CN114413821A - Tow package usage amount detection device for filter stick forming machine - Google Patents
Tow package usage amount detection device for filter stick forming machine Download PDFInfo
- Publication number
- CN114413821A CN114413821A CN202210020063.8A CN202210020063A CN114413821A CN 114413821 A CN114413821 A CN 114413821A CN 202210020063 A CN202210020063 A CN 202210020063A CN 114413821 A CN114413821 A CN 114413821A
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- Prior art keywords
- tow
- distance measuring
- measuring sensor
- making machine
- filter rod
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- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000019504 cigarettes Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920006221 acetate fiber Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/16—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring distance of clearance between spaced objects
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0295—Process control means
Abstract
The invention discloses a device for detecting the consumption of a tow bag for a filter stick forming machine. The automatic measuring device can realize automatic dosage detection, does not need a material worker to measure the height of the tow bag and estimate the used time on site by using a steel tape one by one device, not only can accurately measure the tow allowance, but also can reduce the manual working strength, particularly effectively avoids the problems of serial number and wrong number caused by manual measurement, ensures that the tow specification corresponds to the produced filter stick, and avoids the generation of waste products.
Description
Technical Field
The invention relates to the field of cigarette manufacturing, in particular to a device for detecting the use amount of a tow bag for a filter stick forming machine.
Background
Acetate fiber tows are raw materials for producing cigarette filter sticks and are generally packaged into a cuboid-shaped tow bag, the weight of each tow bag of each brand and each specification is about 400 kg and 600kg, tows are continuously consumed in the production process of the filter sticks, the residual quantity is gradually reduced, and when the tows of one tow bag are completely consumed, the next tow bag needs to be replaced to continue production.
The mode adopted at present is that a material worker inspects in a workshop, manually measures the height of a tow bag, predicts the time of the tow bag being used up, unseals a new tow bag about 10 minutes before the predicted time, and sends the tow bag to a corresponding machine table for replacement by a forklift for a wire feeder.
The method that the height of the tows is measured by the steel tape to estimate the allowance cannot accurately reflect the real use condition of the tows, and in the mode, the height of the tows needs to be counted by a material worker through routing inspection in a workshop at any time, so that the labor intensity is high; moreover, if a plurality of forming machines for producing filter sticks with different brands change the yarns at the same time, the production quality risks of serial numbers and wrong numbers (the yarns are wrongly matched with the brands of the corresponding filter sticks) exist.
Disclosure of Invention
In view of the above, the present invention aims to provide a tow package usage amount detection device for a filter rod making machine to solve the problems of the estimated usage amount measured by a steel tape.
The technical scheme adopted by the invention is as follows:
a tow package usage amount detection device for a filter rod making machine, comprising: a distance measuring sensor and an angle adjusting mechanism;
the distance measuring sensor is arranged at a preset vertical distance above the tow bag, is in electric signal connection with an original machine controller of the forming machine and is used for collecting and sending a distance signal between the top surface of the tow bag and the distance measuring sensor in real time;
the angle adjusting mechanism is connected with the ranging sensor and used for adjusting the installation and detection angle of the ranging sensor.
In at least one possible implementation manner, the angle adjusting mechanism is fixedly installed on a dust cover located above the tow bag, and the distance measuring sensor is detachably assembled with the angle adjusting mechanism.
In at least one possible implementation manner, the initial setting angle of the distance measuring sensor is towards the middle of the top surface of the tow bag.
In at least one possible implementation, the angle adjustment mechanism has a mechanical manual adjustment member having a handle, a rotating member, and a stop;
the handle is connected with the rotating piece, and the distance measuring sensor is installed on the rotating piece;
the stop member cooperates with the rotating member for limiting and stopping the angular position of the rotating member.
In at least one possible implementation manner, the angle adjusting mechanism is provided with an automatically-controlled automatic adjusting part, and the automatically-controlled automatic adjusting part is connected with the distance measuring sensor and used for driving the distance measuring sensor to rotate.
In at least one possible implementation manner, the ranging sensor is in electric signal connection with the original machine controller in a wireless mode.
In at least one possible implementation manner, the detection device further comprises a prompting component electrically connected with the original machine controller, and the prompting component is used for outputting the information of the using amount of the tow packages or the information of the tow package replacement.
In at least one possible implementation, the tow package is placed on a tray of a machine table of the forming machine, the tray being held stationary.
The main design concept of the invention is that the distance measuring sensor and the angle adjusting mechanism are arranged, so that the distance measuring sensor can collect the descending change of the top surface of the tow bag according to the required detection angle, and the real-time consumption condition of the tow bag can be obtained through the distance signal. The automatic measuring device can realize automatic dosage detection, does not need a material worker to measure the height of the tow bag and estimate the used time on site by using a steel tape one by one device, not only can accurately measure the tow allowance, but also can reduce the manual working strength, particularly effectively avoids the problems of serial number and wrong number caused by manual measurement, ensures that the tow specification corresponds to the produced filter stick, and avoids the generation of waste products.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic diagram of a tow bale usage amount detection device for a filter rod making machine according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
The invention provides an embodiment of a tow package usage detection device for a filter rod making machine, and particularly, as shown in figure 1, the device comprises the following components: a distance measuring sensor 1 and an angle adjusting mechanism 2;
the distance measuring sensor is arranged above the tow bag 10 at a preset vertical distance, and the distance measuring sensor 1 is in electric signal connection with an original machine controller (not shown) of the forming machine and is used for collecting and sending a distance signal between the top surface of the tow bag 10 and the distance measuring sensor 1 in real time;
the angle adjusting mechanism 2 is connected with the distance measuring sensor 1 and used for adjusting the installation and detection angle of the distance measuring sensor 1.
As can be understood by those skilled in the art, the distance change signals acquired by the distance measuring sensor in real time in the using process of the tow bag can be used for replacing manual measurement to automatically know whether the usage amount of the tow bag reaches the condition that the tow bag needs to be replaced by a new tow bag, and how to design the association between the distance signals and the usage amount can refer to the existing related technology, for example, a distance threshold value can be set first, and once the distance signals reach the threshold value, the tow bag can be prompted to be replaced; or the usage amount conversion can be carried out by combining the height of the inherent tow bag and the installation height of the distance measuring sensor; or can also be designed to convert into the usage data of the tow packet by utilizing the speed of the interval change; or the angle adjusting mechanism can change the detection angle along with the use of the tow package, the time for measuring and calculating the consumption of the tows is calculated by detecting the distance change signals of a plurality of points on the top surface of the tow package, and the time for changing the tow package is given by the time angle.
Further, the angle adjusting mechanism 2 is fixedly installed on the dust cover 20 located above the tow bag 10, and the distance measuring sensor 1 is detachably assembled with the angle adjusting mechanism 2.
Further, the initial setting angle of the distance measuring sensor 1 may be toward the middle of the top surface of the tow bag 10 (the dotted line represents the detection direction).
Further, the angle adjusting mechanism has a mechanical manual adjusting part having a handle, a rotating member and a stopper;
the handle is connected with the rotating piece, and the distance measuring sensor is installed on the rotating piece;
the stop member cooperates with the rotating member for limiting and stopping the angular position of the rotating member.
Furthermore, the angle adjusting mechanism is provided with an electric control type automatic adjusting part, and the automatic adjusting part is connected with the distance measuring sensor and used for driving the distance measuring sensor to rotate. The automatic regulating component can be connected with the original machine controller through an electric signal and can also be independent of an original machine electric control system.
Furthermore, the distance measuring sensor 1 is in electric signal connection with the original machine controller in a wireless mode.
Further, the detection device further comprises a prompting component in electric signal connection with the original machine controller, wherein the prompting component is used for outputting the information of the using amount of the tow bag or the information of the tow bag replacement, and specifically, the prompting component can be a screen, an alarm, a voice system and the like.
Further, the tow package is placed on a tray 30 of the machine table, which tray 30 remains stationary. It is understood that the foregoing embodiments detect the amount of the tow based on the distance between the top surface of the tow bag and the distance measuring sensor, and if the tow bag is lifted by other parts such as a machine, the tow bag does not serve the purpose of detecting the amount of the tow and replacing the tow bag accordingly.
In summary, the main design concept of the present invention is that, by installing the distance measuring sensor and the angle adjusting mechanism, the distance measuring sensor can collect the descending change of the top surface of the tow bag according to the required detection angle, so that the real-time usage of the tow bag can be known from the distance signal. The automatic measuring device can realize automatic dosage detection, does not need a material worker to measure the height of the tow bag and estimate the used time on site by using a steel tape one by one device, not only can accurately measure the tow allowance, but also can reduce the manual working strength, particularly effectively avoids the problems of serial number and wrong number caused by manual measurement, ensures that the tow specification corresponds to the produced filter stick, and avoids the generation of waste products.
In the embodiments of the present invention, "at least one" means one or more, "a plurality" means two or more. "and/or" describes the association relationship of the associated objects, and means that there may be three relationships, for example, a and/or B, and may mean that a exists alone, a and B exist simultaneously, and B exists alone. Wherein A and B can be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" and similar expressions refer to any combination of these items, including any combination of singular or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, wherein a, b and c can be single or multiple.
The structure, features and effects of the present invention have been described in detail with reference to the embodiments shown in the drawings, but the above embodiments are merely preferred embodiments of the present invention, and it should be understood that technical features related to the above embodiments and preferred modes thereof can be reasonably combined and configured into various equivalent schemes by those skilled in the art without departing from and changing the design idea and technical effects of the present invention; therefore, the invention is not limited to the embodiments shown in the drawings, and all the modifications and equivalent embodiments that can be made according to the idea of the invention are within the scope of the invention as long as they are not beyond the spirit of the description and the drawings.
Claims (8)
1. A tow package usage detection device for a filter rod making machine is characterized by comprising: a distance measuring sensor and an angle adjusting mechanism;
the distance measuring sensor is arranged at a preset vertical distance above the tow bag, is in electric signal connection with an original machine controller of the forming machine and is used for collecting and sending a distance signal between the top surface of the tow bag and the distance measuring sensor in real time;
the angle adjusting mechanism is connected with the ranging sensor and used for adjusting the installation and detection angle of the ranging sensor.
2. The tow bag usage amount detection apparatus for a filter rod making machine according to claim 1, wherein the angle adjustment mechanism is fixedly installed on a dust cap located above the tow bag, and the distance measuring sensor is detachably assembled with the angle adjustment mechanism.
3. The tow bale usage detection apparatus for a filter rod making machine according to claim 1, wherein the distance measuring sensor is initially disposed at an angle toward a middle of a top surface of the tow bale.
4. The tow bale usage detection device for a filter rod making machine according to claim 1, wherein the angle adjustment mechanism has a mechanical manual adjustment member having a handle, a rotating member, and a stopper;
the handle is connected with the rotating piece, and the distance measuring sensor is installed on the rotating piece;
the stop member cooperates with the rotating member for limiting and stopping the angular position of the rotating member.
5. The tow bale usage detection apparatus for a filter rod making machine according to claim 1, wherein the angle adjustment mechanism has an automatically adjustable member of an electrically controlled type, the automatically adjustable member being connected to the distance measuring sensor for driving the distance measuring sensor to rotate.
6. The tow bale usage detection apparatus for a filter rod making machine according to claim 1, wherein the ranging sensor is in electrical signal connection with the original machine controller in a wireless manner.
7. The tow package usage detection device for a filter rod making machine according to claim 1, further comprising a prompting component in electrical signal connection with an original machine controller, wherein the prompting component is used for outputting tow package usage information or tow package replacement information.
8. The tow bale usage detection device for a filter rod making machine according to any one of claims 1 to 7, wherein the tow bales are placed on a tray of a machine table of the making machine, and the tray is kept in a stationary state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210020063.8A CN114413821A (en) | 2022-01-10 | 2022-01-10 | Tow package usage amount detection device for filter stick forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210020063.8A CN114413821A (en) | 2022-01-10 | 2022-01-10 | Tow package usage amount detection device for filter stick forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN114413821A true CN114413821A (en) | 2022-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210020063.8A Pending CN114413821A (en) | 2022-01-10 | 2022-01-10 | Tow package usage amount detection device for filter stick forming machine |
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| Country | Link |
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| CN (1) | CN114413821A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103815544A (en) * | 2014-03-19 | 2014-05-28 | 龙岩烟草工业有限责任公司 | Tow package opening height control device and method for forming machine |
| US20170341314A1 (en) * | 2016-05-27 | 2017-11-30 | The Boeing Company | Verification of tow placement by a robot |
| CN207501920U (en) * | 2017-11-23 | 2018-06-15 | 江苏德力化纤有限公司 | A kind of long filament ring blows the detection device at oily frame angle of inclination |
| CN109855543A (en) * | 2019-03-20 | 2019-06-07 | 红云红河烟草(集团)有限责任公司 | Tow opening method for measuring width |
| CN112731423A (en) * | 2020-12-31 | 2021-04-30 | 中铁八局集团昆明铁路建设有限公司 | Angle-adjustable laser ranging device and laser ranging method |
| CN216796468U (en) * | 2022-01-10 | 2022-06-24 | 红云红河烟草(集团)有限责任公司 | Tow package usage amount detection device for filter stick forming machine |
-
2022
- 2022-01-10 CN CN202210020063.8A patent/CN114413821A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103815544A (en) * | 2014-03-19 | 2014-05-28 | 龙岩烟草工业有限责任公司 | Tow package opening height control device and method for forming machine |
| US20170341314A1 (en) * | 2016-05-27 | 2017-11-30 | The Boeing Company | Verification of tow placement by a robot |
| CN207501920U (en) * | 2017-11-23 | 2018-06-15 | 江苏德力化纤有限公司 | A kind of long filament ring blows the detection device at oily frame angle of inclination |
| CN109855543A (en) * | 2019-03-20 | 2019-06-07 | 红云红河烟草(集团)有限责任公司 | Tow opening method for measuring width |
| CN112731423A (en) * | 2020-12-31 | 2021-04-30 | 中铁八局集团昆明铁路建设有限公司 | Angle-adjustable laser ranging device and laser ranging method |
| CN216796468U (en) * | 2022-01-10 | 2022-06-24 | 红云红河烟草(集团)有限责任公司 | Tow package usage amount detection device for filter stick forming machine |
Non-Patent Citations (1)
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| 王爽;: "研制丝束自动提升装置 提高滤棒吸阻合格率", 黑龙江科技信息, no. 23, 15 August 2011 (2011-08-15) * |
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