CN114412762A - Lubricating type slipper peristaltic pump - Google Patents

Lubricating type slipper peristaltic pump Download PDF

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Publication number
CN114412762A
CN114412762A CN202110641252.2A CN202110641252A CN114412762A CN 114412762 A CN114412762 A CN 114412762A CN 202110641252 A CN202110641252 A CN 202110641252A CN 114412762 A CN114412762 A CN 114412762A
Authority
CN
China
Prior art keywords
pump
rotor
shaft
parts
clogs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110641252.2A
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Chinese (zh)
Inventor
周佩剑
蒋登辉
牟介刚
周陈贵
陈启扬
吕世杰
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China Jiliang University
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China Jiliang University
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Filing date
Publication date
Application filed by China Jiliang University filed Critical China Jiliang University
Priority to CN202110641252.2A priority Critical patent/CN114412762A/en
Publication of CN114412762A publication Critical patent/CN114412762A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1238Machines, pumps, or pumping installations having flexible working members having peristaltic action using only one roller as the squeezing element, the roller moving on an arc of a circle during squeezing
    • F04B43/1246Machines, pumps, or pumping installations having flexible working members having peristaltic action using only one roller as the squeezing element, the roller moving on an arc of a circle during squeezing the roller being placed at the outside of the tubular flexible member
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present specification discloses a lubricated type slipper peristaltic pump, which is characterized in that: the horizontal pump support supports the whole pump body, and pump body structure is symmetrical structure, and round continuous pump line in the pump body, set up circumference texture in the pump line, and the one end of pump line is the delivery port, and the other end is the water inlet, the pump line is taken novel combined material to make, and its rotor setting is between the pump line, and the rotor is oval structure, and the pump shaft runs through whole pump body, and the rotor is fixed in the pump shaft left side, connects the rotor through the keyway on the shaft section of this pump shaft to make the pump shaft can drive the rotor and rotate, set up one section shaft shoulder between the pump shaft, realize the axial positioning of rotor left end face, the right-hand member of pump shaft links to each other with the output shaft of motor, and the fluid flows from the delivery port through the drive of rotor from the water inlet.

Description

Lubricating type slipper peristaltic pump
Technical Field
The invention relates to the field of pumps, in particular to a lubrication type clogs peristaltic pump.
Background
The peristaltic pump is one of the displacement pumps, and a common motor-driven peristaltic pump usually drives a rotor by a motor, so that a sliding shoe or a roller on the rotor is driven, the sliding shoe or the roller extrudes the outer wall of an elastic pump pipe to form a rotary closed line, and fluid with a specific flow direction and pressure is formed, so that the material is conveyed. The working scenarios that peristaltic pumps can adapt to are also increasingly diverse, especially under conditions where some conventional pumps cannot be used. As a novel positive displacement pump, the peristaltic pump is widely applied due to the characteristics of simple structure, accurate flow, medium flowing only in a hose and the like.
However, after the peristaltic pump is operated, the pump tube is often not completely collapsed, which causes the backflow of liquid and has a small influence on the efficiency thereof. The asymmetric structure of the peristaltic pump creates an imbalance of radial forces and the structure of the rollers squeezing the pump tube creates a pulsating phenomenon. Peristaltic pump tubing is susceptible to wear fatigue failure in high strength operation.
Disclosure of Invention
In order to solve the technical defects, the invention provides a lubricating type clogs peristaltic pump structure, and the radial force is balanced by the symmetrical structure of the lubricating type clogs peristaltic pump structure. The oval ribbed slipper rotor is designed, circumferential textures are arranged in a pump pipe, liquid backflow is reduced, and the phenomenon of face holes is avoided. The long axis of the elliptical rotor and the bottom of the pump body start to act vertically, and the flow of the peristaltic pump is increased. The novel composite material pump pipe can effectively reduce abrasion.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a lubricated formula clogs peristaltic pump, horizontal pump support whole pump body, pump body structure be symmetrical structure, and the pump body is interior to encircle continuous pump line, sets up circumference texture in the pump line, and the one end of pump line is the delivery port, and the other end is the water inlet, the pump line is taken novel combined material to make, and its rotor setting is between the pump line, and the rotor is oval structure, and the pump shaft runs through whole pump body, and the rotor is fixed in the pump shaft left side, connects the rotor through the keyway on the shaft section of this pump shaft to make the pump shaft can drive the rotor and rotate, set up one section shaft shoulder between the pump shaft, realize the axial positioning of rotor left end face, the right-hand member of pump shaft links to each other with the output shaft of motor, and the fluid flows from the delivery port through the drive of rotor from the water inlet.
Optionally, the preparation process of the novel composite material pump pipe is as follows: firstly, mixing 90-100 parts by weight of fluororubber and 2-4 parts by weight of anti-aging agent, then adding 5-10 parts by weight of carbon black, uniformly mixing, then adding 6-8 parts by weight of T1G (graphene oxide compound) and 1-2 parts by weight of rhodanine, finally adding 2-3 parts by weight of microcrystalline wax, a dispersing agent ST and epoxy aromatic oil, adding 8-10 parts by weight of polytetrafluoroethylene, and keeping the whole banburying process for about 15 min at the temperature of below 60 ℃; adding the obtained mixed rubber into an internal mixer, carrying out internal mixing for 10 min at 145 ℃, then taking out the mixed rubber, cooling for later use, and adding a vulcanization aid into the obtained mixed rubber on an open mill at normal temperature.
Optionally, the adding sequence of the vulcanizing assistant added to the open mill at normal temperature comprises:
3-6 parts of zinc oxide, 2-4 parts of stearic acid, 2-4 parts of accelerator and 1-2 parts of sulfur, uniformly mixing, thinly passing through a sheet, stopping rubber for later use overnight, and performing first-stage vulcanization by using a small flat vulcanizing machine under the vulcanization conditions of 170 ℃, 10 min and 15 MPa; and (3) performing secondary vulcanization in an oven at normal pressure, wherein the vulcanization condition is 230 ℃ and 24 hours.
Optionally, the pump casing, the pump body and the pump pipe are all symmetrical structures.
Optionally, the rotor is of an oval structure, and raised ribs are designed on the slipper surface of the rotor.
Alternatively, the elliptical rotor begins to squeeze the hose completely when the major axis is perpendicular to the bottom of the pump body.
Optionally, the rotor is provided with an external thread on the right side of the pump shaft, the right end face of the rotor is axially positioned by installing a positioning nut on the external thread on the right side of the shaft section of the pump shaft, and the axial stability of the rotor is ensured by the shaft shoulder and the external thread.
Optionally, a bearing and a shaft sleeve oil seal part are mounted on the pump shaft, and the bearing provides axial force to avoid axial movement.
Alternatively, the axial positioning is performed by mounting a positioning nut and a bearing inner ring on the pump shaft.
The invention has the beneficial effects that: the rotor is an elliptic long shaft, the hose can be fully extruded by two ends of the rotor when the water pump works, the hose is completely extruded by the elliptic rotor when the long shaft is vertical to the bottom of the pump body, the hose with the circumference of nearly half is filled with fluid, and the flow is increased; the contact area of the ribs and the hose is small, so that larger elastic force is generated, and backflow can be effectively controlled. The new material effectively reduces the abrasion of the pump pipe; the backflow speed of the extruded clogs is reduced by designing the circumferential textures in the pump pipe, so that the 'pulsation' phenomenon of fluid in the pump pipe is reduced, the volume of the fluid capable of being transported is increased, and the flow of the peristaltic pump is improved. The radial force of the main shaft is balanced by the symmetrical structure of the pump body, and the labyrinth seal structure is adopted, so that the leakage rate is smaller, the service life is longer, the power loss is smaller, and the vibration resistance is good.
Drawings
In order to more clearly illustrate the embodiments of the present specification or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the specification, and for those skilled in the art, other drawings can be derived based on the drawings without inventive exercise.
FIG. 1 is a schematic diagram of a peristaltic pump;
FIG. 2 is a schematic diagram of a pump tube structure;
FIG. 3 is a schematic view of a rotor structure with lobes added;
FIG. 4 shows the rotor in the section V-VI of the pump shaft;
FIG. 5 shows a shoulder of the section IV-V;
fig. 6 is a cross-sectional view of a peristaltic pump.
The bearing is 1, the blank cap is 2, the round nut is 3, the rotor is 4, the hose fixing sleeve is 8, the hose is 9, the transparent cap is 10, the shaft sleeve is 13, the pump body is 17, the support is 18, the shaft is 20, the rib plate is 21, and the support rib plate is 22.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present specification, the technical solutions in the embodiments of the present specification will be clearly and completely described below with reference to the drawings in the embodiments of the present specification, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present disclosure without making any creative effort, shall fall within the protection scope of the present disclosure.
FIG. 1 is a schematic diagram of a peristaltic pump, wherein a pump shell, a pump body, a pump tube and the like are designed into symmetrical structures. The whole pump body is supported by a horizontal pump bracket 18, and the whole structure is a symmetrical structure. The pump body is internally surrounded by a continuous pump pipe 9 which is fixed by a hose fixing sleeve 8, and because the conventional pump often leads to the backflow of water, the roller extrudes the pump pipe to show the appearance of pulsation, circumferential textures are arranged in the pump pipe 9, and the textures at the two ends of the pump pipe are meshed to achieve a better sealing effect when the roller extrudes the pump pipe. One end of the pump pipe is a water outlet, and the other end is a water inlet. As shown in figure 3, the rotor 4 is arranged between the pump pipes, an oval structure design is adopted, and a circle of small bulges are designed around the extruded slipper to reduce the contact area between the slipper and the pump pipes, so that the jacking force is increased, and the backflow of liquid can be effectively prevented. As shown in figure 3, the pump shaft penetrates through the whole pump body 17, the rotor is fixed on the left side of the pump shaft 20, the rotor 4 is connected through a key groove in the shaft section 20, so that the shaft can drive the rotor to rotate, a shaft shoulder is designed between the pump shafts, the axial positioning of the left end face of the rotor 4 is realized, the right end of the pump shaft is connected with an output shaft of the motor, and fluid flows out from the water outlet through the driving of the rotor 4 from the water inlet.
The preparation process of the novel composite material pump pipe is as follows: firstly, mixing 90-100 parts by weight of fluororubber and 2-4 parts by weight of anti-aging agent, then adding 5-10 parts by weight of carbon black, uniformly mixing, then adding 6-8 parts by weight of T1G (graphene oxide compound) and 1-2 parts by weight of rhodanine, finally adding 2-3 parts by weight of microcrystalline wax, a dispersing agent ST and epoxy aromatic oil, adding 8-10 parts by weight of polytetrafluoroethylene, and keeping the whole banburying process for about 15 min at the temperature of below 60 ℃; adding the obtained rubber compound into an internal mixer, internally mixing for 10 min at 145 ℃, then taking out the rubber compound, cooling for later use, adding a vulcanization aid into the obtained rubber compound on an open mill at normal temperature, wherein the adding sequence is as follows: 3-6 parts of zinc oxide, 2-4 parts of stearic acid, 2-4 parts of accelerator and 1-2 parts of sulfur, uniformly mixing, thinly passing through a sheet, and stopping glue for later use at night. Carrying out first-stage vulcanization by using a small-sized plate vulcanizing machine, wherein the vulcanization conditions are as follows: 170 ℃, 10 min and 15 MPa; and (3) carrying out normal-pressure secondary vulcanization in an oven, wherein the vulcanization conditions are as follows: and preparing standard required samples at 230 ℃ for 24 hours.
Fig. 2 is a schematic structural view of a pump pipe, on which circumferential textures are designed so as to reduce backflow of a transmission liquid, and fig. 3 is a schematic structural view of a rotor with protrusions, so that the contact area of the rotor with the pump pipe is reduced, the jacking force of the rotor is increased, and pulsation is prevented. The rotor adopts an oval structural design, raised ribs are designed on the surface of a slipper of the rotor, circumferential textures are designed in the pump pipe 9, the rotor and the pump pipe can be combined to better prevent the backflow of transported liquid, the pulsation is prevented, the better sealing effect is achieved, and the jacking force of the pump pipe is increased to transport liquid with larger fluid force.
The elliptical rotor begins to squeeze the hose 9 completely when the major axis is perpendicular to the bottom of the pump body 17. The rotor 4 is provided with an external thread on the right side of the pump shaft 20. And the right end surface of the rotor is axially positioned by mounting a positioning nut on the external thread on the right side of the shaft section. The axial stability of the rotor is ensured through the shaft shoulder and the external thread.
The rotor is designed to be located in the section V-VI of the pump shaft as shown in fig. 4 and is connected to the rotor by a keyway in the shaft section so that the shaft can drive the rotor to rotate. A key groove is arranged at the position of the minimum shaft diameter of the peristaltic pump shaft in the overall design drawing of the shaft, and the key groove is connected with a motor shaft through a coupling to transmit kinetic energy.
According to the design experience of the positive displacement rotor pump, the rotor is not allowed to axially move in the working process, otherwise, the rotor collides with the pump cover through two end faces of the pump, huge noise is generated, leakage is caused, the phenomenon of pump blocking is caused in severe cases, and the normal operation of the pump is influenced. As shown in figure 5, a section of shaft shoulder is designed at the section of the shaft IV-V to realize the axial positioning of the left end face of the rotor, and the structure of the shaft sleeve can prevent lubricating oil from leaking out of the pump body and also can prevent air from entering, so that the leakage rate is smaller, the shock resistance is better, and the power loss is also smaller.
The axial positioning of the right end face of the rotor 4 can no longer be achieved by designing the shaft shoulder, which would otherwise affect the assembly of the rotor. Therefore, an external thread is designed on the right side of the V-VI shaft section. After the rotor is assembled, the right end face of the rotor 4 is axially positioned by mounting the positioning nut 3 on the external thread on the right side of the V-VI shaft section. The axial stability of the rotor 4 is ensured through the IV-V section shaft shoulder and the V-VI shaft section external thread.
The VII-VIII shaft sections are connected with a motor through a coupling. Therefore, a key groove needs to be designed on the VII-VIII shaft section, and meanwhile, in order to ensure the axial positioning of the coupler, the diameter of the VI-VII shaft section is designed to be slightly larger than that of the VII-VIII shaft section, and the axial positioning is completed through the formed shaft shoulder.
FIG. 6 is a cross-sectional view of a peristaltic pump, wherein parts such as a bearing 1, a shaft sleeve 13 oil seal and the like are arranged on the shaft sections II-III and VI-VII, the bearing 1 can provide axial force to avoid axial movement, and the inner ring of the bearing 1 on the shaft section II-III is axially positioned by arranging a positioning nut on the shaft section I-II.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims (9)

1. A lubricated clogs peristaltic pump, comprising: the horizontal pump support supports the whole pump body, pump body structure is symmetrical structure, encircle continuous pump line in the pump body, set up circumference texture in the pump line, the one end of pump line is the delivery port, and the other end is the water inlet, the pump line is adopted novel combined material to make, and its rotor setting is in between the pump line, the rotor is oval structure, and the pump shaft runs through whole pump body, the rotor is fixed the pump shaft left side is connected through the keyway on the shaft part of this pump shaft the rotor to make the pump shaft can drive the rotor rotates, set up one section shaft shoulder between the pump shaft, realize the axial positioning of rotor left end face, the right-hand member of pump shaft links to each other with the output shaft of motor, and the fluid passes through from the water inlet the drive of rotor flows from the delivery port.
2. The lubricated clogs peristaltic pump of claim 1, wherein: the preparation process of the novel composite material pump pipe is as follows: firstly, mixing 90-100 parts by weight of fluororubber and 2-4 parts by weight of anti-aging agent, then adding 5-10 parts by weight of carbon black, uniformly mixing, then adding 6-8 parts by weight of T1G (graphene oxide compound) and 1-2 parts by weight of rhodanine, finally adding 2-3 parts by weight of microcrystalline wax, a dispersing agent ST and epoxy aromatic oil, adding 8-10 parts by weight of polytetrafluoroethylene, and keeping the whole banburying process for about 15 min at the temperature of below 60 ℃; adding the obtained mixed rubber into an internal mixer, carrying out internal mixing for 10 min at 145 ℃, then taking out the mixed rubber, cooling for later use, and adding a vulcanization aid into the obtained mixed rubber on an open mill at normal temperature.
3. The lubricated clogs peristaltic pump of claim 1, wherein: the adding sequence of the rubber compound to the open mill at normal temperature for adding the vulcanization auxiliary agent comprises the following steps:
3-6 parts of zinc oxide, 2-4 parts of stearic acid, 2-4 parts of accelerator and 1-2 parts of sulfur, uniformly mixing, thinly passing through a sheet, stopping rubber for later use overnight, and performing first-stage vulcanization by using a small flat vulcanizing machine under the vulcanization conditions of 170 ℃, 10 min and 15 MPa; and (3) performing secondary vulcanization in an oven at normal pressure, wherein the vulcanization condition is 230 ℃ and 24 hours.
4. The lubricated clogs peristaltic pump of claim 1, wherein: the pump shell, the pump body and the pump pipe are all of symmetrical structures.
5. The lubricated clogs peristaltic pump of claim 1, wherein: the rotor is of an oval structure, and raised ribs are designed on the surface of a slipper of the rotor.
6. The lubricated clogs peristaltic pump of claim 1, wherein: the oval-shaped rotor begins to squeeze the hose completely when the major axis is perpendicular to the bottom of the pump body.
7. The lubricated clogs peristaltic pump of claim 1, wherein: the rotor is provided with an external thread on the right side of the pump shaft, a positioning nut is arranged on the external thread on the right side of the shaft section of the pump shaft to axially position the right end face of the rotor, and the axial stability of the rotor is ensured through a shaft shoulder and the external thread.
8. The lubricated clogs peristaltic pump of claim 1, wherein: and a bearing and a shaft sleeve oil seal part are arranged on the pump shaft, and the bearing provides axial force to avoid axial movement.
9. The lubricated clogs peristaltic pump of claim 1, wherein: and a positioning nut and a bearing inner ring are arranged on the pump shaft for axial positioning.
CN202110641252.2A 2021-06-09 2021-06-09 Lubricating type slipper peristaltic pump Pending CN114412762A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110641252.2A CN114412762A (en) 2021-06-09 2021-06-09 Lubricating type slipper peristaltic pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110641252.2A CN114412762A (en) 2021-06-09 2021-06-09 Lubricating type slipper peristaltic pump

Publications (1)

Publication Number Publication Date
CN114412762A true CN114412762A (en) 2022-04-29

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CN202110641252.2A Pending CN114412762A (en) 2021-06-09 2021-06-09 Lubricating type slipper peristaltic pump

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020127115A1 (en) * 1996-09-30 2002-09-12 Terumo Cardiovascular Systems Corporation Dynamic brake with backlash control for peristaltic pump
US20020184907A1 (en) * 2000-07-24 2002-12-12 Venkateshwaran Vaiyapuri MEMS heat pumps for integrated circuit heat dissipation
CN2620776Y (en) * 2003-03-28 2004-06-16 介明塑胶股份有限公司 Mikes pipe structure
CN203280835U (en) * 2013-04-19 2013-11-13 杭州法瑞尔科技有限公司 High-precision infusion peristaltic pump
JP2014058871A (en) * 2012-09-14 2014-04-03 Aquatech Co Ltd Tube pump
CN212296807U (en) * 2020-06-18 2021-01-05 上海巨欣泵业有限公司 Hose pump with metering function

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020127115A1 (en) * 1996-09-30 2002-09-12 Terumo Cardiovascular Systems Corporation Dynamic brake with backlash control for peristaltic pump
US20020184907A1 (en) * 2000-07-24 2002-12-12 Venkateshwaran Vaiyapuri MEMS heat pumps for integrated circuit heat dissipation
CN2620776Y (en) * 2003-03-28 2004-06-16 介明塑胶股份有限公司 Mikes pipe structure
JP2014058871A (en) * 2012-09-14 2014-04-03 Aquatech Co Ltd Tube pump
CN203280835U (en) * 2013-04-19 2013-11-13 杭州法瑞尔科技有限公司 High-precision infusion peristaltic pump
CN212296807U (en) * 2020-06-18 2021-01-05 上海巨欣泵业有限公司 Hose pump with metering function

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