CN114411438A - Plastic cable manufacturing and processing technology - Google Patents
Plastic cable manufacturing and processing technology Download PDFInfo
- Publication number
- CN114411438A CN114411438A CN202210092207.0A CN202210092207A CN114411438A CN 114411438 A CN114411438 A CN 114411438A CN 202210092207 A CN202210092207 A CN 202210092207A CN 114411438 A CN114411438 A CN 114411438A
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- cable
- tensioning
- arc
- manufacturing
- trimming
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- 239000004033 plastic Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005516 engineering process Methods 0.000 title claims abstract description 9
- 238000009966 trimming Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 61
- 238000004140 cleaning Methods 0.000 claims description 41
- 238000005096 rolling process Methods 0.000 claims description 37
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 22
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 22
- 241001330002 Bambuseae Species 0.000 claims description 22
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 22
- 239000011425 bamboo Substances 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 19
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000010405 clearance mechanism Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000009471 action Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920006052 Chinlon® Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/027—Postforming of ropes or strands
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention provides a plastic cable manufacturing and processing technology, which uses plastic cable manufacturing and processing equipment, wherein the equipment comprises a workbench, a wire twisting machine, a trimming device and a conveying device. The invention can solve the problems that the plastic cable is generally twisted by a plurality of strands of thin ropes to form a cable, and the prior device still has the following problems in the process of twisting the cable: a. after the cable is twisted, the whole cable is relatively hard and has rotating and twisting force, and the twisted cable is not trimmed by a plurality of conventional devices, so that the twisted cable is easy to be wound and knotted; b. before the thin rope is twisted into the cable rope, most of the thin rope is in a winding and placing state, a plurality of dirt is adhered to the surface of the thin rope, and the surface of the thin rope is not cleaned before the thin rope is twisted, so that the twisted cable rope is wound with the dirt.
Description
Technical Field
The invention relates to the technical field of plastic mooring ropes, in particular to a manufacturing and processing technology of a plastic mooring rope.
Background
The cable has tensile, impact, abrasion, flexible, light and soft properties, and is required to have tensile, impact, abrasion, flexible, light and soft properties for tying a plurality of ropes of a ship. The plastic cable made of chinlon, polypropylene fiber, vinylon, terylene, etc. has the advantages of light specific weight, high strength, good impact resistance and wear resistance, corrosion resistance, mildew and rot resistance, and worm-eating resistance.
At present, a plastic cable is generally twisted by a plurality of strands of thin ropes to form a cable, and the following problems still exist in the twisting process of the cable by the existing equipment: a. after the cable is twisted, the whole cable is relatively hard and has rotating and twisting force, and the twisted cable is not trimmed by a plurality of conventional devices, so that the twisted cable is easy to be wound and knotted; b. before the thin rope is twisted into the cable rope, most of the thin rope is in a winding and placing state, a plurality of dirt is adhered to the surface of the thin rope, and the surface of the thin rope is not cleaned before the thin rope is twisted, so that the twisted cable rope is wound with the dirt.
Disclosure of Invention
Technical problem to be solved
The invention provides a plastic cable manufacturing and processing technology, which can solve the problems that a plastic cable is generally twisted by a plurality of strands of thin ropes to form a cable, and the prior equipment still has the following problems in the twisting process of the cable: a. after the cable is twisted, the whole cable is relatively hard and has rotating and twisting force, and the twisted cable is not trimmed by a plurality of conventional devices, so that the twisted cable is easy to be wound and knotted; b. before the thin rope is twisted into the cable rope, most of the thin rope is in a winding and placing state, a plurality of dirt is adhered to the surface of the thin rope, and the surface of the thin rope is not cleaned before the thin rope is twisted, so that the twisted cable rope is wound with the dirt.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a plastic cable manufacturing and processing technology uses plastic cable manufacturing and processing equipment, the equipment comprises a workbench, a wire twisting machine, a finishing device and a conveying device, and the specific method when the equipment is used for operation is as follows:
s1, equipment checking: checking the operation of the plastic cable manufacturing and processing equipment before starting the equipment;
s2, laying a string: sequentially laying a plurality of strands of thin ropes on a conveying device, a stranding machine and a finishing device until the thin ropes are connected with an external existing winding device;
s3, tensioning and conveying: conveying a plurality of strands of thin ropes into a stranding machine through a conveying device, tensioning the thin ropes in the conveying process to ensure that the thin ropes are always in a tensioned state, and cleaning the surfaces of the thin ropes;
s4, strand trimming: after a plurality of strands of thin ropes are conveyed to a wire twisting machine and twisted into a strand of cable rope, trimming the cable rope through a trimming mechanism, and finally winding and collecting the cable rope through external existing winding equipment;
the upper end surface of the workbench is sequentially provided with a conveying device, a stranding machine and a finishing device from left to back; wherein:
conveyor include drum, fixed block, a clearance section of thick bamboo, clearance mechanism, connecting plate, mounting bar, complementary unit and straining device, the drum passes through the fixed block and installs on the workstation, the round hole that runs through is evenly seted up to circumference on the drum, install a clearance section of thick bamboo in the round hole, be provided with clearance mechanism in the clearance section of thick bamboo, the connecting plate is evenly installed to drum right-hand member face circumference, connecting plate and clearance section of thick bamboo one-to-one, the terminal surface that the drum center was kept away from to the connecting plate installs the mounting bar of symmetry, the mounting bar is provided with complementary unit towards the terminal surface of drum, the terminal surface that the drum was kept away from to the mounting bar and the one end of keeping away from the connecting plate is provided with straining device.
Finishing device including installation piece, roll-pressing frame, rolling mechanism, a finishing section of thick bamboo, loose strength mechanism, spout, slider and electric putter, roll-pressing frame installs on the workstation through the installation piece, roll-pressing frame is hollow structure, and its inside rolling mechanism that is provided with, roll-pressing frame right side distributes and has a finishing section of thick bamboo, a finishing section of thick bamboo is installed on the workstation through the installation piece, a finishing section of thick bamboo is whole to constitute concentric ring structure by outer loop and inner ring, and forms the annular cavity between outer loop and the inner ring, the internal loose strength mechanism that is provided with of annular cavity, the spout of symmetry has been seted up to the outer loop lateral wall of a finishing section of thick bamboo, it is provided with the slider to slide in the spout, slider one end is connected with loose strength mechanism, the slider other end is connected with the electric putter output, electric putter installs on the outer loop lateral wall of a finishing section of thick bamboo.
Preferably, clearance mechanism include arc, go-between, dwang, straining spring and brush hair, be provided with the arc of symmetry in the clearance section of thick bamboo, the go-between of installing the symmetry on the lateral wall is carried on the back to the arc, go-between and dwang one end sliding fit, the dwang other end rotates and installs on clearance section of thick bamboo inside wall, is located two that just distribute from top to bottom on same arc dwang longitudinal symmetry, and be connected with straining spring between the two, the relative terminal surface of arc evenly is provided with the brush hair.
Preferably, straining device include tensioning strip, take-up pulley and tensioning spring, the right side that connecting plate one end was kept away from to the mounting bar distributes and has the take-up pulley, the take-up pulley both ends are installed on tensioning strip through the bearing, tensioning strip rotates and installs on the mounting bar, and is connected with tensioning spring between tensioning strip and the mounting bar.
Preferably, the auxiliary mechanism comprises auxiliary wheels and auxiliary strips, the auxiliary wheels are distributed on the right side of the cleaning barrel, two ends of each auxiliary wheel are mounted on the auxiliary strips through bearings, and the auxiliary strips are mounted on the mounting strips.
Preferably, a clearance section of thick bamboo pass through the detachable mode and install in the round hole of drum, because the brush hair clearance string surface's of the arc in the clearance section of thick bamboo foul, lead to the brush hair can the adhesion to need the foul, consequently need regularly wash the brush hair, therefore through the dismantlement clearance section of thick bamboo that the detachable mode can be relaxed, and then wash the clearance mechanism in the clearance section of thick bamboo.
Preferably, rolling mechanism include compression roller, U type frame, indent and rolling spring, rolling frame inside wall circumference and turn right from a left side and evenly seted up the indent, it is provided with U type frame to slide in the indent, be connected with rolling spring between U type frame and the indent, install the compression roller through the bearing on the U type frame.
Preferably, loose strength mechanism include slide bar, hammering head, arc piece, reset spring, spherical piece and slip ring, it is provided with the slide bar to turn right the even slip from a left side to maintain a section of thick bamboo inner ring lateral wall circumference and be located the inboard tip of inner ring and install hammering head, and the slide bar is located the internal tip of annular chamber and installs the arc piece, the cover is equipped with reset spring on the slide bar and is located between arc piece and the inner ring, it is provided with the slip ring to maintain a section of thick bamboo outer ring inside wall slip, the slip ring inside wall evenly is provided with the spherical piece, the spherical piece is contradicted the cooperation with the arc piece.
Preferably, the compression roller lateral wall be the arcwall face structure, and lateral wall middle part is protruding towards the central axis direction, the compression roller lateral wall evenly is provided with the arch, and when hawser surface and compression roller lateral wall contact, the arch can extrude the hawser always, presses down the hawser surface, avoids the hawser winding to tie a knot.
(III) advantageous effects
1. The invention provides a plastic cable manufacturing and processing technology, which can solve the problems that a plastic cable is generally twisted by a plurality of strands of thin ropes to form a cable, and the prior equipment still has the following problems in the twisting process of the cable: a. after the cable is twisted, the whole cable is relatively hard and has rotating and twisting force, and the twisted cable is not trimmed by a plurality of conventional devices, so that the twisted cable is easy to be wound and knotted; b. before the thin rope is twisted into the cable rope, most of the thin rope is in a winding and placing state, a plurality of dirt is adhered to the surface of the thin rope, and the surface of the thin rope is not cleaned before the thin rope is twisted, so that the twisted cable rope is wound with the dirt.
2. According to the trimming device designed by the invention, when the cable passes through the rolling frame and the cleaning cylinder, the rolling mechanism can continuously roll the surface of the cable, the tension mechanism can hammer the surface of the cable, and the cable is prevented from being wound and knotted due to the formed rotary twisting force after the cable is twisted, so that the rotary twisting force of the cable can be eliminated through the rolling mechanism and the tension mechanism, and the cable is ensured to be finally, straightly and well wound and collected.
3. According to the conveying device designed by the invention, the cleaning mechanism is used for cleaning the surface of the thin rope, dirt adhered to the surface of the thin rope is cleaned, the surface of the thin rope is free from dirt when the thin rope is twisted, meanwhile, the cleaning barrel is detachably arranged on the wire coil, so that the cleaning barrel can be quickly detached when the cleaning barrel needs to be cleaned, and the tensioning mechanism can ensure that the thin rope is always in a tensioned state when the thin rope is twisted, so that the phenomenon that the stranded wire is affected due to the fact that the thin rope is loosened is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a three-dimensional view of the present invention;
FIG. 3 is a three-dimensional view of the delivery device of the present invention;
FIG. 4 is a front cross-sectional view of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 in accordance with the teachings of the present invention;
FIG. 6 is a side view of the wire spool, cleaning cartridge and cleaning mechanism of the present invention;
FIG. 7 is an enlarged fragmentary view at D of FIG. 6 in accordance with the teachings of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 4 taken at B in the present specification;
FIG. 9 is a side cross-sectional view of the rolling mechanism of the present invention;
FIG. 10 is an enlarged fragmentary view at C of FIG. 4 in accordance with the teachings of the present invention;
fig. 11 is a side cross-sectional view of the relaxation mechanism of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 11, a plastic cable manufacturing and processing process uses plastic cable manufacturing and processing equipment, the equipment comprises a workbench 1, a wire twisting machine 2, a trimming device 3 and a conveying device 4, and the specific method when the equipment is adopted for operation is as follows:
s1, equipment checking: checking the operation of the plastic cable manufacturing and processing equipment before starting the equipment;
s2, laying a string: sequentially laying a plurality of strands of thin ropes on a conveying device 4, a stranding machine 2 and a finishing device 3 until the thin ropes are connected with an external existing winding device;
s3, tensioning and conveying: conveying a plurality of strands of thin ropes into the stranding machine 2 through the conveying device 4, tensioning the thin ropes in the conveying process, ensuring that the thin ropes are always in a tensioning state, and cleaning the surfaces of the thin ropes;
s4, strand trimming: after a plurality of strands of thin ropes are conveyed to the wire stranding machine 2 and twisted into a strand of cable rope, trimming the cable rope through a trimming mechanism, and finally winding and collecting the cable rope through external existing winding equipment;
the upper end surface of the workbench 1 is sequentially provided with a conveying device 4, a stranding machine 2 and a finishing device 3 from left to back; wherein:
the conveying device 4 comprises a wire coil 41, a fixing block 42, a cleaning barrel 43, a cleaning mechanism 44, a connecting plate 45, mounting bars 46, an auxiliary mechanism 47 and a tensioning mechanism 48, wherein the wire coil 41 is mounted on the workbench 1 through the fixing block 42, round holes penetrating through the wire coil 41 are uniformly formed in the circumferential direction, the cleaning barrel 43 is mounted in the round holes, the cleaning mechanism 44 is arranged in the cleaning barrel 43, the connecting plate 45 is uniformly mounted on the right end face of the wire coil 41 in the circumferential direction, the connecting plates 45 are in one-to-one correspondence with the cleaning barrel 43, the symmetrical mounting bars 46 are mounted on the end face, far away from the center of the wire coil 41, of the mounting bars 46, facing the end face of the wire coil 41, the auxiliary mechanism 47 is arranged on the end face, far away from the end face of the wire coil 41, of the mounting bars 46, and the tensioning mechanism 48 is arranged at one end, far away from the connecting plate 45; during specific work, the thin rope penetrates through the cleaning barrel 43 on the wire coil 41, then sequentially passes through the auxiliary mechanism 47 and the tensioning mechanism 48, and is conveyed into the wire twisting machine 2, the surface of the thin rope is cleaned by the cleaning mechanism 44 when the thin rope passes through the cleaning barrel 43, dirt on the surface is cleaned, and the tensioning mechanism 48 is arranged on the mounting bar 46, so that the wire rope is ensured to be kept in a tightened state in the conveying process, and the thin rope is prevented from being twisted in the wire twisting machine 2 due to influence of the thin rope.
The cleaning mechanism 44 comprises an arc-shaped plate 441, a connecting ring 442, rotating rods 443, a tensioning spring 444 and bristles 445, the cleaning barrel 43 is internally provided with the symmetrical arc-shaped plate 441, the symmetrical connecting ring 442 is mounted on the side wall of the arc-shaped plate 441 opposite to the connecting ring 442, the connecting ring 442 is in sliding fit with one end of the rotating rods 443, the other end of the rotating rods 443 is rotatably mounted on the inner side wall of the cleaning barrel 43, the two rotating rods 443 which are located on the same arc-shaped plate 441 and distributed up and down are symmetrical up and down, the tensioning spring 444 is connected between the two rotating rods 443, and the bristles 445 are uniformly arranged on the opposite end surfaces of the arc-shaped plate 441; in specific operation, under the action of the tension spring 444, the two rotation rods 443 which are symmetrical up and down rotate towards the tension spring 444, so that the rotation rods 443 push the arc-shaped plate 441 to move towards the center of the cleaning barrel 43 through the connection ring 442, so that the two arc-shaped plates 441 wrap the string, and the bristles 445 on the arc-shaped plates 441 clean the surface of the string.
The tensioning mechanism 48 comprises a tensioning strip 481, a tensioning wheel 482 and a tensioning spring 483, the tensioning wheel 482 is distributed on the right side of one end, away from the connecting plate 45, of the mounting strip 46, two ends of the tensioning wheel 482 are mounted on the tensioning strip 481 through bearings, the tensioning strip 481 is rotatably mounted on the mounting strip 46, and the tensioning spring 483 is connected between the tensioning strip 481 and the mounting strip 46; during specific work, the tensioning strip 481 is driven to rotate on the mounting strip 46 through the expansion of the tensioning spring 483, so that the thin rope is ensured to be always in a tensioned state, and the phenomenon that the thin rope is loosened during twisting is avoided, thereby influencing the twisting effect of the mooring rope.
The auxiliary mechanism 47 comprises an auxiliary wheel 471 and an auxiliary bar 472, the auxiliary wheel 471 is distributed on the right side of the cleaning cylinder 43, two ends of the auxiliary wheel 471 are mounted on the auxiliary bar 472 through bearings, and the auxiliary bar 472 is mounted on the mounting bar 46; during specific work, after coming out from the right end of the cleaning barrel 43, the string is conveyed to the auxiliary wheel 471 and then conveyed to the tension wheel 482, so that the string is prevented from directly rubbing the right end opening of the cleaning barrel 43 after coming out from the cleaning barrel 43, and the string is prevented from being damaged.
The cleaning barrel 43 is detachably arranged in the round hole of the wire coil 41; because the brush bristles 445 of the arc-shaped plate 441 in the cleaning barrel 43 clean dirt on the surface of the thin rope, the brush bristles 445 can adhere to a lot of dirt, and therefore the brush bristles 445 need to be cleaned regularly, the cleaning barrel 43 can be easily disassembled in a detachable mode, and then the cleaning mechanism 44 in the cleaning barrel 43 is cleaned.
The trimming device 3 comprises a mounting block 31, a rolling frame 32, a rolling mechanism 33, a trimming cylinder 34, a force releasing mechanism 35, a sliding groove 36, a sliding block 37 and an electric push rod 38, wherein the rolling frame 32 is mounted on the workbench 1 through the mounting block 31, the rolling frame 32 is of a hollow structure, the rolling mechanism 33 is arranged in the rolling frame 32, the trimming cylinder 34 is distributed on the right side of the rolling frame 32, the trimming cylinder 34 is mounted on the workbench 1 through the mounting block 31, the trimming cylinder 34 integrally comprises an outer ring and an inner ring which form a concentric ring structure, an annular cavity is formed between the outer ring and the inner ring, the force releasing mechanism 35 is arranged in the annular cavity, the outer ring outer side wall of the trimming cylinder 34 is provided with symmetrical sliding grooves 36, the sliding block 37 is arranged in the sliding groove 36, one end of the sliding block 37 is connected with the force releasing mechanism 35, and the other end of the sliding block 37 is connected with the output end of the electric push rod 38, the electric push rod 38 is arranged on the outer ring outer side wall of the dressing cylinder 34; during specific work, behind the stranded string rope of stranded formation behind twisting through stranding machine 2, the while is under the drive of external drive arrangement, make the cable rope that twists and form constantly carry towards rolling frame 32 and finishing barrel 34, the coiling is collected at last, the cable rope is when rolling frame 32 and finishing barrel 34, rolling mechanism 33 can be to the continuous roll extrusion in cable rope surface, power loosening mechanism 35 can carry out the hammering to the cable rope surface, avoid the cable rope after twisting, the rotatory distortion's that its formed effort leads to the cable rope winding to tie a knot, consequently, can eliminate the rotatory distortion power of cable rope through rolling mechanism 33 and power loosening mechanism 35. When the electric push rod 38 is activated, the slide block 37 is driven to slide in the slide slot 36, so that the slide block 37 drives the power releasing mechanism 35 to operate.
The rolling mechanism 33 comprises a pressing roller 331, a U-shaped frame 332, a pressing groove 333 and a rolling spring 334, the pressing groove 333 is uniformly arranged on the inner side wall of the rolling frame 32 in the circumferential direction and from left to right, the U-shaped frame 332 is arranged in the pressing groove 333 in a sliding manner, the rolling spring 334 is connected between the U-shaped frame 332 and the pressing groove 333, and the pressing roller 331 is mounted on the U-shaped frame 332 through a bearing; in operation, when the cable is fed into the rolling frame 32, the U-shaped frame 332 is pushed to drive the pressing roller 331 to move towards the cable until the outer side wall of the pressing roller 331 contacts the cable surface, so that the pressing roller 331 rolls on the cable surface.
The outer side wall of the pressing roller 331 is of an arc-shaped surface structure, the middle part of the outer side wall protrudes towards the direction of the central axis, and the outer side wall of the pressing roller 331 is uniformly provided with protrusions 331 a; when the outer surface of the cable contacts the outer side wall of the pressing roller 331, the protrusion 331a will press the cable all the time, pressing the surface of the cable, and avoiding the cable from being twisted and knotted.
The tensioning mechanism 35 comprises a sliding rod 351, a hammering head 352, an arc-shaped block 353, a return spring 354, a spherical block 355 and a sliding ring 356, the sliding rod 351 is uniformly arranged in the circumferential direction of the side wall of the inner ring of the trimming cylinder 34 in a sliding manner from left to right, the hammering head 352 is arranged at the end part of the sliding rod 351 located on the inner side of the inner ring, the arc-shaped block 353 is arranged at the end part of the sliding rod 351 located in the annular cavity, the return spring 354 is sleeved on the sliding rod 351 and located between the arc-shaped block 353 and the inner ring, the sliding ring 356 is slidably arranged on the inner side wall of the outer ring of the trimming cylinder 34, the spherical block 355 is uniformly arranged on the inner side wall of the sliding ring 356, and the spherical block 355 is in interference fit with the arc-shaped block 353; when the electric push rod 38 drives the sliding block 37 to slide in the sliding groove 36 in a reciprocating manner, the sliding block 37 drives the sliding ring 356 to move synchronously, the spherical block 355 intermittently abuts against the arc-shaped block 353, when the spherical block 355 abuts against the arc-shaped block 353, the sliding rod 351 moves towards the cable direction, and the hammering head 352 at the end of the sliding rod 352 hammers the surface of the cable, so that the cable is pressed, the cable is prevented from being wound and knotted under the action of rotating twisting force, when the spherical block 355 does not abut against the arc-shaped block 353, the hammering head 352 returns to the initial position under the action of the return spring 354, and finally the hammering head 352 hammers the cable in a reciprocating manner.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A plastic cable manufacturing and processing technology uses plastic cable manufacturing and processing equipment, the equipment comprises a workbench (1), a wire twisting machine (2), a trimming device (3) and a conveying device (4), and the plastic cable manufacturing and processing technology is characterized in that: the specific method for operating by adopting the equipment is as follows:
s1, equipment checking: checking the operation of the plastic cable manufacturing and processing equipment before starting the equipment;
s2, laying a string: sequentially laying a plurality of strands of thin ropes on a conveying device (4), a stranding machine (2) and a finishing device (3) until the thin ropes are connected with an external existing winding device;
s3, tensioning and conveying: a plurality of strands of thin ropes are conveyed to the stranding machine (2) through the conveying device (4), and the thin ropes are tensioned in the conveying process, so that the thin ropes are always tensioned, and meanwhile, the surfaces of the thin ropes are cleaned;
s4, strand trimming: after a plurality of strands of thin ropes are conveyed to the wire stranding machine (2) and are twisted into a strand of cable rope, the cable rope is trimmed through a trimming mechanism, and finally the cable rope is wound and collected through external existing winding equipment;
the upper end surface of the workbench (1) is sequentially provided with a conveying device (4), a stranding machine (2) and a finishing device (3) from left to back; wherein:
the conveying device (4) comprises a wire coil (41), a fixing block (42), a cleaning barrel (43), a cleaning mechanism (44), a connecting plate (45), a mounting bar (46), an auxiliary mechanism (47) and a tensioning mechanism (48), wherein the wire coil (41) is installed on the workbench (1) through the fixing block (42), round holes penetrating through the wire coil (41) are uniformly formed in the circumferential direction, the cleaning barrel (43) is installed in the round holes, the cleaning mechanism (44) is arranged in the cleaning barrel (43), the connecting plate (45) is uniformly installed on the right end face of the wire coil (41) in the circumferential direction, the connecting plate (45) and the cleaning barrel (43) are in one-to-one correspondence, the symmetrical mounting bar (46) is installed on the end face, far away from the center of the wire coil (41), of the mounting bar (46) towards the end face of the wire coil (41), the auxiliary mechanism (47) is arranged on the connecting plate (45), one end, far away from the end face of the wire coil (41), of the mounting bar (46) and far away from the connecting plate (45) is provided with a tensioning mechanism (48);
the trimming device (3) comprises a mounting block (31), a rolling frame (32), a rolling mechanism (33), a trimming cylinder (34), a tensioning mechanism (35), a sliding groove (36), a sliding block (37) and an electric push rod (38), wherein the rolling frame (32) is mounted on the workbench (1) through the mounting block (31), the rolling frame (32) is of a hollow structure, the rolling mechanism (33) is arranged in the rolling frame, trimming cylinders (34) are distributed on the right side of the rolling frame (32), the trimming cylinders (34) are mounted on the workbench (1) through the mounting block (31), the trimming cylinders (34) are integrally formed into a concentric ring structure by an outer ring and an inner ring, an annular cavity is formed between the outer ring and the inner ring, the tensioning mechanism (35) is arranged in the annular cavity, the outer ring outer side wall of each trimming cylinder (34) is provided with symmetrical sliding grooves (36), and the sliding blocks (37) are arranged in the sliding grooves (36), one end of the sliding block (37) is connected with the power loosening mechanism (35), the other end of the sliding block (37) is connected with the output end of the electric push rod (38), and the electric push rod (38) is installed on the outer ring outer side wall of the dressing cylinder (34).
2. A process for manufacturing a plastic wire rope according to claim 1, wherein: clearance mechanism (44) include arc (441), go-between (442), dwang (443), taut spring (444) and brush hair (445), be provided with symmetrical arc (441) in clearance section of thick bamboo (43), install symmetrical go-between (442) on the lateral wall of arc (441) back to the back, go-between (442) and dwang (443) one end sliding fit, dwang (443) other end is rotated and is installed on clearance section of thick bamboo (43) inside wall, is located on same arc (441) and two that distribute from top to bottom dwang (443) longitudinal symmetry, and is connected with taut spring (444) between the two, the relative terminal surface of arc (441) evenly is provided with brush hair (445).
3. A process for manufacturing a plastic wire rope according to claim 1, wherein: tensioning mechanism (48) including tensioning strip (481), take-up pulley (482) and tensioning spring (483), the right side that connecting plate (45) one end was kept away from in mounting bar (46) distributes and has tensioning pulley (482), install on tensioning strip (481) through the bearing in tensioning pulley (482) both ends, tensioning strip (481) rotate and install on mounting bar (46), and are connected with tensioning spring (483) between tensioning strip (481) and mounting bar (46).
4. A process for manufacturing a plastic wire rope according to claim 1, wherein: the auxiliary mechanism (47) comprises auxiliary wheels (471) and auxiliary strips (472), the auxiliary wheels (471) are distributed on the right side of the cleaning barrel (43), two ends of each auxiliary wheel (471) are mounted on the corresponding auxiliary strip (472) through bearings, and the auxiliary strips (472) are mounted on the corresponding mounting strip (46).
5. A process for manufacturing a plastic wire rope according to claim 1, wherein: the cleaning barrel (43) is detachably arranged in a circular hole of the wire coil (41).
6. A process for manufacturing a plastic wire rope according to claim 1, wherein: rolling mechanism (33) include compression roller (331), U type frame (332), indent (333) and rolling spring (334), indent (333) have evenly been seted up to rolling frame (32) inside wall circumference and from a left side to the right side, it is provided with U type frame (332) to slide in indent (333), be connected with rolling spring (334) between U type frame (332) and indent (333), install compression roller (331) through the bearing on U type frame (332).
7. A process for manufacturing a plastic wire rope according to claim 1, wherein: loosing hard mechanism (35) including slide bar (351), hammering head (352), arc piece (353), reset spring (354), spherical piece (355) and slip ring (356), it is provided with slide bar (351) to turn right the even slip from a left side to repair a section of thick bamboo (34) inner ring lateral wall circumference and, slide bar (351) are located the tip of inner ring inboard and install hammering head (352), and slide bar (351) are located the internal tip of annular chamber and install arc piece (353), on slide bar (351) and be located that the cover is equipped with reset spring (354) between arc piece (353) and the inner ring, it is provided with slip ring (356) to repair a section of thick bamboo (34) outer ring inside wall slip, slip ring (356) inside wall evenly is provided with spherical piece (355), spherical piece (355) and arc piece (353) conflict cooperation.
8. A process for manufacturing a plastic wire rope according to claim 6, wherein: the outer side wall of the pressing roller (331) is of an arc-shaped surface structure, the middle of the outer side wall protrudes towards the direction of the central axis, and bulges (331a) are uniformly arranged on the outer side wall of the pressing roller (331).
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| CN202210092207.0A CN114411438B (en) | 2022-01-26 | 2022-01-26 | Plastic cable manufacturing and processing technology |
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| CN202210092207.0A CN114411438B (en) | 2022-01-26 | 2022-01-26 | Plastic cable manufacturing and processing technology |
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| CN114411438B CN114411438B (en) | 2024-03-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117019775A (en) * | 2023-09-28 | 2023-11-10 | 泰州骏鹏特种装备有限公司 | Cable recovery and cleaning device |
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| CN114411438B (en) | 2024-03-22 |
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Effective date of registration: 20240428 Address after: 256600 East of Huiqing Bridge Road, Lizhuang Town, Huimin County, Binzhou City, Shandong Province Patentee after: Binzhou puheng chemical fiber products Co.,Ltd. Country or region after: China Address before: 410005 No. 299 Dongfeng Road, Furong district, Changsha City, Hunan Province Patentee before: Chen Jianwu Country or region before: China |