CN114411372A - Multifunctional cloth cover sanding head sanding equipment - Google Patents
Multifunctional cloth cover sanding head sanding equipment Download PDFInfo
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- CN114411372A CN114411372A CN202210028228.6A CN202210028228A CN114411372A CN 114411372 A CN114411372 A CN 114411372A CN 202210028228 A CN202210028228 A CN 202210028228A CN 114411372 A CN114411372 A CN 114411372A
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- 239000004744 fabric Substances 0.000 title claims abstract description 407
- 230000005540 biological transmission Effects 0.000 claims abstract description 61
- 230000001680 brushing effect Effects 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 22
- 239000004917 carbon fiber Substances 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims description 140
- 210000004209 hair Anatomy 0.000 claims description 19
- 239000012780 transparent material Substances 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 21
- 239000000463 material Substances 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 description 68
- 239000012535 impurity Substances 0.000 description 35
- 239000000835 fiber Substances 0.000 description 31
- 238000000034 method Methods 0.000 description 21
- 230000008569 process Effects 0.000 description 18
- 230000000694 effects Effects 0.000 description 12
- 230000007547 defect Effects 0.000 description 8
- 230000002195 synergetic effect Effects 0.000 description 8
- 239000010410 layer Substances 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- YTCQFLFGFXZUSN-BAQGIRSFSA-N microline Chemical compound OC12OC3(C)COC2(O)C(C(/Cl)=C/C)=CC(=O)C21C3C2 YTCQFLFGFXZUSN-BAQGIRSFSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a multifunctional cloth cover sanding device, which comprises a chassis, wherein the chassis is a hollow box body, at least two sanding rollers are arranged between the inner walls of the left side and the right side of the chassis, the sanding rollers are rotationally connected with the inner wall of the chassis, the material of the sanding rollers is a carbon fiber roller, at least two pairs of first cloth guide rollers are also arranged between the inner walls of the left side and the right side of the chassis, the first cloth guide rollers are rotationally connected with the inner wall of the chassis, the top of the chassis is provided with an open slot for cloth cover fabric to enter and exit, the cloth cover fabric is contacted with the outer wall of the first cloth guide rollers, the cloth cover fabric is also contacted with the outer wall of the sanding rollers, at least two brushing rollers are also arranged between the inner walls of the left side and the right side of the chassis, the brushing rollers are positioned at one side of the sanding rollers, the cloth cover fabric is also contacted with the outer wall of the brushing rollers, the outer wall of the chassis is connected with a transmission mechanism, and the sanding rollers and the brushing rollers are both rotationally connected with the transmission mechanism, thereby solving the problem that the single use function of the existing sanding device, leading to the problem that the requirement of producing cloth fabric is difficult to meet.
Description
Technical Field
The invention relates to equipment, in particular to multifunctional cloth cover sanding head sanding equipment.
Background
As is well known, in the production process of grey cloth, due to the influence of a plurality of factors such as the quality of yarn raw materials or floating and settling micro fiber bundles in a weaving workshop, a plurality of fine fiber end line segments are mingled and remained on the surface of the grey cloth to form slightly raised 'granule head' defects, the 'granule head' can be exposed on the surface of the cloth after the grey cloth is subjected to the processing of boiling, bleaching and sizing, if the 'granule head' defects are not completely removed, the 'granule head' defects are sent to the subsequent printing and dyeing process, the 'flaw defects' are bound to be generated on the surface of the printed and dyed finished cloth, and the surface defects of the cloth fabric are more concerned in various indexes for checking the quality of the printed and dyed finished cloth.
Therefore, the 'flaw points' formed by the 'grain heads' can directly influence the surface effect and the appearance quality of finished cloth, and can also cause the product to be forced to reduce the quality grade in serious cases, which can seriously influence the product reputation and the economic benefit of enterprises.
Disclosure of Invention
The invention aims to solve the technical problem that the requirement for producing cloth fabric is difficult to meet due to the single use function of the existing fabric sanding head machine, and provides multifunctional cloth sanding head sanding equipment which solves the problem that the requirement for producing cloth fabric is difficult to meet due to the single use function of the existing fabric sanding head machine.
The invention is realized by the following technical scheme:
a multifunctional cloth cover sanding device comprises a case, wherein the case is a hollow box body, at least two sanding rollers are arranged between the inner walls of the left side and the right side of the case and are rotatably connected with the inner walls of the case, the sanding rollers are made of carbon fiber rollers, at least two first cloth guide rollers are further arranged between the inner walls of the left side and the right side of the case and are rotatably connected with the inner walls of the case, the first cloth guide rollers are positioned above the sanding rollers, the top of the case is provided with an open slot for cloth cover fabric to enter and exit, the cloth cover fabric is contacted with the outer walls of the first cloth guide rollers and is also contacted with the outer walls of the sanding rollers, at least two brushing rollers are further arranged between the inner walls of the left side and the right side of the case and are positioned at one side of the sanding rollers and below the first cloth guide rollers, the cloth cover fabric is positioned between the brushing rollers and is also contacted with the outer walls of the brushing rollers, a transmission mechanism is connected on the outer walls of the case, the sanding roller and the brushing roller are rotationally connected with the transmission mechanism.
The working principle of the invention is as follows: the use function singleness of present sanding head machine leads to being difficult to satisfy the demand of production cloth cover fabric, for solving foretell technical problem, has now set up a multi-functional cloth cover sanding head sanding equipment, and the inner wall of machine case is used for connecting sanding roller, first fabric guide roll, brush hair roller, and the top of machine case is used for setting up the open slot, and the open slot is used for input, output cloth cover fabric, and the sanding roller is used for detaching the adnexed grain head on the cloth cover fabric. The sanding roller is also used for sanding cloth cover fabrics to form a fluff layer on the surfaces of the cloth cover fabrics, the first cloth guide roller is used for guiding the movement path of the cloth cover fabrics, the cloth cover fabrics are in full contact with the sanding roller and the brushing roller, and the cloth cover fabrics are output from the open slot after being sanded and brushed.
The outer wall of the case is also used for connecting a transmission mechanism, the transmission mechanism is used for driving the sanding roller and the brushing roller to rotate, the transmission mechanism is also used for controlling the rotating speed of the sanding roller and the brushing roller, the brushing roller is used for brushing the cloth surface fabric again to ensure that the cloth surface fabric has a smooth surface layer, when the cloth surface fabric is subjected to sanding head and sanding treatment, the tension of cloth inlet or cloth outlet is adjusted through a cloth inlet device or a cloth outlet device matched with the outside of the case, so that the cloth surface fabric is fully contacted with the sanding roller and the brushing roller, the introduced cloth surface fabric is attached to the carbon fiber sanding roller, the rotating carbon fiber sanding roller is used for removing raised grain head defects and cleaning the grain heads, and the cloth surface fabric is enabled to form a semi-finished product with a smooth and clean surface; the multifunctional cloth cover sanding machine has the advantages that the cloth cover fabric and the carbon fiber sanding rollers are promoted to play a role of flexible brushing, a suede sanding cloth with a short fluff layer is formed on the surface of the cloth cover fabric through the brushing rollers, the effects of removing particle heads, sanding and brushing are convenient for the cloth cover fabric, and the problem that the requirement for producing the cloth cover fabric is difficult to meet due to the fact that the existing sanding machine is single in use function is solved through the multifunctional cloth cover sanding machine.
Further, the transmission mechanism comprises a variable frequency motor, the variable frequency motor is connected with the outer wall of the case, the variable frequency motor is positioned below the sanding roller and the brushing roller, a transmission shaft is connected in the variable frequency motor, one end of the transmission shaft is connected with a transmission shaft roller, the transmission shaft roller is connected with the transmission roller of the sanding roller and the transmission roller of the brushing roller through a belt, the outer wall of the case is used for connecting the variable frequency motor, the variable frequency motor is used for connecting the transmission shaft, the transmission shaft is used for connecting the transmission roller, the belt is used for connecting the transmission roller with the transmission roller of the sanding roller and the transmission roller of the brushing roller, the transmission shaft is driven to rotate through the variable frequency motor, the transmission shaft drives the transmission shaft roller to rotate, and then drive the drive roller of mill hair roller, the drive roller of brush hair roller rotatory, and preferred, be convenient for adjust the rotatory speed of transmission shaft through inverter motor, and then be convenient for adjust mill hair roller, brush hair roller rotation rate.
Furthermore, at least two pairs of adjusting mechanisms are arranged on the outer wall of the case, each pair of adjusting mechanisms is respectively connected with the outer walls of the left side and the right side of the case, each pair of adjusting mechanisms is located between two sanding rollers, adjusting rollers arranged on the adjusting mechanisms are in contact with the cloth fabric, the outer wall of the case is used for connecting the adjusting mechanisms, the adjusting mechanisms are used for adjusting the distance between the cloth fabric and the sanding rollers, the contact amount between the cloth fabric and the sanding rollers is convenient to adjust, the cloth fabric is fully contacted with the sanding rollers, particle heads on the cloth fabric are convenient to remove, and sanding treatment on the cloth fabric is further convenient.
Further, adjustment mechanism includes actuating cylinder, support frame, and actuating cylinder, support frame all with the outer wall connection of quick-witted case, the axis of actuating cylinder and the axis collineation of support frame are equipped with the slide rail on the inner wall of support frame both sides, are equipped with the supporting seat on the slide rail, supporting seat and slide rail sliding connection are equipped with the dancer roll on the supporting seat, and the dancer roll rotates with the supporting seat to be connected, and the actuating cylinder in-connection has the telescopic shaft, the one end and the supporting seat connection of telescopic shaft, the outer wall and the cloth cover fabric contact of dancer roll.
The outer wall of the case is connected with an adjusting cylinder and a supporting frame, the supporting frame is provided with a slide rail, the slide rail is connected with a supporting seat in a sliding way, the supporting seat is connected with an adjusting roller, the adjusting roller is used for adjusting the distance between cloth fabric and the sanding roller, the cylinder is used for driving a telescopic shaft to do telescopic motion, thereby facilitating the driving of the adjusting roller to move, starting the pneumatic control valve to access compressed air by adjusting the rotating speed of the variable frequency motor driving the carbon fiber sanding roller, so that the telescopic rod of the adjusting cylinder stretches and retracts to drive the supporting seat to move and drive the adjusting roller arranged on the supporting seat to move, thereby being convenient for accurately controlling the movement amount of the adjusting roller, controlling the contact amount of the adjusting roller and the carbon fiber sanding roller, moving and pressing the treated cloth fabric to the rotating carbon fiber sanding roller, the cloth fabric is fully contacted with the sanding roller, and the grain heads or the sanding of the cloth fabric are conveniently removed.
Further, be connected with the sign chi on the support frame, the axis of sign chi is parallel with the axis of telescopic shaft, be equipped with adjusting screw on one side wall of support frame, adjusting screw passes through threaded connection with the support frame, adjusting screw is used for adjusting the spacing volume of adjusting roll, the support frame still is used for connecting the sign chi, the sign chi is used for the displacement volume of accurate measurement adjusting roll, be convenient for adjust the contact volume of cloth fabric and sanding roller, according to the demand of operation, adjustment mechanism's adjusting screw spacing volume, the cloth fabric that will process is leading-in, carry the cloth fabric on the rotatory carbon fiber sanding roller of front stall.
Further, still be equipped with first dust absorption pipeline between the quick-witted case left and right sides inner wall, second dust absorption pipeline, first dust absorption pipeline, second dust absorption pipeline all is located the mill hair roller, the below of brush hair roller, second dust absorption pipeline is located the quick-witted case below of first dust absorption pipeline, the one end of second dust absorption pipeline and the interior wall connection of quick-witted case, first dust absorption pipeline, the other end of second dust absorption pipeline is located quick-witted case outside, and be connected with the dust absorption fan, the up end of first dust absorption pipeline all is equipped with first dust absorption groove, the up end of second dust absorption pipeline all is equipped with second dust absorption groove.
The inner wall of the case is connected with a first dust absorption pipeline and a second dust absorption pipeline, the first dust absorption pipeline and the second dust absorption pipeline are used for absorbing away fiber impurities separated from the cloth fabric, so that a large amount of fiber impurities are prevented from being accumulated in the case, the fiber impurities separated from the cloth fabric after the treatment of grain head removal and sanding are removed, air gas is absorbed from an open slot under the synergistic dust absorption effect of the first dust absorption pipeline and the second dust absorption pipeline to form air flow from top to bottom, the air flow passes through the surface of the cloth fabric to form negative pressure, the negative pressure absorbs away the fine fiber impurities, the fine fiber impurities remained or adsorbed on the surface of the cloth fabric are absorbed, the cloth fabric is vertically placed in the movement process, the fine fiber impurities on the surface of the cloth fabric are removed through the brushing of the brushing roller, and the fine fiber impurities are absorbed again under the synergistic dust absorption effect of the first dust absorption pipeline and the second dust absorption pipeline, the synergistic dust absorption effect of the first dust absorption pipeline and the second dust absorption pipeline further improves the work efficiency of removing cloth cover lint, solves the problem that the lint flies out of the machine case to pollute the operation place in the process of sanding the cloth cover fabric, and makes up the problem that the existing sanding machine for sanding the cloth cover fabric cannot absorb enough fiber impurities.
Furthermore, a first dust suction plate is connected to the first dust suction groove, the angle between the first dust suction plates is 130-170 degrees, the first dust suction plate is located below the sanding roller and the brushing roller, a second dust suction plate is arranged on the second dust suction groove, the angle between the second dust suction plates is 150-170 degrees, one end of the second dust suction plate is connected with the second dust suction groove, the other end of the second dust suction plate is connected with the front inner wall and the rear inner wall of the case, the first dust suction plate is used for being connected with the first dust suction groove, so that the first dust suction plate can fully absorb fiber impurities brushed by the sanding roller and the brushing roller, the first dust suction groove is prevented from being difficult to absorb the brushed fiber impurities, the second dust suction plate is used for being connected with the second dust suction groove, the second dust suction plate can cooperatively absorb the fiber impurities which are difficult to absorb by the first dust suction plate, and the working efficiency of removing the fiber impurities is improved.
Further, the outer wall around the machine case all is equipped with the push-and-pull door, and the material of push-and-pull door is transparent, is convenient for change, installation, the clean clearance of regular period to the spare part of quick-witted incasement portion through the push-and-pull door, and the transparent in work process who is convenient for observe the fabric cover fabric of the material through the material that sets up the push-and-pull door removes the grain head, grinds hair, brush hair, is convenient for in time handle when the machine incasement portion appears unusually.
Furthermore, at least two second cloth guide rollers are further arranged on the inner walls of the left side and the right side of the case, the second cloth guide rollers are rotatably connected with the inner wall of the case, the second cloth guide rollers are located on two sides of the open slot, at least two third cloth guide rollers are arranged at the top of the case, the third cloth guide rollers are located outside the case, the third cloth guide rollers are rotatably connected with the case, the third cloth guide rollers are located on two sides of the open slot, and input and output cloth cover fabrics are in contact with the second cloth guide rollers and the third cloth guide rollers through the arranged second cloth guide rollers and the third cloth guide rollers, so that the cloth cover fabrics are prevented from directly contacting with the open slot, and abrasion of the cloth cover fabrics is avoided.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the multifunctional cloth cover sanding head sanding device has the outstanding advantages that the structure is simple, only one variable frequency motor is needed for transmitting power, the production and manufacturing cost of the device is low, the operation is safe and stable, and the service life is long;
2. according to the multifunctional cloth cover sanding head sanding device, the carbon fiber sanding roller and the brushing roller are arranged in front and back, the carbon fiber sanding roller is used for efficiently clearing cloth cover 'grain heads', the appearance quality of cloth cover fabrics is improved conveniently, the multifunctional cloth cover sanding head sanding device is suitable for clearing residual micro-line segment grain heads and cloth cover 'wool' impurities mixed on the surfaces of pure cotton cloth, chemical fibers and blended cloth, and is convenient for providing semi-product cloth with a smooth and clean surface for subsequent printing and dyeing production procedures;
3. according to the multifunctional cloth cover sanding head sanding device, the carbon fiber sanding roller is used for brushing the flexible bristles of the cloth cover fabric and improving the fluff property, so that the suede sanded cloth with a short fluff layer is formed on the surface of the cloth cover fabric, and the sanding head and sanding treatment of the cloth cover fabric is facilitated;
4. according to the multifunctional cloth cover sanding head sanding device, two dust absorption pipelines for absorbing fiber impurities are arranged in the case, so that the synergistic dust absorption effect is enhanced, the working efficiency of clearing the cloth cover fiber impurities is further improved, and the problem that the operating place is polluted by fluff flying out of the case in the cloth cover fabric sanding head and sanding process is solved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention A-A;
fig. 3 is a schematic sectional view of the direction a of the adjusting mechanism of the present invention.
Reference numbers and corresponding part names in the drawings:
1-cabinet, 2-sanding roller, 3-first cloth guide roller, 4-cloth fabric, 5-open slot, 6-brushing roller, 7-transmission mechanism, 8-variable frequency motor, 9-transmission shaft, 10-transmission shaft roller, 11-adjustment mechanism, 12-adjustment cylinder, 13-support frame, 14-slide rail, 15-support seat, 16-adjustment roller, 17-telescopic shaft, 18-marking ruler, 19-adjustment screw, 20-first dust suction pipeline, 21-second dust suction pipeline, 22-first dust suction groove, 23-second dust suction groove, 24-first dust suction plate, 25-second dust suction plate, 26-sliding door, 27-second cloth guide roller and 28-third cloth guide roller.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
The working process of the multifunctional cloth cover sanding head sanding device is as follows:
example 1
As shown in fig. 1-3, the multifunctional cloth cover sanding device provided by the invention can be installed at the tail of a setting machine in a pretreatment process, and also can be installed at a mercerizing machine head, so that sanding or sanding operation can be performed on cloth cover fabrics 4 introduced in the setting process and the mercerizing process.
When the cloth fabric 4 is subjected to graining or sanding operation, the limiting amount of an adjusting screw rod 19 on a support frame 13 arranged on the outer wall of a case 1 is adjusted according to the operation requirement, the tension of the cloth fabric 4 is adjusted through a cloth feeding device and a cloth discharging device matched with the outer part of the case 1, then the cloth fabric 4 for processing operation is smoothly guided into and conveyed to a sanding roller 2 rotating at the front row in the case 1 through a third cloth guide roller 28, a second cloth guide roller 27 and a first cloth guide roller 3, then the rotating speed of a variable frequency motor 8 arranged on the outer wall of the case 1 is adjusted, and the rotating speed of the sanding roller 2 is controlled; and then starting a pneumatic control valve to be communicated with an adjusting cylinder 12 into which compressed air enters to drive a telescopic shaft 17 to push a sliding rail 14 of a supporting seat 15 in a supporting frame 13 to move, so that the supporting seat 15 is contacted with an adjusting screw rod 19, the stroke quantity of the supporting seat 15 is accurately controlled, an adjusting roller 16 arranged on the supporting seat 15 is driven to perform accurate limited displacement, the cloth fabric 4 is pushed to the sanding roller 2 through the accurate limited displacement of the adjusting roller 16, and the contact quantity of the cloth fabric 4 and the sanding roller 2 is accurately controlled. And then the tension of the running cloth-surface fabric 4 in the case 1 is controlled by a matched cloth feeding device and a cloth discharging device, so that the introduced cloth-surface fabric 4 is attached to and pressed against the sanding roller 2, raised 'grain head' defects are removed by the contact of the rotating sanding roller 2 and are cleaned, a semi-product with a flat and smooth surface is formed on the cloth-surface fabric 14, or the cloth-surface fabric 4 and the sanding roller 2 are promoted to flexibly brush the cloth-surface fabric 4 to act on the surface of the cloth-surface fabric 4 to form a suede-surface sanded cloth-surface fabric with a short fluff layer, and the operation requirement of the processing operation of the cloth-surface fabric 4 is met.
In the operation process, after the fine fiber impurities generated by the removal of the particle heads or the sanding of the fabric 4 in the case 1 are separated from the surface of the fabric, under the synergistic dust absorption effect of the first dust absorption pipeline 20, the first dust absorption groove 22, the first dust absorption plate 24, the second dust absorption pipeline 21, the second dust absorption groove 23 and the second dust absorption plate 25, air is absorbed from the open groove 5 to form an air flow from top to bottom, the air flow passes through the surface of the fabric 4 to form negative pressure, the negative pressure absorbs the fine fiber impurities, the residual or adsorbed fine fiber impurities on the surface of the fabric 4 are vertically placed along with the fabric 4 in the operation process, the fine fiber impurities on the surface of the fabric 4 are removed through the bristles of the brushing roller 6, and the fine fiber impurities on the surface of the fabric 4 are further removed through the first dust absorption pipeline 20, the first dust absorption groove 22, the first dust absorption plate 24, the second dust absorption pipeline 21, the second dust absorption groove 23 and the second dust absorption plate 25, The second dust absorption plate 25 absorbs fine fiber plush impurities under the synergistic dust absorption effect, and the work efficiency of removing cloth surface plush is further improved, so that the problem that the plush flies out of the machine case to pollute the operation place in the process of sanding the cloth surface fabric sanding head and the sanding process is solved, and the problem that the existing sanding machine for sanding the sanding head cannot absorb the fiber impurities of the cloth surface fabric enough is solved.
Example 2
The invention relates to a multifunctional cloth cover sanding device, as shown in figures 1-3, comprising a machine case 1, wherein the machine case 1 is a hollow box body, at least two sanding rollers 2 are arranged between the inner walls at the left side and the right side of the machine case 1, the sanding rollers 2 are rotationally connected with the inner wall of the machine case 1, the sanding rollers 2 are made of carbon fiber sanding rollers, at least two first cloth guide rollers 3 are arranged between the inner walls at the left side and the right side of the machine case 1, the first cloth guide rollers 3 are rotationally connected with the inner wall of the machine case 1, the first cloth guide rollers 3 are positioned above the sanding rollers 2, the top of the machine case 1 is provided with an open slot 5 for the cloth cover fabric 4 to enter and exit, the cloth cover fabric 4 is contacted with the outer wall of the first cloth guide rollers 3, the cloth cover fabric 4 is also contacted with the outer wall of the sanding rollers 2, at least two sanding rollers 6 are arranged between the inner walls at the left side and the right side of the machine case 1, the brushing rollers 6 are positioned below the first cloth guide rollers 3, cloth cover fabric 4 is located between brushing rollers 6, cloth cover fabric 4 still contacts with brushing rollers 6's outer wall, is connected with drive mechanism 7 on the outer wall of quick-witted case 1, and sanding roller 2, brushing rollers 6 all rotate with drive mechanism 7 and are connected.
The specific implementation manner of this embodiment is: the inner wall of the case is used for connecting a sanding roller, a first cloth guide roller and a brushing roller, the top of the case is used for arranging an open slot, the open slot is used for inputting and outputting cloth surface fabrics, the sanding roller is used for removing grain heads attached to the cloth surface fabrics, the sanding roller is also used for sanding the cloth surface fabrics to enable the surface of the cloth surface fabrics to form a fluff layer, the first cloth guide roller is used for guiding the movement route of the cloth surface fabrics to enable the cloth surface fabrics to be fully contacted with the sanding roller and the brushing roller, the cloth surface fabrics are output from the open slot after being sanded and brushed, the outer wall of the case is also used for connecting a transmission mechanism, the transmission mechanism is used for driving the sanding roller and the brushing roller to rotate, the transmission mechanism is also used for controlling the rotating speeds of the sanding roller and the brushing roller, the brushing roller is used for brushing the cloth surface fabrics again to enable the cloth surface fabrics to have a smooth surface layer, and the cloth surface fabrics are subjected to sanding, When in sanding treatment, the cloth feeding device and the cloth discharging device matched with the outside of the case are used for feeding cloth or discharging cloth, the cloth fabric is fully contacted with the sanding roller and the brushing roller, the imported cloth fabric is attached to the carbon fiber sanding roller, the rotating carbon fiber sanding roller is used for contacting and removing the raised grain head defects, and the grain heads are cleaned, so that the cloth fabric is formed into a semi-product with a smooth and clean surface, or the cloth fabric and the carbon fiber sanding roller play a role of flexible brushing for the cloth fabric, the suede sanded cloth with a short fluff layer is formed on the surface of the cloth fabric through the brushing roller, the effects of removing particle heads, sanding and brushing for the cloth fabric are facilitated, through the multifunctional cloth cover sanding head sanding equipment, the problem that the requirement for producing cloth cover fabrics is difficultly met due to the fact that the existing sanding head machine is single in use function is solved.
Example 3
Based on embodiment 1, as shown in fig. 1-3, the transmission mechanism 7 includes a variable frequency motor 8, the variable frequency motor 8 is connected to the outer wall of the housing 1, the variable frequency motor 8 is located below the sanding roller 2 and the brushing roller 6, a transmission shaft 9 is connected to the variable frequency motor 8, one end of the transmission shaft 9 is connected to a transmission shaft roller 10, the transmission shaft roller 10 is connected to the transmission roller of the sanding roller 2 and the transmission roller of the brushing roller 6 through a belt, at least two pairs of adjusting mechanisms 11 are disposed on the outer wall of the housing 1, the adjusting mechanisms 11 are respectively connected to the outer walls of the left and right sides of the housing 1, the adjusting mechanisms 11 are located between the sanding rollers 2, and the outer walls of the adjusting rollers (16) disposed on the adjusting mechanisms 11 are in contact with the fabric 4.
The specific implementation manner of this embodiment is: the transmission mechanism comprises a variable frequency motor, the variable frequency motor is connected with the outer wall of a case, the variable frequency motor is positioned below the sanding roller and the brushing roller, a transmission shaft is connected in the variable frequency motor, one end of the transmission shaft is connected with a transmission shaft roller, the transmission shaft roller is connected with a transmission roller of the sanding roller and a transmission roller of the brushing roller through a belt, the outer wall of the case is used for connecting the variable frequency motor, the variable frequency motor is connected with the transmission shaft, the transmission shaft is used for connecting the transmission shaft roller, the belt is used for connecting the transmission shaft roller with the transmission roller of the sanding roller and the transmission roller of the brushing roller, the transmission shaft drives the transmission shaft roller to rotate through the variable frequency motor, and then drives the transmission roller of the sanding roller and the transmission roller of the brushing roller to rotate, preferably, the rotating speed of the transmission shaft is convenient to adjust through the variable frequency motor, and then the rotating speeds of the transmission roller of the sanding roller and the transmission roller of the brushing roller are convenient to adjust, the outer wall of the case is provided with at least two pairs of adjusting mechanisms, the adjusting mechanisms are respectively connected with the outer walls of the left side and the right side of the case, the adjusting mechanisms are located between the sanding rollers, the outer wall of the case is used for connecting the adjusting mechanisms, the adjusting mechanisms are used for adjusting the distance between the cloth fabric and the sanding rollers, and the contact amount between the cloth fabric and the sanding rollers is convenient to adjust, so that the cloth fabric is fully contacted with the sanding rollers, the grain heads on the cloth fabric are convenient to remove, and sanding treatment is further convenient for the cloth fabric.
Example 4
Based on the above-described embodiments, as shown in fig. 1 to 3, the adjusting mechanism 11 includes an adjusting cylinder 12, a supporting frame 13, an adjusting cylinder 12, support frame 13 all with quick-witted case 1's outer wall connection, adjust cylinder 12's axis and support frame 13's axis collineation, be equipped with slide rail 14 on the inner wall of support frame 13 both sides, be equipped with supporting seat 15 on the slide rail 14, supporting seat 15 and slide rail 14 sliding connection, be equipped with dancer roll 16 on the supporting seat 15, dancer roll 16 rotates with supporting seat 15 to be connected, adjust cylinder 12 in-connection has telescopic shaft 17, the one end and the supporting seat 15 of telescopic shaft 17 are connected, the outer wall and the 4 contacts of cloth cover fabric of dancer roll 16, be connected with sign chi 18 on the support frame 13, the axis of sign chi 18 is parallel with the axis of telescopic shaft 17, be equipped with adjusting screw 19 on one side wall of support frame 13, adjusting screw 19 passes through threaded connection with support frame 13.
The specific implementation manner of this embodiment is: the outer wall of the case is used for connecting an adjusting cylinder and a support frame, the support frame is used for arranging a slide rail, the slide rail is used for slidably connecting a support seat, the support seat is used for connecting an adjusting roller, the adjusting roller is used for adjusting the contact amount of cloth fabric and a sanding roller, the cylinder is used for driving a telescopic shaft to do telescopic motion so as to be convenient for driving the adjusting roller to move, the rotating speed of the carbon fiber sanding roller is driven by adjusting a variable frequency motor, a pneumatic control valve is started to be connected with compressed air, the telescopic rod of the adjusting cylinder stretches and retracts to drive the support seat to move, the adjusting roller arranged on the support seat is driven to move, the moving amount of the adjusting roller is further convenient for accurately controlling, the contact amount of the adjusting roller and the carbon fiber sanding roller is controlled, the treated cloth fabric is pushed to press the rotating carbon fiber sanding roller, the cloth fabric is fully contacted with the sanding roller, the grain heads on the cloth fabric are conveniently removed, or the cloth fabric and the carbon fiber sanding roller are driven to brush the cloth fabric flexibly, so that the surface of the cloth fabric forms a suede sanded fabric with a short fluff layer. Be connected with the sign chi on the support frame, the axis of sign chi is parallel with the axis of telescopic shaft, be equipped with adjusting screw on one side wall of support frame, adjusting screw passes through threaded connection with the supporting seat, adjusting screw is used for adjusting the spacing volume of dancer rools, the support frame still is used for connecting the sign chi, the sign chi is used for the displacement volume of accurate measurement dancer rools, be convenient for adjust the contact volume of cloth cover fabric and frosting roller, according to the demand of operation, adjustment mechanism's adjusting screw spacing volume, the cloth cover fabric that will process is leading-in, carry the cloth cover fabric on the rotatory carbon fiber frosting roller of front bank.
Example 5
Based on the above embodiments, as shown in fig. 1 to 3, a first dust suction pipeline 20 and a second dust suction pipeline 21 are further disposed between the inner walls of the left and right sides of the chassis 1, the first dust suction pipeline 20 and the second dust suction pipeline 21 are both located below the sanding roller 2 and the brushing roller 6, the second dust suction pipeline 21 is located below the first dust suction pipeline 20, one end of each of the first dust suction pipeline 20 and the second dust suction pipeline 21 is connected with the inner wall of the chassis 1, the other end of each of the first dust suction pipeline 20 and the second dust suction pipeline 21 is located outside the chassis 1 and connected with a dust suction fan, the upper end surface of each of the first dust suction pipeline 20 is provided with a first dust suction groove 22, the upper end surface of each of the second dust suction pipeline 21 is provided with a second dust suction groove 23, the first dust suction groove 22 is connected with a first dust suction plate 24, the angle between the first dust suction plates 24 is 130 and 160 °, the first dust suction plate 24 is located between the sanding roller 2 and the brushing roller 2, and the brushing roller 6, and the brushing roller 21, And a second dust collection plate 25 is arranged on the second dust collection groove 23 below the brushing roller 6, the angle between the second dust collection plates 25 is 150-170 degrees, one end of the second dust collection plate 25 is connected with the second dust collection groove 23, and the other end of the second dust collection plate 25 is connected with the front and back inner walls of the case 1.
The specific implementation manner of this embodiment is: the inner wall of the case is connected with a first dust absorption pipeline and a second dust absorption pipeline, the first dust absorption pipeline and the second dust absorption pipeline are used for absorbing away fiber impurities separated from the cloth fabric, so that a large amount of fiber impurities are prevented from being accumulated in the case, the fiber impurities separated from the cloth fabric after the treatment of grain head removal and sanding are removed, air gas is absorbed from an open slot under the synergistic dust absorption effect of the first dust absorption pipeline and the second dust absorption pipeline to form air flow from top to bottom, the air flow flows through the surface of the cloth fabric to form negative pressure, the negative pressure absorbs away the fine fiber impurities, the fine fiber impurities remained or adsorbed on the surface of the cloth fabric are vertically placed in the movement process of the cloth fabric, the fine fiber impurities on the surface of the cloth fabric are removed through the brushing of the brushing roller, and the fine fiber wool impurities are absorbed again under the synergistic dust absorption effect of the first dust absorption pipeline and the second dust absorption pipeline, first dust absorption pipeline, the dust absorption effect of second dust absorption pipeline, further promote and clear away cloth cover fine hair work efficiency, cloth cover fabric at the first in-process of beating, the problem of the first quick-witted case pollution operation place that flies out of sanding in-process hair, the problem of having remedied current first sanding machine to the fibre impurity absorption deficiency of cloth cover fabric, first dust absorption board is used for connecting first dust absorption groove, make first dust absorption board fully absorb the roller that grinds hair, the fibrous impurity that the roller brushed away, it is difficult to absorb the fibrous impurity that brushes away to have avoided first dust absorption groove, the second dust absorption board is used for connecting the second dust absorption groove, make the second dust absorption board absorb first dust absorption board and be difficult to the absorbent fibrous impurity, make the fibrous impurity that brushes away separately absorb, avoided fibrous impurity to block up first dust absorption pipeline, second dust absorption pipeline.
Example 6
Based on the basis of the above embodiment, as shown in fig. 1 to fig. 3, the front and rear outer walls of the case 1 are both provided with a sliding door 26, the sliding door 26 is made of transparent material, the inner walls of the left and right sides of the case 1 are also provided with at least two second cloth guide rollers 27, the second cloth guide rollers 27 are rotatably connected with the inner wall of the case 1, the second cloth guide rollers 27 are located on both sides of the open slot 5, the top of the case 1 is provided with at least two third cloth guide rollers 28, the third cloth guide rollers 28 are located outside the case 1, the third cloth guide rollers 28 are rotatably connected with the case 1, the third cloth guide rollers 28 are located on both sides of the open slot 5, the cloth fabric 4 is in contact with the outer walls of the second cloth guide rollers 27 and the third cloth guide rollers 28, and the cloth fabric 4 is located between the open slots 5.
The specific implementation manner of this embodiment is: the front and back inner walls of the case are provided with sliding doors, the sliding doors are made of transparent materials, the case is convenient to open and close through the sliding doors, parts in the case are convenient to replace, install and clean regularly, the inside of the case is convenient to process in time when abnormality occurs in the case in the working process of conveniently observing the grain removing head, the sanding and the brushing of the cloth fabric through the transparency of the materials of the sliding doors, the inner walls of the left and right sides of the case are also provided with at least two second cloth guide rollers which are rotatably connected with the inner wall of the case, the second cloth guide rollers are positioned on the two sides of the open slot, the top of the case is provided with at least two third cloth guide rollers which are positioned outside the case, the third cloth guide rollers are rotatably connected with the case and are positioned on the two sides of the open slot, the cloth fabric is also contacted with the outer walls of the second cloth guide rollers and the third cloth guide rollers, the cloth fabric is positioned between the open slots, through the second cloth guide roller and the third cloth guide roller, input and output cloth fabrics are in contact with the second cloth guide roller and the third cloth guide roller, the cloth fabrics are prevented from being in direct contact with the open grooves, and abrasion of the cloth fabrics is avoided.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A multifunctional cloth cover sanding head sanding device is characterized by comprising a machine case (1), wherein the machine case (1) is a hollow box body, at least two sanding rollers (2) are arranged between the inner walls of the left side and the right side of the machine case (1), the sanding rollers (2) are rotatably connected with the inner wall of the machine case (1), the sanding rollers (2) are made of carbon fibers, at least two first cloth guide rollers (3) are further arranged between the inner walls of the left side and the right side of the machine case (1), the first cloth guide rollers (3) are rotatably connected with the inner wall of the machine case (1), the first cloth guide rollers (3) are positioned above the sanding rollers (2), an open slot (5) for the cloth cover fabric (4) to enter and exit is formed in the top of the machine case (1), the cloth cover fabric (4) is in contact with the outer wall of the first cloth guide rollers (3), the cloth cover fabric (4) is also in contact with the outer wall of the sanding rollers (2), at least two sanding rollers (6) are further arranged between the inner walls of the left side and the right side of the machine case (1), brush hair roller (6) are located one side of mill hair roller (2), and brush hair roller (6) are located the below of first fabric guide roller (3), and cloth cover fabric (4) are located between brush hair roller (6), and cloth cover fabric (4) still contact with the outer wall of brush hair roller (6), are connected with drive mechanism (7) on the outer wall of quick-witted case (1), and mill hair roller (2), brush hair roller (6) all rotate with drive mechanism (7) and are connected.
2. The multifunctional cloth cover sanding device according to claim 1, wherein the transmission mechanism (7) comprises a variable frequency motor (8), the variable frequency motor (8) is connected with the outer wall of the case (1), the variable frequency motor (8) is positioned below the sanding roller (2) and the brushing roller (6), a transmission shaft (9) is connected in the variable frequency motor (8), one end of the transmission shaft (9) is connected with a transmission shaft roller (10), and the transmission shaft roller (10) is connected with the transmission roller of the sanding roller (2) and the transmission roller of the brushing roller (6) through a belt.
3. The multifunctional cloth cover sanding device according to claim 1, characterized in that at least two pairs of adjusting mechanisms (11) are arranged on the outer wall of the machine box (1), the adjusting mechanisms (11) are respectively connected with the outer walls of the left side and the right side of the machine box (1), the adjusting mechanisms (11) are positioned between the sanding rollers (2), and the outer walls of the adjusting rollers (16) arranged on the adjusting mechanisms (11) are in contact with the cloth cover fabric (4).
4. The multifunctional cloth cover sanding device according to claim 3, wherein the adjusting mechanism (11) comprises an adjusting cylinder (12) and a supporting frame (13), the adjusting cylinder (12) and the supporting frame (13) are both connected with the outer wall of the case (1), the axis of the adjusting cylinder (12) is collinear with the axis of the supporting frame (13), slide rails (14) are arranged on the inner walls of the two sides of the supporting frame (13), a supporting seat (15) is arranged on each slide rail (14), the supporting seat (15) is slidably connected with the slide rails (14), an adjusting roller (16) is arranged on each supporting seat (15), the adjusting roller (16) is rotatably connected with the supporting seat (15), an extensible shaft (17) is connected in the adjusting cylinder (12), one end of the extensible shaft (17) is connected with the supporting seat (15), and the outer wall of the adjusting roller (16) is in contact with the cloth cover fabric (4).
5. The multifunctional cloth cover sanding device according to claim 4, characterized in that the support frame (13) is connected with a marking ruler (18), the axis of the marking ruler (18) is parallel to the axis of the telescopic shaft (17), an adjusting screw (19) is arranged on one side wall of the support frame (13), and the adjusting screw (19) is in threaded connection with the support frame (13).
6. The multifunctional cloth cover sanding device according to claim 1, wherein a first dust suction pipeline (20) and a second dust suction pipeline (21) are further arranged between the inner walls of the left side and the right side of the case (1), the first dust suction pipeline (20) and the second dust suction pipeline (21) are located below the sanding roller (2) and the brushing roller (6), the second dust suction pipeline (21) is located below the first dust suction pipeline (20), one ends of the first dust suction pipeline (20) and the second dust suction pipeline (21) are connected with the inner wall of the case (1), the other ends of the first dust suction pipeline (20) and the second dust suction pipeline (21) are located outside the case (1), a first dust suction groove (22) is formed in the upper end face of the first dust suction pipeline (20), and a second dust suction groove (23) is formed in the upper end face of the second dust suction pipeline (21).
7. The multifunctional cloth cover sanding device according to claim 6, wherein the first dust suction groove (22) is connected with a first dust suction plate (24), the angle between the first dust suction plates (24) is 130-160 degrees, the first dust suction plate (24) is positioned below the sanding roller (2) and the brushing roller (6), the second dust suction groove (23) is provided with a second dust suction plate (25), the angle between the second dust suction plates (25) is 150-170 degrees, one end of the second dust suction plate (25) is connected with the second dust suction groove (23), and the other end of the second dust suction plate (25) is connected with the front and rear inner walls of the cabinet (1).
8. The multifunctional cloth cover sanding device according to claim 1, wherein the front and back inner walls of the case (1) are provided with sliding doors (26), and the sliding doors (26) are made of transparent materials.
9. The multifunctional cloth cover sanding device according to claim 1, wherein the inner walls of the left side and the right side of the cabinet (1) are further provided with at least two second cloth guide rollers (27), the second cloth guide rollers (27) are rotatably connected with the inner wall of the cabinet (1), the second cloth guide rollers (27) are positioned on the two sides of the open slot (5), the top of the cabinet (1) is provided with at least two third cloth guide rollers (28), the third cloth guide rollers (28) are positioned outside the cabinet (1), the third cloth guide rollers (28) are rotatably connected with the cabinet (1), the third cloth guide rollers (28) are positioned on the two sides of the open slot (5), and the cloth cover fabric (4) is in contact with the outer walls of the second cloth guide rollers (27) and the third cloth guide rollers (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210028228.6A CN114411372A (en) | 2022-01-11 | 2022-01-11 | Multifunctional cloth cover sanding head sanding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210028228.6A CN114411372A (en) | 2022-01-11 | 2022-01-11 | Multifunctional cloth cover sanding head sanding equipment |
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| CN114411372A true CN114411372A (en) | 2022-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210028228.6A Pending CN114411372A (en) | 2022-01-11 | 2022-01-11 | Multifunctional cloth cover sanding head sanding equipment |
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| CN216838598U (en) * | 2022-01-11 | 2022-06-28 | 四川意龙科纺集团股份有限公司 | Multifunctional cloth cover sanding head sanding equipment |
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| CH262779A (en) * | 1947-03-29 | 1949-07-31 | Weber Willy | Cross brushing machine for pile fabrics. |
| CN103321008A (en) * | 2013-06-26 | 2013-09-25 | 区其安 | Sueding machine with two sueding regions |
| CN205676663U (en) * | 2016-05-17 | 2016-11-09 | 佛山市佑隆印染有限公司 | A kind of carbon fiber roughing-up machine |
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