CN114433128A - Furfural hydrogenation catalyst, preparation method and application thereof, and method for preparing furfuryl alcohol by furfural gas-phase hydrogenation - Google Patents

Furfural hydrogenation catalyst, preparation method and application thereof, and method for preparing furfuryl alcohol by furfural gas-phase hydrogenation Download PDF

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CN114433128A
CN114433128A CN202011126665.9A CN202011126665A CN114433128A CN 114433128 A CN114433128 A CN 114433128A CN 202011126665 A CN202011126665 A CN 202011126665A CN 114433128 A CN114433128 A CN 114433128A
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catalyst
palladium
furfural
cobalt
precursor
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朱跃辉
赵开径
冯海强
高继东
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8933Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8953Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/391Physical properties of the active metal ingredient
    • B01J35/394Metal dispersion value, e.g. percentage or fraction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/343Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of ultrasonic wave energy
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/38Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
    • C07D307/40Radicals substituted by oxygen atoms
    • C07D307/42Singly bound oxygen atoms
    • C07D307/44Furfuryl alcohol

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Abstract

The invention relates to the field of furfuryl alcohol production, and discloses a furfural hydrogenation catalyst, a preparation method and application thereof, and a method for preparing furfuryl alcohol by furfural gas-phase hydrogenation. The catalyst comprises a carrier, and an active component and a co-active component which are loaded on the carrier, wherein the active component comprises palladium and cobalt, and the co-active component comprises zinc and/or magnesium; wherein, based on the total weight of the catalyst, the content of palladium is 0.1-10 wt%, and the content of the auxiliary active component calculated by metal elements is 1-15 wt%; the molar ratio of palladium to cobalt is 1: (0.5-10). The catalyst of the invention shows excellent activity, selectivity and stability when used for preparing furfuryl alcohol by furfural gas phase hydrogenation.

Description

Furfural hydrogenation catalyst, preparation method and application thereof, and method for preparing furfuryl alcohol by furfural gas-phase hydrogenation
Technical Field
The invention relates to the field of furfuryl alcohol production, in particular to a furfural hydrogenation catalyst, a preparation method and application thereof, and a method for preparing furfuryl alcohol by furfural gas-phase hydrogenation.
Background
Furfuryl alcohol is an important chemical raw material, which can be hydrolyzed to prepare ethacrynic acid, which is an intermediate of calcium levulinate as a nutritional medicament; furan-type resin, furfuryl alcohol-urea resin and phenolic resin with better performance can be prepared by taking furfuryl alcohol as a raw material; furfuryl alcohol is again a good solvent for furan resins, varnishes, pigments and rocket fuels; in addition, furfuryl alcohol has wide applications in the synthetic fiber, rubber, pesticide and foundry industries.
At present, the production process of furfuryl alcohol can be divided into a liquid phase hydrogenation process and a gas phase hydrogenation process, the latter has high safety, high furfural purity and long service life of a catalyst, and is a development trend of the process for producing furfuryl alcohol by furfural hydrogenation. At present, the catalyst for producing furfuryl alcohol by furfural gas phase hydrogenation mainly comprises a copper-silicon system and a copper-chromium system, and compared with the copper-silicon system and the copper-chromium system, the catalyst has the problems of low activity, poor structural stability and short service life, and the copper-chromium catalyst is mostly adopted in the current industrial practice.
CN1107079A discloses a catalyst, which comprises the following components by weight: 30-52% of CuO and 28-53% of Cr2O3, 5-15% CaO, and group VIII and zinc oxide. When the catalyst is used for catalysis, under the conditions of reaction temperature of 90-170 ℃, reaction pressure of 0.5MPa and load of 0.1-0.65g furfural/catalyst, the catalyst has higher activity and selectivity at the initial operation stage, but the activity of the catalyst at the later operation stage is not good enough. The space velocity of the furfural liquid is 0.4-0.5h-1The conversion rate of furfural is 95-100%, and the selectivity of 2-methylfuran is 95-97%. However, this catalyst has a major disadvantage in that the catalyst is easily coked and deactivated when the reaction temperature is high.
CN1978051A discloses a catalyst, whose molar composition comprises: 25-55% of CuO and 25-60% of Cr2O35-9% of SiO21-6% of other auxiliary agents. When used for catalysis, the reaction temperature is 120--1The catalyst reflects higher activity and selectivity, but the liquid hourly space velocity is lower and does not give an evaluation of the long run of the catalyst.
CN102631930A discloses a catalyst, which comprises the following components by weight: 26-50% of CuO and 22-40% of Cr2O30.1-11% of Al2O30.1-11% of SiO21-15% of auxiliary agent. When the catalyst is used for catalysis, the reaction temperature is 120-210 ℃, the reaction pressure is 0.001-0.0.5MPa, and the liquid hourly space velocity is 0.4-0.6h-1Under the condition of (2), the selectivity of furfuryl alcohol is low and is only 93.5 percent.
Therefore, a new catalyst preparation method is needed to prepare a hydrogenation catalyst with high catalytic activity and selectivity, difficult coking in the catalytic process and long catalytic life.
Disclosure of Invention
The invention aims to overcome the defects of poor activity and selectivity of a catalyst in furfuryl alcohol preparation by furfural hydrogenation and easy coking and inactivation of the catalyst in the prior art.
In order to achieve the above object, a first aspect of the present invention provides a furfural hydrogenation catalyst, which comprises a carrier, and an active component and a co-active component supported on the carrier, wherein the active component comprises palladium and cobalt, and the co-active component comprises zinc and/or magnesium;
wherein, based on the total weight of the catalyst, the content of palladium is 0.1-10 wt%, and the content of the auxiliary active component calculated by metal elements is 1-15 wt%; the molar ratio of palladium to cobalt is 1: (0.5-10).
In a second aspect, the present invention provides a process for preparing a furfural hydrogenation catalyst, which comprises:
(1) contacting an alumina carrier with a precipitant to obtain a first mixture;
(2) mixing the first mixture with a zinc precursor and/or a magnesium precursor to obtain a second mixture, and performing first drying and first roasting on the second mixture to obtain modified alumina;
(3) under the ultrasonic condition, dipping the modified alumina by dipping liquid of a precursor containing an active component, and then sequentially carrying out second drying and second roasting;
wherein the precursor of the active component comprises a precursor of palladium and a precursor of cobalt;
wherein the palladium precursor, the cobalt precursor and the zinc precursor and/or the magnesium precursor are used in an amount such that the obtained catalyst contains 0.1-10 wt% of palladium and 1-15 wt% of the co-active component calculated by metal elements, based on the total weight of the catalyst; the molar ratio of palladium to cobalt is 1: (0.5-10);
preferably, the content of palladium is 0.5-2 wt% based on the total weight of the catalyst, and the content of the auxiliary active component calculated by metal elements is 1-5 wt%; the molar ratio of palladium to cobalt is 1: (1-5).
In a third aspect, the present invention provides a catalyst prepared by the method of the second aspect.
In a fourth aspect, the invention provides a use of the catalyst of the first or third aspect in the gas phase hydrogenation of furfural to produce furfuryl alcohol.
The fifth aspect of the invention provides a method for preparing furfuryl alcohol by furfural through gas-phase hydrogenation, which comprises the following steps: carrying out contact reaction on the catalyst of the first aspect or the third aspect and furfural in the presence of hydrogen;
wherein the conditions of the contact reaction comprise: the temperature is 90-200 ℃, the pressure is 0.1-5MPa, and the liquid hourly space velocity of the furfural is 0.2-5h-1The molar ratio of the hydrogen to the furfural is (2-15): 1.
the novel PdCo catalyst is prepared and used for the reaction of preparing furfuryl alcohol by furfural gas phase hydrogenation. Compared with the prior art, the catalyst provided by the invention has a regular layered structure, acid-base centers on the surface of a modified carrier (modified alumina) are arranged in order, active components are dispersed on the surface of the carrier in a regular manner, and the active components and the carrier have strong interaction, so that the catalyst has good catalytic performance, and particularly, the catalyst shows excellent activity, selectivity and stability when being used for preparing furfuryl alcohol by furfural gas-phase hydrogenation.
Additional features and advantages of the invention will be described in detail in the detailed description which follows.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
The invention provides a furfural hydrogenation catalyst, which comprises a carrier, and an active component and an auxiliary active component which are loaded on the carrier, wherein the active component comprises palladium and cobalt, and the auxiliary active component comprises zinc and/or magnesium;
wherein, based on the total weight of the catalyst, the content of palladium is 0.1-10 wt%, and the content of the auxiliary active component calculated by metal elements is 1-15 wt%; the molar ratio of palladium to cobalt is 1: (0.5-10).
According to some embodiments of the present invention, preferably, the palladium is present in an amount of 0.5 to 2 wt%, and the co-active component is present in an amount of 1 to 5 wt%, calculated as the metal element, based on the total weight of the catalyst; the molar ratio of palladium to cobalt is 1: (1-5).
According to some embodiments of the invention, preferably, the co-active component is zinc.
In the present invention, preferably, the support may be an alumina support.
In a second aspect, the present invention provides a process for preparing a furfural hydrogenation catalyst, which comprises:
(1) contacting an alumina carrier with a precipitant to obtain a first mixture;
(2) mixing the first mixture with a zinc precursor and/or a magnesium precursor to obtain a second mixture, and performing first drying and first roasting on the second mixture to obtain modified alumina;
(3) under the ultrasonic condition, dipping the modified alumina by dipping liquid of a precursor containing an active component, and then sequentially carrying out second drying and second roasting;
wherein the precursor of the active component comprises a precursor of palladium and a precursor of cobalt;
wherein the palladium precursor, the cobalt precursor and the zinc precursor and/or the magnesium precursor are used in an amount such that the obtained catalyst contains 0.1-10 wt% of palladium and 1-15 wt% of the co-active component calculated by metal elements, based on the total weight of the catalyst; the molar ratio of palladium to cobalt is 1: (0.5-10).
According to a preferred embodiment of the present invention, the palladium content is 0.5 to 2% by weight, based on the total weight of the catalyst, and the content of the co-active component is 1 to 5% by weight, calculated as the metal element; the molar ratio of palladium to cobalt is 1: (1-5).
According to some embodiments of the present invention, the precursor of active palladium may be selected from soluble palladium salts, more preferably from palladium nitrate or palladium chloride, and even more preferably from palladium chloride.
According to some embodiments of the present invention, preferably, the precursor of the active cobalt may be selected from soluble cobalt salts, more preferably at least one selected from cobalt chloride, cobalt nitrate and cobalt sulfate, and further preferably cobalt chloride.
In the present invention, preferably, an aqueous solution of a precursor of the active component may be prepared to form an impregnation solution of the precursor containing the active component, and the modified alumina may be impregnated with the impregnation solution.
According to some embodiments of the present invention, preferably, in step (1), the precipitating agent may be selected from alkaline precipitating agents, more preferably from Na2CO3And/or urea, more preferably urea.
According to some embodiments of the present invention, preferably, in step (1), the contacting conditions may include: the temperature is 60-200 ℃, and the time is 5-30 h; more preferably, the temperature is 70-100 ℃ and the time is 8-20 h.
According to some embodiments of the present invention, the precipitant may be used in an amount of 0.3 to 3mol, and more preferably 0.5 to 1mol, per 10 g of the alumina support.
In the present invention, preferably, the precipitant can be dissolved in water to form an aqueous solution, and then contacted with alumina; more preferably, said water is used in an amount of 50-80mL per mole of said precipitant.
According to some embodiments of the present invention, preferably, in step (2), the zinc precursor may be selected from soluble zinc salts, more preferably at least one selected from zinc nitrate, zinc sulfate and zinc chloride, and further preferably zinc nitrate.
According to some embodiments of the present invention, the precursor of magnesium may be selected from soluble magnesium salts, more preferably at least one selected from magnesium nitrate, magnesium sulfate and magnesium chloride, and even more preferably magnesium nitrate.
In the present invention, preferably, the zinc precursor and/or the magnesium precursor may be dissolved in water to form an aqueous solution, and then mixed with the first mixture.
According to some embodiments of the present invention, preferably, in step (2), the mixing conditions include: the temperature can be 50-200 ℃, and the time can be 5-40 h; more preferably, the temperature is 100-150 ℃ and the time is 15-30 h.
According to some embodiments of the present invention, preferably, in the step (2), the temperature of the first drying may be 50 to 120 ℃, more preferably 70 to 100 ℃; the time may be from 5 to 30 hours, more preferably from 8 to 15 hours.
According to some embodiments of the present invention, preferably, in the step (2), the temperature of the first calcination may be 300-600 ℃, more preferably 350-500 ℃, and the time may be 5-30h, more preferably 5-8 h.
According to some embodiments of the present invention, preferably, in the step (3), the temperature of the ultrasound may be 40 to 100 ℃, more preferably 50 to 70 ℃; the time may be 0.5 to 5 hours, more preferably 1 to 3 hours.
According to some embodiments of the present invention, in step (3), the impregnation method may be an equal volume impregnation method.
According to some embodiments of the present invention, preferably, in the step (3), the temperature of the second drying may be 70 to 150 ℃, more preferably 80 to 120 ℃; the time may be from 5 to 40 hours, more preferably from 8 to 12 hours.
According to some embodiments of the present invention, preferably, in the step (3), the temperature of the second calcination may be 300-700 ℃, more preferably 300-500 ℃, and the time may be 2-30h, more preferably 4-8 h.
In a particularly preferred embodiment of the invention, the method comprises:
(1) weighing an alumina carrier, uniformly mixing the alumina carrier with deionized water of a precipitator, and aging for 8-20 hours at 90-100 ℃ to obtain a first mixture. Wherein, the dosage of the precipitator is 0.6-0.9mol per 10 g of the alumina carrier; the precipitating agent is preferably urea (CO (NH)2)2);
(2) Adding an aqueous solution of a zinc precursor into the first mixture to obtain a second mixture, and heating the second mixture to 100-120 ℃ for 10-24 hours. Filtering to obtain solid, drying at 70-90 deg.C for 8-12 hr, and calcining at 400-450 deg.C for 5-8 hr to obtain modified alumina, wherein the zinc precursor is preferably Zn (NO)3)2·6H2O;
(3) Preparation of PdCl2And CoCl2The deionized mixed aqueous solution (the molar ratio of Pd to Co is 1 (2-4)) is treated by ultrasonic treatment at 50-70 ℃ for 1-3h, the modified alumina prepared by the equal-volume impregnation method is impregnated with the mixed aqueous solution prepared above, and the catalyst is prepared by drying at 90-120 ℃ for 8-10 h and calcining at 350-450 ℃ for 4-8 h.
Based on the total weight of the catalyst, the content of palladium is 1-2 wt%, and the content of zinc is 2-5 wt%; the molar ratio of palladium to cobalt is 1: 1.5-5.
In a third aspect, the present invention provides a catalyst prepared by the method of the second aspect.
In a fourth aspect, the invention provides a use of the catalyst of the first or third aspect in the gas phase hydrogenation of furfural to produce furfuryl alcohol.
The fifth aspect of the invention provides a method for preparing furfuryl alcohol by furfural gas-phase hydrogenation, which comprises the following steps: carrying out contact reaction on the catalyst of the first aspect or the third aspect and furfural in the presence of hydrogen;
wherein the conditions of the contact reaction comprise: the temperature is 90-200 ℃, the pressure is 0.1-5MPa, and the liquid hourly space velocity of the furfural is 0.2-5h-1The molar ratio of the hydrogen to the furfural is (2-15): 1.
according to a preferred embodiment of the present invention, the conditions of the contacting include: the temperature is 110--1The molar ratio of the hydrogen to the furfural is (3-10): 1.
in the present invention, the catalyst may be further reduced before the catalyst is subjected to the contact reaction with furfural, and the reduction manner is not particularly limited, and for example, the catalyst may be reduced with hydrogen at 220-230 ℃ for 4-8 hours, and preferably, the catalyst may be reduced with a nitrogen-hydrogen mixture, wherein the volume ratio of nitrogen to hydrogen may be (1-5): 1.
in the present invention, the pressure used is a gauge pressure unless otherwise specified.
The present invention will be described in detail below by way of examples.
In the following examples, all the raw materials are commercially available unless otherwise specified;
the evaluation method of the catalyst provided by the following embodiments in the reaction for preparing furfuryl alcohol by furfural gas-phase hydrogenation comprises the following steps: the catalyst prepared in each example is reduced by a nitrogen-hydrogen mixture (the volume ratio of nitrogen to hydrogen is 1:1) for 6 hours at 220 ℃ in a stainless steel reactor, and then the catalyst and furfural are subjected to contact reaction in the presence of hydrogen; wherein the conditions of the contact reaction comprise: the temperature is 120 ℃, the pressure is 0.1MPa, and the liquid hourly space velocity of the furfural is 1h-1The molar ratio of the hydrogen to the furfural is 10: 1. the furfural furfuryl alcohol content was determined by chromatography. The elemental composition of the resulting catalyst was determined by elemental analysis.
The furfural conversion rate (furfural content before reaction-furfural content after reaction)/furfural content before reaction x 100%;
the selectivity of furfuryl alcohol is the furfural content after reaction/furfural content before reaction x 100%.
Example 1
(1) 10 g of alumina carrier was weighed out and mixed with 50mL of a solution containing 0.8mol of urea (CO (NH)2)2) Was mixed well and then transferred to a 500mL autoclave and aged at 90 ℃ for 12 hours.
(2) Then Zn (NO) is added3)2·6H2And (4) heating the O aqueous solution to 120 ℃, and aging for 24 hours. Filtering, taking out the solid, washing with deionized water for 5 times, drying in a drying oven (80 ℃) for 12 hours, and roasting at 400 ℃ for 6 hours to obtain modified alumina for later use.
(3) Preparation of PdCl2And CoCl2The deionized mixed aqueous solution (mole ratio of Pd to Co: 1) was subjected to ultrasonic treatment at 60 ℃ for 1 hour, the modified alumina obtained by the equivalent-volume impregnation method was impregnated with the mixed aqueous solution prepared above, dried at 100 ℃ for 10 hours, and calcined at 350 ℃ for 4 hours to obtain catalyst S1.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium was 0.5% by weight, the content of zinc was 3% by weight, and the molar ratio of palladium to cobalt was 1: 1.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.6%, and the selectivity of furfuryl alcohol is 97.3%.
Examples 2 to 10
The catalyst was prepared in the same manner as in example 1, except that,
catalysts S2, S3, S4, S5, S6, S7, S8, S9 and S10 were prepared in the same manner as in example 1 except that the kinds and amounts of the raw materials used in the respective examples were different and the conditions of the parameters for preparing the catalysts were different,
catalyst S2: the amount of the raw materials used was different from that used in example 1, and the aging temperature was 100 ℃, the aging time was 8 hours, the first baking temperature was 500 ℃, and the first baking time was 5 hours.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium is 1 wt%, the content of zinc is 3 wt%, and the molar ratio of palladium to cobalt is 1: 3.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.8%, and the selectivity of furfuryl alcohol is 98%.
Catalyst S3: the amount of the raw materials used was different from that used in example 1, and the second calcination temperature was 450 ℃ and the second calcination time was 8 hours.
In the catalyst obtained, based on the total weight of the catalyst, the palladium content was 1.5% by weight, the zinc content was 4% by weight, and the molar ratio of palladium to cobalt was 1: 2.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.9%, and the selectivity of furfuryl alcohol is 99.1%.
Catalyst S4: the raw materials used in the method are different from those used in example 1, and the aging temperature is 70 ℃, the aging time is 20 hours, the first roasting temperature is 350 ℃, the first roasting time is 8 hours, the second roasting temperature is 500 ℃, and the second roasting time is 4 hours.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium was 2% by weight, the content of zinc was 5% by weight, and the molar ratio of palladium to cobalt was 1: 5.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.9%, and the selectivity of furfuryl alcohol is 97.9%.
Catalyst S5: the amount of the raw materials used was different from that used in example 1.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium is 1 wt%, the content of zinc is 2 wt%, and the molar ratio of palladium to cobalt is 1: 4.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.8%, and the selectivity of furfuryl alcohol is 98.1%.
Catalyst S6: the amount of the raw materials used was different from that used in example 1.
In the obtained catalyst, the content of palladium was 1% by weight, the content of zinc was 1% by weight, and the molar ratio of palladium to cobalt was 1: 5.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.9%, and the selectivity of furfuryl alcohol is 97.6%.
Catalyst S7: the amount of the raw material used was different from that used in example 1, and the support was modified with magnesium.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium is 1 wt%, the content of magnesium is 4 wt%, and the molar ratio of palladium to cobalt is 1: 1.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.4%, and the selectivity of furfuryl alcohol is 97.2%.
Catalyst S8: the amount of the raw materials used was different from that used in example 1.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium was 0.1 wt%, the content of zinc was 0.5 wt%, and the molar ratio of palladium to cobalt was 1: 10.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 98.9%, and the selectivity of furfuryl alcohol is 96.9%.
Catalyst S9: the amount of the raw materials used was different from that used in example 1.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium was 0.5% by weight, the content of zinc was 5% by weight, and the molar ratio of palladium to cobalt was 1: 1.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.1%, and the selectivity of furfuryl alcohol is 98.1%.
Catalyst S10: a catalyst was prepared as in example 1, except that PdCl was used2And CoCl2Deionized mixed water solutionLiquid, Zn (NO)3)2·6H2The alumina carrier is impregnated in one pot with the water solution of O.
In the obtained catalyst, based on the total weight of the catalyst, the content of palladium was 0.3% by weight, the content of zinc was 4% by weight, and the molar ratio of palladium to cobalt was 1: 3.
the evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 98% and the selectivity of furfuryl alcohol is 97.9%.
Comparative example
151g of copper nitrate (Cu (NO) were weighed3)2·3H2O), 50g of chromic anhydride (CrO)3) And 4.6g of lanthanum nitrate (La (NO)3)3·6H2O) was mixed and dissolved in 700mL of deionized water, and 12.1g of barium nitrate (Ba (NO)3)2) Dissolved in 300mL of deionized water. Firstly, adding 100mL of deionized water into a reaction kettle, adding the copper-chromium-lanthanum mixed solution, the barium nitrate solution and 18 wt% of ammonia water in a concurrent flow manner under stirring, controlling the pH value of the reaction to be 6, simultaneously raising the temperature of the reaction solution to 40 ℃, continuing to preserve heat and stir for 2 hours after the addition is finished, filtering, drying at 120 ℃ for 12 hours, and then roasting in a muffle furnace at 350 ℃ for 4 hours to obtain a catalyst powder sample, wherein the catalyst powder sample comprises the following components: CuO/Cr2O3Is 2.5, CuO/La2O3The molar ratio of (1) is 118, the molar ratio of CuO/BaO is 13.5, and then 1 wt% of graphite is added for tabletting and forming to obtain the catalyst DS 1.
The evaluation of the method for preparing furfuryl alcohol by furfural gas phase hydrogenation shows that after the catalyst is stabilized for 24 hours, the conversion rate of furfural is 99.5%, and the selectivity of furfuryl alcohol is 96%.
The results of the above examples and comparative examples show that when the catalyst prepared by the invention is used in the reaction process of preparing furfuryl alcohol by furfural gas phase hydrogenation, the active components of the catalyst are uniformly distributed, and the catalyst has high catalytic activity and selectivity. The catalyst of the invention has furfural conversion rate of 99.9% and furfuryl alcohol selectivity of 99.1%, and shows excellent furfuryl alcohol preparing performance by aldehyde hydrogenation. In the comparative example, the furfuryl alcohol selectivity was only 96%. Therefore, compared with the prior art, the catalyst provided by the invention has excellent activity and selectivity when used for preparing furfuryl alcohol by furfural gas-phase hydrogenation.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.

Claims (13)

1. A furfural hydrogenation catalyst is characterized by comprising a carrier, and an active component and a co-active component which are loaded on the carrier, wherein the active component comprises palladium and cobalt, and the co-active component comprises zinc and/or magnesium;
wherein, based on the total weight of the catalyst, the content of palladium is 0.1-10 wt%, and the content of the auxiliary active component calculated by metal elements is 1-15 wt%; the molar ratio of palladium to cobalt is 1: (0.5-10).
2. The catalyst of claim 1, wherein the palladium is present in an amount of 0.5 to 2 wt%, and the co-active component is present in an amount of 1 to 5 wt%, calculated as the metal element, based on the total weight of the catalyst; the molar ratio of palladium to cobalt is 1: (1-5);
and/or the co-active component is zinc.
3. A method for preparing a furfural gas-phase hydrogenation catalyst, characterized by comprising:
(1) contacting an alumina carrier with a precipitant to obtain a first mixture;
(2) mixing the first mixture with a zinc precursor and/or a magnesium precursor to obtain a second mixture, and performing first drying and first roasting on the second mixture to obtain modified alumina;
(3) under the ultrasonic condition, dipping the modified alumina by dipping liquid of a precursor containing an active component, and then sequentially carrying out second drying and second roasting;
wherein the precursor of the active component comprises a precursor of palladium and a precursor of cobalt;
wherein the palladium precursor, the cobalt precursor and the zinc precursor and/or the magnesium precursor are used in an amount such that the obtained catalyst contains 0.1-10 wt% of palladium and 1-15 wt% of the co-active component calculated by metal elements, based on the total weight of the catalyst; the molar ratio of palladium to cobalt is 1: (0.5-10);
preferably, the content of palladium is 0.5-2 wt% based on the total weight of the catalyst, and the content of the auxiliary active component calculated by metal elements is 1-5 wt%; the molar ratio of palladium to cobalt is 1: (1-5).
4. A process according to claim 3, wherein the palladium precursor is selected from soluble palladium salts, preferably from palladium nitrate or palladium chloride, more preferably palladium chloride;
and/or the precursor of the cobalt is selected from soluble cobalt salt, preferably at least one selected from cobalt chloride, cobalt nitrate and cobalt sulfate, and more preferably cobalt chloride.
5. The process according to claim 3 or 4, wherein in step (1), the precipitating agent is selected from alkaline precipitating agents, preferably from Na2CO3And/or urea, more preferably urea.
6. The method according to any one of claims 3 to 5, wherein in step (1), the contacting conditions comprise: the temperature is 60-200 ℃, and the time is 5-30 h; preferably, the temperature is 70-100 ℃, and the time is 8-20 h;
and/or, the amount of said precipitant is 0.3 to 3mol, preferably 0.5 to 1mol, per 10 g of said alumina support.
7. The method according to any one of claims 3 to 6, wherein in step (2), the zinc precursor is selected from soluble zinc salts, preferably from at least one of zinc nitrate, zinc sulfate and zinc chloride, more preferably zinc nitrate;
and/or the precursor of the magnesium is selected from soluble magnesium salt, preferably at least one selected from magnesium nitrate, magnesium sulfate and magnesium chloride, and more preferably magnesium nitrate.
8. The method according to any one of claims 3 to 7, wherein in step (2), the mixing conditions comprise: the temperature is 50-200 ℃, and the time is 5-40 h; preferably, the temperature is 100-150 ℃, and the time is 15-30 h;
and/or, in the step (2), the temperature of the primary drying is 50-120 ℃, preferably 70-100 ℃; the time is 5 to 30 hours, preferably 8 to 15 hours;
and/or, in the step (2), the temperature of the first roasting is 300-.
9. The method according to any one of claims 3 to 8, wherein in step (3), the temperature of the ultrasound is 40 to 100 ℃, preferably 50 to 70 ℃;
and/or, in the step (3), the impregnation mode is an equal-volume impregnation method;
and/or, in the step (3), the temperature of the second drying is 70-150 ℃, preferably 80-120 ℃; the time is 5 to 40 hours, preferably 8 to 12 hours;
and/or, in the step (3), the temperature of the second roasting is 300-700 ℃, preferably 300-500 ℃, and the time is 2-30h, preferably 4-8 h.
10. A catalyst prepared by the process of any one of claims 3 to 9.
11. Use of a catalyst according to any one of claims 1-2 and 10 in the gas phase hydrogenation of furfural to furfuryl alcohol.
12. A method for preparing furfuryl alcohol by furfural gas-phase hydrogenation is characterized by comprising the following steps: in the presence of hydrogen, carrying out contact reaction on the catalyst of any one of 1-2 and 10 and furfural;
wherein the conditions of the contact reaction comprise: the temperature is 90-200 ℃, the pressure is 0.1-5MPa, and the liquid hourly space velocity of the furfural is 0.2-5h-1The molar ratio of the hydrogen to the furfural is (2-15): 1.
13. the method of claim 12, wherein the conditions of the contacting comprise: the temperature is 110--1The molar ratio of the hydrogen to the furfural is (3-10): 1.
CN202011126665.9A 2020-10-20 2020-10-20 Furfural hydrogenation catalyst, preparation method and application thereof, and method for preparing furfuryl alcohol by furfural gas-phase hydrogenation Pending CN114433128A (en)

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CN103084168A (en) * 2011-10-28 2013-05-08 中国石油化工股份有限公司 Catalyst used for preparing furan from decarbonylation of furfural, and preparation method and application thereof
CN103785412A (en) * 2012-10-31 2014-05-14 中国石油化工股份有限公司 Carboxylic acid hydrogenation catalyst, preparation method and application thereof
CN105562018A (en) * 2014-10-17 2016-05-11 中国石油化工股份有限公司 Catalyst for preparing furfuryl alcohol through furfural gas-phase hydrogenation and preparing method
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