CN114412618A - Near-wall blowing type urea mixing device without crushing structure - Google Patents

Near-wall blowing type urea mixing device without crushing structure Download PDF

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Publication number
CN114412618A
CN114412618A CN202210097814.6A CN202210097814A CN114412618A CN 114412618 A CN114412618 A CN 114412618A CN 202210097814 A CN202210097814 A CN 202210097814A CN 114412618 A CN114412618 A CN 114412618A
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CN
China
Prior art keywords
wall
mixing device
urea
arc
urea mixing
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Granted
Application number
CN202210097814.6A
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Chinese (zh)
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CN114412618B (en
Inventor
陈增响
褚霞
陈正国
张旭
徐东
陆超俊
周稳超
宋伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Weifu Lida Catalytic Converter Co Ltd
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Wuxi Weifu Lida Catalytic Converter Co Ltd
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Priority to CN202210097814.6A priority Critical patent/CN114412618B/en
Publication of CN114412618A publication Critical patent/CN114412618A/en
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Publication of CN114412618B publication Critical patent/CN114412618B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The invention discloses a near-wall blowing type urea mixing device without a crushing structure, and aims to provide a near-wall blowing type SCR urea mixing device without a crushing structure, so that the rapid decomposition of urea is realized, the accumulation of urea is reduced, the crystallization risk of urea is reduced, and the conversion efficiency of an SCR system is improved.

Description

Near-wall blowing type urea mixing device without crushing structure
Technical Field
The invention relates to the field of automobile exhaust equipment, in particular to a near-wall blowing type urea mixing device without a crushing structure.
Background
In the application technology of the SCR system, how to uniformly mix the injected urea and the engine exhaust gas and reduce the crystallization risk of the urea in the mixer is the key in the whole development process.
When using the relatively poor urea nozzle of atomization effect, SCR urea mixing arrangement adopts fin structure, orifice plate structure, fibre unit etc. to realize the breakage of urea granule more for the decomposition of urea improves SCR's conversion efficiency. However, the use of urea particle crushing structures such as fins, orifice plates, and fiber units also leads to accumulation of urea on the crushing structures, thereby increasing the risk of urea crystallization. Especially, with the continuous promotion of urea injection system atomizing effect itself, under the great operating mode of urea injection volume, adopt the broken structure of urea to lead to serious crystallization risk on the contrary.
Disclosure of Invention
The invention aims to provide a near-wall blowing type urea mixing device without a crushing structure, which has the advantages of realizing the rapid decomposition of urea, reducing the accumulation of urea, reducing the risk of urea crystallization and improving the conversion efficiency of an SCR system.
The technical purpose of the invention is realized by the following technical scheme:
the utility model provides a nearly wall of no broken structure sweeps formula urea mixing arrangement, includes the barrel, be equipped with mixing arrangement in the barrel, mixing arrangement is including the arc that is located to be equipped with in the barrel, the Z style of calligraphy baffle that is located to be equipped with on the arc, be located the through-hole that is equipped with on the baffle, be located the slotted hole nozzle stub that is equipped with in the through-hole and be located the whirl board that barrel one side was equipped with.
Further setting: the Z-shaped partition plate is provided with two vertical slotted holes and a transverse main slotted hole which respectively face the inner wall surfaces of two sides of the cylinder and the arc-shaped plates.
Further setting: the cylinder body is also provided with a through hole for the short pipe of the slotted hole to pass through.
Further setting: the slotted hole short pipe is also provided with a cover cap, and the cover cap is provided with a nozzle base.
Further setting: the outer wall of the cylinder body is wrapped with heat insulation cotton.
Further setting: the outer wall of the heat preservation cotton is wrapped with a heat insulation cover.
Further setting: the nozzle base is arranged on the cover cap and adopts an inclined arrangement.
Further setting: the slotted hole short pipe is provided with a plurality of vertical long grooves.
In conclusion, the invention has the following beneficial effects:
1. the urea nozzle base is obliquely arranged, so that the travel distance of urea particles in the mixing device is increased, and the urea particles are prevented from being too fast to wall;
2. the lower part of the nozzle base is connected by a slotted short pipe, a plurality of slotted holes are formed in the short pipe in the circumferential direction, and partial air flow enters from the slotted holes, so that urea is prevented from accumulating on the wall surface of the short pipe;
3. the smooth arc-shaped plate subjected to polishing treatment is adopted for airflow diversion, the wall contact area of urea is increased, and meanwhile, the arc-shaped plate is obliquely arranged from top to bottom to prevent urea from accumulating on the arc-shaped plate;
4. the tail end of the arc-shaped plate is provided with a lengthened tongue, so that the sweeping distance of urea particles on the arc-shaped plate is prolonged, and the urea particles in the middle position are prevented from falling into the bottom of the cylinder body due to excessive urea particles;
5. the urea particle blowing device is supported by the Z-shaped partition plate, the position, close to the wall surface of the arc-shaped plate, of the partition plate is transversely provided with the hole, air flow is guided to flow downwards along the arc-shaped plate, urea particles are blown on the wall surface of the arc-shaped plate, the air flow blowing close to the wall surface can effectively reduce the accumulation of the urea particles on the arc-shaped plate, and the evaporation rate of the urea particles is improved;
6. according to the urea particle blowing device, the Z-shaped partition plate is vertically provided with the slotted holes close to the wall surface of the cylinder, airflow is guided to flow down along the wall surfaces of the cylinders at two sides, urea particles are blown on the wall surface of the cylinder, the accumulation of the urea particles on the wall surface of the cylinder is reduced, and the evaporation rate of the urea particles is improved;
7. this application is close to arc bottom lower surface position on Z style of calligraphy baffle and offers horizontal slotted hole, and the guide air current sweeps along the arc lower surface, improves the temperature on the arc, prevents that the arc from reducing more formation crystallization because of the temperature. Meanwhile, the blowing air flow is blown out from the lower surface of the arc-shaped plate, so that the urea is prevented from falling into the bottom of the cylinder at the tail part of the arc-shaped plate;
8. the arc is provided with the whirl board behind, can form strong whirl to the urea granule misce bene that will sweep comes guarantees urea and NH 3's misce bene.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is an isometric view of a near-wall sweeping urea mixing device without a disruption structure;
FIG. 2 is an exploded schematic view of a near wall purge urea mixing device without a breaker structure;
FIG. 3 is a schematic diagram of the internal structure of a near-wall-sweeping urea mixing device without a crushing structure.
In the figure, 1, a cylinder; 2. a heat shield; 3. heat preservation cotton; 4. a cover; 5. a nozzle base; 6. a mixing device; 61. a slotted hole short pipe; 62. a partition plate; 63. an arc-shaped plate; 64. a swirl plate; 65. a through hole; 7. a through hole; 8. a long groove; 9. a through hole; 10. a vertical slot; 11. a main slot hole.
Detailed Description
The following further describes the embodiments of the present invention with reference to the drawings.
The technical scheme adopted by the invention is as follows:
the near-wall blowing type urea mixing device without the crushing structure, disclosed by the invention, as shown in fig. 1, 2 and 3, mainly comprises a cylinder body 1, a heat insulation cover 2, heat preservation cotton 3, a cover cap 4, a nozzle base 5, a mixing device 6 and the like. Wherein, mixing arrangement 6 welds inside barrel 1, and shroud 4 welds in barrel 1 upper end trompil department, and its upper end is used for welding urea nozzle base 5. The outside parcel of barrel 1 keeps warm cotton 3 and separates heat exchanger 2, guarantees the laminating of cotton 3 and barrel 1 of keeping warm through separating heat exchanger 2 and the welding of barrel 1 both ends.
The mixing device 6 mainly comprises a slotted hole short pipe 61, a Z-shaped baffle plate 62, an arc-shaped plate 63 and a rotational flow plate 64. The slotted hole short pipe 61 is welded above the Z-shaped partition plate 62, the arc-shaped plate 63 is tightly attached to the lower vertical plate of the Z-shaped partition plate 62 and welded through two slotted holes in the vertical plate, and the Z-shaped partition plate 62 is provided with two vertical slotted holes 10 and a transverse main slotted hole 11 which respectively face the inner wall surfaces and the arc-shaped plate 63 on two sides of the barrel 1. The rotational flow plate 64 is arranged behind the arc-shaped plate 63, and the edge of the rotational flow plate is welded with the barrel 1. The arc-shaped plate 63 is polished, so that the smooth surface is ensured, and meanwhile, the arc-shaped plate 63 is obliquely arranged from top to bottom, so that urea can be effectively prevented from being accumulated on the arc-shaped plate 63.
The Z-shaped partition plate 62 is provided with four long groove 8 holes. Respectively located at the two sides, the middle part and the lower end of the Z-shaped partition plate 62. The hole of the long groove 8 in the middle is transversely arranged at a position close to the wall surface of the arc-shaped plate 63, and the urea particles are blown on the wall surface of the arc-shaped plate 63 by guiding airflow to flow downwards along the arc-shaped plate 63. The airflow near the wall surface is blown to effectively reduce the accumulation of urea particles on the arc-shaped plate 63 and improve the evaporation rate of the urea particles. The 2 long groove 8 holes on the two sides are vertically arranged on the Z-shaped partition plate 62 close to the wall surface of the cylinder 1, air flow is guided to flow downwards along the wall surfaces of the cylinder 1 on the two sides, urea particles are swept on the wall surface of the cylinder 1, accumulation of the urea particles on the wall surface of the cylinder 1 is reduced, and the evaporation rate of the urea particles is improved. The hole of the long groove 8 at the lower end is transversely formed at the position close to the lower surface of the bottom of the arc-shaped plate 63, and air flow is guided to sweep along the lower surface of the arc-shaped plate 63, so that the temperature on the arc-shaped plate 63 is increased, and the arc-shaped plate 63 is prevented from forming crystals due to more temperature reduction. Meanwhile, the blowing air flow is blown out from the lower surface of the arc-shaped plate 63, and urea is prevented from falling into the bottom of the cylinder 1 at the tail part of the arc-shaped plate 63.
The working process is as follows:
in practical application, the mixing device 6 is respectively connected with a particle trap and an SCR catalytic unit in front and at back. The urea mixer has the effects of mixing air flow and urea, improving mixing efficiency, improving urea decomposition effect and reducing urea crystallization.
The urea nozzle base 5 is arranged on the cover cap 4 and is arranged obliquely, which is beneficial to increasing the travel distance of urea particles in the mixing device 6 and preventing the urea particles from falling on the wall too fast. The lower part of the nozzle base 5 is connected with a slotted hole short pipe 61, and 4 vertical long grooves 8 are arranged on the short pipe in the circumferential direction. When the air flow enters the mixing device 6, a small part of the air flow in the barrel 1 enters the slotted hole short pipe 61 through the flat holes uniformly distributed in the circumferential direction at the upper end of the slotted hole short pipe 61 to purge the bottom of the nozzle base 5, so that the urea is prevented from accumulating at the lower end of the nozzle base 5. Part of the air flow enters the short slotted pipe 61 through 4 evenly distributed slotted holes on the short slotted pipe 61, and smaller urea particles are prevented from being adhered to the pipe wall of the short slotted pipe 61. The air flow entering the slot short pipe 61 can quickly take away the urea particles sprayed from the position of the nozzle base 5, and the interaction between the air flow and the urea is enhanced.
The primary air flow enters the inner mixing assembly through the three slots 8 in the zigzag partition 62. The air flow entering from the hole of the long groove 8 in the middle flows down along the upper surface of the arc-shaped plate 63 and sweeps urea particles on the wall surface of the arc-shaped plate 63. The air flow entering from the long groove 8 holes on the two sides is blown along the wall surfaces of the cylinder bodies 1 on the two sides, so that the accumulation of urea particles on the wall surfaces of the cylinder bodies 1 is reduced. The air flow entering from the long groove 8 hole at the lower end is blown along the lower surface of the arc-shaped plate 63, so that the temperature on the arc-shaped plate 63 is increased, and the arc-shaped plate 63 is prevented from forming crystals due to more temperature reduction. Meanwhile, the blowing air flow is blown out from the lower surface of the arc-shaped plate 63, and urea is prevented from falling into the bottom of the cylinder 1 at the tail part of the arc-shaped plate 63.
Finally, the multiple air flows are merged at the position of the cyclone plate 64, and form a strong rotating air flow through the cyclone plate 64, so that the mixing uniformity of the urea and the NH3 is ensured.
The present invention is not intended to be limited to the particular embodiments shown above, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The utility model provides a nearly wall of no broken structure sweeps formula urea mixing arrangement, includes barrel (1), its characterized in that: be equipped with mixing arrangement (6) in barrel (1), mixing arrangement (6) are including arc (63) that are located barrel (1) and are equipped with, be located Z style of calligraphy baffle (62) that are equipped with on arc (63), be located through-hole (65) that are equipped with on baffle (62), be located slotted hole nozzle stub (61) that are equipped with in through-hole (65) and be located whirl board (64) that barrel (1) one side was equipped with.
2. The near-wall sweeping type urea mixing device without a crushing structure as claimed in claim 1, wherein: the Z-shaped partition plate (62) is provided with two vertical slotted holes (10) and a transverse main slotted hole (11) which respectively face the inner wall surfaces and the arc-shaped plates (63) on the two sides of the cylinder body (1).
3. Near-wall swept urea mixing device (6) without breaking structure according to claim 2, characterized in that: the cylinder body (1) is also provided with a through hole (9) for the passage of the slotted short pipe (61).
4. The near-wall sweeping type urea mixing device without a crushing structure as claimed in claim 3, wherein: the slotted hole short pipe (61) is further provided with a cover cap (4), and the cover cap (4) is provided with a nozzle base (5).
5. The near-wall sweeping type urea mixing device without a crushing structure as claimed in claim 4, wherein: the outer wall of the barrel body (1) is wrapped with heat insulation cotton (3).
6. The near-wall sweeping type urea mixing device without a crushing structure as claimed in claim 5, wherein: the outer wall of the heat preservation cotton (3) is wrapped with a heat insulation cover (2).
7. The near-wall sweeping type urea mixing device without a crushing structure as claimed in claim 6, wherein: the nozzle base (5) is arranged on the cover cap (4) and is arranged in an inclined mode.
8. The near-wall sweeping type urea mixing device without a crushing structure as claimed in claim 7, wherein: the slotted hole short pipe (61) is provided with a plurality of vertical long grooves (8).
CN202210097814.6A 2022-01-27 2022-01-27 Near-wall blowing urea mixing device without crushing structure Active CN114412618B (en)

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Application Number Priority Date Filing Date Title
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CN114412618B CN114412618B (en) 2024-01-02

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1712756A1 (en) * 2005-04-15 2006-10-18 Iveco S.p.A. Mixing module for a fluid in a current of gas
CN102052127A (en) * 2009-11-10 2011-05-11 通用汽车环球科技运作公司 Nozzle diffuser mixer
CN209637853U (en) * 2019-03-11 2019-11-15 无锡威孚力达催化净化器有限责任公司 Cartridge type cyclone mixer
CN209855888U (en) * 2019-05-23 2019-12-27 佛吉亚排气控制技术开发(上海)有限公司 Compact mixer and selective catalytic reduction system including the same
CN212154908U (en) * 2020-03-28 2020-12-15 无锡威孚力达催化净化器有限责任公司 Shunting rotating urea mixing device
CN212898661U (en) * 2020-07-31 2021-04-06 无锡威孚力达催化净化器有限责任公司 Urea mixing device and chassis type postprocessor
CN112855315A (en) * 2021-02-05 2021-05-28 无锡亿利环保科技有限公司 SCR urea mixer
CN113047928A (en) * 2021-03-24 2021-06-29 无锡威孚力达催化净化器有限责任公司 Tightly-coupled urea and carbon smoke double-effect mixing device for SDPF
CN214403720U (en) * 2021-03-29 2021-10-15 无锡亿利环保科技有限公司 SCR mixing device
CN215369997U (en) * 2021-06-03 2021-12-31 柳州职业技术学院 SCR mixer capable of preventing urea from crystallizing

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1712756A1 (en) * 2005-04-15 2006-10-18 Iveco S.p.A. Mixing module for a fluid in a current of gas
CN102052127A (en) * 2009-11-10 2011-05-11 通用汽车环球科技运作公司 Nozzle diffuser mixer
CN209637853U (en) * 2019-03-11 2019-11-15 无锡威孚力达催化净化器有限责任公司 Cartridge type cyclone mixer
CN209855888U (en) * 2019-05-23 2019-12-27 佛吉亚排气控制技术开发(上海)有限公司 Compact mixer and selective catalytic reduction system including the same
CN212154908U (en) * 2020-03-28 2020-12-15 无锡威孚力达催化净化器有限责任公司 Shunting rotating urea mixing device
CN212898661U (en) * 2020-07-31 2021-04-06 无锡威孚力达催化净化器有限责任公司 Urea mixing device and chassis type postprocessor
CN112855315A (en) * 2021-02-05 2021-05-28 无锡亿利环保科技有限公司 SCR urea mixer
CN113047928A (en) * 2021-03-24 2021-06-29 无锡威孚力达催化净化器有限责任公司 Tightly-coupled urea and carbon smoke double-effect mixing device for SDPF
CN214403720U (en) * 2021-03-29 2021-10-15 无锡亿利环保科技有限公司 SCR mixing device
CN215369997U (en) * 2021-06-03 2021-12-31 柳州职业技术学院 SCR mixer capable of preventing urea from crystallizing

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