CN114413865B - Support ring correction auxiliary tool and support ring installation method - Google Patents
Support ring correction auxiliary tool and support ring installation method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于塔设备制造安装技术领域,具体涉及一种支撑环校正辅助工具及支撑环安装方法。The invention belongs to the technical field of tower equipment manufacturing and installation, and particularly relates to a support ring calibration auxiliary tool and a support ring installation method.
背景技术Background technique
塔设备通常是指具有一定形状(截面大多是圆形)、一定容积、内外装置有一定附件的容器,是石油、化工、医药、轻工等生产中的重要设备之一,在塔设备内可进行气液或液液两相间的充分接触,实施相间传质,因此在生产过程中常用塔设备进行精馏、吸收、解吸、气体的增湿及冷却等单元操作过程。塔设备组装过程中,对于其内部塔件的安置,通常需要提前在塔设备的内部设置支撑环,以对各个塔件提供着力点,因此支撑环的水平度关系到整体的组装精度,而且也决定着后期的使用效果。Tower equipment usually refers to a container with a certain shape (mostly circular in cross section), a certain volume, and certain accessories for internal and external devices. It is one of the important equipment in the production of petroleum, chemical, pharmaceutical, light industry, etc. Full contact between gas-liquid or liquid-liquid two phases is carried out, and mass transfer between phases is carried out. Therefore, in the production process, tower equipment is commonly used to carry out unit operations such as rectification, absorption, desorption, gas humidification and cooling. During the assembly process of the tower equipment, for the placement of its internal tower parts, it is usually necessary to set a support ring inside the tower equipment in advance to provide a focus point for each tower part. Therefore, the levelness of the support ring is related to the overall assembly accuracy, and also Determines the effect of later use.
现有技术中,对于支撑环的安装通常采用焊接的方式,即支撑环的外径边缘与塔设备内壁焊接,内径边缘水平向塔设备内部延伸,而当支撑环由吊装转移及人工焊接后,其表面或多或少会因为转移过程及焊接安装过程中的应力作用而发生局部变形,进而使支撑环板面的水平度发生偏差。进而需要对支撑环进行调整,通常人工手持竖直标尺对相邻的两个支撑环间距(其中一个支撑环已经为校正后状态,位于该支撑环上方的支撑环为待校正状态)进行测量,当测量数据大于设计公差时,对支撑环局部形变处的水平度进行校正,该种方式测量误差较大,无法准确的对支撑环的局部形变处进行精确的测量,因此最终矫正的效果不佳,实用性较差。In the prior art, the support ring is usually installed by welding, that is, the outer diameter edge of the support ring is welded to the inner wall of the tower equipment, and the inner diameter edge extends horizontally to the inside of the tower equipment. Its surface will be more or less partially deformed due to the stress during the transfer process and the welding installation process, which will cause the levelness of the support ring plate surface to deviate. In addition, the support ring needs to be adjusted. Usually, the distance between two adjacent support rings is measured manually with a vertical ruler (one of the support rings is already in a corrected state, and the support ring above the support ring is in a state to be calibrated). When the measured data is greater than the design tolerance, the leveling of the local deformation of the support ring is corrected. This method has a large measurement error and cannot accurately measure the local deformation of the support ring, so the final correction effect is not good. , less practical.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供一种支撑环校正辅助工具及支撑环安装方法,旨在能够解决现有的支撑环安装及调节方式因误差过大而导致的实用性差的问题。Embodiments of the present invention provide an auxiliary tool for calibrating a support ring and an installation method for the support ring, which aim to solve the problem of poor practicability caused by excessive errors in the existing support ring installation and adjustment methods.
为实现上述目的,本发明采用的技术方案是:提供一种支撑环校正辅助工具,包括:In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is to provide a support ring calibration auxiliary tool, including:
底座,用于水平设置在已校正的支撑环下方;所述底座上设有多个用于与已校正支撑环下端面滚动抵接的第一滚轮,所述第一滚轮用于沿着已校正的支撑环的周向进行滚动;The base is used to be horizontally arranged under the calibrated support ring; the base is provided with a plurality of first rollers for rolling contact with the lower end surface of the calibrated support ring, and the first rollers are used to move along the calibrated support ring. The circumferential direction of the support ring is rolled;
滑座,沿着竖直方向与所述底座滑动连接,且用于水平设置在已校正的支撑环的上方,以与所述底座共同沿着竖直方向夹持在已校正的支撑环上;所述滑座上设有多个用于与已校正支撑环上端面滚动抵接的第二滚轮,所述第二滚轮用于沿着已校正的支撑环的周向进行滚动;a sliding seat, which is slidably connected to the base along the vertical direction, and is used to be horizontally arranged above the corrected support ring, so as to be clamped on the corrected support ring along the vertical direction together with the base; The sliding seat is provided with a plurality of second rollers for rolling contact with the upper end surface of the corrected support ring, and the second rollers are used for rolling along the circumferential direction of the corrected support ring;
辅助轮,设有两个,两个所述辅助轮均转动设置在所述底座上,且转动轴线均沿着竖直方向设置;两个所述辅助轮均位于所述底座与所述滑座之间,且用于沿着已校正的支撑环周向位于所述底座的两端,以与已校正的支撑环的内侧边缘滚动抵接;There are two auxiliary wheels, both of which are rotatably arranged on the base, and the rotation axes are arranged along the vertical direction; the two auxiliary wheels are located on the base and the sliding seat between the two ends of the base along the circumferential direction of the corrected support ring, so as to be in rolling contact with the inner edge of the corrected support ring;
摆动结构,设有两个,两个所述摆动结构用于沿着已校正的支撑环的径向平行且间隔设置;每个所述摆动结构的一端均与所述滑座铰接,各所述摆动结构的另一端均用于与待校正的支撑环下端面抵接,两个所述摆动结构用于沿着待校正的支撑环径向分别位于待校正的支撑环的两端;There are two swing structures, and the two swing structures are arranged in parallel and spaced apart along the radial direction of the corrected support ring; one end of each swing structure is hinged with the sliding seat, and each of the swing structures is The other ends of the swing structures are both used for abutting with the lower end surface of the support ring to be corrected, and the two swing structures are used to be respectively located at both ends of the support ring to be corrected along the radial direction of the support ring to be corrected;
弹性组件,设有两个,两个所述弹性组件均设置在所述滑座上,且分别与各所述摆动结构一一对应连接,用于分别带动两个所述摆动结构向上翻转,以使两个所述摆动结构的另一端保持与待校正的支撑环下端面抵接;There are two elastic components, both of which are arranged on the sliding seat, and are respectively connected with each of the swinging structures in a one-to-one correspondence, and are used to drive the two swinging structures to turn upward respectively, so as to keeping the other ends of the two swing structures in contact with the lower end face of the support ring to be corrected;
绝对值编码器,分别与两个所述摆动结构的铰接轴相连接,以分别测定两个所述摆动结构的角位移;an absolute encoder, respectively connected with the hinge shafts of the two swing structures to measure the angular displacements of the two swing structures respectively;
配套的控制器;Matching controller;
其中,随着两个所述摆动结构随着所述底座及所述滑座沿着已校正的支撑环的周向移动,两个所述绝对值编码器测定两个摆动结构的角位移,以测定待校正的支撑环伸出端沿着竖直方向的形变量。Wherein, as the two oscillating structures move along the circumferential direction of the corrected support ring with the base and the sliding seat, the two absolute encoders measure the angular displacements of the two oscillating structures to obtain Measure the amount of deformation of the extended end of the support ring to be corrected along the vertical direction.
在一种可能的实现方式中,所述底座包括:In a possible implementation, the base includes:
底板部,为矩形板体,所述底板部上设有多个供所述第一滚轮转动安装的第一安装口;以及The bottom plate part is a rectangular plate body, and the bottom plate part is provided with a plurality of first installation openings for rotating and installing the first roller; and
滑杆部,沿着竖直方向设置,且底端与所述底板部固定连接,所述滑杆部沿着已校正的支撑环的径向位于已校正的支撑环内侧;a sliding rod part, arranged along the vertical direction, and the bottom end is fixedly connected with the bottom plate part, the sliding rod part is located inside the corrected support ring along the radial direction of the corrected support ring;
其中,两个所述辅助轮沿着已校正的支撑环的周向分别位于所述滑杆部的两侧。Wherein, the two auxiliary wheels are respectively located on both sides of the sliding rod portion along the circumferential direction of the corrected support ring.
在一种可能的实现方式中,所述滑座包括:In a possible implementation, the sliding seat includes:
滑板部,为与所述底板部等规格的矩形板体,所述滑板部上设有多个供所述第二滚轮转动安装的第二安装口,并设有供所述滑杆部穿过的过孔;所述滑座沿着已校正支撑环的径向上还设有与所述过孔连通的螺纹孔;以及The sliding plate part is a rectangular plate body of the same specification as the bottom plate part. The sliding plate part is provided with a plurality of second installation openings for the second rollers to rotate and install, and there are provided for the sliding rod part to pass through. the via hole; the sliding seat is further provided with a threaded hole communicating with the via hole along the radial direction of the corrected support ring; and
千斤顶,具有固定部及顶升部,所述固定部固设在所述滑杆部顶端,且与所述滑杆部的伸出方向平行设置;所述顶升端向下伸出,并与所述滑板部固定连接。The jack has a fixing part and a lifting part, the fixing part is fixed on the top end of the sliding rod part, and is arranged in parallel with the extending direction of the sliding rod part; The slide part is fixedly connected.
在一种可能的实现方式中,每个所述摆动结构包括:In a possible implementation manner, each of the swing structures includes:
齿轮,转动设置在所述滑座上,且轴线沿着已校正的支撑环的径向设置;a gear, which is rotatably arranged on the sliding seat, and the axis is arranged along the radial direction of the corrected support ring;
连接杆,具有连接杆第一端及与所述连接杆第一端相对的连接杆第二端,所述连接杆第一端与所述齿轮的外齿面固定连接;以及a connecting rod having a first end of the connecting rod and a second end of the connecting rod opposite to the first end of the connecting rod, the first end of the connecting rod being fixedly connected with the outer tooth surface of the gear; and
滑轮,转动设置在所述连接杆第二端上,且转动轴线与所述齿轮平行设置,用于与待校正的支撑环的下断面滚动连接;a pulley, which is rotatably arranged on the second end of the connecting rod, and the rotation axis is arranged in parallel with the gear, and is used for rolling connection with the lower section of the support ring to be corrected;
所述滑座上设有供所述齿轮铰接的铰接座。The sliding seat is provided with a hinge seat for the gear to be hinged.
在一种可能的实现方式中,每个所述弹性组件包括:In a possible implementation manner, each of the elastic components includes:
齿条,滑动设置在所述滑座上,且滑动方向与所述齿轮的转动轴线垂直设置,所述齿条与所述齿轮啮合;a rack, which is slidably arranged on the sliding seat, and the sliding direction is perpendicular to the rotation axis of the gear, and the rack is engaged with the gear;
拉簧,设置在所述滑座上,一端与所述滑座相连接,另一端与所述齿条的一端相连接,用于拉动所述齿条,以使所述齿轮带动所述连接杆向上翻转。A tension spring is arranged on the sliding seat, one end is connected with the sliding seat, and the other end is connected with one end of the rack, and is used for pulling the rack, so that the gear drives the connecting rod Flip up.
在一种可能的实现方式中,每个所述绝对值编码器具有固定端及输入端,所述固定端固设在所述滑座上,所述输入端与所述齿轮同轴连接,用于测定所述齿轮的转动角度。In a possible implementation manner, each of the absolute encoders has a fixed end and an input end, the fixed end is fixed on the sliding seat, and the input end is coaxially connected to the gear, using to measure the rotation angle of the gear.
本发明还提供一种支撑环的安装方法,包括如下步骤:The present invention also provides a method for installing the support ring, comprising the following steps:
上料,由吊装设备将支撑环转移至塔设备中;Loading, the support ring is transferred to the tower equipment by the hoisting equipment;
塔内标记,沿着水平方向通过激光水准仪在塔内对0°、90°、180°及 270°四个方位进行激光照射,并在塔壁上做标记;For marking in the tower, laser irradiation is carried out in four directions of 0°, 90°, 180° and 270° in the tower through the laser level along the horizontal direction, and marks are made on the tower wall;
焊接安装,将支撑环的外侧边缘焊接在做标记后的塔壁上;以及Weld installation, welding the outside edge of the support ring to the marked tower wall; and
校正,通过上述的支撑环校正辅助工具对所述焊接安装后的支撑环进行检测,并对形变量超出公差的部分进行校正。For calibration, the above-mentioned supporting ring calibration auxiliary tool is used to detect the support ring after welding and installation, and correct the part where the deformation amount exceeds the tolerance.
本实现方式/申请实施例中,通过设置的底座和滑座,能够夹持在已经校正后的支撑环上,并且二者的滑动连接,能够适应不同厚度的支撑环,可保证夹持的稳定性,进而保证对待校正的支撑环形变量的准确测定,测量精度高。第一滚轮和第二滚轮的设置,可保证底座及滑座能够在已校正的支撑环上沿着其周线方向进行移动,进而保证测量的连续性。辅助轮可防止底座及滑座在滑动过程中出现滑动误差,保证摆动结构的移动能够围合形成一个正圆,进一步保证测量的准确性,进而保证校正的准确性。两个摆动结构的设置能够分别沿着待校正的支撑环的径向对其内外两端进行抵接,进而有效且准确的对支撑环向内伸出部分的形变量进行测定,能够便于对比。便于弹性组件能够对摆动结构进行弹动,保证摆动结构能够保持持续与待校正的支撑环的底部端面相抵接,进而保证测量的准确性。绝对值编码器能够对两个摆动结构的转动角度进行测量,通过角度以测定支撑环竖直方向的形变量,且测定精度高。本实施例提供的支撑环校正辅助工具能够改变以往人力竖直标尺的测定方式,通过两个摆动结构旋转角度的相互对比,能够有效的测定待校正支撑环的形变量,且测量精度高,便于后续的校正,实用性强。In this implementation manner/application example, the base and the sliding seat can be clamped on the calibrated support ring, and the sliding connection between the two can adapt to support rings with different thicknesses, which can ensure the stability of clamping Therefore, it can ensure the accurate determination of the supporting annular variable to be corrected, and the measurement accuracy is high. The arrangement of the first roller and the second roller can ensure that the base and the sliding seat can move along the circumferential direction of the corrected support ring, thereby ensuring the continuity of measurement. The auxiliary wheel can prevent the sliding error of the base and the sliding seat during the sliding process, and ensure that the movement of the swing structure can be enclosed to form a perfect circle, which further ensures the accuracy of measurement and thus the accuracy of calibration. The arrangement of the two swing structures can respectively abut the inner and outer ends of the support ring to be corrected along the radial direction thereof, thereby effectively and accurately measuring the deformation amount of the inwardly protruding part of the support ring, which can facilitate comparison. It is convenient for the elastic component to bounce the swing structure, ensuring that the swing structure can keep in continuous contact with the bottom end face of the support ring to be calibrated, thereby ensuring the accuracy of measurement. The absolute value encoder can measure the rotation angles of the two oscillating structures, and the deformation amount in the vertical direction of the support ring can be measured through the angles, and the measurement accuracy is high. The support ring calibration auxiliary tool provided in this embodiment can change the previous measurement method of the manpower vertical scale. Through the mutual comparison of the rotation angles of the two swing structures, the deformation amount of the support ring to be calibrated can be effectively measured, and the measurement accuracy is high, which is convenient for Subsequent corrections are highly practical.
附图说明Description of drawings
图1为本发明实施例提供的支撑环校正辅助工具的结构示意图一;FIG. 1 is a schematic structural diagram 1 of a support ring calibration auxiliary tool provided by an embodiment of the present invention;
图2为本发明实施例提供的支撑环校正辅助工具的结构示意图二;2 is a second structural schematic diagram of a support ring calibration auxiliary tool provided by an embodiment of the present invention;
图3为本发明实施例提供的支撑环校正辅助工具的主视结构示意图;3 is a schematic front view structure diagram of a support ring calibration auxiliary tool provided by an embodiment of the present invention;
图4为本发明实施例提供的支撑环安装方法的流程示意图;4 is a schematic flowchart of a method for installing a support ring according to an embodiment of the present invention;
附图标记说明:Description of reference numbers:
10、底座;11、底板部;12、滑杆部;13、第一滚轮;20、滑座;21、滑板部;22、千斤顶;23、第二滚轮;30、辅助轮;40、摆动结构;41、齿轮; 42、连接杆;43、滑轮;50、弹性组件;51、齿条;52、拉簧;60、绝对值编码器;70、已校正的支撑环;80、待校正的支撑环。10, base; 11, bottom plate part; 12, sliding rod part; 13, first roller; 20, sliding seat; 21, slide plate part; 22, jack; 23, second roller; 30, auxiliary wheel; 40, swing structure ;41, gear; 42, connecting rod; 43, pulley; 50, elastic component; 51, rack; 52, tension spring; 60, absolute encoder; 70, calibrated support ring; 80, support to be calibrated ring.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
请一并参阅图1至图3,现对本发明提供的支撑环校正辅助工具进行说明。支撑环校正辅助工具,包括底座10、滑座20、辅助轮30、摆动结构40、弹性组件50、绝对值编码器60以及配套的控制器。其中,底座10用于水平设置在已校正的支撑环70下方;底座10上设有多个用于与已校正支撑环下端面滚动抵接的第一滚轮13,第一滚轮13用于沿着已校正的支撑环70的周向进行滚动。滑座20沿着竖直方向与底座10滑动连接,且用于水平设置在已校正的支撑环 70的上方,以与底座10共同沿着竖直方向夹持在已校正的支撑环70上;滑座 20上设有多个用于与已校正支撑环上端面滚动抵接的第二滚轮23,第二滚轮 23用于沿着已校正的支撑环70的周向进行滚动。辅助轮30设有两个,两个辅助轮30均转动设置在底座10上,且转动轴线均沿着竖直方向设置;两个辅助轮30均位于底座10与滑座20之间,且用于沿着已校正的支撑环70周向位于底座10的两端,以与已校正的支撑环70的内侧边缘滚动抵接。Please refer to FIG. 1 to FIG. 3 together, and now the auxiliary tool for calibrating the support ring provided by the present invention will be described. The supporting ring calibration auxiliary tool includes a
摆动结构40设有两个,两个摆动结构40用于沿着已校正的支撑环70的径向平行且间隔设置;每个摆动结构40的一端均与滑座20铰接,各摆动结构40 的另一端均用于与待校正的支撑环80下端面抵接,两个摆动结构40用于沿着待校正的支撑环80径向分别位于待校正的支撑环80的两端。弹性组件50设有两个,两个弹性组件50均设置在滑座20上,且分别与各摆动结构40一一对应连接,用于分别带动两个摆动结构40向上翻转,以使两个摆动结构40的另一端保持与待校正的支撑环80下端面抵接。绝对值编码器60,分别与两个摆动结构40的铰接轴相连接,以分别测定两个摆动结构40的角位移。There are two
其中,随着两个摆动结构40随着底座10及滑座20沿着已校正的支撑环 70的周向移动,两个绝对值编码器60测定两个摆动结构40的角位移,以测定待校正的支撑环80伸出端沿着竖直方向的形变量。Wherein, as the two
当待校正的支撑环80的内侧外缘向上或向下弯曲形变时,两个摆动结构 40的旋转角度随之改变,并且将信号传递给控制器。控制器电性连接有显示单元,进而在显示单元上显示位于待校正的支撑环80的内侧边缘的摆动结构40 和位于待校正的支撑环80的外侧边缘的摆动结构40间的竖直位移差,以确定待校正支撑环的形变量。When the inner outer edge of the
另外,需要说明的是,当没有已经校正好的支撑环时,可直接将底座10 进行拆卸,使滑座20直接滚动设置在塔内的水平支撑台面上,以使摆动结构 40的另一端直接接触第一个待校正的支撑环80。控制器设有归零功能,当两个摆动结构40安装后,并且二者的角位移相同时,可设为归零状态,即二者所在待校正的支撑环80位置处无形变。In addition, it should be noted that when there is no calibrated support ring, the
本实施例提供的支撑环校正辅助工具,与现有技术相比,通过设置的底座 10和滑座20,能够夹持在已经校正后的支撑环上,并且二者的滑动连接,能够适应不同厚度的支撑环,可保证夹持的稳定性,进而保证对待校正的支撑环80 形变量的准确测定,测量精度高。第一滚轮13和第二滚轮23的设置,可保证底座10及滑座20能够在已校正的支撑环70上沿着其周线方向进行移动,进而保证测量的连续性。辅助轮30可防止底座10及滑座20在滑动过程中出现滑动误差,保证摆动结构40的移动能够围合形成一个正圆,进一步保证测量的准确性,进而保证校正的准确性。两个摆动结构40的设置能够分别沿着待校正的支撑环80的径向对其内外两端进行抵接,进而有效且准确的对支撑环向内伸出部分的形变量进行测定,能够便于对比。弹性组件50能够对摆动结构40进行弹动,保证摆动结构40能够保持持续与待校正的支撑环80的底部端面相抵接,进而保证测量的准确性。绝对值编码器60能够对两个摆动结构40的转动角度进行测量,通过角度以测定支撑环竖直方向的形变量,且测定精度高。本实施例提供的支撑环校正辅助工具能够改变以往人力竖直标尺的测定方式,通过两个摆动结构40旋转角度的相互对比,能够有效的测定待校正支撑环的形变量,且测量精度高,便于后续的校正,实用性强。Compared with the prior art, the support ring calibration auxiliary tool provided in this embodiment can be clamped on the calibrated support ring through the provided
在一些实施例中,上述底座10可以采用如图1至图3所示结构。参见如图1至图3,底座10包括底板部11以及滑杆部12。其中,底板部11为矩形板体,底板部11上设有多个供第一滚轮13转动安装的第一安装口。滑杆部12沿着竖直方向设置,且底端与底板部11固定连接,滑杆部12沿着已校正的支撑环70 的径向位于已校正的支撑环70内侧。底板部11为矩形板体可便于制作,而且优选的第一滚轮13设有四个,能够保证支撑效果,并且便于在已校正的支撑环 70上移动。滑杆部12可便于滑座20的滑动连接。In some embodiments, the above-mentioned
两个辅助轮30沿着已校正的支撑环70的周向分别位于滑杆部12的两侧,该种结构可保证底板部11及滑座20能够沿着支撑环的径向伸出至支撑环中,便于对支撑环的夹持。The two
在一些实施例中,上述滑座20可以采用如图1至图3所示结构。参见图1 至图3,滑座20包括滑板部21以及千斤顶22。其中,滑板部21为与底板部11等规格的矩形板体,滑板部21上设有多个供第二滚轮23转动安装的第二安装口,并设有供滑杆部12穿过的过孔;滑座20沿着已校正支撑环的径向上还设有与过孔连通的螺纹孔。千斤顶22具有固定部及顶升部,固定部固设在滑杆部12顶端,且与滑杆部12的伸出方向平行设置;顶升端向下伸出,并与滑板部21固定连接。滑板部21为矩形板体可便于制作,且优选的第二滚轮23设置四个,能够保证支撑效果,并且便于在已校正的支撑环70上的移动。千斤顶 22的设置可便于对滑板部21的滑动调节,可采用手动螺旋千斤顶,另外千斤顶22的承载力大,能够保证滑板部21和底板部11夹紧支撑环。In some embodiments, the above-mentioned sliding
在一些实施例中,上述摆动结构40可以采用图1至图2所示结构。参见图 1至图2,每个摆动结构40包括齿轮41、连接杆42以及滑轮43。其中,齿轮 41转动设置在滑座20上,且轴线沿着已校正的支撑环70的径向设置。连接杆 42具有连接杆42第一端及与连接杆42第一端相对的连接杆42第二端,连接杆42第一端与齿轮41的外齿面固定连接。滑轮43转动设置在连接杆42第二端上,且转动轴线与齿轮41平行设置,用于与待校正的支撑环80的下断面滚动连接。滑座20上设有供齿轮41铰接的铰接座。通过设置的齿轮41可保证与弹性组件50的连接,而连接杆42能够保证使滑轮43与待校正的支撑环80的底部端面滚动抵接,进而保证检测效果,保证后续的校正工作,结构简单,便于制作,实用性强。In some embodiments, the above-mentioned
两个摆动结构40可便于对比,一般位于焊接位置处的摆动结构40的转动角度无太大偏差,主要在与位于待校正支撑环内侧边缘处的摆动结构40,通过两个摆动结构40的设置,可有效的对比处二者竖直方向的差距,进而能够便于对待校正支撑环的形变量精确的测定。The two
在一些实施例中,上述弹性组件50可以采用图1至图2所示结构。参见图 1至图2,每个弹性组件50包括齿条51以及拉簧52。其中,齿条51滑动设置在滑座20上,且滑动方向与齿轮41的转动轴线垂直设置,齿条51与齿轮41 啮合。拉簧52设置在滑座20上,一端与滑座20相连接,另一端与齿条51的一端相连接,用于拉动齿条51,以使齿轮41带动连接杆42向上翻转。齿条51 与齿轮41啮合,齿轮41的水平移动,能够转变为齿轮41的转动。在拉簧52 的拉动后,能够实现连接杆42向上的翻转,进而保证滑轮43与待校正的支撑环80的下端面抵接。该种结构可节省空间的占用率,而且能够保证连接杆42 具有较大的摆动角度。另外,因为拉簧52长时间受力后,可能会失效,因此该种结构可随着使用过程将拉簧52与齿条51连接,当使用完毕后,将拉簧52 与齿条51的连接拆卸,能够有效的对拉簧52进行保护,而且该种结构还能够便于改变弹簧规格,便于拆装维护,实用性强。In some embodiments, the above-mentioned
在一些实施例中,上述绝对值编码器60可以采用如图2所示结构。参见图 2,每个绝对值编码器60均与控制器电性连接,均具有固定端及输入端,固定端固设在滑座20上,输入端与第一齿轮41同轴连接,用于测定第一齿轮41 的转动角度。绝对值编码器60为现有技术,在此不再赘述。In some embodiments, the above-mentioned
基于同一发明构思,本申请实施例还提供一种支撑环安装方法,请参阅图 4,包括如下步骤:Based on the same inventive concept, an embodiment of the present application also provides a method for installing a support ring, please refer to FIG. 4 , including the following steps:
S101:上料,由吊装设备将支撑环转移至塔设备中;S101: Loading, transfer the support ring to the tower equipment by the hoisting equipment;
S101:塔内标记,沿着水平方向通过激光水准仪在塔内对0°、90°、180°及270°四个方位进行激光照射,并在塔壁上做标记;S101: Marking in the tower, irradiating the four directions of 0°, 90°, 180° and 270° in the tower through the laser level along the horizontal direction, and marking on the tower wall;
S101:焊接安装,将支撑环的外侧边缘焊接在做标记后的塔壁上;以及S101: Welding installation, welding the outer edge of the support ring to the marked tower wall; and
S101:校正,通过上述的支撑环校正辅助工具对焊接安装后的支撑环进行检测,并对形变量超出公差的部分进行校正。S101: Correction, the support ring after welding and installation is detected by the above-mentioned support ring correction auxiliary tool, and the part where the deformation amount exceeds the tolerance is corrected.
本实施例提供的支撑环安装方法,通过设置的支撑环校正辅助工具,能够改变以往人力竖直标尺的测定方式,通过两个摆动结构40旋转角度的相互对比,能够有效的测定待校正支撑环的形变量,且测量精度高,可保证校正效果,实用性强。In the support ring installation method provided in this embodiment, the support ring calibration auxiliary tool provided can change the previous measuring method of the manpower vertical scale, and the support ring to be calibrated can be effectively measured by comparing the rotation angles of the two
在一些实施例中,上述步骤校正可以采用如下方式,校正包括冷弯调整或垫板调整;当支撑环形变量小于等于2mm时,采用冷弯调整,使用锤击或者自制夹具人力弯曲,使支撑环调整在公差范围内;当支撑环的形变量大于2mm,采用垫板调整,采用3mm或2mm钢板制作垫板,形状与支撑环曲度相同,置于调整位置,平顺过度,使之与塔盘支撑位置贴合,无缝隙。In some embodiments, the correction in the above steps can be performed in the following manner. The correction includes cold bending adjustment or backing plate adjustment; when the supporting ring variable is less than or equal to 2 mm, cold bending adjustment is adopted, and a hammer or a self-made jig is used to manually bend the supporting ring. Adjust within the tolerance range; when the deformation of the support ring is greater than 2mm, use a backing plate to adjust, use a 3mm or 2mm steel plate to make a backing plate, the shape is the same as the curvature of the support ring, put it in the adjustment position, and smooth over it so that it is in line with the tray. The support position fits snugly without gaps.
在一些实施例中,上述步骤焊接安装可以采用如下方式,焊接过程中,环着待校正支撑环径向的外侧边缘的焊接一周,且采用双面焊接。In some embodiments, the welding and installation in the above-mentioned steps may be adopted in the following manner. During the welding process, the outer edge of the radial direction of the support ring to be corrected is welded for one circle, and double-sided welding is adopted.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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