CN 114434970B CN 202110902170 A CN202110902170 A CN 202110902170A CN 114434970 B CN114434970 B CN 114434970B
- Authority
- CN
- China
- Prior art keywords
- wafer structure
- inches
- inkjet
- ink supply
- ink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004065 semiconductor Substances 0.000 claims abstract description 52
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000007641 inkjet printing Methods 0.000 claims abstract description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 5
- 239000010703 silicon Substances 0.000 claims abstract description 5
- 239000000976 ink Substances 0.000 claims description 99
- 239000010410 layer Substances 0.000 claims description 81
- 235000012431 wafers Nutrition 0.000 claims description 77
- 239000011241 protective layer Substances 0.000 claims description 27
- 230000004888 barrier function Effects 0.000 claims description 23
- 239000004020 conductor Substances 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 21
- 229910044991 metal oxide Inorganic materials 0.000 claims description 8
- 150000004706 metal oxides Chemical class 0.000 claims description 8
- 230000005669 field effect Effects 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 claims description 2
- 238000007639 printing Methods 0.000 description 32
- 238000010586 diagram Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 4
- 238000000206 photolithography Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910000951 Aluminide Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14024—Assembling head parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1635—Manufacturing processes dividing the wafer into individual chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14032—Structure of the pressure chamber
- B41J2/1404—Geometrical characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14072—Electrical connections, e.g. details on electrodes, connecting the chip to the outside...
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14088—Structure of heating means
- B41J2/14112—Resistive element
- B41J2/14129—Layer structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1601—Production of bubble jet print heads
- B41J2/1603—Production of bubble jet print heads of the front shooter type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1626—Manufacturing processes etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1631—Manufacturing processes photolithography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1632—Manufacturing processes machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/164—Manufacturing processes thin film formation
- B41J2/1642—Manufacturing processes thin film formation thin film formation by CVD [chemical vapor deposition]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/164—Manufacturing processes thin film formation
- B41J2/1646—Manufacturing processes thin film formation thin film formation by sputtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1601—Production of bubble jet print heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/11—Embodiments of or processes related to ink-jet heads characterised by specific geometrical characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/13—Heads having an integrated circuit
Abstract
一种晶圆结构,包含芯片基板及至少一个喷墨芯片。芯片基板为硅基材,以至少12英吋以上晶圆的半导体制程制出。至少一个喷墨芯片以半导体制程制直接生成于芯片基板上,并切割成至少一个喷墨芯片实施应用于喷墨打印。
Description
技术领域
本案关于一种晶圆结构,尤指以半导体制程制出适用于喷墨打印的喷墨芯片的晶圆结构。
背景技术
目前市面上常见的打印机除激光打印机外,喷墨打印机是另一种被广泛使用的机种,其具有价格低廉、操作容易以及低噪音等优点,且可打印于如纸张、相片纸等多种喷墨媒体。而喷墨打印机的打印品质主要取决于墨水匣的设计等因素,尤其以喷墨芯片释出墨滴至喷墨媒体的设计为墨水匣设计的重要考量因素。
又在喷墨芯片在追求更高的高解析度与更高速打印的打印品质要求下,对于竞争激烈的喷墨打印市场中,喷墨打印机的售价下降得很快速,因此搭配墨水匣的喷墨芯片的制造成本以及更高解析度与更高速打印的设计成本就会取决于市场竞争力的关键因素。
但,以目前喷墨打印市场中所生产喷墨芯片是由一晶圆结构以半导体制程所制出,现阶段喷墨芯片生产皆以6吋以下晶圆结构所制出,又要同时追求更高的高解析度与更高速打印的打印品质要求下,相对喷墨芯片的可打印范围(printing swath)的设计要变更大、更长,始可大幅提高打印速度,如此喷墨芯片所需求整体面积就更大,因此要在6吋以下有限面积的晶圆结构上制出需求喷墨芯片数量就会相当地受到限制,进而制造成本也无法有效地降低。
举例说明,例如,一片6吋以下晶圆结构制出喷墨芯片的可打印范围(printingswath)为0.56英寸(inch)大概至多切割生成334颗喷墨芯片。若在一片6吋以下晶圆结构上生成喷墨芯片的可打印范围(printing swath)超过1英寸(inch)或者页宽可打印范围(printing swath)A4尺寸(8.3英寸(inch))来制出更高的高解析度与更高速打印的打印品质要求下,相对要在6吋以下有限面积的晶圆结构上制出需求喷墨芯片数量就会相当的受到限制,数量更少,在6吋以下有限面积的晶圆结构上制出需求喷墨芯片就会有浪费剩余的空白面积,这些空白面积就会占去整片晶圆面积的空余率超过20%以上,相当浪费,进而制造成本也无法有效地降低。
有鉴于此,要如何符合喷墨打印市场中追求喷墨芯片的更低制造成本,以及追求更高解析度与更高速打印的打印品质,是本案最主要研发的主要课题。
发明内容
本案的主要目的是提供一种晶圆结构,包含一芯片基板及多个喷墨芯片,利用至少12英寸以上晶圆的半导体制程来制出该芯片基板,促使该芯片基板上可布置更多需求数量的喷墨芯片,布置需求更高解析度及更高性能的打印喷墨设计,用来因应不同的喷墨范围,所以需要不同尺寸的喷墨芯片,以切割成需求实施应用于喷墨芯片,降低芯片对于喷墨芯片的限制,并且能够减少芯片上未使用的区域,提升芯片的利用率,降低空余率,降低制造成本,同时得以追求更高解析度与更高速打印的打印品质。
本案的一广义实施态样为提供一种晶圆结构,包含:一芯片基板,为一硅基材,以至少12英寸以上晶圆的半导体制程制出;至少一个喷墨芯片,以半导体制程制直接生成于该芯片基板上,并切割成至少一个喷墨芯片实施应用于喷墨打印。
附图说明
图1为本案晶圆结构一较佳实施例示意图。
图2为本案晶圆结构上生成墨滴产生器的剖面示意图。
图3A为本案晶圆结构上喷墨芯片布置相关供墨流道、岐流道及供墨腔室等元件一较佳实施例示意图。
图3B为图3A中C框区域的局部放大图。
图3C为本案晶圆结构上单一喷墨芯片布置供墨流道、导电层元件另一较佳实施例示意图。
图3D为图3A中单一喷墨芯片上成形喷孔布置排列一较佳实施例示意图。
图4为本案加热电阻层受导电层控制激发加热的简略电路示意图。
图5为本案晶圆结构上生成墨滴产生器的布置排列放大示意图。
图6为一种适用于喷墨打印机内部的承载系统的结构示意图。
【符号说明】
1:承载系统
111:喷墨头
112:承载架
113:控制器
114:进给轴
115:扫描轴
116:第一驱动马达
117:位置控制器
118:储存器
119:第二驱动马达
120:送纸结构
121:电源
122:喷墨媒体
2:晶圆结构
20:芯片基板
21:喷墨芯片
22:墨滴产生器
221:热障层
222:加热电阻层
223:导电层
224:保护层
224A:第一钝化层
224B:第二钝化层
225:障壁层
226:供墨腔室
227:喷孔
23:供墨流道
24:岐流道
25:喷墨控制电路区
Ac1......Acn:水平轴行组
Ar1......Arn:纵向轴列组
C:框区域
G:栅极
GND:接地
HL:长度
HW:宽度
L:长度
Lp:可打印范围
M:间距
P:中心阶差间距
Q:晶体管开关
Vp:电压
W:宽度
具体实施方式
体现本案特征与优点的实施例将在后段的说明中详细叙述。应理解的是本案能够在不同的态样上具有各种的变化,其皆不脱离本案的范围,且其中的说明及图示在本质上当作说明之用,而非用以限制本案。
请参阅图1及图2所示,本案提供一种晶圆结构2,包含:一芯片基板20及多个喷墨芯片21。其中芯片基板20为一硅基材,以至少12英寸(inch)以上晶圆的半导体制程制出。在具体实施例中,芯片基板20可以利用12英寸(inch)晶圆的半导体制程制出;或者,在另一具体实施例中,芯片基板20可以利用16英寸(inch)晶圆的半导体制程制出。
上述的多个喷墨芯片21分别包含:多个墨滴产生器22,以半导体制程制出生成于芯片基板20上,并切割成至少一喷墨芯片21实施应用于喷墨打印。又如图2所示,每一墨滴产生器22包含一热障层221、一加热电阻层222、一导电层223、一保护层224、一障壁层225、一供墨腔室226及一喷孔227。其中热障层221形成于芯片基板20上,加热电阻层222形成于热障层221上,而导电层223及保护层224的一部分形成于加热电阻层222上,且保护层224的其他部分形成于导电层223上,而障壁层225形成于保护层224上,以及供墨腔室226及喷孔227一体成型生成于障壁层225中,且供墨腔室226底部连通保护层224,供墨腔室226顶部连通喷孔227。亦即喷墨芯片21的墨滴产生器22是在芯片基板20上实施半导体制程所制出,以下予以说明。首先在芯片基板20上形成一层热障层221的薄膜,之后再以溅镀方式先后镀上加热电阻层222与导电层223,并以光刻蚀刻的制程厘定所需尺寸,之后再以溅镀装置或化学气相沉积(CVD)装置镀上保护层224,再以保护层224上以干膜压模成型出供墨腔室226,再涂布一层干膜压模成型喷孔227,构成障壁层225一体成形于保护层224上,如此供墨腔室226及喷孔227一体成型生成于障壁层225中,或者,在另一具体实施例上,是在保护层224上以高分子膜直接以光刻蚀刻制程定义出供墨腔室226及喷孔227,如此供墨腔室226及喷孔227一体成型生成于障壁层225中,因此供墨腔室226底部连通保护层224,顶部连通喷孔227。其中芯片基板20为硅基材(SiO2),加热电阻层222为铝化钽(TaAl)材料,导电层223为铝(Al)材料,保护层224由在下层的第一层保护层224A堆叠上层的第二层保护层224B所构成,第一层保护层224A为氮化硅(Si3N4)材料,第一层保护层224A为碳化硅(SiC)材料,障壁层225可以为一种高分子材料。
当然,上述喷墨芯片21的墨滴产生器22在芯片基板20上实施半导体制程所制出,在以光刻蚀刻的制程厘定所需尺寸过程中,如图3A至图3B所示进一步定义出至少一供墨流道23及多个岐流道24,再以保护层224上以干膜压模成型出供墨腔室226,再涂布一层干膜压模成型喷孔227,如此构成如图2所示障壁层225一体成形于保护层224上,且供墨腔室226及喷孔227一体成型生成于障壁层225中,供墨腔室226底部连通保护层224,供墨腔室226顶部连通喷孔227,喷孔227如图3D所示直接裸露于喷墨芯片21表面构成需求的排列布置,因此供墨流道23及岐流道24也是同时以半导体制程制出,其中供墨流道23可以提供一墨水,而供墨流道23连通多个岐流道24,且多个岐流道24连通每个墨滴产生器22的供墨腔室226。又如图3B所示加热电阻层222成形裸露于供墨腔室226中,加热电阻层222为具有一长度HL及一宽度HW所构成一矩形面积。
又请参阅图3A及图3C所示,供墨流道23为1个至6个。图3A所示单一喷墨芯片21的供墨流道23为1个,可以提供单色墨水,此单色墨水可以分别青色(C:Cyan)、洋红色(M:Megenta)、黄色(Y:Yellow)、黑色(K:Black)墨水。如图3C所示单一喷墨芯片21的供墨流道23为6个,分别提供黑色(K:Black) 、青色(C:Cyan)、洋红色(M:Megenta)、黄色(Y:Yellow)、浅青色(LC:Light Cyan)和淡洋红色(LM:Light Megenta)六色墨水。当然,在另外实施例中,单一喷墨芯片21的供墨流道23也可为4个,分别提供青色(C:Cyan)、洋红色(M:Megenta)、黄色(Y:Yellow)、黑色(K:Black)四色墨水。供墨流道23数量可依实际需求设计来布置。
再请参阅图3A、图3C及图4所示,上述导电层223是于晶圆结构2上实施半导体制程所制出,其中导电层223所连接的导体可以至少90纳米以下的半导体制程制出形成一喷墨控制电路,如此在喷墨控制电路区25可以布置更多金属氧化物半导体场效晶体管(MOSFET)去控制加热电阻层222形成回路而激发加热或未形成回路则不激发加热;亦即如图4所示加热电阻层222受到一施加电压Vp时,晶体管开关Q控制加热电阻层222接地的回路状态,当加热电阻层222的一端接地形成回路而激发加热,或不接地未形成回路则不激发加热,其中晶体管开关Q为一金属氧化物半导体场效晶体管(MOSFET),而导电层223所连接的导体为金属氧化物半导体场效晶体管(MOSFET)的栅极G;在其他较佳实施例中,导电层223所连接的导体为也可为一互补式金属氧化物半导体(CMOS)的栅极G,或者导电层223所连接的导体可为一N型金属氧化物半导体(NMOS)的栅极G。导电层223所连接的导体可依实际喷墨控制电路的需求去搭配选择适当晶体管开关Q。当然,导电层223所连接的导体可以65纳米至90纳米半导体制程制出形成一喷墨控制电路;导电层223所连接的导体可以45纳米至65纳米半导体制程制出形成一喷墨控制电路;导电层223所连接的导体可以28纳米至45纳米半导体制程制出形成一喷墨控制电路;导电层223所连接的导体可以20纳米至28纳米半导体制程制出形成一喷墨控制电路;导电层223所连接的导体可以12纳米至20纳米半导体制程制出形成一喷墨控制电路;导电层223所连接的导体可以7纳米至12纳米半导体制程制出形成一喷墨控制电路;导电层223所连接的导体可以2纳米至7纳米半导体制程制出形成一喷墨控制电路。可以理解的是,以越精密的半导体制程技术,其在相同的单位体积下可以制出更多组的喷墨控制电路。
由上述说可知,本案提供一种晶圆结构2包含一芯片基板20及多个喷墨芯片21,利用至少12英寸(inch)以上晶圆的半导体制程来制出芯片基板20,促使芯片基板20上可布置更多需求数量的多个喷墨芯片21,降低芯片基板20对于喷墨芯片21的限制,并且能够减少芯片基板20上未使用的区域,提升芯片基板20的利用率,降低空余率,降低制造成本,同时得以追求更高解析度与更高速打印的打印品质。
就以上述喷墨芯片21的解析度及可打印范围(printing swath)尺寸的设计,以下予以说明。
如图3D及图5所示,上述的喷墨芯片21分别具有一长度L及一宽度W的矩形面积,可打印范围(printing swath)Lp,又喷墨芯片21包含多个墨滴产生器22,以半导体制程制出生成于芯片基板20上,而喷墨芯片21配置成沿纵向延伸相邻个墨滴产生器22保持一间距M的多个纵向轴列组(Ar1……Arn),以及配置成沿水平轴延伸相邻个墨滴产生器22保持一中心阶差间距P的多个水平行组(Ac1……Acn),亦即如图5所示,座标(Ar1, Ac1)墨滴产生器22与座标(Ar1, Ac2)墨滴产生器22保持一间距M,座标(Ar1, Ac1)墨滴产生器22与座标(Ar2, Ac1)墨滴产生器22保持中心阶差间距P,而喷墨芯片21的解析度DPI(Dots PerInch,每一英寸的点数量)即为1/中心阶差间距P,因此本案为了需求更高解析度,采以解析度至少600DPI以上的布置设计,亦即中心阶差间距P为至少1/600英寸(inch)以下。当然,本案喷墨芯片21的解析度DPI也可采以至少600DPI至1200DPI设计,亦即中心阶差间距P为至少1/600英寸(inch)至1/1200英寸(inch),而本案喷墨芯片21的解析度DPI最佳实例为采以720 DPI设计,亦即中心阶差间距P为至少1/720英寸(inch);或者,本案喷墨芯片21的解析度DPI也可采以至少1200DPI至2400DPI设计,亦即中心阶差间距为P至少1/1200英寸(inch)至1/2400英寸(inch);或者,本案喷墨芯片21的解析度DPI也可采以至少2400DPI至24000DPI设计,亦即中心阶差间距P为至少1/2400英寸(inch)至1/24000英寸(inch);或者,本案喷墨芯片21的解析度DPI也可采以至少24000DPI至48000DPI设计,亦即中心阶差间距P为至少1/24000英寸(inch)至1/48000英寸(inch)。
上述的喷墨芯片21在晶圆结构2上可布置的可打印范围(printing swath) Lp可为至少0.25英寸(inch)以上;当然,喷墨芯片21的可打印范围(printing swath) Lp也可以为至少0.25英寸(inch)至0.5英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少0.5英寸(inch)至0.75英寸(inch);喷墨芯片21的可打印范围(printingswath) Lp也可以为至少0.75英寸(inch)至1英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少1英寸(inch)至1.25英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少1.25英寸(inch)至1.5英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少1.5英寸(inch)至2英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少2英寸(inch)至4英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少4英寸(inch)至6英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少6英寸(inch)至8英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为至少8英寸(inch)至12英寸(inch);喷墨芯片21的可打印范围(printing swath) Lp也可以为8.3英寸(inch),而8.3英寸(inch)即为A4纸张的页宽尺寸,使喷墨芯片21可具备A4纸张的页宽打印的功能;喷墨芯片21的可打印范围(printing swath) Lp也可以为11.7英寸(inch),而11.7英寸(inch)为A3纸张的页宽尺寸,使喷墨芯片21可具备A3纸张的页宽打印的功能;此外,喷墨芯片21的可打印范围(printing swath) Lp也可以为12英寸(inch)以上。喷墨芯片21在晶圆结构2上可布置的宽度W为至少0.5毫米(㎜)至10毫米(㎜)。当然,喷墨芯片21的宽度也可以为至少0.5毫米(㎜)至4毫米(㎜);喷墨芯片21的宽度也可以为至少4毫米(㎜)至10毫米(㎜)。
本案提供一种晶圆结构2包含一芯片基板20及多个喷墨芯片21,利用至少12英寸(inch)以上晶圆的半导体制程来制出芯片基板20,促使芯片基板20上可布置更多需求数量的多个喷墨芯片21,因此,本案晶圆结构2所切割下来多个喷墨芯片21,可应用于一喷墨头111上实施喷墨打印。以下就作以说明,请参阅图6所示,承载系统1主要用来支撑本案的喷墨头111结构,其中,承载系统1可包含承载架112、控制器113、第一驱动马达116、位置控制器117、第二驱动马达119、送纸结构120以及提供整个承载系统1运作能量的电源121。上述的承载架112主要用来容置喷墨头111且其一端与第一驱动马达116连接,用以带动喷墨头111于扫描轴115方向上沿直线轨迹移动,喷墨头111可以是可更换地或是永久地安装在承载架112上,而控制器113是与承载架112相连接,用以传送控制信号至喷墨头111上。上述的第一驱动马达116可为一步进马达,但不以此为限,其是根据位置控制器117所传送的控制信号沿着扫描轴115来移动承载架112,而位置控制器117则是借由储存器118来确定承载架112于扫描轴115的位置,另外,位置控制器117更可用来控制第二驱动马达119运作,以驱动喷墨媒体122,例如:纸张,与送纸结构120之间,进而使喷墨媒体122可沿进给轴114方向移动。当喷墨媒体122在打印区域(未图示)中确定定位后,第一驱动马达116在位置控制器117的驱动下将使承载架112及喷墨头111在喷墨媒体122上沿扫描轴115移动而进行打印,于扫描轴115上进行一次或是多次扫描后,位置控制器117将控制第二驱动马达119运作,以驱动喷墨媒体122与送纸结构120之间,使喷墨媒体122可沿进给轴114方向移动,以将喷墨媒体122的另一区域放置到打印区域中,而第一驱动马达116将再带动承载架112及喷墨头111在喷墨媒体122上沿扫描轴115移动而进行另一行打印,一直重复到所有的打印数据都打印到喷墨媒体122上时,喷墨媒体122将被推出到喷墨打印机的输出拖架(未图示)上,以完成打印动作。
综上所述,本案提供一种晶圆结构,包含一芯片基板及多个喷墨芯片,利用至少12英寸(inch)以上晶圆的半导体制程来制出该芯片基板,促使该芯片基板上可布置更多需求数量的喷墨芯片,此外,也可以避免因芯片基板的尺寸不足而限制了喷墨芯片尺寸的问题,并且使用12吋以上的晶圆,可以提升芯片基板的使用面积,降低空余率,晶圆余料减少,在减少多余废料的同时,亦可减少半导体废弃物,达到环保的效果,亦可追求更高解析度与更高速打印的打印品质,极具产业利用性。
本案得由熟知此技术的人士任施匠思而为诸般修饰,然皆不脱如附申请专利范围所欲保护者。
Claims (37)
1.一种晶圆结构,包含:
一芯片基板,为一硅基材,以至少12英寸晶圆的半导体制程制出;以及
至少一个喷墨芯片,以半导体制程制直接生成于该芯片基板上,并切割成至少一个喷墨芯片实施应用于喷墨打印;
其中,该至少一个喷墨芯片包含:
多个墨滴产生器,且每一该墨滴产生器包含一热障层、一加热电阻层、一导电层、一保护层、一障壁层、一供墨腔室及一喷孔,该热障层形成于该芯片基板上,该加热电阻层形成于该热障层上,而该导电层及该保护层的一部分形成于该加热电阻层上,且该保护层的其他部分形成于该导电层上,该导电层与该加热电阻层之间形成台阶差,导电层与加热电阻层错位,而该障壁层形成于该保护层上,而该供墨腔室及该喷孔一体成型生成于该障壁层中,该保护层连续部分的顶面形成该供墨腔室底部,其中该障壁层包含两个相对内侧壁形成该供墨腔室两个相对侧,每一该障壁层的该两个相对内侧壁,从该保护层连续部分的顶面的两个相对侧,各自朝向该喷孔连续延伸,该障壁层的该两个相对内侧壁完全且直接地重迭于该导电层,该两个相对内侧壁垂直于该供墨腔室底部;
至少一供墨流道,该供墨流道提供一墨水,该供墨流道连通每个墨滴产生器,其中该至少一个供墨流道与该多个墨滴发生器中的每一该供墨腔室之间形成一供墨路径,且该供墨路径设置在一个平行于该供墨腔室底部的水平面上,以从该至少一供墨流道供应墨水到该供墨腔室。
2.如权利要求1所述的晶圆结构,其特征在于,该芯片基板以12英寸晶圆的半导体制程制出。
3.如权利要求1所述的晶圆结构,其特征在于,该芯片基板以16英寸晶圆的半导体制程制出。
4.如权利要求1所述的晶圆结构,其特征在于,该多个墨滴产生器以半导体制程制出生成于该芯片基板上。
5.如权利要求1所述的晶圆结构,其特征在于,该供墨腔室底部连通该保护层,该供墨腔室顶部连通该喷孔。
6.如权利要求4所述的晶圆结构,其特征在于,该喷墨芯片包含至少一供墨流道及多个岐流道以半导体制程制出,其特征在于,该供墨流道提供一墨水,以及该供墨流道连通多个该岐流道,且多个该岐流道连通每个墨滴产生器的该供墨腔室。
7.如权利要求4所述的晶圆结构,其特征在于,该导电层所连接的导体以90纳米以下的半导体制程制出形成一喷墨控制电路。
8.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以65纳米至90纳米半导体制程制出形成该喷墨控制电路。
9.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以45纳米至65纳米半导体制程制出形成该喷墨控制电路。
10.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以28纳米至45纳米半导体制程制出形成该喷墨控制电路。
11.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以20纳米至28纳米半导体制程制出形成该喷墨控制电路。
12.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以12纳米至20纳米半导体制程制出形成该喷墨控制电路。
13.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以7纳米至12纳米半导体制程制出形成该喷墨控制电路。
14.如权利要求7所述的晶圆结构,其特征在于,该导电层所连接的导体以2纳米半至7纳米导体制程制出形成该喷墨控制电路。
15.如权利要求4所述的晶圆结构,其特征在于,该导电层所连接的导体为金属氧化物半导体场效晶体管的栅极。
16.如权利要求4所述的晶圆结构,其特征在于,该导电层所连接的导体为互补式金属氧化物半导体的栅极。
17.如权利要求4所述的晶圆结构,其特征在于,该导电层所连接的导体为N型金属氧化物半导体的栅极。
18.如权利要求6所述的晶圆结构,其特征在于,该供墨流道为1个至6个。
19.如权利要求18所述的晶圆结构,其特征在于,该供墨流道为1个,提供单色墨水。
20.如权利要求18所述的晶圆结构,其特征在于,该供墨流道为4个,分别提供青色、洋红色、黄色及黑色四色墨水。
21.如权利要求18所述的晶圆结构,其特征在于,该供墨流道为6个,分别提供黑色、青色、洋红色、黄色、浅青色和淡洋红色六色墨水。
22.如权利要求1所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为至少0.25英寸,该喷墨芯片的宽度为0.5毫米至10毫米。
23.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为0.25英寸至0.5英寸。
24.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为0.5英寸至0.75英寸。
25.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为0.75英寸至1英寸。
26.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为1英寸至1.25英寸。
27.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为1.25英寸至1.5英寸。
28.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为1.5英寸至2英寸。
29.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为2英寸至4英寸。
30.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为4英寸至6英寸。
31.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为6英寸至8英寸。
32.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为8英寸至12英寸。
33.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为12英寸以上。
34.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为8.3英寸。
35.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的可打印范围为11.7英寸。
36.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的宽度为0.5毫米至4毫米。
37.如权利要求22所述的晶圆结构,其特征在于,该喷墨芯片的宽度为4毫米至10毫米。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109138193A TWI786459B (zh) | 2020-11-03 | 2020-11-03 | 晶圓結構 |
TW109138193 | 2020-11-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114434970A CN114434970A (zh) | 2022-05-06 |
CN114434970B true CN114434970B (zh) | 2023-11-24 |
Family
ID=81362276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110902170.9A Active CN114434970B (zh) | 2020-11-03 | 2021-08-06 | 晶圆结构 |
Country Status (3)
Country | Link |
---|---|
US (1) | US11718094B2 (zh) |
CN (1) | CN114434970B (zh) |
TW (1) | TWI786459B (zh) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1214993A (zh) * | 1997-10-21 | 1999-04-28 | 研能科技股份有限公司 | 快速粘合喷墨头的喷孔片的方法 |
CN1297584A (zh) * | 1999-03-31 | 2001-05-30 | 精工爱普生株式会社 | 半导体装置的制造方法、半导体装置、窄间距用连接器、静电传动器、压电传动器、喷墨头喷墨打印机、微机械、液晶面板、电子装置 |
US6521513B1 (en) * | 2000-07-05 | 2003-02-18 | Eastman Kodak Company | Silicon wafer configuration and method for forming same |
CN1921071A (zh) * | 2005-08-26 | 2007-02-28 | 三菱电机株式会社 | 半导体制造装置、半导体制造方法及半导体装置 |
CN1922020A (zh) * | 2003-07-16 | 2007-02-28 | 莱克斯马克国际公司 | 改进的喷墨打印头 |
CN1990246A (zh) * | 2005-12-30 | 2007-07-04 | 研能科技股份有限公司 | 喷墨头结构 |
TW200842043A (en) * | 2007-04-30 | 2008-11-01 | Microjet Technology Co Ltd | Method of producing thin and narrow ink passage tank for ink jet printhead chip |
CN105939857A (zh) * | 2014-01-29 | 2016-09-14 | 惠普发展公司,有限责任合伙企业 | 热喷墨打印头 |
TW201823038A (zh) * | 2016-10-21 | 2018-07-01 | 日商迪睿合股份有限公司 | 半導體裝置之製造方法 |
CN109843594A (zh) * | 2016-10-19 | 2019-06-04 | 锡克拜控股有限公司 | 用于形成热喷墨打印头的方法、热喷墨打印头和半导体晶圆 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4549622B2 (ja) * | 2002-12-04 | 2010-09-22 | リコープリンティングシステムズ株式会社 | インクジェット式記録ヘッド及びそれを用いたインクジェット式記録装置 |
TWI283890B (en) | 2005-08-08 | 2007-07-11 | Chien Hui Chuan | CMOS compatible piezo-inkjet head |
US8430482B2 (en) * | 2010-09-29 | 2013-04-30 | Lexmark International, Inc. | Singulating ejection chips for micro-fluid applications |
TW201413836A (zh) * | 2012-09-20 | 2014-04-01 | Microjet Technology Co Ltd | 噴墨頭晶片之結構 |
US9016836B2 (en) * | 2013-05-14 | 2015-04-28 | Stmicroelectronics, Inc. | Ink jet printhead with polarity-changing driver for thermal resistors |
-
2020
- 2020-11-03 TW TW109138193A patent/TWI786459B/zh active
- 2020-12-09 US US17/116,340 patent/US11718094B2/en active Active
-
2021
- 2021-08-06 CN CN202110902170.9A patent/CN114434970B/zh active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1214993A (zh) * | 1997-10-21 | 1999-04-28 | 研能科技股份有限公司 | 快速粘合喷墨头的喷孔片的方法 |
CN1297584A (zh) * | 1999-03-31 | 2001-05-30 | 精工爱普生株式会社 | 半导体装置的制造方法、半导体装置、窄间距用连接器、静电传动器、压电传动器、喷墨头喷墨打印机、微机械、液晶面板、电子装置 |
US6521513B1 (en) * | 2000-07-05 | 2003-02-18 | Eastman Kodak Company | Silicon wafer configuration and method for forming same |
CN1922020A (zh) * | 2003-07-16 | 2007-02-28 | 莱克斯马克国际公司 | 改进的喷墨打印头 |
CN1921071A (zh) * | 2005-08-26 | 2007-02-28 | 三菱电机株式会社 | 半导体制造装置、半导体制造方法及半导体装置 |
CN1990246A (zh) * | 2005-12-30 | 2007-07-04 | 研能科技股份有限公司 | 喷墨头结构 |
TW200842043A (en) * | 2007-04-30 | 2008-11-01 | Microjet Technology Co Ltd | Method of producing thin and narrow ink passage tank for ink jet printhead chip |
CN105939857A (zh) * | 2014-01-29 | 2016-09-14 | 惠普发展公司,有限责任合伙企业 | 热喷墨打印头 |
CN109843594A (zh) * | 2016-10-19 | 2019-06-04 | 锡克拜控股有限公司 | 用于形成热喷墨打印头的方法、热喷墨打印头和半导体晶圆 |
TW201823038A (zh) * | 2016-10-21 | 2018-07-01 | 日商迪睿合股份有限公司 | 半導體裝置之製造方法 |
Also Published As
Publication number | Publication date |
---|---|
CN114434970A (zh) | 2022-05-06 |
US11718094B2 (en) | 2023-08-08 |
TW202218897A (zh) | 2022-05-16 |
TWI786459B (zh) | 2022-12-11 |
US20220134748A1 (en) | 2022-05-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN114434969B (zh) | 晶圆结构 | |
US11850854B2 (en) | Wafer structure | |
CN114434970B (zh) | 晶圆结构 | |
CN114434967B (zh) | 晶圆结构 | |
CN114434966B (zh) | 晶圆结构 | |
CN114434965B (zh) | 晶圆结构 | |
CN114434968B (zh) | 晶圆结构 | |
TWI826747B (zh) | 晶圓結構 | |
US11813863B2 (en) | Wafer structure | |
CN114536980A (zh) | 晶圆结构 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |