CN114414170A - A detection device for a hydraulic torque converter and a method of using the same - Google Patents

A detection device for a hydraulic torque converter and a method of using the same Download PDF

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Publication number
CN114414170A
CN114414170A CN202210078274.7A CN202210078274A CN114414170A CN 114414170 A CN114414170 A CN 114414170A CN 202210078274 A CN202210078274 A CN 202210078274A CN 114414170 A CN114414170 A CN 114414170A
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detection
sealing
sealing cover
closed space
fixed
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许自立
乔印虎
李进
郑凤菊
张春燕
刘春辉
陈皓云
易克传
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors

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Abstract

The invention relates to the technical field of hydraulic torque converter detection, in particular to a detection device of a hydraulic torque converter and a using method thereof. The detection device comprises a fixed frame and a sealing base which are respectively arranged at the upper end of a detection workbench, the fixed frame is fixedly connected with the detection workbench, a vertically movable jacking mechanism is arranged on the fixed frame, a sealing cover is fixed at the output end of the jacking mechanism and positioned at the position of the upper end of the sealing base, a clamp used for fixing a detection piece is further arranged on the upper surface of the sealing base, and a closed space is formed after the sealing cover and the sealing base are closed. According to the invention, through the structural matching design of the rotating mechanism, the device can move the detection piece to the detection position in a translation mode, and can limit and fix the detection piece after each movement, so that the detection efficiency is effectively ensured, and the detection piece is convenient to take and place.

Description

一种液力变矩器的检测装置及其使用方法A detection device for a hydraulic torque converter and a method of using the same

技术领域technical field

本发明涉及液力变矩器检测技术领域,尤其涉及一种液力变矩器的检测装置及其使用方法。The invention relates to the technical field of hydraulic torque converter detection, in particular to a detection device of a hydraulic torque converter and a method for using the same.

背景技术Background technique

液力变矩器是机械传动中的重要装置;一般来说,液力变矩器包括泵轮、涡轮和导向轮,其中,泵轮同主动轴连接,用于将主动轴输入的机械能依靠离心力的作用转换成液体的动能和压力,从而传递给与从动轴连接的涡轮,进而实现动力的输出;在液力变矩器中,涡轮和泵轮是主要的转动元件,而且液体在液力变矩器内的流动需要确保足够的密封;因此,在液力变矩器的装配过程中,对密封性具有非常高的要求;The hydraulic torque converter is an important device in mechanical transmission; generally speaking, the hydraulic torque converter includes a pump wheel, a turbine and a guide wheel, wherein the pump wheel is connected with the driving shaft, and the mechanical energy input by the driving shaft depends on centrifugal force The action of the torque converter is converted into the kinetic energy and pressure of the liquid, which is then transmitted to the turbine connected to the driven shaft, thereby realizing the output of power; in the torque converter, the turbine and the pump impeller are the main rotating components, and the liquid is in the hydraulic power. The flow in the torque converter needs to ensure adequate sealing; therefore, during the assembly process of the torque converter, there are very high requirements for sealing;

在传统的液力变矩器的密封性检测方式中,因液力变矩器的重量较重,且传统的检测装置中的间隙较小,使得在人工放置液力变矩器检测件时,十分的不便,这种检测方式效率较低,而且检测结果可靠性有限;In the traditional sealing detection method of the torque converter, due to the heavy weight of the torque converter and the small gap in the traditional detection device, when the detection part of the torque converter is manually placed, Very inconvenient, this detection method is inefficient, and the reliability of the detection results is limited;

因此,针对液力变矩器的密封性,如何提供一种方便取放液力变矩器的检测方案成为本领域需要解决的技术问题。Therefore, in view of the tightness of the torque converter, how to provide a detection solution that is convenient for taking and placing the torque converter has become a technical problem to be solved in the art.

发明内容SUMMARY OF THE INVENTION

本发明专利的目的在于提供一种液力变矩器的检测装置及其使用方法,以解决了现有的问题:传统的液力变矩器的密封性检测方式中,因液力变矩器的重量较重,且传统的检测装置中的间隙较小,使得在人工放置液力变矩器检测件时,十分的不便,这种检测方式效率较低,而且检测结果可靠性有限。The purpose of the patent of the present invention is to provide a detection device for a torque converter and a method for using the same, so as to solve the existing problems: in the traditional sealing detection method of the torque converter, due to the torque converter The weight of the torque converter is heavy, and the gap in the traditional detection device is small, which makes it very inconvenient to manually place the torque converter detection part. This detection method is inefficient and the reliability of the detection result is limited.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种液力变矩器的检测装置,包括检测工作台的上端分别设置有固定架和密封底座,所述固定架与检测工作台为固定连接,所述固定架上设置有可垂直移动的顶升机构,所述顶升机构的输出端固定有密封罩,所述密封罩位于密封底座上端的位置处,所述密封底座的上表面还设置有用于固定检测件的夹具,所述密封罩和密封底座闭合后形成密闭空间;A detection device for a hydraulic torque converter includes a fixed frame and a sealing base respectively provided on the upper end of the detection workbench, the fixed frame is fixedly connected with the detection workbench, and a vertically movable top is arranged on the fixed frame. Lifting mechanism, the output end of the lifting mechanism is fixed with a sealing cover, the sealing cover is located at the position of the upper end of the sealing base, the upper surface of the sealing base is also provided with a clamp for fixing the detection piece, the sealing cover and After the sealing base is closed, a closed space is formed;

所述密封底座与检测工作台之间设置有转动机构,所述密封底座通过转动机构与检测工作台连接,所述转动机构的一端与检测工作台设置为转动连接,所述转动机构的另一端与检测工作台设置为滑动连接;所述检测工作台的一个端角设置有一弧面,所述弧面的两端均可拆卸连接有用于固定转动机构的限位件。A rotating mechanism is arranged between the sealing base and the detection workbench, the sealing base is connected with the detection workbench through the rotating mechanism, one end of the rotating mechanism is set in a rotary connection with the detection workbench, and the other end of the rotating mechanism The detection workbench is set to be slidingly connected; an end corner of the detection workbench is provided with an arc surface, and both ends of the arc surface can be detachably connected with a limiter for fixing the rotation mechanism.

优选的,所述转动机构包括转动架、固定轴、滑轨、限位滑块、卡接柱和拉杆,所述密封底座与转动架固定,所述转动架的一端通过插接有固定轴,所述固定轴的下端与检测工作台为螺纹连接,所述转动架的另一端的上下两端分别固定有拉杆和卡接柱,所述卡接柱与限位件卡接连接;Preferably, the rotating mechanism includes a turret, a fixed shaft, a slide rail, a limit slider, a clamping column and a pull rod, the sealing base is fixed to the turret, and one end of the turret is inserted with a fixed shaft, The lower end of the fixed shaft is connected with the detection table by threads, and the upper and lower ends of the other end of the turret are respectively fixed with a pull rod and a clamping post, and the clamping post is clamped and connected with the limiting member;

所述检测工作台的上表面以固定轴为圆心固定有滑轨,所述滑轨的形状为弧形,所述滑轨的两端均设置有限位挡板,所述转动架上还固定有限位滑块,所述限位滑块与滑轨为滑动连接。A sliding rail is fixed on the upper surface of the detection workbench with the fixed axis as the center of the circle, the shape of the sliding rail is arc, the two ends of the sliding rail are provided with limit baffles, and the turret is also fixed with a limit stop. A position slider, the limit slider and the slide rail are slidingly connected.

优选的,所述限位件包括卡接架和固定卡座,所述固定卡座与检测工作台固定,所述卡接架与固定卡座为插接连接。Preferably, the position-limiting member includes a clamping frame and a fixed clamping base, the fixing clamping base is fixed to the detection workbench, and the clamping frame and the fixing clamping base are connected by plug connection.

优选的,所述卡接架包括限位夹板、限位凸块、限位导板和连接板,所述连接板的一侧对称设置有两个限位夹板,所述卡接柱位于限位夹板内侧,所述限位夹板的内壁均固定有用于阻挡卡接柱的限位凸块,所述限位夹板和限位凸块均为弹性材质,所述限位夹板远离连接板的一端均倾斜设置有限位导板。Preferably, the clamping frame includes a limit splint, a limit bump, a limit guide and a connecting plate, two limit splints are symmetrically arranged on one side of the connecting plate, and the clamping post is located on the limit splint. On the inner side, the inner wall of the limit splint is fixed with a limit bump for blocking the clamping post, the limit splint and the limit bump are both elastic materials, and the end of the limit splint away from the connecting plate is inclined. Set the limit guide.

优选的,所述固定卡座的内侧开设有卡槽,所述连接板插接于卡槽内部,所述卡接架通过连接板与卡槽的结构配合与固定卡座连接。Preferably, the inner side of the fixed card base is provided with a card slot, the connecting plate is inserted into the card slot, and the clip frame is connected to the fixed card seat through the structural cooperation between the connecting plate and the card slot.

优选的,所述密封罩的上端还设置有压力传感器和与密封罩内侧相通的三个电磁阀,所述压力传感器的检测端位于密封罩内部,三个所述电磁阀分别为增压阀、负压阀和泄压阀;Preferably, the upper end of the sealing cover is further provided with a pressure sensor and three solenoid valves communicated with the inner side of the sealing cover, the detection end of the pressure sensor is located inside the sealing cover, and the three solenoid valves are a booster valve, Negative pressure valve and pressure relief valve;

所述增压阀与外部增压设备连接,用于在密封罩和密封底座闭合后形成的密闭空间内输送空气,增加密闭空间内的气力;The booster valve is connected with an external booster device, and is used for conveying air in the closed space formed after the sealing cover and the sealing base are closed, so as to increase the air force in the closed space;

所述负压阀与外部抽真设备连接,用于在密封罩和密封底座闭合后形成的密闭空间内抽离空气,减少密闭空间内的气压;The negative pressure valve is connected with an external vacuuming device, and is used to extract air from the airtight space formed after the sealing cover and the sealing base are closed, so as to reduce the air pressure in the airtight space;

所述泄压阀用于密闭空间内的气压还原;The pressure relief valve is used for air pressure reduction in the closed space;

所述压力传感器用于实时检测密闭空间内的气压变化。The pressure sensor is used for real-time detection of air pressure changes in the confined space.

优选的,所述密封底座的上表面还开设有密封槽,所述密封槽内底端还设置有密封胶条,所述密封罩和密封底座闭合后会对密封胶条进行加压。Preferably, the upper surface of the sealing base is further provided with a sealing groove, and the inner bottom end of the sealing groove is further provided with a sealing rubber strip, and the sealing rubber strip is pressurized after the sealing cover and the sealing base are closed.

优选的,所述检测工作台的下端还设置有用于支撑检测工作台的支撑架,所述支撑架的底端均固定有用于增加支撑架防滑性的橡胶垫。Preferably, the lower end of the detection workbench is further provided with a support frame for supporting the detection workbench, and the bottom ends of the support frame are fixed with rubber pads for increasing the antiskid property of the support frame.

一种液力变矩器的检测装置的使用方法,用于上述一种液力变矩器的检测装置,其步骤如下:A method of using a detection device for a torque converter, which is used for the detection device for the above-mentioned torque converter, the steps are as follows:

S1:通过转动机构将密封底座从密封罩的下端移出,并通过限位件将转动机构进行固定;S1: The sealing base is removed from the lower end of the sealing cover by the rotating mechanism, and the rotating mechanism is fixed by the limiter;

S2:将加检测件放置与密封底座上端并通过夹具进行固定,在加检测件固定完毕后,通过转动机构将密封底座复位送至密封罩下端,并通过另一个限位件将其进行固定;S2: place the test piece on the upper end of the sealing base and fix it with a clamp, after the test piece is fixed, the sealing base is reset and sent to the lower end of the sealing cover by the rotating mechanism, and it is fixed by another limiter;

S3:通过顶升机构带动密封罩移动,使得密封罩插入密封底座上表面开设的密封槽内,并对密封槽内的密封胶条进行挤压,使得密封罩与密封底座形成一个密闭空间;S3: Drive the sealing cover to move through the jacking mechanism, so that the sealing cover is inserted into the sealing groove opened on the upper surface of the sealing base, and the sealing rubber strip in the sealing groove is squeezed, so that the sealing cover and the sealing base form a closed space;

S4:进行加压检测,通过增压阀向密闭空间内输送空气增加气压,并通过压力传感器对密闭空间内的气压变化进行实时检测;S4: carry out pressurization detection, convey air to the enclosed space through the booster valve to increase the air pressure, and perform real-time detection of the air pressure change in the enclosed space through the pressure sensor;

S5:在加压检测完成后,通过泄压阀释放密闭空间内空气,还原密闭空间的气压,在每次气压还原后关闭泄压阀;S5: after the pressure detection is completed, release the air in the closed space through the pressure relief valve, restore the air pressure in the closed space, and close the pressure relief valve after each air pressure reduction;

S6:进行负压检测,通过负压阀将密闭空间内抽出空气减少气压,并通过压力传感器对密闭空间内的气压变化进行实时检测;S6: carry out negative pressure detection, reduce the air pressure by drawing out the air in the closed space through the negative pressure valve, and perform real-time detection on the air pressure change in the closed space through the pressure sensor;

S7:在负压检测完成后,通过泄压阀释放密闭空间内空气,还原密闭空间的气压,在每次气压还原后关闭泄压阀;S7: after the negative pressure detection is completed, release the air in the closed space through the pressure relief valve, restore the air pressure in the closed space, and close the pressure relief valve after each air pressure reduction;

S8:检测完成后,通过顶升机构将密封罩上移使密封罩与密封底座分离,通过转动机构将密封底座从密封罩下端移出,并通过限位件将转动机构进行固定,在固定后,即可更换加检测件再次进行检测。S8: After the detection is completed, the sealing cover is moved up by the jacking mechanism to separate the sealing cover from the sealing base, the sealing base is removed from the lower end of the sealing cover by the rotating mechanism, and the rotating mechanism is fixed by the limiter. After fixing, The test piece can be replaced and tested again.

本发明至少具备以下有益效果:The present invention at least has the following beneficial effects:

1、本发明通过转动机构的结构配合设计,使得装置能够以平移的方式,将检测件移动至检测位置,且在每次移动后能够对其进行限位固定,有效的保证了检测效率,且使得检测件的取放都较为方便。1. In the present invention, through the structural coordination design of the rotating mechanism, the device can move the detection piece to the detection position in a translational manner, and can limit and fix it after each movement, which effectively ensures the detection efficiency, and It makes the pick and place of the test piece more convenient.

2、本发明通过限位件的结构设计,使得限位件能够快速且稳定的对转动机构进行限位固定,避免检测时发生移动,影响检测结构,且通过限位件的连接结构设计,能够快速的对卡接架进行拆除更换,保证了维护成本。2. In the present invention, through the structural design of the limiter, the limiter can quickly and stably limit and fix the rotating mechanism, so as to avoid movement during detection and affect the detection structure. Quickly remove and replace the card connection frame to ensure the maintenance cost.

3、本发明通过密封罩、压力传感器、增压阀、负压阀和泄压阀的结构配合设计,使得装置能够稳定的对检测过程进控制,保证了检测结果的可靠性。3. The present invention enables the device to stably control the detection process through the structural coordination design of the sealing cover, the pressure sensor, the booster valve, the negative pressure valve and the pressure relief valve, ensuring the reliability of the detection results.

附图说明Description of drawings

为了更清楚地说明本发明实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention, which are of great significance to the art For those of ordinary skill, other drawings can also be obtained from these drawings without any creative effort.

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明的固定架、顶升机构和密封罩的连接结构示意图;2 is a schematic diagram of the connection structure of the fixing frame, the jacking mechanism and the sealing cover of the present invention;

图3为本发明的转动机构与检测工作台的连接结构俯视图;Fig. 3 is the top view of the connection structure of the rotating mechanism of the present invention and the detection workbench;

图4为本发明的转动机构与检测工作台的连接结构爆炸图;4 is an exploded view of the connection structure of the rotating mechanism of the present invention and the detection workbench;

图5为本发明的限位件的结构放大图;5 is an enlarged view of the structure of the limiting member of the present invention;

图6为本发明的卡接架的整体结构示意图;FIG. 6 is a schematic diagram of the overall structure of the clamping frame of the present invention;

图7为本发明的密封罩上端结构的俯视图;Fig. 7 is the top view of the upper end structure of the sealing cover of the present invention;

图8为本发明的密封罩与密封底座的连接结构剖视图。8 is a cross-sectional view of the connection structure of the sealing cover and the sealing base of the present invention.

图中:1、检测工作台;2、固定架;3、顶升机构;4、密封罩;5、密封底座;6、支撑架;7、压力传感器;8、增压阀;9、负压阀;10、泄压阀;11、密封胶条;12、转动架;13、固定轴;14、滑轨;15、限位滑块;16、卡接柱;17、拉杆;18、卡接架;19、固定卡座;20、限位夹板;21、限位凸块;22、限位导板;23、连接板;24、卡槽。In the figure: 1. Inspection table; 2. Fixing frame; 3. Jacking mechanism; 4. Sealing cover; 5. Sealing base; 6. Supporting frame; 7. Pressure sensor; 8. Booster valve; 9. Negative pressure valve; 10, pressure relief valve; 11, sealing strip; 12, turret; 13, fixed shaft; 14, slide rail; 15, limit slider; 16, snap post; 17, tie rod; 18, snap 19. Fixed card seat; 20. Limiting splint; 21. Limiting bump; 22. Limiting guide plate; 23. Connecting plate; 24. Card slot.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

实施例1:Example 1:

参照图1-图8,一种液力变矩器的检测装置,包括检测工作台1的上端分别设置有固定架2和密封底座5,固定架2与检测工作台1为固定连接,固定架2上设置有可垂直移动的顶升机构3,顶升机构3的输出端固定有密封罩4,密封罩4位于密封底座5上端的位置处,密封底座5的上表面还设置有用于固定检测件的夹具,密封罩4和密封底座5闭合后形成密闭空间;1 to 8, a detection device for a torque converter includes a fixing frame 2 and a sealing base 5 respectively provided on the upper end of the detection workbench 1, the fixing frame 2 and the detection workbench 1 are fixedly connected, and the fixing frame is 2 is provided with a vertically movable jacking mechanism 3, the output end of the jacking mechanism 3 is fixed with a sealing cover 4, the sealing cover 4 is located at the upper end of the sealing base 5, and the upper surface of the sealing base 5 is also provided with a fixed detection The clamp of the parts, the sealing cover 4 and the sealing base 5 are closed to form a closed space;

密封罩4的上端还设置有压力传感器7和与密封罩4内侧相通的三个电磁阀,为了便于对密闭空间内的压力进行检测,压力传感器7的检测端位于密封罩4内部,三个电磁阀分别为增压阀8、负压阀9和泄压阀10;The upper end of the sealing cover 4 is also provided with a pressure sensor 7 and three solenoid valves that communicate with the inner side of the sealing cover 4. In order to facilitate the detection of the pressure in the closed space, the detection end of the pressure sensor 7 is located inside the sealing cover 4, and the three electromagnetic valves are located inside the sealing cover 4. The valves are a booster valve 8, a negative pressure valve 9 and a pressure relief valve 10;

为了实现增加检测,增压阀8与外部增压设备连接,用于在密封罩4和密封底座5闭合后形成的密闭空间内输送空气,增加密闭空间内的气力;In order to realize the increased detection, the booster valve 8 is connected with the external booster equipment for conveying air in the closed space formed after the sealing cover 4 and the sealing base 5 are closed to increase the air force in the closed space;

为了实现负压检测,负压阀9与外部抽真设备连接,用于在密封罩4和密封底座5闭合后形成的密闭空间内抽离空气,减少密闭空间内的气压;In order to realize the negative pressure detection, the negative pressure valve 9 is connected with the external vacuuming equipment, and is used to extract the air from the airtight space formed after the sealing cover 4 and the sealing base 5 are closed, and reduce the air pressure in the airtight space;

泄压阀10用于密闭空间内的气压还原;The pressure relief valve 10 is used for air pressure reduction in a closed space;

压力传感器7用于实时检测密闭空间内的气压变化。The pressure sensor 7 is used for real-time detection of changes in air pressure in the enclosed space.

综上所述可知,通过密封底座5上表面的夹具对检测件进行固定,在密封罩4和密封底座5闭合后形成密闭空间,通过开启压力传感器7向密闭空间内输送空气,增加内部气压,实现增压检测,通过开启负压阀9将密闭空间内空气抽出,减少内部气压,实现负压检测,在每次检测完后,通过开启泄压阀10将密闭空间内的压力释放,避免因两次压力检测导致密闭空间内压力与外界不同,影响检测结构,在每次气压还原后关闭泄压阀10。From the above, it can be seen that the detection part is fixed by the clamp on the upper surface of the sealing base 5, and a sealed space is formed after the sealing cover 4 and the sealing base 5 are closed, and the pressure sensor 7 is opened to transport air into the sealed space to increase the internal air pressure, To achieve supercharging detection, open the negative pressure valve 9 to extract the air in the closed space, reduce the internal air pressure, and realize the negative pressure detection. After each detection, the pressure in the closed space is released by opening the pressure relief valve 10 to avoid The two pressure detections cause the pressure in the closed space to be different from the outside, which affects the detection structure, and the pressure relief valve 10 is closed after each air pressure reduction.

进一步地,为了保证密封罩4与密封底座5之间的密封性,密封底座5的上表面还开设有密封槽,密封槽内底端还设置有密封胶条11,密封罩4和密封底座5闭合后会对密封胶条11进行加压。Further, in order to ensure the tightness between the sealing cover 4 and the sealing base 5, a sealing groove is also opened on the upper surface of the sealing base 5, and the inner bottom end of the sealing groove is also provided with a sealing rubber strip 11, the sealing cover 4 and the sealing base 5. After closing, the sealing strip 11 will be pressurized.

为了方便对检测件进行上下料作业,密封底座5与检测工作台1之间设置有转动机构,密封底座5通过转动机构与检测工作台1连接,为了使转动机构沿弧线轨迹进行移动,转动机构的一端与检测工作台1设置为转动连接,转动机构的另一端与检测工作台1设置为滑动连接;为了方便人工操作且方便对移动后的转动机构进行限位固定,检测工作台1的一个端角设置有一弧面,弧面的两端均可拆卸连接有用于固定转动机构的限位件;In order to facilitate the loading and unloading operation of the detection piece, a rotating mechanism is provided between the sealing base 5 and the detection table 1, and the sealing base 5 is connected with the detection table 1 through the rotation mechanism. One end of the mechanism is set in a rotational connection with the detection table 1, and the other end of the rotation mechanism is set in a sliding connection with the detection table 1; for the convenience of manual operation and the convenience of limiting and fixing the moving rotating mechanism, the detection table 1 One end corner is provided with an arc surface, and both ends of the arc surface can be detachably connected with a limiter for fixing the rotating mechanism;

具体的,转动机构包括转动架12、固定轴13、滑轨14、限位滑块15、卡接柱16和拉杆17,密封底座5与转动架12固定,转动架12的一端通过插接有固定轴13,为了方便维护使转动机构能够与检测工作台1拆分,固定轴13的下端与检测工作台1为螺纹连接;转动架12的另一端的上下两端分别固定有拉杆17和卡接柱16,卡接柱16与限位件卡接连接;Specifically, the rotating mechanism includes a turret 12, a fixed shaft 13, a slide rail 14, a limit slider 15, a clamping column 16 and a pull rod 17. The sealing base 5 is fixed to the turret 12, and one end of the turret 12 is inserted with a The fixed shaft 13, in order to facilitate maintenance, the rotating mechanism can be separated from the detection table 1, the lower end of the fixed shaft 13 and the detection table 1 are screwed; The connecting column 16, the clamping column 16 is connected with the limiter by clamping;

进一步地,为了使得转动机构的移动更加稳定,检测工作台1的上表面以固定轴13为圆心固定有滑轨14,滑轨14的形状为弧形,滑轨14的两端均设置有限位挡板,转动架12上还固定有限位滑块15,限位滑块15与滑轨14为滑动连接。Further, in order to make the movement of the rotating mechanism more stable, a slide rail 14 is fixed on the upper surface of the detection table 1 with the fixed shaft 13 as the center of the circle. The baffle, the turret 12 is also fixed with a limit slider 15 , and the limit slider 15 is slidingly connected with the slide rail 14 .

综上所述可知,通过转动机构可将密封底座5以平移的方式,并沿弧线轨迹,从密封罩4的下端移出,在固定好检测检测件后,在将密封底座5平移复位,在转动机构每次移动后,通过限位件对其进行限位固定,保证每次移动的稳定性,通过将密封底座5从密封罩4下端移出方式,增加了密封底座5上端的操作空间,提高了取放检测件的便捷性。From the above, it can be seen that the sealing base 5 can be moved out from the lower end of the sealing cover 4 in a translational manner and along the arc trajectory through the rotating mechanism. After each movement of the rotating mechanism, the limiter is used to limit and fix it to ensure the stability of each movement. The convenience of picking and placing test pieces is improved.

其中,限位件包括卡接架18和固定卡座19,固定卡座19与检测工作台1固定,卡接架18与固定卡座19为插接连接;Wherein, the limiter includes a clamping frame 18 and a fixed clamping base 19, the fixing clamping base 19 is fixed with the detection table 1, and the clamping frame 18 and the fixing clamping base 19 are connected by plugging;

具体的,卡接架18包括限位夹板20、限位凸块21、限位导板22和连接板23,连接板23的一侧对称设置有两个限位夹板20,卡接柱16位于限位夹板20内侧,限位夹板20的内壁均固定有用于阻挡卡接柱16的限位凸块21,限位夹板20和限位凸块21均为弹性材质,限位夹板20远离连接板23的一端均倾斜设置有限位导板22;Specifically, the clamping frame 18 includes a limit splint 20 , a limit bump 21 , a limit guide plate 22 and a connecting plate 23 , two limit splints 20 are symmetrically arranged on one side of the connecting plate 23 , and the clamping post 16 is located at the limit On the inner side of the position splint 20 , the inner wall of the limit splint 20 is fixed with a limit bump 21 for blocking the clamping post 16 , the limit splint 20 and the limit bump 21 are both elastic materials, and the limit splint 20 is far away from the connecting plate 23 One end of the slanted position limiting guide plate 22;

为了便于限位件的维护方便对卡接架18进行拆卸更换,固定卡座19的内侧开设有卡槽24,连接板23插接于卡槽24内部,卡接架18通过连接板23与卡槽24的结构配合与固定卡座19连接。In order to facilitate the maintenance of the stopper and facilitate the disassembly and replacement of the clamping frame 18, a clamping slot 24 is formed on the inner side of the fixed clamping base 19, and the connecting plate 23 is inserted into the interior of the clamping slot 24. The slot 24 is connected with the fixed socket 19 by the structural cooperation.

综上所述可知,在每次移动进行限位时,通过限位导板22对卡接柱16进行导向,将卡接柱16移动至限位夹板20的内侧,通过限位夹板20内侧的限位凸块21对卡接柱16进行限位,完成限位件对转动机构的限位固定;From the above, it can be seen that each time the limit is moved, the clamping column 16 is guided by the limiting guide plate 22 , and the clamping column 16 is moved to the inner side of the limiting splint 20 . The position bump 21 limits the position of the clamping post 16, and completes the position limit and fixation of the rotation mechanism by the position limiter;

通过限位夹板20和限位凸块21的材质特性,使得卡接柱16进入限位夹板20内部或从限位夹板20内部移出时,限位夹板20都会发生弯曲变形,且卡接柱16完全进入限位夹板20内部后或完全从限位夹板20内部移除后,都会通过材质的弹性变形进行复位;Due to the material properties of the limiting splint 20 and the limiting projection 21 , when the clamping post 16 enters the limiting splint 20 or moves out from the interior of the limiting splint 20 , the limiting splint 20 will be bent and deformed, and the clamping post 16 After completely entering the interior of the limiting splint 20 or completely removing it from the interior of the limiting splint 20, it will be reset through the elastic deformation of the material;

进一步地,检测工作台1的下端还设置有用于支撑检测工作台1的支撑架6,支撑架6的底端均固定有用于增加支撑架6防滑性的橡胶垫。Further, the lower end of the inspection workbench 1 is also provided with a support frame 6 for supporting the inspection workbench 1 , and the bottom ends of the support frame 6 are fixed with rubber pads for increasing the antiskid property of the support frame 6 .

实施例2:Example 2:

在上述实施例1的基础上,公开其使用方法:On the basis of above-mentioned embodiment 1, disclose its using method:

第一步:通过转动机构将密封底座5从密封罩4的下端移出,并通过限位件将转动机构进行固定;The first step: remove the sealing base 5 from the lower end of the sealing cover 4 through the rotating mechanism, and fix the rotating mechanism through the limiter;

第二步:将加检测件放置与密封底座5上端并通过夹具进行固定,在加检测件固定完毕后,通过转动机构将密封底座5复位送至密封罩4下端,并通过另一个限位件将其进行固定;The second step: place the detection part on the upper end of the sealing base 5 and fix it by a clamp. After the detection part is fixed, the sealing base 5 is reset and sent to the lower end of the sealing cover 4 by the rotating mechanism, and another limiter is passed. fix it;

第三步:通过顶升机构3带动密封罩4移动,使得密封罩4插入密封底座5上表面开设的密封槽内,并对密封槽内的密封胶条11进行挤压,使得密封罩4与密封底座5形成一个密闭空间;The third step: drive the sealing cover 4 to move by the jacking mechanism 3, so that the sealing cover 4 is inserted into the sealing groove opened on the upper surface of the sealing base 5, and the sealing rubber strip 11 in the sealing groove is squeezed, so that the sealing cover 4 and The sealing base 5 forms a closed space;

第四步:进行加压检测,通过增压阀8向密闭空间内输送空气增加气压,并通过压力传感器7对密闭空间内的气压变化进行实时检测;The 4th step: carry out pressurization detection, convey the air to increase air pressure in the enclosed space through the booster valve 8, and carry out real-time detection to the air pressure change in the enclosed space by the pressure sensor 7;

第五步:在加压检测完成后,通过泄压阀10释放密闭空间内空气,还原密闭空间的气压,在每次气压还原后关闭泄压阀10;Step 5: after the pressure detection is completed, release the air in the closed space through the pressure relief valve 10, restore the air pressure of the closed space, and close the pressure relief valve 10 after each air pressure reduction;

第六步:进行负压检测,通过负压阀9将密闭空间内抽出空气减少气压,并通过压力传感器7对密闭空间内的气压变化进行实时检测;The 6th step: carry out negative pressure detection, draw out air in the closed space to reduce the air pressure by the negative pressure valve 9, and detect the air pressure change in the closed space in real time by the pressure sensor 7;

第七步:在负压检测完成后,通过泄压阀10释放密闭空间内空气,还原密闭空间的气压,在每次气压还原后关闭泄压阀10;Step 7: after the negative pressure detection is completed, release the air in the closed space through the pressure relief valve 10, restore the air pressure of the closed space, and close the pressure relief valve 10 after each air pressure reduction;

第八步:检测完成后,通过顶升机构3将密封罩4上移使密封罩4与密封底座5分离,通过转动机构将密封底座5从密封罩4下端移出,并通过限位件将转动机构进行固定,在固定后,即可更换加检测件再次进行检测。Step 8: After the detection is completed, the sealing cover 4 is moved up by the jacking mechanism 3 to separate the sealing cover 4 from the sealing base 5, and the sealing base 5 is moved out from the lower end of the sealing cover 4 by the rotating mechanism, and is rotated by the limiter. The mechanism is fixed, and after fixing, the detection part can be replaced and tested again.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, there are various Variations and improvements are intended to fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims (9)

1. The detection device for the hydraulic torque converter is characterized by comprising a fixing frame (2) and a sealing base (5) which are respectively arranged at the upper end of a detection workbench (1), wherein the fixing frame (2) is fixedly connected with the detection workbench (1), a vertically movable jacking mechanism (3) is arranged on the fixing frame (2), a sealing cover (4) is fixed at the output end of the jacking mechanism (3), the sealing cover (4) is positioned at the position of the upper end of the sealing base (5), a clamp for fixing a detection piece is further arranged on the upper surface of the sealing base (5), and a closed space is formed after the sealing cover (4) and the sealing base (5) are closed;
a rotating mechanism is arranged between the sealing base (5) and the detection workbench (1), the sealing base (5) is connected with the detection workbench (1) through the rotating mechanism, one end of the rotating mechanism is rotatably connected with the detection workbench (1), and the other end of the rotating mechanism is slidably connected with the detection workbench (1); one end angle of the detection workbench (1) is provided with an arc surface, and both ends of the arc surface can be detachably connected with limiting parts used for fixing the rotating mechanism.
2. The detecting device of the torque converter according to claim 1, wherein the rotating mechanism comprises a rotating frame (12), a fixed shaft (13), a slide rail (14), a limiting slide block (15), a clamping column (16) and a pull rod (17), the sealing base (5) is fixed to the rotating frame (12), the fixed shaft (13) is inserted into one end of the rotating frame (12), the lower end of the fixed shaft (13) is in threaded connection with the detecting workbench (1), the pull rod (17) and the clamping column (16) are respectively fixed to the upper end and the lower end of the other end of the rotating frame (12), and the clamping column (16) is connected with the limiting piece in a clamping mode;
the upper surface of detection workstation (1) uses fixed axle (13) to be fixed with slide rail (14) as the centre of a circle, the shape of slide rail (14) is the arc, the both ends of slide rail (14) all are provided with limit baffle, still be fixed with spacing slider (15) on rotating turret (12), spacing slider (15) are sliding connection with slide rail (14).
3. The detecting device for the torque converter according to claim 2, wherein the limiting member comprises a clamping frame (18) and a fixing clamping seat (19), the fixing clamping seat (19) is fixed to the detecting table (1), and the clamping frame (18) is connected with the fixing clamping seat (19) in an inserting manner.
4. The detecting device of the torque converter according to claim 3, wherein the clamping frame (18) comprises a limiting clamp plate (20), a limiting convex block (21), a limiting guide plate (22) and a connecting plate (23), two limiting clamp plates (20) are symmetrically arranged on one side of the connecting plate (23), the clamping column (16) is located on the inner side of the limiting clamp plate (20), the limiting convex block (21) used for blocking the clamping column (16) is fixed on the inner wall of each limiting clamp plate (20), the limiting clamp plate (20) and the limiting convex block (21) are both made of elastic materials, and the limiting guide plate (22) is obliquely arranged at one end, far away from the connecting plate (23), of the limiting clamp plate (20).
5. The detecting device for the torque converter according to claim 4, wherein a clamping groove (24) is formed in the inner side of the fixing clamping seat (19), the connecting plate (23) is inserted into the clamping groove (24), and the clamping frame (18) is connected with the fixing clamping seat (19) through structural matching of the connecting plate (23) and the clamping groove (24).
6. The detecting device of the torque converter according to claim 1, wherein the upper end of the sealing cover (4) is further provided with a pressure sensor (7) and three electromagnetic valves communicated with the inner side of the sealing cover (4), the detecting end of the pressure sensor (7) is located inside the sealing cover (4), and the three electromagnetic valves are a pressure increasing valve (8), a negative pressure valve (9) and a pressure releasing valve (10);
the booster valve (8) is connected with external booster equipment and is used for conveying air in a closed space formed after the sealing cover (4) and the sealing base (5) are closed so as to increase the strength in the closed space;
the negative pressure valve (9) is connected with external vacuum pumping equipment and is used for pumping air out of a closed space formed after the sealing cover (4) and the sealing base (5) are closed so as to reduce the air pressure in the closed space;
the pressure release valve (10) is used for reducing the air pressure in the closed space;
the pressure sensor (7) is used for detecting the air pressure change in the closed space in real time.
7. The device for detecting the torque converter according to claim 6, wherein a sealing groove is further formed in the upper surface of the sealing base (5), a sealing rubber strip (11) is further arranged at the inner bottom end of the sealing groove, and the sealing rubber strip (11) is pressurized after the sealing cover (4) and the sealing base (5) are closed.
8. The detecting device for the torque converter according to claim 1, wherein a supporting frame (6) for supporting the detecting workbench (1) is further arranged at the lower end of the detecting workbench (1), and rubber pads for increasing the skid resistance of the supporting frame (6) are fixed at the bottom ends of the supporting frame (6).
9. The use method of the detection device of the hydraulic torque converter is characterized by comprising the following steps of:
s1, moving the sealing base (5) out of the lower end of the sealing cover (4) through the rotating mechanism, and fixing the rotating mechanism through a limiting piece;
s2, placing the detection piece on the upper end of the sealing base (5) and fixing the detection piece through a clamp, resetting the sealing base (5) through a rotating mechanism after the detection piece is fixed, conveying the detection piece to the lower end of the sealing cover (4), and fixing the detection piece through another limiting piece;
s3, the sealing cover (4) is driven to move through the jacking mechanism (3), so that the sealing cover (4) is inserted into a sealing groove formed in the upper surface of the sealing base (5), and a sealing rubber strip (11) in the sealing groove is extruded, so that a sealed space is formed between the sealing cover (4) and the sealing base (5);
s4, carrying out pressurization detection, conveying air into the closed space through a pressurization valve (8) to increase air pressure, and carrying out real-time detection on air pressure change in the closed space through a pressure sensor (7);
s5, after the pressurization detection is finished, releasing air in the closed space through a pressure release valve (10), reducing the air pressure of the closed space, and closing the pressure release valve (10) after each air pressure reduction;
s6, performing negative pressure detection, namely pumping air out of the closed space through a negative pressure valve (9) to reduce air pressure, and detecting the change of the air pressure in the closed space in real time through a pressure sensor (7);
s7, after the negative pressure detection is finished, releasing the air in the closed space through a pressure release valve (10), reducing the air pressure of the closed space, and closing the pressure release valve (10) after each air pressure reduction;
and S8, after detection is finished, the sealing cover (4) is moved upwards through the jacking mechanism (3) to separate the sealing cover (4) from the sealing base (5), the sealing base (5) is moved out from the lower end of the sealing cover (4) through the rotating mechanism, the rotating mechanism is fixed through the limiting piece, and after the rotating mechanism is fixed, the detection piece can be replaced and used for detection again.
CN202210078274.7A 2022-01-24 2022-01-24 A detection device for a hydraulic torque converter and a method of using the same Pending CN114414170A (en)

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Cited By (1)

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CN118090084A (en) * 2024-04-26 2024-05-28 枣庄市德威迩机械科技有限公司 Air tightness detection device for rotary joint

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Application publication date: 20220429